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KPE22611A Credentials Bro LR

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    KNAUFAQUAPA

    NEL

    ExteriorWa

    ll

    09/2010

    Credentials thatleave conventionalconstruction behindKNAUF AQUAPANEL Exterior Wall

    Be certain,

    choose AQUAPANEL

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    Perormance that leaves brick and block behind

    The KNAUF AQUAPANEL Exterior Wall is

    an advanced drylining system with a unique

    combination o economic, sustainability and

    perormance advantages that are quite simply

    beyond the reach o brick and block.

    www.KNAUF-AQUAPANEL.com

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    A new exterior drywall concept rom Knau

    Traditionally, exterior walls have been built largely o

    brick and block tried and tested materials that have

    been with us or 5000 years. But todays demands or

    highly energy ecient buildings are making it more and

    more dicult or brick and block to deliver, with walls

    sometimes needing to be almost 50 cm thick to meet

    stringent regulatory requirements.

    But now Knau has created a new exterior drywall

    concept specically to address todays demands

    and anticipate tomorrows a system that delivers

    perormance conventional materials cant match.

    Meeting tomorrows demands today

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    Knau now brings its unique

    knowledge to bear in

    developing a totally new concept

    in building a versatile, high

    perormance exterior drywall

    system, complemented by expertservice and technical back-up.

    A complete wall rom

    a single source

    The KNAUF AQUAPANEL Exterior Wall is a complete

    system. All components rom Knau and alliance

    partners are designed or compatibility with each other

    and manuactured to the highest standards under strictquality control.

    Knau can provide everything you need to create an

    exterior drywall construction which will precisely meet

    technical and aesthetic requirements.

    The system includes AQUAPANEL Cement Board

    Outdoor panels and accessories or exterior

    nishing; Knau proles; Knau Insulation materials;

    and Knau Gypsum Boards, joint compounds and

    interior nishing options.

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    KNAUF AQUAPANEL Exterior Wall beneits

    The KNAUF AQUAPANEL

    Exterior Wall is an advanced

    drylining system with a unique

    combination o economic,

    sustainability and perormance

    advantages that are quite

    simply beyond the reach obrick and block.

    For example, it can achieve an energy perormance o

    0.20 W/m2K at a thickness o only 22 cm, compared

    with a minimum o 34 cm or blocks including

    insulation, as well as oering better acoustic insulation

    and superior seismic perormance.

    And thats only the beginning. Turn to the KNAUF

    AQUAPANEL Exterior Wall or your next building

    project and youll also benet rom:

    Better economy

    Faster construction times up to 27% time savings

    to the end o surace nishing stage compared

    with brick and block means the building can be

    completed earlier or rent or sale*

    Faster closing o the building envelope gives

    protection against weather enabling interior

    nishing stages to start earlier

    Up to 8% gains in practical usable interior spacecompared with brick and block allow investors to

    generate more return on investment (ROI)*

    Investment costs/share o total building material cost

    are lower than with masonry

    * Figures based on case studies pages 12, 13.

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    Sustainability

    More wall space or better energy perormance on

    average 25% more space with the same U-Value

    than brick and block, to allow or better thermal

    insulation outside*

    Up to 50% lower primary energy requirements and

    up to 30% lower CO2 emissions, thanks to slim

    construction and lighter weight*

    Better environmental perormance through reduceduse o natural resources

    * Figures based on comparison page 8 and case studies

    pages 14,15.

    Perormance

    Comparable re, sound and thermal perormance

    to brick and block but with more wall space and

    lighter construction

    Easy access to building inrastructure

    Ideal as aade reurbishment material since

    reinorcement o primary building structure is

    not required

    Greater design reedom and pliancy or creatingcurves (to 1 m radius)

    Superior seismic perormance

    In short, choose the KNAUF AQUAPANEL

    Exterior Wall or your next project and you will protrom perormance tailored to deliver a superior return on investment at every stage rom

    initial planning, through construction, to building occupation and use.

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    U-Value

    d = thickness of construction (in mm)

    0.26 W/mK

    d

    0.24 W/mK

    d

    0.22 W/mK

    d

    0.20 W/mK

    d

    C coc 365 / / /

    lghwgh coc so 365 365 490 490

    lghwgh bck 425 490 / /

    Sd-m bck + etiCS* 295

    + etiCS 120 mm

    315

    + etiCS 140 mm

    315

    + etiCS 140 mm

    335

    + etiCS 160 mm

    Knauf aQuaPanel exo WDob m sd po

    195(so 120 mm

    cdd)

    190(so 150 mm

    cdd)

    215(so 160 mm

    cdd)

    220(so 160 mm

    cdd)

    * exo thm iso Compos Sysm.

