LEXUS ES/ESh 2019 - DOOR EDGE GUARD Preparation · 3 1 Rear Driver Door Guard (Reference Green...

LEXUS ES/ESh 2019 - DOOR EDGE GUARD Preparation

Page 1 of 14 pages Issue: A 05/07/2018

Part Number: PT936-33190-XXKit Contents

Item # Quantity Reqd. Description

1 1 Front Driver Door Guard (Reference Pink Sticker)

2 1 Front Passenger Door Guard (Reference Blue Sticker)

3 1 Rear Driver Door Guard (Reference Green Sticker)

4 1 Rear Passenger Door Guard (Reference Yellow Sticker)

Hardware Bag Contents Item # Quantity Reqd. Description 1 N/A

Additional Items Required For Installation Item # Quantity Reqd. Description 1 A/R DIO: VDC Approved Cleaner

up to 70% Alcohol PPO: VDC Approved Cleaner up to 70% Alcohol

2 A/R Lint-free towels 3 A/R Blue painter’s masking tape 4 1 Scissors

Conflicts None

Recommended Tools Personal & Vehicle Protection

Notes

None Special Tools Notes PPO Magnetic Template IADS p/n = ES19-0007 Sealant Adjustment Tool IADS p/n = HIG11-D5-03 DIO Paper Door Templates See last 6 pages of these

instructions (Legal Size) Nylon Removal Tool (NRT) SST p/n =

00002-06002-01 Installation Tools Notes 12-oz. rubber mallet IADS p/n =PRI10-D5-02

Vaughn, p/n = SF12 Special Chemicals Notes VDC approved cleaner up to 70% Alcohol

General Applicability MY19 ES/ESh and newer vehicles

Recommended Sequence of Application Item # Accessory 1 Body Side Molding 2 Door Edge Guard

*Mandatory

Vehicle Service Parts (may be required for reassembly) Item # Quantity Reqd. Description 1 2 3

Legend

STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. SAFETY TORQUE: This mark indicates that torque is related to safety.

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Vehicle Images shown below are generic and may not match actual vehicle. Please see your Lexus / Toyota dealer for a copy of this

LEXUS ES/ESh 2019 - DOOR EDGE GUARD Procedure


DRY ALL DOOR EDGES

FRONT DOOR TEMPLATES

REAR DOOR TEMPLATES

CLEANER

NYLON

REMOVAL TOOL

MALLET

TAPE

SCISSORS

LINT FREE

FRONT DOOR EDGE GUARDS REAR DOOR EDGE GUARDS

CHECK DOOR SEALANT BEFORE INSTALLATION. The sealant adjustment tool must be used if sealant is close to the door’s edge. This must be done to allow for proper

Door Edge Guard installation to verify sealant conditions.

ALIGN

4

CLEAN ALL DOOR EDGES

1 2

3

CLEAN TEMPLATE AND

TEMPLATE CONTACT

AREA

ROTATE TOWEL AFTER EACH

WIPE

SQUEAK

Wipe 4 times

ROTATE TOWEL AFTER EACH

WIPE



5

START !!



6

~½”

7

~½”



8

THUD 6 & 7

~1”

9

USE YELLOW SIDE OF MALLET

REPEAT ALL DOORS

= THUD

SEE PAGE 8 FOR INSTALLATION CHECKLIST



~4”

~½”

~½”

DEG REMOVAL

START !!



NOTE: Use the adjustment tool to verify if sealant is close to the door’s edge. This must be done prior to Door Edge Guard installation to allow for proper fit (Fig. 3-1). Align the adjustment tool to the edge of the door, with the angle edge positioned toward the inside of the door (Fig. 3-2). Use the adjustment tool as a depth gage down the entire length of the door’s edge. This is to verify that the sealant material is back away from the edge of the door to allow for proper Door Edge Guard installation. Sealant Issue: To push back sealant; align the adjustment tool to the edge of the door, with the angle edge positioned toward the inside of the door (Fig. 3-3). With the adjustment tool angle tip in contact with the sealant material, push the adjustment tool inward so that the notched section of the tool is in complete contact with the door’s edge. Continue down the door’s edge or sections of the door’s edge that requires adjustment.

THIS PAGE PPO ONLY

Sealant Adjustment Tool

Fig. 3-1

Depth gage (Side view)

Fig. 3-2

Angle tip in contact with sealant

Fig. 3-3

LEXUS ES/ESh 2019 - DOOR EDGE GUARD Checklist - these points MUST be checked to ensure a quality installation.

Check: Look For:


Accessory Function Checks

Confirm all Door Edge Guards are fully seated.

Vehicle Function Checks

Vehicle door operation.

Look for a consistent gap between the door edge guard and adjoining vehicle panels. Gently use forefinger and thumb to pull door edge guard to ensure it is properly seated. Please follow the top, middle and bottom sequencing to gently pull the door edge guard.

NOTE: Normal vehicle manufacturing tolerances may exist that are not a consequence of an improperly seated door edge guard installation.

Confirm both doors open and close without interference from the door edge guard or the body side molding (if installed).

Vehicle Appearance Check

After accessory installation and removal of protective cover(s), perform a visual inspection.

Ensure no damage (including scuffs and scratches) was caused during the installation process.

(For PPO installations, refer to TMS Accessory Quality Shipping Standard.)

LEXUS ES, ES HYBRID 2019 - DOOR EDGE GUARD Mounting Templates


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Dealer Installation N

ote: Check the above scale to ensure it is 1:1. A

djust on photocopier if it is not to scale. If this is a pdf docum

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Dealer Installation Note: Check the above scale to ensure it is 1:1. Adjust on photocopier if it is not to scale. If this is a pdf document, set the “Page Scaling” to “None”in the Print dialogue box prior to printing.

0” 1” 2” 3” 4” 5”



0” 1” 2” 3” 4” 5”




0” 1” 2” 3” 4” 5”





0” 1” 2” 3” 4” 5”

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