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Larsen & Toubro Limited-Kansbahal-Foundry.pdf

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    1

    Ferrous FoundryMarket segments:

    Thermal Power Cement Steel

    Material Handling Mining Paper

    Mineral Processing

    Competitive advantages: Availability of trained and competent

    people.

    Equipped with casting, heat treatment,

    finishing and all necessary testing &

    inspection facilities.

    Use of simulation software for design of

    castings resulting in reduced

    development time.

    Dedicated sub-contractors for pattern

    making, machining & fettling activities.

    Foundry, Kansbahal Works, Odisha, India

    ISO 9001ISO 14001

    ISO 18001

    Certified

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    Location

    Foundry, Kansbahal Works, Odisha, India

    Kansbahal

    Kansbahal is located in Odisha,

    which is in the eastern part of

    India

    Well connected by road & rail

    International airport 430 kms

    Nearest sea port 430 kms

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    Covered area: 19250 sq. m

    Metallurgies: Alloy Iron, SG / Cast Iron,

    Low Alloy / Plain Carbon Steel

    Casting range: 12T in Steel, 15T in Alloy Iron,

    22T in SG/Cast Iron

    Accreditation: ISO: 9001-2008, ISO: 14001-2004 &

    OHSAS 18001-2007 (Certified by DNV)

    Lloyds Register of Shipping, London

    Central Boiler Board

    TUV

    3

    Facilities & Capabilities

    Foundry, Kansbahal Works, Odisha, India

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    Facilities & Capabilities

    MouldingMoulding sand system: No-bake resin

    Continuous sand mixers: 3 nos. @ 30MT/hr

    Sand reclamation type: Mechanical

    Dust extraction system: Available

    4

    Continuous Sand Mixer

    Melting

    Induction furnaces: 2 MT - 1 no. 4 MT - 2 nos.6 MT - 2 nos.

    Holding furnace: 16 MT - 1 no.

    Liquid metal: 30 MT

    Foundry, Kansbahal Works, Odisha, India

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    Heat TreatmentElectrical resistance type furnace: 4x1.5m, 10MT

    2.5x1.5m, 4MT, 2 nos.

    2.6x1.5x0.6m, 3MT

    Oil-fired type furnace: 6x4x2.7m, 25MT

    3x3x1.5m, 5MT

    5

    Continuous Sand Mixer

    TechnologyMAGMA simulation software

    Pro-E 3D modeling software

    Autodesk Inventor design & modeling software

    Facilities & Capabilities

    Foundry, Kansbahal Works, Odisha, India

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    Spectrometer

    Image Analyzer

    Testing & InspectionChemical analysis: Spectrometer, photometer

    Microstructure analysis: Image analyzer

    NDT: Ultrasonic, MP & DP testing by Level-3 qualified

    personnel

    Mechanical testing: UTM, Hardness & Impact testingmachines

    Dimensional testing: Micrometers & other gauges for

    dimensional inspection

    Facilities & Capabilities

    UTM

    Foundry, Kansbahal Works, Odisha, India

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    Product Profile

    Grinding Rings & Balls

    Application: Coal pulverizing

    Weight/set: 9MT for EL76 size to 51MT for

    12E10

    Material: Rings

    Alloy Iron, Balls

    Steel /Alloy Iron

    Grinding Rings & Balls

    Foundry, Kansbahal Works, Odisha, India

    Grinding Balls

    Grinding Ring

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    Tyres & Table Liners

    Application: Coal, raw meal & clinker

    grinding

    Material: Alloy Iron

    Weight: Tyres up to 12MT/pc & TableLiners up to 30MT/set

    Product Profile

    Table Liner

    Tyre

    Foundry, Kansbahal Works, Odisha, India

    Table Liner

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    Product Profile

    Coiler Mandrel

    Application: Hot rolling (Steckel mill)

    Unit Weight: Up to 10MT

    Material: Heat resistant steel

    Finish-machined Coiler Mandrel

    Foundry, Kansbahal Works, Odisha, India

    Raw Casting

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    Product Profile

    SG Iron Castings

    Application: Grinding mill / general engineering

    Unit Weight: Up to 22MT

    Rack Segments Pump Casing

    Foundry, Kansbahal Works, Odisha, India

    Rocker Arm & Fork Assembly

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    Tooth RollPulley Backing Strip

    Impact Arm

    Product Profile

    Crusher Components

    Application: Crushing & material handling

    Unit Weight: Up to 8MT

    Material: Steel / Cast Iron

    Foundry, Kansbahal Works, Odisha, India

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    Our Valued Clients

    Grinding Rings & Balls

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    Cement

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    Special Castings

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    Thank You

    16

    Foundry, Kansbahal Works, Odisha, India

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