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LNG SOLUTIONS Filler metals and equipment solutions for welding LNG storage tanks, liquefaction and regasification plants.
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Page 1: LNG SOLUTIONS - ESAB

LNG SOLUTIONS

Filler metals and equipment solutions for welding LNG storage tanks, liquefaction and regasification plants.

Page 2: LNG SOLUTIONS - ESAB

Table of ContentsLNG Tank Application Solutions ...........3-12LNG Tank Applications ................................ 4Inner Tank Bottom Joints (9%Ni)................. 5 Inner Tank Vertical Joints (9%Ni) ................. 6 Inner Tank Horizontal Joints (9%Ni) ............ 7 Stiffener & Knuckle Joints (9%Ni) ............... 8 Vapor Barrier (Carbon Steel) ........................ 9 Suspended Deck (Aluminum) ...................... 10 Piping (304L and 316L Stainless Steel) ...... 11-12

FILLER METALS ....................................13-22Nickel alloy electrodes ................................. 14Nickel alloy SAW wires and fluxes .............. 14Nickel alloy flux cored wires ........................ 14Carbon steel GMAW/GTAW ........................ 15Carbon steel FCAW/MCAW ........................ 16Aluminum ..................................................... 17Stainless steel electrodes ........................... 18Stainless steel MIG/TIG wire ....................... 19Exaton SS wire ............................................ 20Stainless flux cored wire ............................. 21Stainless steel SAW wires and fluxes ......... 22

EQUIPMENT .........................................23-27

WELDING AUTOMATION ......................28-31

CUTTING AND GOUGING .....................32-35

DIGITAL SOLUTIONS ............................36-39

PPE & SAFETY .....................................40-41

GLOBAL LEADER .................................42

SERVICE & SUPPORT ..........................43

EMPOWERING NATURAL GAS STORAGE AND PROCESSING.

2

Between the discovery of new reserves and demand

for cleaner fuel sources, the market for natural gas has

steadily increased – with no signs of slowing down.

At ESAB, we understand the unique challenges of

storing and transporting liquified natural gas at cryogenic

temperatures. As the global leader of welding and cutting,

we offer a complete solution for building and maintaining

LNG applications. From dependable filler metals to innovative

equipment to powerful digital solutions, ESAB products are

designed to maximize performance, productivity, and safety.

Just as the world will continue to need energy sources to

fuel our daily lives, ESAB will continue to develop welding

and cutting solutions that empower the LNG industry. We

look forward to being a trusted partner on your next project.

In addition to the LNG industry portfolio ofsolutions featured in this brochure, there areadditional ESAB products available in yourregion. Contact your local sales representativeor visit esab.com/lng for more information.

Page 3: LNG SOLUTIONS - ESAB

LNG TANK APPLICATION SOLUTIONS

Page 4: LNG SOLUTIONS - ESAB

SELECTION GUIDE.

4Visit esab.com/lng for more information.

TYPICAL WELDING PROCESSES FOR LNG TANK WELDING.Only ESAB offers a complete portfolio of products for all applications

of the LNG tank – from top to bottom.

1 Inner Tank Bottom Joints (9%Ni)

2 Inner Tank Vertical Joints (9%Ni)

3 Inner Tank Horizontal Joints (9%Ni)

4 Stiffener and Knuckle Joints (9%Ni)

5 Vapor Barrier (Carbon Steel)

6 Suspended Deck (Aluminum)

7 Piping (304L & 316L SS)

RING #10

RING #8

RING #6

RING #4

RING #2

RING #9

RING #7

RING #5

RING #3

RING #1

140,000m3 LNG STORAGE TANK

DIAMETER: 64.0 M // 210 FT

HE

IGH

T: 4

3.65

ME

TE

RS

//

143

FT

3

2

1

4

5

6

7

AP

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Page 5: LNG SOLUTIONS - ESAB

Inner Tank Bottom Joints (9%Ni)WELDING POSITIONS: 1F/1G

SAW FCAW SMAW

FILLER METALS

OK Autrod NiCrMo-4/ OK Flux 10.99 OK Autrod NiCrMo-4/ OK Flux 10.90 OK Autrod NiCrMo-3/ OK Flux 10.90 OK Autrod NiCrMo-4/OK Flux 10.93

