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Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the...

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WIRELESS PAIRED SYSTEM 9456 1 WIRELESS CONTROLLER 9366 1 WIRELESS ECU 9455 1 AIR COMPRESSOR 9377 1 VALVE BLOCK 9357 1 PRESSURE SENSOR 9054 2 AIR LINE (18 FT) 1 21-8427 12-12 2554 PARTS LIST HARDWARE PACK (A21-760-2554) INSTALLATION INSTRUCTIONS Congratulations on your purchase of an Air Command kit. This kit was designed to provide inflation control of your air helper springs. This kit will be an asset to your vehicle, meeting nearly all of your air supply needs. Please take a few minutes to read through the instructions to identify the components and learn how to properly install your Air Command kit. NOTE: The Air Command kit can be used with all air helper spring products. If you are installing an air suspen- sion system, do not install the air line tubing to the air springs as stated in the suspension system instruc- tion manual. If you are adding the Air Command kit to an existing air suspension system, you will need to deflate the air springs and remove the air line tubing. NOTE ON CONNECTING THE AIR LINE TUBING Cut the air line tubing as squarely as possible. To con- nect the air line tubing to the fittings, push the tubing into the fittings as far as possible. If for any reason the tubing must be removed, first release the air pressure from the air helper spring. Push the collar towards the body of the fitting and then pull out the tubing. To reassemble, make sure the tubing is cut squarely and push the tubing back into the fitting. MALE FITTING 3055 1 1/4" FLAT WASHER 4 3/16" FLAT WASHER 8 1/4"-20 X 2-1/2" HEX BOLTS 2 10-32 X 3/4" MACHINE SCREW 2 10-32 X 1" MACHINE SCREW 4 10-32 NYLOCK NUT 6 1/4"-20 NYLOCK NUT 2 VELCRO TABS 4 NYLON TIE 15 THERMAL SLEEVE 2 Light Duty Remote Air Command – 2 Corner
Transcript
Page 1: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

WIRELESS PAIRED SYSTEM 9456 1 WIRELESS CONTROLLER 9366 1 WIRELESS ECU 9455 1AIR COMPRESSOR 9377 1VALVE BLOCK 9357 1PRESSURE SENSOR 9054 2AIR LINE (18 FT) 1

21-8427 12-12

2554

PARTS LIST HARDWARE PACK (A21-760-2554)

INSTALLATION INSTRUCTIONSCongratulations on your purchase of an Air Command kit. This kit was designed to provide inflation control of your air helper springs. This kit will be an asset to your vehicle, meeting nearly all of your air supply needs.

Please take a few minutes to read through the instructions to identify the components and learn how to properly install your Air Command kit.

NOTE:The Air Command kit can be used with all air helper spring products. If you are installing an air suspen-sion system, do not install the air line tubing to the air springs as stated in the suspension system instruc-tion manual. If you are adding the Air Command kit to an existing air suspension system, you will need to deflate the air springs and remove the air line tubing.

NOTE ON CONNECTING THE AIR LINE TUBINGCut the air line tubing as squarely as possible. To con-nect the air line tubing to the fittings, push the tubing into the fittings as far as possible. If for any reason the tubing must be removed, first release the air pressure from the air helper spring. Push the collar towards the body of the fitting and then pull out the tubing. To reassemble, make sure the tubing is cut squarely and push the tubing back into the fitting.

MALE FITTING 3055 11/4" FLAT WASHER 43/16" FLAT WASHER 81/4"-20 X 2-1/2" HEX BOLTS 210-32 X 3/4" MACHINE SCREW 210-32 X 1" MACHINE SCREW 410-32 NYLOCK NUT 61/4"-20 NYLOCK NUT 2VELCRO TABS 4NYLON TIE 15THERMAL SLEEVE 2

Light Duty Remote Air Command™ – 2 Corner

Page 2: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

Press MODE Selection 1 Front Left (LF) 2 Front Right (RF) 3 Rear Left (LR) 4 Rear Right (RR) 5 Fronts (LF & RF) 6 Rears (LR & RR) 7 All corners (LF,RF,LR,RR) 8 Returns to (LF)

TO AIR SPRINGS(SOLD SEPARATELY)

