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Lime-lite

Date post: 07-Apr-2018
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    WELCOMETOLIME LITE

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    Efficacy

    (relative)

    15th 19th 20th century...

    1 10 15 70 100 70 100 Target >50

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    What Is A Light Emitting Diode

    BASIC LED IS A FORWARD-BIASED P/N JUNCTION

    The basic starting material is a substrate. On this, a very thin layer (called the epilayer)is formed by a process known as EPITAXY.

    Electrons and holes are injected into the P- and N- semiconductor materialsrespectively

    Injected minority charges recombine with majority charges in the depletion zone

    With certain semiconductor compounds (from III and V in the Periodic Table), thisrecombination results in photon generation of of a specific frequency (colour)

    Close-up view of a light

    emitting diode in a T-1(5mm) radial package. Theemissive semiconductor isthe small rectangle in thecenter, attached to electricalleads and encased in a lens.

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    Diagram of an LED in a T-1 (5mm) radial package

    Internal Construction of an LED

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    Opto-electrical properties of LEDs(1)

    DRIVE CONDITIONS: Similar to other silicon or germanium diodes;

    similar electrical parameters such as:

    TEMPERATURE DEPENDENCE-- All parameters are measured at 25C

    -- DERATING FACTOR AT HIGHER TEMPERATURE-- Heat generated at P and N ohmic contacts, but max. at P-N

    junction (Tj). Dissipation only by conducting leads -- path of least

    resistance. Excessive heat (more than 130C for AlInGaP) results inshorter life, faster light degradation, and change in VFand IV.

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    Opto-electrical properties of LEDs(2)

    Viewing Angle (2)

    Double the angle of the limit where intensity decreases to halfthe axial value

    Narrow angle 60.

    Peak Wavelength wavelength of maximum intensity

    Dominant Wavelength represents hue as per CIE chromaticityDiagram (important by white)

    Chromaticity co-ordinates (for white): X & Y co-ordinates onchromaticity diagram

    Colour Temperature: Equivalent colour of black body at thattemperature in degrees Kelvin

    Warm white -- 2700 - 3000K; Daylight 6500K

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    Opto-electrical properties of LEDs (3)

    Colour Rendering Index (CRI)

    Colour rendering of objects with particular light Preferred -- more than 90% Lately considered unsuitable indicator

    LIFE (hours) Catastrophic failure unusual, and therefore MTBF very high (in millions

    of hours) Useful Life considered at limit when light depreciates to 50% of initial Life affected by

    Ambient temperature Electrical current surges Chemical reaction with epoxy encapsulant UV radiation (solar UVA and UVB)

    Humidity and moisture

    Useful life stated up to 100,000 hours till last decade now mayexceed 250,000 hours

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    LED Control Circuits(1)

    DESIGN CONSIDERATIONS

    Design current should be 50%-60% of max. forward current forthe type of LED being used

    Derating factor with temperature should be taken into account

    Current change with voltage fluctuation (as in battery chargesupply) should be kept within a safe limit

    Circuit enclosure should be designed to dissipate the heat soas to prevent temperature rise of LEDs

    PIV protection to be provided

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    LED Control Circuits(2)

    CIRCUITS

    1. RESISTIVE CIRCUIT (AC/DC):Resistance drops the voltage andcurrent to the desired value

    R

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    LED Control Circuits(3)

    CIRCUITS

    2. REACTIVE IMPEDANCE CIRCUIT (AC ONLY):Using capacitiveimpedance with a fixed frequency

    -- Current control with least power consumption-- Minimal heat dissipation-- Improved leading power factor

    PRECAUTIONARY MEASURES Initial charging current may damage LED Fuse for protection of external equipment Low voltage glow protection in certain applications Surge/spike transient protection by MOVs, etc

    LVGPMOV

    c

    FUSE

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    LED Control Circuits(3)

    CIRCUITS

    2. REACTIVE IMPEDANCE CIRCUIT (AC ONLY):Using capacitiveimpedance with a fixed frequency-- Current control with least power consumption-- Minimal heat dissipation-- Improved leading power factor

    PRECAUTIONARY MEASURES

    Initial charging current may damage LED Fuse for protection of external equipment Low voltage glow protection in certain applications Surge/spike transient protection by MOVs, etc

    LVGPMOV

    c

    FUSE

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    WHY LEDs FAIL(1)

    USE OF REJECTED LEDs AVAILABLE IN THELOCAL MARKET (Manufacturers reject LEDs

    due to defects in the bonding process)

    IDEAL BONDING: 50% of the diameter ofthe gold wire is embedded in thesemiconductor

    LEDs HAVING HIGH VF

    DUE TO CONTACTRESISTANCE AS A RESULT OF INSUFFICIENTBONDING: Such defective LEDs have a highervoltage drop and fail due to overheating