EQUIPMENT

Power source: Aristo 1000 AC/DC LAF TAF

AUTOMATION/MECHANIZATION

SAW tractors: Versotrac A6 Mastertrac

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

Shield-Bright NiCrMo-3 Cryo-Shield Ni9  

EQUIPMENT

Power source: Warrior 500i

Wire feeder: Robust Feed Pro

AUTOMATION/MECHANIZATION

Mechanized MIG tractor: Railtrac B42V

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK 92.55 OK NiCrMo-3

EQUIPMENT

Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC

AP

PLIC

AT

ION

SA

PP

LIC

AT

ION

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LU

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5

CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

BACK TO LNG TANK APPLICATIONS

60

10 8

2 PASS MIN.

Page 6: LNG SOLUTIONS - ESAB

Inner Tank Vertical Joints (9%Ni)WELDING POSITIONS: 3G

FCAW SMAW

FILLER METALS

Shield-Bright NiCrMo-3 Cryo-Shield Ni9  

EQUIPMENT

Power source:Warrior 500i

Wire feeder:Robust Feed Pro

AUTOMATION/MECHANIZATION

Mechanized MIG tractor:Railtrac B42V

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK 92.55 OK NiCrMo-3

EQUIPMENT

Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC

AP

PLIC

AT

ION

SA

PP

LIC

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6

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BACK TO LNG TANK APPLICATIONS

12

30° 30°

12

3

3 OUTSIDE SHELL

Page 7: LNG SOLUTIONS - ESAB

SELECTION GUIDE.Inner Tank Horizontal Joints (9%Ni)WELDING POSITIONS: 2F/2G

SAW FCAW SMAW

FILLER METALS

OK Autrod NiCrMo-4/ OK Flux 10.99 OK Autrod NiCrMo-4/ OK Flux 10.90 OK Autrod NiCrMo-3/ OK Flux 10.90 OK Autrod NiCrMo-4/OK Flux 10.93

EQUIPMENT

Power source: Aristo 1000 AC/DC LAF TAF

AUTOMATION/MECHANIZATION

Automatic Girth Welding system:Circotech – single-sided Circotech – double-sided

ARC GOUGING

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

Shield-Bright NiCrMo-3 Cryo-Shield Ni9  

EQUIPMENT

Power source: Warrior 500i

Wire feeder: Robust Feed Pro

AUTOMATION/MECHANIZATION

Mechanized MIG tractor: Railtrac B42V

ARC GOUGING

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK 92.55 OK NiCrMo-3

EQUIPMENT

Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC

AP

PLIC

AT

ION

SA

PP

LIC

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7

CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

BACK TO LNG TANK APPLICATIONS

2-3 mm

1-3 mm50°+5°

15+5°

OUTSIDESHELL

Page 8: LNG SOLUTIONS - ESAB

Stiffener & Knuckle Joints (9%Ni)WELDING POSITIONS: 4F/4G

FCAW SMAW

FILLER METALS

Shield-Bright NiCrMo-3 Cryo-Shield Ni9  

EQUIPMENT

Power source: Warrior 500i

Wire feeder: Robust Feed Pro

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK 92.55 OK NiCrMo-3

EQUIPMENT

Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC

AP

PLIC

AT

ION

SA

PP

LIC

AT

ION

SO

LU

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8

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BACK TO LNG TANK APPLICATIONS

15

180

WELD JOINTS

OUTSIDESHELL

Page 9: LNG SOLUTIONS - ESAB

Vapor Barrier (Carbon Steel)WELDING POSITIONS: 2F/2G,3F/3G

FCAW/MCAW SMAW GMAW/GTAW

FILLER METALS

OK Tubrod 15.14 OK Tubrod 15.13 FILARC PZ6138 FILARC PZ6116S Dual Shield 7100 Ultra Dual Shield II 70 Ultra (U.S. only) Dual Shield II 712X (U.S. only) Coreweld 46LT H4

EQUIPMENT

Power source:Warrior 500i

Wire feeder:Robust Feed Pro Mechanized MIG tractor:

Railtrac B42V

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK 48.08 OK 55.00 Atom Arc 7018 (U.S. only) Atom Arc 7018-1(U.S. only)

