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Ferrous FoundryMarket segments:

Thermal Power Cement Steel

Material Handling Mining Paper

Mineral Processing

Competitive advantages: Availability of trained and competent

people.

Equipped with casting, heat treatment,

finishing and all necessary testing &

inspection facilities.

Use of simulation software for design of

castings resulting in reduced

development time.

Dedicated sub-contractors for pattern

making, machining & fettling activities.

Foundry, Kansbahal Works, Odisha, India

ISO 9001ISO 14001

ISO 18001

Certified

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Location

Foundry, Kansbahal Works, Odisha, India

Kansbahal

Kansbahal is located in Odisha,

which is in the eastern part of

India

Well connected by road & rail

International airport 430 kms

Nearest sea port 430 kms

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Covered area: 19250 sq. m

Metallurgies: Alloy Iron, SG / Cast Iron,

Low Alloy / Plain Carbon Steel

Casting range: 12T in Steel, 15T in Alloy Iron,

22T in SG/Cast Iron

Accreditation: ISO: 9001-2008, ISO: 14001-2004 &

OHSAS 18001-2007 (Certified by DNV)

Lloyds Register of Shipping, London

Central Boiler Board

TUV

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Facilities & Capabilities

Foundry, Kansbahal Works, Odisha, India

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Facilities & Capabilities

MouldingMoulding sand system: No-bake resin

Continuous sand mixers: 3 nos. @ 30MT/hr

Sand reclamation type: Mechanical

Dust extraction system: Available

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Continuous Sand Mixer

Melting

Induction furnaces: 2 MT - 1 no. 4 MT - 2 nos.6 MT - 2 nos.

Holding furnace: 16 MT - 1 no.

Liquid metal: 30 MT

Foundry, Kansbahal Works, Odisha, India

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Heat TreatmentElectrical resistance type furnace: 4x1.5m, 10MT

2.5x1.5m, 4MT, 2 nos.

2.6x1.5x0.6m, 3MT

Oil-fired type furnace: 6x4x2.7m, 25MT

3x3x1.5m, 5MT

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Continuous Sand Mixer

TechnologyMAGMA simulation software

Pro-E 3D modeling software

Autodesk Inventor design & modeling software

Facilities & Capabilities

Foundry, Kansbahal Works, Odisha, India

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Spectrometer

Image Analyzer

Testing & InspectionChemical analysis: Spectrometer, photometer

Microstructure analysis: Image analyzer

NDT: Ultrasonic, MP & DP testing by Level-3 qualified

personnel

Mechanical testing: UTM, Hardness & Impact testingmachines

Dimensional testing: Micrometers & other gauges for

dimensional inspection

Facilities & Capabilities

UTM

Foundry, Kansbahal Works, Odisha, India

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Product Profile

Grinding Rings & Balls

Application: Coal pulverizing

Weight/set: 9MT for EL76 size to 51MT for

12E10

Material: Rings

Alloy Iron, Balls

Steel /Alloy Iron

Grinding Rings & Balls

Foundry, Kansbahal Works, Odisha, India

Grinding Balls

Grinding Ring

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Tyres & Table Liners

Application: Coal, raw meal & clinker

grinding

Material: Alloy Iron

Weight: Tyres up to 12MT/pc & TableLiners up to 30MT/set

Product Profile

Table Liner

Tyre

Foundry, Kansbahal Works, Odisha, India

Table Liner

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Product Profile

Coiler Mandrel

Application: Hot rolling (Steckel mill)

Unit Weight: Up to 10MT

Material: Heat resistant steel

Finish-machined Coiler Mandrel

Foundry, Kansbahal Works, Odisha, India

Raw Casting

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Product Profile

SG Iron Castings

Application: Grinding mill / general engineering

Unit Weight: Up to 22MT

Rack Segments Pump Casing

Foundry, Kansbahal Works, Odisha, India

Rocker Arm & Fork Assembly

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Tooth RollPulley Backing Strip

Impact Arm

Product Profile

Crusher Components

Application: Crushing & material handling

Unit Weight: Up to 8MT

Material: Steel / Cast Iron

Foundry, Kansbahal Works, Odisha, India

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Our Valued Clients

Grinding Rings & Balls

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Cement

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Special Castings

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Thank You

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Foundry, Kansbahal Works, Odisha, India