    The KNAUF AQUAPANEL Exterior Wall oers,

    on average, 2% higher U-Values with a slimmer

    wall construction

    The KNAUF AQUAPANEL Exterior Wall oers a range o economic

    advantages to investors and architects when compared with

    conventional building techniques.

    As well as the specic economic advantages shown

    in the next pages, the KNAUF AQUAPANEL Exterior

    Wall oers specic drylining benets which help reduce

    construction times, including:

    Faster closing o the building envelope, enabling

    interior nishing, laying screed etc. to begin as early

    as possible whilst the exterior is still being completed

    Shorter drying time means less energy is consumed

    during the construction phase and the rst year

    o drying

    Reduced time or scaolding on-site

    Easier site management due to ewer interaces

    between dierent crats only drylining skills

    are required

    Just-in-time complete system solution rom Knau

    Lightweight delivery/storage

    Flexibility or retro tting and reurbishment in

    the post-construction phase

    The aade can be demounted selectively at the end

    o its lie cycle or more eective recycling

    Better economy

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    Better return on investment

    The KNAUF AQUAPANEL Exterior Wall oers gains

    in practical usable interior space compared with

    brick and block thanks to thinner wall constructions.

    As a consequence, room net gains o up to 8% can

    be achieved.*

    Because the KNAUF AQUAPANEL Exterior Wall oers

    space gains when compared with traditional building

    systems, rental potential is increased enabling a higher

    return on investment (ROI).

    Potential savings/lower investment costs can be

    achieved based on material and labour costs. The

    share o the KNAUF AQUAPANEL Exterior Wall

    building material and labour costs is lower compared

    with traditional masonry.

    Lower weight (up to 75% less) means a cheaper load

    bearing structure is possible than can be achieved

    using brick and block.*

    Faster return on investment

    As an innovative system based on drywall technology,

    the KNAUF AQUAPANEL Exterior Wall enables

    aster construction time savings o up to 27% can

    be achieved to the end o surace nishing stage*

    compared to brick and block. So the building can

    be sold or rented sooner, bringing aster return on

    investment (ROI).

    Actual values depend on the type o construction.

    * Figures based on case studies pages 12-14.

    _

    Better return on investment

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    Comparative calculation

    or a three storey

    oce building

    System 1

    Masonry and ETICS + render

    System 3

    Lightweight clay bricks + render

    System 2

    KNAUF AQUAPANEL Exterior Wall + render

    The three systems comparedNote: all systems have a U-Value o 0.23 W/m2K.

    More interior space

    Here the construction o an average ocebuilding is analysed and comparisons

    are made between traditional masonry

    construction and drylining using the KNAUF

    AQUAPANEL Exterior Wall system.

    These comparative calculations, prepared

    by Pro. Dr.- Ing. Architect Bert Bieleeld o

    the University o Siegen, Germany, refect

    issues in the real estate industry such asinvestment, costs, construction period,

    building site logistics, building maintenance

    over the lie cycle and protability rom the

    point o view o the real estate industry.

    The case studies show how the KNAUF

    AQUAPANEL Exterior Wall is already

    delivering tangible benets to investors and

    construction personnel.

    Better economy

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    Space gains plus increased rental potential

    Basis o calculation

    Floor surface m2

    Goss cosd oo sc 3,441.00

    los spc d o codos, s c. whch co b d 206.37

    io/spg ws bdg 134.97

    Net floor surface including exterior wall (1) 3,099.66

    Space gain

    Wall thick-ness (m)

    Length offaade (m)

    Floor surfacearea of exteri-or wall m2) (2)

    Net surfaceminus exteriorwall su rface (1-2)

    Floor spacelost (m2)

    % lossof space

    System 1Msoy d etiCS + d

    0.385 446.22 171.79 2,927.87 37.92 1.3%

    System 2Knauf aQuaPanel

    exo W + d

    0.3 446.22 133.87 2,965.79 0 0

    System 3lghwgh cy bcks +

    d

    0.52 446.22 232.03 2,867.63 98.17 3.42%

    The calculation shows that this oce building built with a KNAUF

    AQUAPANEL Exterior Wall system oers space gains when compared

    with traditional building systems.