    LEDs HAVING HIGH Ir:DUE TO EXCESSIVEBONDING (right through the semiconductor):Such defective LEDs will begin degrading in

    light output and generally fail within sixmonths of operation

    Semiconductor

    Gold Wire

    IT IS IMPORTANT TO NOTE THAT EITHER OF THE ABOVE DEFECTS WILL CAUSEEVENTUAL FAILURE OVER A PERIOD OF TIME (NOT NECESSARILY IMMEDIATELY)

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    NOISY LINE CONDITIONS, SPARKING IN THE LINE, EMI/RFI, LINE SURGESDUE TO HEAVY MACHINERY OPERATION OR THE EFFECT OF LIGHTNING:

    Heavy Current Surges and Spikes Generated Due to Above Can Damage theLED Chips and Lead to Light Degradation

    LEDs WITH LOWER LIGHT INTENSITY: Due To Bad Chip Centering, DefectiveOr Bad Encapsulation Of Epoxy, Cracked Epoxy

    BAD DRIVER CIRCUIT DESIGN: Improper And Technically Unsound Circuit

    Design And High Drive Current Can Cause Premature Failure Of LED

    EXCESSIVE HEAT: Deformation of epoxy encapsulation leads to opticaldistortion and permanent fresnel light loss

    INCORRECT ASSEMBLY PROCEDURE

    Excessive Soldering During Assembly Damages the LED Improper Bending Of LED Leads During Assembly Causes Stress In TheLead Frame

    THESE DEFECTS SHOW UP NOT IMMEDIATELY BUT LATER AS A LATENTFIELD FAILURE.

    WHY LEDs FAIL(2)

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    WHY LEDs FAIL(3)

    LONG TERM EXPOSURE TO CONDENSING MOISTURE: This Can Cause The

    Epoxy Encapsulation To Deteriorate. Which Will Lead To CatastrophicFailure

    INADEQUATE PROTECTION DEVICES: Improper Selection of SurgeProtectors Can Damage LEDs

    USE OF COMPONENTS OF INAPPROPRIATE QUALITY: Can Also Cause

    Damage to LEDs, Leading to Subsequent Failure of LED

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    Blue

    Green

    Yellow

    Orange

    White

    Red

    Amber

    W = White (GaN) (x=0.32/y=0.31)

    Blue (InGaN) 470nm

    Blue-Green (InGaN) 505nm

    True Green (InGaN) 525nm

    Pure Green (GaP) 560nm

    Green (GaP:N) 570nm

    Yellow (AlInGaP) 587nm

    Orange (AlInGaP) 605nm

    Amber (AlInGaP) 615nm

    Super-Red (AlInGaP) 630nm

    s

    0

    0,1

    0,2

    0,3

    0,4

    0,5

    0,6

    0,7

    0,8

    0,9

    0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8

    blue

    green

    red

    yellow

    white

    Blue (GaN) 466nm

    W = White (InGaN) (x=0.32/y=0.31)

    Colour triangle

    Colour spectrum of LEDs

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    Colour rendering: ~ 80%Colour temperature: > 6000 K

    Blue LED + phosphor= white LED

    White LEDs

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    LUMINIARE EFFICIENCY

    Luminiare efficiency of LED is very high upto 90%.

    Filament lamps, CFLs, fluorescent tubes,

    metal halides are 360degrees emitters whichrely on reflectors to reflect back the light.

    Luminiare efficiency of these light sources islow only about 50%, the rest is absorbed inthe luminiare.

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    Application Efficiency Luminous efficacy is an important indicator of

    energy efficiency, but it doesnt tell the whole story,particularly with regard to directional light sources.

    Due to the directional nature of their light emission,LEDs potentially have higher application efficiencythan other light sources in certain lightingapplications. Fluorescent and standard bulbshaped incandescent lamps emit light in alldirections. Much of the light produced by the lampis lost within the fixture,

    reabsorbed by the lamp, or escapes from the fixturein a direction that is not useful for the intendedapplication. For many fixture types, including

    recessed downlights, troffers, and under-cabinetfixtures, it is not uncommon for 40-50% of the totallight output of the lamp(s) to be lost before it exitsthe fixture.

    LEDs emit light in a specific direction, reducing theneed for reflectors and diffusers that can trap light,so well-designed fixtures and systems using LEDscan potentially deliver light more efficiently to theintended location.

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    LED DOWNLIGHTERSTOREPLACE CFL.

    Today, with higher improved LED technologywe are able to replace a 36W CFL with a 12WLED downlighter, saving 70% energy.

    Newer micro-optic Holographic technologyallows use of Micro-lens films to remove glarewith minimal light loss.

    Product life 10- 15years. Zero maintenance.


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