EQUIPMENT

Renegade ES300i

Renegade ET300iP

FILLER METALS

OK Autrod 13.23 OK Tigrod 12.64

EQUIPMENT

Power source:

Warrior 500i

Wire feeder:

Robust Feed Pro

AUTOMATION/MECHANIZATION

Mechanized MIG tractor:

Railrac B42V

AP

PLIC

AT

ION

SA

PP

LIC

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BACK TO LNG TANK APPLICATIONS

540

100

Page 10: LNG SOLUTIONS - ESAB

Suspended Deck (Aluminum)WELDING POSITIONS: 1F/1G

GMAW GTAW

FILLER METALS

OK Autrod 5183

EQUIPMENT

Power source:Aristo 500ix

Wire feeder:Robust Feed Pulse Robust Feed U6

AUTOMATION/MECHANIZATION

Mechanized MIG tractor:Railrac B42V

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

OK Tigrod 5183

EQUIPMENT

Power sources:Origo Tig 3000i AC/DC Origo Tig 4300iw AC/DC

DIGITAL SOLUTIONS

WeldCloud

AP

PLIC

AT

ION

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50 mm

t=5

t=5

Page 11: LNG SOLUTIONS - ESAB

Piping (304L and 316L Stainless Steel)WELDING POSITIONS: 1G/2G/5G

SMAW GTAW GMAW

FILLER METALS

OK 61.35 OK 61.30 OK 61.35 Cryo* OK 63.35 OK 67.75 Arcaloy 308L-15 (U.S. only) Arcaloy 308L-16 (U.S. only) Arcaloy 309L-16 (U.S. only) Arcaloy 316LF5-16 (U.S. only) Cryoarc 316L-15 (U.S. only)

EQUIPMENT

Power sources:Renegade ES300i Renegade ET300 iP

FILLER METALSOK Tigrod 308L OK Tigrod 308L LF* OK Tigrod 309L OK Tigrod 316L OK Tigrod 316LSi

Exaton 19.9.L Exaton 19.12.3.L Exaton 19.12.3.L CRYO*

EQUIPMENTPower sources:Renegade ET300 iP

AUTOMATION/MECHANIZATIONAMI Portfolio:M79 weld heads for pipe 6” and under

M81 for pipes between 1.9” and 5.56” M15 for all pipes over 6” M317 power supply (new and improved Oxygen analyzer)

DIGITAL SOLUTIONSWeldCloud

FILLER METALS

OK Autrod 308L OK Autrod 308L LF* OK Autrod 308LSi OK Autrod 309L OK Autrod 316L OK Autrod 316LSi

Exaton 19.9.L Exaton 19.9.LSi Exaton 19.12.3.L Exaton 19.12.3.L CRYO* Exaton 19.12.3.LSi

EQUIPMENT

Power sources:Aristo 500ix

Wire feeder:Robust Feed Pulse Robust Feed U6

DIGITAL SOLUTIONS

WeldCloud

AP

PLIC

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*Products with restricted FN for cryogenic applications where high Charpy V-Notch properties are required. BACK TO LNG TANK APPLICATIONS

8.56

37.5° + 2.5°

8.56

3+1

1.5

Review FCAW and SAW products on p.12

Page 12: LNG SOLUTIONS - ESAB

SELECTION GUIDE.Piping (304L and 316L Stainless Steel)WELDING POSITIONS: 1G/2G/5G

FCAW SAW

FILLER METALS

Cryo-Shield 308L Cryo-Shield 316L Shield-Bright 308L Shield-Bright 316L Shield-Bright 309L

EQUIPMENT

Power source:Warrior 500i

Wire feeder:Robust Feed Pro

DIGITAL SOLUTIONS

WeldCloud

FILLER METALS

Exaton 15W/Exaton 19.9.L Exaton 15W/Exaton 19.12.3.L CRYO*

Exaton 35WF/15W/ Exaton 19.12.3.L CRYO* (U.S. only) OK Flux 10.99/OK Autrod 308L OK Flux 10.99/OK Autrod 316L OK Flux 10.93/OK Autrod 308L LF*

AUTOMATION/MECHANIZATION

SAW heads:A6

Power source:Aristo 1000 AC/DC

DIGITAL SOLUTIONS

WeldCloud

AP

PLIC

AT

ION

SA

PP

LIC

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SO

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CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

BACK TO LNG TANK APPLICATIONS*Products with restricted FN for cryogenic applications where high Charpy V-Notch properties are required.