    Potential rent increase

    Rentable area m2 Rental income per year

    (based on 10 /m2/annum)

    Loss of potential

    rental income

    % loss of potential

    rental income

    System 1Msoy d etiCS + d

    2,927.87 351,343.84 4,551.44 1.3%

    System 2Knauf aQuaPanel

    exo W + d

    2,965.79 355,895.28 0 0

    System 3lghwgh cy bcks + d

    2,867.63 344,382.80 11,779.68 3.4%

    The calculation shows that this oce building type with a KNAUF

    AQUAPANEL

    Exterior Wall system generates up to 3.4% more rentwhen compared with traditional building systems, due to the space

    gained inside the building.

    Case study:

    Project: Residential housing

    Attemgasse , in Vienna, Austria

    The total gain eective area here is:

    70 - 80 m, approx. 2.4%, calculated

    by Peter Raab o Baumschlger Eberle,

    who commented;

    Thats an extra apartment.

    I am convinced that this is the

    uture o residential housing!

    Source: Baumschlger Eberle,

    architectural oce.

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    More interior space

    Faster construction times

    The calculation shows that the KNAUF AQUAPANELExterior Wall can be built 10 days aster, which

    equates to an 18.5% time saving up to building

    envelope stage. Further time can be saved (26.7%)

    up to the end o the render stage.

    Better economy

    Construction time in days

    System 2 KNAUF AQUAPANEL Exterior Wall + render

    System 1Masonry and ETICS + render

    System 3Lightweight clay bricks + render

    604232 44 5424140

    24 18 18

    14 18

    18 1224

    12

    Construction o wall

    Installation o windows

    Rendering and installation o ETICS or System 1

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    Build aster

    Lower investment costsExterior wall material plus labour costs*

    Faade Total percentage of cost of building

    System 1

    Msoy d etiCS + d

    3.32%

    System 2

    Knauf aQuaPanel exo W + d

    2.50%

    Sysm 3

    lghwgh cy bcks + d

    3.00%

    Conventional exterior walls account or up to 3.32% o the construction

    materials plus labour cost o the building (values dier depending on type

    o construction). The KNAUF AQUAPANEL Exterior Wall system material

    and labour costs represent only 2.5% o total costs which equates to up

    to 25% savings when compared directly with conventional construction.

    * Calculations are based on BKI construction costs part 2 (Baukosteninormationszentrum

    Deutscher Architektenkammern GmbH / Building Cost Inormation Centre German Chamber

    o Architects) and use actual market prices.

    Case study:

    Project: DELTA Stahl

    administrative building

    Barsinghausen, Germany

    Thanks to the KNAUF AQUAPANEL

    Exterior Wall, the building was

    completed within 6 months.

    The nal construction was calculated

    as having between 4 and 10 times less

    wall weight (calculated on assumption

    o constant U-Value or the KNAUF

    AQUAPANEL Exterior Wall and

    dierent traditional building methods).*

    Calculating the eective area shows that

    a gain o 3 8.4% could be achieved.

    *Note: The example and comparison rom the oce

    building in Barsinghausen, Germany reers to the

    ollowing dened traditional building methods: lime

    sand brick, vertical coring brick, aerated concrete,

    site-mixed concrete and precast concrete.

    Study by Klaus-Michael Hessler, intago GmbH,

    commissioned by Knau Perlite.

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    Sustainability

    The KNAUF AQUAPANELExterior Wall oers better

    environmental perormance

    and lower CO2

    emissions

    compared with coventional

    building techniques.

    Primary energy reduction

    On average, KNAUF AQUAPANEL Exterior Wall

    systems deliver 25% more space, with the same

    U-Value, than brick and block construction. This

    space can be used or better thermal insulation,

    decreasing the demand or primary energy or

    heating and cooling*

    A KNAUF AQUAPANEL Exterior Wall system has

    approximately 30% o the material mass per m2o wall area compared to conventional brickwork

    construction. (It has approximately 25% compared

    to concrete construction.) This results in a primary

    energy requirement up to 50% lower than or

    traditional building methods

    * Figure based on case study on page 8.