2 Corner System

ECU

VIOLETTAN

TERMINAL NUTS(TIGHTEN FINGER TIGHT)

WHITE

RED/WHITE

WHITE

RED w/ 20 AMP FUSE(+ TO BATTERY)

GROUND(BLACK)

YELLOW(+ IGNITION)

REDTOCOMPRESSOR (+)

COMPRESSOR BLACK(GROUND)

VALVE BLOCK

PRESSURESENSORS

WIRE HARNESS & CONNECTOR(TAN/WHITE, VIOLET/WHITE, GREEN)

AIR LINE

COMPRESSOR(9377)

MODE - CYCLESTHROUGHAIR SPRINGS

UP ARROWINFLATESAIR SPRING(S)

DOWN ARROWDEFLATESAIR SPRING(S)

MEMORY BUTTONS - DISPLAYSAND ADJUSTS TO PRESET PRESSURE

IN THE AIR SPRING(S)USING THE MEMORY KEYSOnce the vehicle has been leveled and the desired pressure set, the displayed pressures can be stored and retrieved using the three memory buttons. Hold one of the memory buttons down for three seconds and release. To recall the stored pressures, press the memory button once. To inflate/deflate to the stored pressures, press the same memory button again within three seconds.

PS1 PS2

LF/LR RF/RR

12V BAT.

+ –

FUSE BOX

2554Figure “A”

Page 3: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

STEP 1— MOUNT THE COMPRESSORDisconnect the negative battery cable. Select a convenient location to mount the compressor. This location should pro-vide ample airflow and be protected from airborne debris. The mounting surface should be rigid to support the compressor. The compressor is oil-less and can be mounted in any orienta-tion necessary for installation. Make sure that the wire harness will reach from the compressor to the anticipated location of the ECU. Install a male fitting into the threaded output on the compressor head, see Figure “A”. Tighten the fitting suf-ficiently to engage at least two threads with the pre-applied thread sealant. DO NOT OVER TIGHTEN THE FITTING. Mark the four compressor mounting holes using the compressor as a template and a center punch, then drill four 3/16" holes. Mount the compressor using the supplied 10-32 x 1" machine screw, 10-32 Nylock nuts and 3/16" washers. See Figure “B”. Attach the black wire from the compressor to a suitable ground source on the vehicle.

STEP 2— MOUNT THE MANIFOLD BLOCKSelect the valve block from your kit. Install the pressure sen-sors into the back of the valve block. See Figure “A”. Select a convenient location to mount the valve block near the com-pressor. Mark the two mounting holes using the valve block as a template and a center punch, then drill two 9/32" holes. Mount the valve block using the supplied 1/4-20 x 2-1/2" bolts and 1/4-20 washers and nuts.

STEP 3— MOUNT THE ECUSelect a location away from direct road spray and close to the compressor and valve block. Mark the two mounting holes using the ECU as a template with a center punch. Drill two 3/16" holes and mount ECU using two 10-32 x 3/4" machine screws and 10-32 Nylock nuts.

STEP 4— WIRE THE ECU, COMPRESSOR, AND VALVE BLOCKAttach the tan wire and one of the ring terminals on the white wire to the studs of the pressure sender at PS1. Attach the violet wire and the other white wire ring terminal to the studs of the pressure sender at PS2. Plug the six-pin connector from the ECU into the six-pin connector for the valve block. Ground the compressor (black wire with ring terminal) to a suitable location on the chassis. Attach the red/white wire with the spade terminal to the red wire of the compressor. Route the red, yellow, and black wires to the battery. Ground the ECU to the negative battery terminal. Attach the yellow wire to an ignition-activated +12VDC source. See Figure “A”.

STEP 5— MOUNT THE WIRELESS CONTROLLERThe wireless controller can be mounted in the cabin using the four Velcro pads. Place the pads on the back of the controller and then firmly place the controller onto the mounting location. The controller should not be left outside of the vehicle if not in operation.

STEP 6— ROUTE THE AIR LINECut a section of air line tubing that will reach from the compressor to the valve block. Cut the air line tubing as squarely as possible, insert the tubing into the male fitting on the compressor, and then into the fitting on the end of the valve block labeled IN.