8.56

37.5° + 2.5°

8.56

3+1

1.5

Page 13: LNG SOLUTIONS - ESAB

FILLER METALS

Page 14: LNG SOLUTIONS - ESAB

14

NICKEL ALLOY ELECTRODES

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C P S Mn Si Cr Ni Mo Fe Nb wYield

Strength (MPa)

Tensile Strength

(MPa)

Elongation (%) °C

CVN [J] Lateral expansion

(mm)1G 3G 1G 3G

OK 92.55 SMAW 1,2,3,4,6 DC+-/AC - ENiCrMo-6E NI 6620

ABS, BV, CE, DNV-GL, LR, NAKS, RINA,

KR

0.05 - - 3.0 0.3 12.9 69.4 6.2 5.0 1.3 1.6 445 727 40 ≥ 30 -196 91 97 1.40

OK NiCrMo-3 SMAW 1,2,3,4,6 DC+ - ENiCrMo-3

E Ni 6625

CE, DNV_GL, NAKS/HAKS,

VdTÜV0.03 - - 0.2 0.4 21.7 62.8 9.3 2 3.3 - 500 780 35 - -196 73 - 1.15

NICKEL ALLOY SAW WIRES AND FLUXES

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C P S Mn Si Cr Ni Mo Fe Nb wYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C

CVN [J] Lateral expansion

(mm)1G 1G

OK Autrod NiCrMo-4/ OK Flux

10.99SAW 1,2,3,11

AC -ERNiCrMo-4

S NI 6276

LR0.015 - - 0.7 0.08 15.2 Bal 15.6 6.5 - 3.7 480 720 42 -196 100 0.8

DC+ 0.010 - - 0.7 0.11 15.2 Bal 15.6 6.5 - 3.6 480 720 42 -196 75 0.8

OK Autrod NiCrMo-4/ OK Flux

10.90SAW 1,2,3,11 DC+ - ERNiCrMo-4

S NI 6276

DNV-GL, RINA

0.01 - - 2.2 0.2 15.0 Bal 15.5 6.0 - 3.4 480 700 35 -196 60 0.7

OK Autrod NiCrMo-3/ OK

Flux 10.90SAW 1,2,3,11 DC+ - ERNiCrMo-3

S Ni 6625

DNV 0.01 - - 1.70 0.2 21 Bal 8.5 2 3 - 440 720 42 -196 100 0.8

OK Autrod NiCrMo-4/OK

Flux 10.93SAW 1,2,3,11 DC+ - ERNiCrMo-4

S NI 6276

- 0.01 - - 1.0 0.08 15.1 Bal 15.6 6.8 - 3.6 450 700 45 -196 80 1.0

NICKEL ALLOY FLUX-CORED WIRES

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Si Mn P S Cr Ni Mo Nb Cu Fe TiYield

trength (MPa)

Tensile trength (MPa)

Elongation (%) °C

CVN [J]Lateral

expansion (mm)

1G 3G 1G 3G 1G 3G

Shield Bright NiCrMo-3 FCAW 1,2,3,4,6 DC+ M21

ENICRMO 3T1-4

T NI 6625 P

M 2- 0.03 0.4 0.4 0.005 0.0020 22.0 Bal. 9.2 3.8 0.02 0.40 0.18 470 725 38 - -196 60 77 1.22 1.62

Cryo-Shield Ni9 FCAW 1,2,3,4,6 DC+ C1 - -

BV, DNVGL,ABS, KR (C1)

0.025 0.45 1.45 0.005 0.0002 18.8 Bal. 8.3 3.0 0.01 9.20 0.10 451 735 40 38 -196 66 75 1.15 1.31

INNER TANK 9%NI STEEL WELDING. ESAB offers a wide range of nickel steel electrodes, wires, and fluxes for the welding of LNG tank shells. Our consumables have been expertly designed, tested to the highest standards, and approved for cryogenic applications.