    Better energy perormance

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    KNAUF AQUAPANEL Cement Board Outdoor is 100% waterproo and completely inorganic, so there is no risk o mould or mildew.It meets the highest requirements or a sae and hygienic environment inside the building as certied by the German BuildingBiological Institute in report number 3006-214. Knau Gypsum Boards are also certied by the German Building Biological Institute.

    Reduced use o naturalresources/less pollution

    Reduced use o natural resources during

    manuacturing contributes signicantly

    to sustainable construction

    Lower transport and energy costs due

    to lighter weight

    Water savings due to drywall construction

    on job site

    Dismantling/recycling is easier at the end o the lie

    cycle: waste can be separated by type o material

    so the volume o waste is reduced and the degree

    o recycling is higher

    Lower CO2 emissions

    The comparative calculation shows that CO2

    output*

    or a KNAUF AQUAPANEL Exterior Wall is reduced

    by approximately 30% per m o wall area compared

    with a similar brick and block wall.

    C02

    / m2

    System 1 Msoy d etiCS + d 30.40 kg

    System 2 Knauf aQuaPanel exo W + d 21.33 kg

    System 3 lghwgh cy bcks + d 40.20 kg

    * CO2

    output based on manuacturing o materials.

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    A KNAUF AQUAPANEL Exterior

    Wall oers perormance

    advantages when compared

    with conventional building

    techniques.

    Physical characteristics

    Fire resistance 30-120 minutes; non-combustible

    components (Building material class according

    to EN 13501: A1 non-combustible); the KNAUF

    AQUAPANEL Exterior Wall ulls legal requirements

    in all areas

    Sound insulation: 61 dB is easily achievable with a

    weight o 69 kg/m. And because its an integrated

    system, only one component needs to be changed toachieve better acoustic insulation

    Thermal insulation: 0.20 W/m2K at a thickness o

    only 22 cm, compared with a minimum o 34 cm or

    blocks including insulation

    Fast and simple renovation

    Existing aades can be replaced with a KNAUF

    AQUAPANEL Exterior Wall without the need or

    reinorcement o the primary building structure due

    to the light weight

    Curtain wall construction oers the possibility to

    include additional thermal insulation

    Easy retrotting is possible when the unctionality

    o the building needs to be changed. Dismantling

    and installation are ast. Changes to the foor plan

    or the re and sound protection concept, as well as

    additional storeys, can be quickly and easily carried out.

    Case study:

    Project: Municipal building

    Supreme Administrative Court

    o the Republic o Bulgaria, Soa

    An additional foor was added atthe top o the building without the

    need or reinorcement o the primary

    building structure due to the lightweight

    construction. It was possible to retain

    the style o the original aade.

    The construction timerame rom

    planning to building completion was

    only 7 months and there was no

    disruption o normal business.

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    Superior seismicperormance

    The KNAUF AQUAPANEL Exterior Wall system is

    ideal or earthquake zones because o its low dead

    weight. Lightweight structures have a lower risk o

    ailure and less potential or damage in the case o

    ailure. In the event o an earthquake, redevelopment

    and repair can easily be carried out.

    Because steel supporting structures display ductile

    load-bearing behaviour, they are the rst alternative

    or the loads occurring during an earthquake. In the

    case o dynamic loads, the energy that is present

    is dissipated. The earthquake load is almost three

    times higher when solid construction elements are

    used, in comparison to the dry construction system.In addition, there is reduced intrinsic stress

    perpendicular to the plane o the component and

    a lower risk o damage/injury.

    The KNAUF AQUAPANEL Exterior Wall is stable

    both in- plane and out-o-plane. The contribution

    o the screw connection to the ductility o the

    lightweight construction system can be seen here.

    Trials have shown that, due to the positive deormation

    behaviour and the ductility o the lightweight

    construction, the orce on the conventional wall is

    3 times higher in comparison. This is due to the higher

    weight and stiness o brick and block wall.

    _11

    Masonry infill Drylining infill

    Dd wgh (kn) 8107 6160

    Bhvo co q 2.0 4.0

    ehqk od o bs po (kn) 2919 1109

    D

    V

    V

    V

    V

    A complete two-storey lightweight house

    was created on a steel structure using a

    KNAUF AQUAPANEL Exterior Wall.

