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LED MCPCB Fabrication Manufacturer

Date post: 13-Sep-2014
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Updated Company Presentation from ITAR Registered / AS9100 Certified Saturn Electronics Corporation includes newly developed advanced technologies to include Metal Core / Aluminum Circuit Boards--featured in free LED MCPCB keychain available on web site.
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Saturn Electronics Corporation Company Presentation
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Page 1: LED MCPCB Fabrication Manufacturer

Saturn Electronics CorporationCompany Presentation

Page 2: LED MCPCB Fabrication Manufacturer

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Sales History

Page 3: LED MCPCB Fabrication Manufacturer

Domestic Manufacturing

Page 4: LED MCPCB Fabrication Manufacturer

Company Profile

• Established 1985

• Majority Owners / Full-Time Operators

• 89,000 ft² Facility (15,000 ft² warehouse)

• 145 Employees

• 2 Shifts operating at 65% capacity

Page 5: LED MCPCB Fabrication Manufacturer

Growth & Financial Strength

• Debt-Free and Financially Strong

• Controlling interest in 3 add. PCB facilities

• Profits allocated for:• Expansion• Improved Capabilities• Reduced Cost

Page 6: LED MCPCB Fabrication Manufacturer

Since 2006, we have replaced every major piece of equipment in every major process.

DRILLING16 Mark VI drills replaced with 2 Excellon System 2000’s, 8 Century 2001’s, and 4 Mania Micronics

IMAGING (Primary & LPI) 4 new Olec AT-30’s purchased. All have 4-camera automatic alignment systems and hybrid collimated light sources

WET PROCESSDES, SES, Shadow, and Oxide lines replaced with Hollmuller lines that incorporate latest spray technologyDeburr and pre-LPI scrub replaced with Ishii Hyoki equipment

LPIDP dual sided screeners replaced with 2 Argus Spray Coating lines

Facilities Upgrade

Page 7: LED MCPCB Fabrication Manufacturer

Planned Facilities Upgrade

As of July 2009, we have the following planned improvements

MULTILAYER LAMINATION5,000 SF building expansion to house 3 10-opening Burkle PC-controlled lamination system (one of the best in N.A.)

ENIG & DESMEARAutomated lines to replace manual dip lines

COPPER VIA FILL LINEChemistry and line to plate blind vias shut with plated Cu

Page 8: LED MCPCB Fabrication Manufacturer

Multilayer PCB Products

•Fine Line and Spacing•Controlled Impedance Designs•Heavy Copper PCBs•PTFE / Hybrid Technologies•RF-Microwave Boards•Thermal Management PCBs•Aluminum / Metal Core PCBs•PCB Heatsink Registration•Via-in-Pad Technology•Open Face / Internal Cavity Boards•Blind / Buried Vias

Examples of Current Technology Applications

Page 9: LED MCPCB Fabrication Manufacturer

Production Capabilities

Layer Count 1 - 24 +

Largest Panel Size: 18” x 24

Smallest Circuit Width/Spacing: .004 mils, 3 mils proto

Material Thickness: 0.003” – 0.200”

Materials: FR-4; FR-5; Teflon; Polyimide; Metal Heat Sinks

Smallest Mech. Drilled Hole .006”

Hole Size and Dimensional Tolerances: + / - .003” and + / -.002”

Finishes: HASL, Immersion Silver/Gold, Deep Gold

Lead Free Finishes: Pb-Free HASL; SN100CL

Electrical Testing Flying Probe and Bed of Nails

Fabrication Routing, Blanking and Scoring

Plasma Processing unit Teflon Activation, Etch Back, Desmear

Laser Drilling Routing and Trimming

Page 10: LED MCPCB Fabrication Manufacturer

Quick-Turn Prototypes

Layers Turnaround

24 Hrs 2 Days 3 Days 4 Days

2 Layer 75 300 1,500 2,250

4 Layer 35 75 300 1,500

6 Layer - 75 150 600

8+ Layer - 75 150 300

Fast Turn Production

Layers Turnaround

5 Days 10 Days 15 Days

2 Layer 3,000 15,000 30,000

4 Layer 2,250 6,000 15,000

6 Layer 1,500 3,000 15,000

8 Layer 1,200 3,000 15,000

Circuit Board Capacity

Number of Panels 18” x 24” Panels

Page 11: LED MCPCB Fabrication Manufacturer

Quality

Six Dedicated Manufacturing Engineers

ISO 9002 Certified in 1995

QS 9000 Certified in 1998

Delphi C7000 (High Reliability) Certified in 1999

TS 16949 & ISO 9000:2000 Certified in 2003 (1st PCB Manufacturer in North America)

ISO 14001 Certified in 2005

AS9100 Certified in 2007

ITAR Registered in 2009

Page 12: LED MCPCB Fabrication Manufacturer

Plotech

ISO9001

ISO14001

E169497

TS16949

Digital PCB

UL

ISO9002

QS9001

ISO14001

Offshore Sourcing

Page 13: LED MCPCB Fabrication Manufacturer

Asian Partners

High Quality and On Time DeliveryPre-engineering performed at Saturn for manufacturability and panelization

Saturn performs First Article inspection on all new lots

Saturn will inventory up to 4 weeks domestically

Saturn’s China-based personnel supervise all orders at the manufacturing level

Saturn’s production-certified facility can fulfill ramp schedules while offshore facilities fill supply pipeline for ongoing production requirements

Page 14: LED MCPCB Fabrication Manufacturer

Saturn Offshore Advantage

Quick Delivery

Low Cost

Accurate Communication

High Quality

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We hope you will consider Saturn Electronics Corporation as your Quick-Turn Prototype and Small to High-Volume Production Manufacturer

Thank You

Free Aluminum Core LED PCB Keychain


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