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

FIL

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ETA

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BACK TO LNG TANK APPLICATIONS

Page 15: LNG SOLUTIONS - ESAB

15

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

FIL

LE

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ETA

LS

VAPOR BARRIER – CARBON STEEL WELDING. High quality filler metals for mission critical joints.

GMAW/GTAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN [J]

OK Autrod 13.23 GMAW ALL DCEP M21 ER80S-NI1 - BV, NAKS/HAKC 0.07 1.11 0.57 0.9 0.07 0.29 0.9 0.29 - 480 560 30 -60 20

OK Tigrod 12.64 GTAW ALL DCEN I1 ER70S-6 W 46 4 4SI1

ABS, BV, CE, DNV-GL, LR, NAKS/HAKC, VDTÜV

0.08 1.28 0.8 - - - - - 510 610 30 -46 100

SMAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C P S Mn Si Cr Ni MoYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN [J]

OK 48.08 SMAW 1,2,3,4,6 AC, DC+(-) - E7018-GE 46 5 1NI B

32 H5ABS, CE, DB, DNV-GL, LR, NAKS/HAKC, RS, VDTÜV

0.06 - - 1.2 0.35 0.02 0.95 0.001 540 630 26 -60 90

OK 55.00 SMAW 1,2,3,4,6 AC, DC+ -E7018-1H4 R

E 46 5 B 32 H5

ABS, BV, CE, CWB, DB, DNV-GL, LR, NAKS/HAKC, RS,

VDTÜV0.06 - - 1.5 0.5 - - - 500 590 28 -50 80

Atom Arc 7018 * SMAW 1,2,3,4,6, AC, DC+ -

E7018 H4R

- ABS, CWB, DNV, LR 0.045 0.015 0.014 1.10 0.40 - - - 470 540 30 -29 225

Atom Arc 7018-1* SMAW 1,2,3,4,6 AC, DC+ -

E7018-1 H4R

- ABS, CWB, DNV, LR 0.04 0.014 0.015 1.30 0.30 - - - 475 565 30 -46 224

* Only available in the U.S.

BACK TO LNG TANK APPLICATIONS

Page 16: LNG SOLUTIONS - ESAB

16

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

FIL

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FCAW/MCAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si Ni Cu S PYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN [J]

FILARC PZ6138 FCAW 1,2,3,4,6 DC+ M21

E81T1-NI1M JH4, E81T1-M21A8-

NI1-H4

T 50 6 1NI P M21 1 H5

ABS, BV, CE, DB, DNV-GL, LR, NAKS/HAKC, PRS, RS, VDTÜV

0.04 1.1 0.33 0.93 0.021 - - 577 616 29 -60 114

Dual Shield 7100 Ultra (not EU)