    The house was subjected to rigorous tests:

    Low amplitude sine-sweeps

    in X-, Y- and Z- directions

    Bi-axial earthquake loading:

    100% in horizontal and 70%

    in vertical direction

    Tri-axial earthquake loading:100% in both horizontal and 70%

    in vertical direction

    Peak ground acceleration trial

    with orce o 1 g

    With no damage to the structure or

    aade at even 1 g acceleration,

    the KNAUF AQUAPANEL Exterior

    Wall was proven as the alternative to

    masonry in seismic zones due to its light

    weight, its high ductility, and its high

    resistance to out o plane motion.

    Case study:

    Project: Seismic trial

    Athens, Greece

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    Curves possible

    The KNAUF AQUAPANEL Exterior Wall can be easily bent dry on

    site to create convex or concave wall shapes. Dome constructions

    and arches can also be created.

    Range o nishing options

    A perectly smooth design option without visible joints can be created

    or large areas.

    Whats more, almost any nishing is possible to add colour,

    style and character to your building project.

    More reedom to design

    R

    The KNAUF AQUAPANELExterior Wall system

    enables exciting new

    designs or all types o

    exterior applications.

    More reedom to design

    0,3m R 1 m

    0,9m R 3 m

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    Case study:

    Project: Boom shopping mall,

    Athens, Greece

    Project: Boom shopping mall,

    Athens, Greece

    KNAUF AQUAPANEL Exterior

    Wall oers alternative solutions, or

    example, blind aades. The Boom

    shopping mall in Athens, Greece is

    a memorable landmark with an eye-

    catching appearance that makes a

    powerul corporate statement, thanks

    in part to its blind aade.

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    KNAUF AQUAPANEL Exterior Wall

    The KNAUF AQUAPANEL Exterior Wall system oers

    a choice o design options, nishes and eects.

    Monolithic

    Building envelope behind decorative covering

    Construction company premises, Hoevelaken, The NetherlandsKlimahaus 8 Ost, Bremerhaven, Germany

    Innovation without risk

    Residential housing, Senigalia, Italy Art Museum, Kerteminde, Denmark

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    Altes Theatre, Dessau, Germany Adam & Eve Hotel, Antalya, Turkey

    Acropolis Museum, Athens, Greece John Deere Showroom, Madrid, Spain

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    Curves

    Cornelia Diamond Resort, Antalya, Turkey

    Top up/additional foor

    Sheraton Hotel, Soa, BulgariaSupreme Administrative Court o the Republic o Bulgaria,

    Soa, Bulgaria

    KNAUF AQUAPANEL Exterior Wall

    Elounda Beach Hotel, Crete, Greece

    Innovation without risk

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    Support rom start to inish

    Knau is committed to supplying

    superior, innovative technical

    solutions and delivering high

    levels o service.

    Our consultants will work with you to make sure

    your project gets o to the best possible star t.

    We can help you to develop individual system

    recommendations which save costs and reduce risk.

    These may include system demonstrations, product

    prototype testing and on-site consultations.

    Thanks to our state-o-the-art actories and local stocking

    in regions, you can get just-in-time delivery and ready

    access to building materials at short notice

    an important consideration when the construction

    schedule is tight.

    The KNAUF AQUAPANEL

    Exterior Wall is a unique

    system with many proven

    advantages.

    When you speciy it, you get more than

    a high perormance wall you get the

    expertise o an organisation dedicated

    to helping you realise your ideas.

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    2010 GB-09/10-045

    www.KN AUF-A QUAPANEL. com

    Knauf PerliteKpps 1944147 DomdGmy

    KNAUF AQUAPANEL EXTERIOR WALL

    a chc chgs svd. Oy h c pd scos vd.

    O wy s xpssy md o o podcs wss codo.

    th cosco d sc pops d chcsc bdg

    physcs o K sysms c soy b sd wh h xcsv s o

    K sysm compos, o oh podcs xpssy commdd by

    K. a ppco qs d dvy mos bsd o mpcd h o sy sb o oh dvg s. a ghs

    svd. a mdms, ps d phoocops, cdg hos o

    xcps, q h xpss pmsso o Knauf Perlite, Kppsss 19,

    44147 Domd, Gmy.

    aQuaPanel is rgistrd trdmrk.

    aQuaPanel is tchoogicy dvcd bidig systm. Bcs its

    systm, it ivovs cr stp-by-stp procss from dsig id to projct

    comptio. aQuaPanel ps, ccssoris d srvics work i iso

    yo c b crti tht yor projct wi com togthr s pd.

    I D E A | D E S I G N | P L A N | R E A L I S A T I ON | C OM PL E T I ON


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