Cut a section of air line tubing that will reach from the valve block to one of the air springs. Cut the air line tubing as squarely as possible, insert the tubing into the fitting on the valve block labeled LF/LR, and then insert the other end into the left front/left rear air spring. Use the Nylon ties provided to secure the air line tubing to the vehicle. Route the tubing to avoid direct heat from the exhaust system and away from any sharp edges. Repeat this last step on the other right front/right rear air spring and connect to the valve block port labeled RF/RR. There is a fitting on the valve block to accept additional tubing to route an exhaust line, labeled EXH. This is an option and not necessary for proper operation.

STEP 7— USING THE WIRELESS CONTROLLERWith the Air Command kit and the air springs installed, you are ready to test the system. Re-attach the negative battery cable, route the red wire with the fuse to a +12VDC power source, and place the 9V battery into the control-ler. Turn on the vehicle’s ignition. Press the Mode button on the controller. The controller will display how much air pressure is in the system.

Figure “B”

Page 4: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make selections to inflate/deflate the air springs. Pressing the MODE button once will display an arrow pointing at the Front Left (FL) corner. Pressing the up/down button at this time will change the pressure in the air spring. Continuing to press the MODE button will cycle through the corners:

Press MODE Selection1 Front Left (LF) — Not used with this kit2 Front Right (RF) — Not used with this kit3 Rear Left (LR)4 Rear Right (RR)5 Fronts (LF & RF) — Not used with this kit6 Rears (LR & RR)7 All corners (LF,RF,LR,RR) — Not used with this kit8 Returns to single selection (LF)

Once the pressure has been selected, the system will turn on the compressor or open the exhaust valve to change the pressure. The change can be stopped by pressing either arrow key.

The display will turn off after 20 seconds of inactivity.

STEP 8— CHECK THE SYSTEMInflate the air springs to 70 psi or the max air spring pressure, which ever is less, and check the fittings for air leaks with a solution of soap and water. If a leak is detected at a tubing connection, check to make sure that the tube is cut as squarely as possible and that it is pushed completely into the fitting. The tubing can easily be removed from the fitting by first releasing the pressure from the air spring, then by pushing the collar towards the body of the fitting and holding, then pulling the tube out.

www.ride-rite.com

Page 5: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

Do Not Return This Product to the Dealer or Distributor

If you are• missingparts,• experiencinginstallationproblems,or• havetechnicalconcernsregardingthisproduct,

you may contact a Firestone Technical Service Representative at [email protected] or at 800-888-0650 (option 1, and then option 2). Representatives are available from 7:30 a.m. – 4:30 p.m. Eastern on Monday – Friday, excluding holidays. If you are located outside of the United States, you should first contact your distributor or dealer directly with any issues.

When contacting Technical Service, please have the kit or part # ready, along with the make, model, and year of the vehicle. You may also need to provide details, such as 2WD/4WD or if the vehicle has been lifted or lowered from stock height.

If you have a warranty concern, please include in your email a detailed description of the situation, a photo(s) of the issue, and your contact information, including ship-to address.

WARRANTY COVERAGE*— The Ride-Rite™ kits, components, and accessories are warranted against defects in workmanship and materials. This warranty does not cover service or labor charges, neglect…to the product.

PERIOD OF COVERAGE:• Ride-Rite air springs – Lifetime Limited • Work-Rite load assists – 2 Years Limited• Sport-Rite air springs – Lifetime Limited • Air-Rite accessories – 2 Years Limited• Coil-Rite air springs – Lifetime Limited • Brackets, hardware, fittings, air line, and other• Level-Rite air springs – Lifetime Limited components – 2 Years Limited

HOW TO MAKE A WARRANTY CLAIM — If you purchased your air springs in the U.S. or Canada and believe you have a part with a warrantable defect, call Firestone directly at 1-800-888-0650.

International customers should contact their distributors or dealers directly with any problems.

(*) Please refer to the “Firestone Limited Lifetime Air Spring Warranty” for details, terns, and conditions.

21-8387 01-13 NAD-37143-1

Page 6: Light Duty Remote Air Command – 2 Corner · Once the system has been turned on (press any of the buttons), the MODE and ARROW keys are used to cycle through the screen and make

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