FCAW 1,2,3,4,6 DC+ M21, C1E71T-9C-DH8 E71T-9M-DH8

T 46 2 P C1 1 H10 T 46 2 P

M21 1 H10

BV, DNV-GL, LR, ABS, CWB CSA W8

0.02 1.3 0.50 - - 0.013 0.010 515 585 26 -29 34

OK Tubrod 15.14 FCAW 1,2,3,4,6 DC+ M21, C1

E71T1-C1A0-CS2-H8 E71T1-M21A0-CS2-H8

T 46 2 P C1 1 H5 T 46 2 P M21 2 H5

ABS, BV, CE, DB, DNV-GL, LR, NAKS/HAKC, PRS, RINA, RS,

VDTÜV0.06 1.4 0.56 - - 0.021 0.012 565 635 24 -20 110

Dual Shield II 70 Ultra* FCAW 1,2,3,4,6 DC+ M21 E71T1-M21A4-H8 -

LR, MIL, ABS, BV,CWB CSA W8, CL, DNV-GL, DB

0.03 1.1 0.45 - - 0.004 0.008 490 560 29 -40 108

OK Tubrod 15.13 FCAW 1,2,3,4,6 DC+ M21, C1

E71T1-C1A0-CS2-H4 E71T1-M21A0-CS2-H8

T 42 3 P C1 1 H5 T 46 4 P

M21 2 H5

ABS, BV, CE, DB, DNV-GL, LR, PRS, RINA, RS, VDTÜV

0.06 1.3 0.63 - - 0.009 0.012 535 601 25 -40 70

Dual Shield II 712X* FCAW 1,2,3,4,6 DC+ M21

E71T-1MJH8 T-9MJH8 T-12MJH8

- ABS, CWB, DNV-GL, LR 0.05 1.1 0.3 - - 0.010 0.009 540 570 28 -51 62

Coreweld 46LT H4 MCAW 1,2,3,4,6 DC+ M21

E81T15-M21A8-G-H4

T 46 6 Z M M21 2 H5

ABS, BV, CE, DB, DNV-GL, LR 0.06 1.5 0.57 0.55 - 0.007 0.005 525 603 28 -60 127

Filarc PZ6116S FCAW 1,2,3,4,6 DC+ C1

E81T1-C1A8-K2-H4

T 46 6 1.5NI P C1 1 H5

ABS, BV, CE, DNV-GL, LR, PRS, RINA, RS

0.05 1.4 0.43 1.42 - 0.014 0.009 563 624 24 -60 69

* Only available in the U.S.

VAPOR BARRIER – CARBON STEEL WELDING. High quality filler metals for mission critical joints.

BACK TO LNG TANK APPLICATIONS

Page 17: LNG SOLUTIONS - ESAB

17

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

FIL

LE

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TANK SUSPENDED DECK WELDING – ALUMINUM WIRES.Welding aluminum suspended deck for LNG applications is no easy task. Whether you’re using MIG or TIG, ESAB has an aluminum wire that’s up to the challenge. Our wires feature virtually no shaving, and results in higher productivity, lower downtime, lower tip usage and maintenance cost, and better arc feeding and stability.

GMAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

OK Autrod 5183 GMAW

1, 2, 3, 4, 6, 7, 8, 9, 10, 11,

DCEP, AC I1, I3 ER5183 S AL 5183ABS, BV, CE, CLASSNK, CWB, DB, DNV-GL, JIS, LR, NAKS/

HAKC, RINA, VDTÜV0.65 0.04 0.08 94.2 0.01 0.13 4.9 0.1 0.01 125 275 17 20 90

GTAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

OK Tigrod 5183 GTAW

1, 2, 3, 4, 6, 7, 8, 9, 10, 11,

DCEN, AC, DCEP

I1, I3 R5183 S AL 5183 ABS, CE, CWB, DB, JIS, VDTÜV 0.65 0.04 0.08 94.2 0.01 0.13 4.9 0.1 0.01 140 290 25 20 90

BACK TO LNG TANK APPLICATIONS

Page 18: LNG SOLUTIONS - ESAB

18

SELECTION GUIDE.STAINLESS STEEL ELECTRODES FOR PIPING AND HEAT EXCHANGER WELDING.ESAB has a wide selection of stainless steel consumables that meet the demanding requirements of welding LNG piping.

SMAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si Ni Cr N Mo Cu FNYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

OK 61.35 SMAW 1,2,3,4,6 DC+ - E308L-15 E 19 9 L B 2 2NAKS/HAKC, SEPROZ,

VDTÜV0.04 1.6 0.3 10.5 18.7 0.06 - - 6 425 580 45 -120 70

OK 61.30 SMAW 1,2,3,4,6 DC+, AC - E308L-17 E 19 9 L R 1 2ABS, CE, CWB, DB,

DNV-GL, NAKS/HAKC, SEPROZ, VDTÜV

0.03 0.7 0.9 10 19.3 0.09 - - 5 430 580 45 -60 49

OK 61.35 Cryo SMAW 1,2,3,4,6 DC+ - E308L-15 E 19 9 L B 2 2 VDTÜV 0.04 1.6 0.3 10.5 18.7 0.06 - - 3 425 580 45 -196 43

OK 63.35 SMAW 1,2,3,4,6 DC+ - E316L-15E 19 12 3 L

B 2 2ABS, CE, NAKS/HAKC,

SEPROZ, VDTÜV0.04 1.6 0.3 9.8 19.5 0.06 - - 6 445 610 44 -120 60

OK 67.75 SMAW 1,2,3,4,6 DC+ - E309L-15 E 23 12 L B 4 2ABS, CE, DNV-GL, LR, NAKS/HAKC, SEPROZ,

VDTÜV0.04 2 0.3 12.9 23.5 0.06 - - 11 470 600 35 -80 55

ARCALOY AND CRYOARC ESAB’s Arcaloy and Cryoarc lines are premium-quality electrodes that are ideal for welding stainless steel piping. These products are only available in the United States.

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si Ni Cr N Mo Cu FNYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

Arcaloy 308L-15* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E308L-15 - QPL, MIL 0.03 1.7 0.55 10 20 - 0.1 0.1 6 430 520 45 - -

Arcaloy 308L-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E308L-16 - CWB, QPL, MIL, CSA 0.03 1.7 0.5 10 20 - 0.1 0.1 6 460 520 45 - -

Arcaloy 309L-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E309L-16 - CWB, CSA, W48 0.03 1.8 0.45 13.5 23.5 - 0.3 0.1 9 450 590 37 - -

Arcaloy 316LF5-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E316L-16 -

CWB, CSA, W48, QPL, MIL

0.03 1.5 0.4 12 19 - 2.5 0.2 6 450 570 40 - -

Cryoarc 316L-15* SMAW 1,2,3,4,6,7,8,11 DC+, AC - 316L-15 - - 0.03 2 0.5 13.6 18 0.05 2.2 - 1 - 552 45 -196 47

*Only available in the U.S.

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

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STAINLESS STEEL MIG/TIG WIRES.With proven performance and a wide selection of products, ESAB has the optimal stainless steel wire for your MIG or TIG welding needs.

GTAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si Ni Cr N Mo Cu S P Co Ti FNYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

OK Tigrod 308L GTAW ALL DCEN I1 ER308L W 19 9 L

CE, CWB, DNV-GL,

NAKS/HAKC, VDTÜV

0.02 1.9 0.4 9.8 19.8 0.05 0.2 0.15 - - - - 9 440 580 36 -196 80

OK Tigrod 308L LF GTAW ALL DCEN I1 ER308L W 19 9 L N/A 0.02 1.8 0.5 10.7 19.7 0.07 - - - - - - 5 430 570 37 -196 95

OK Tigrod 309L GTAW ALL DCEN I1 ER309L W 23 12 L

CE, CWB, VDTÜV

0.02 1.8 0.4 13.4 23.2 0.05 0.1 0.08 - - - - 9 430 590 40 -110 90

OK Tigrod 316L GTAW ALL DCEN I1 ER316L W 19 12 3 L

ABS, BV, CE, CWB, DNV-GL, NAKS/HAKC,

VDTÜV

0.01 1.7 0.4 12 18.2 0.04 2.6 - - - - - 7 470 600 32 -196 75

OK Tigrod 316LSi GTAW ALL DCEN I1 ER316LSI 19 12 3 L SI

BV, CE, DB, DNV, GL,

NAKS, VDTUV0.01 1.7 0.9 12.2 18.3 0.05 2.6 0.15 0.01 0.02 0.06 - - 500 630 33 -196 90

GMAW

OK Autrod 308L GMAW ALL DCEP M12, M13 ER308L G 19 9 L

ABS, NAKS/HAKC

0.02 1.9 0.4 9.8 19.8 0.2 0.15 0.05 - - - - 9 400 560 36 -196 35

OK Autrod 308L LF GMAW ALL DCEP M12, M13 ER308L G 19 9 L N/A 0.02 1.8 0.5 10.7 19.7 - - 0.07 - - - - 5 390 550 36 -196 40

OK Autrod 308LSi GMAW ALL DCEP M12, M13 ER308LSI G 19 9 L SI

BV, CE, CWB, DB, DNV-GL, NAKS/HAKC,

VDTÜV

0.01 1.8 0.9 10.5 19.9 0.15 0.1 - - - - - 9 400 570 36 -196 45

OK Autrod 309L GMAW ALL DCEP M12, M13 ER309L G 23 12 L

CE, NAKS/HAKC

0.02 1.8 0.4 13.4 23.2 0.1 - 0.05 - - - - 10 440 600 41 -110 90

OK Autrod 316L GMAW ALL DCEP M12, M13 ER316L S 19 12 3 L

CE, DB, NAKS/HAKC,

VDTÜV0.01 1.7 0.4 12 18.2 2.6 - 0.04 - - - - 7 350 590 42 -196 55

OK Autrod 316LSi GMAW ALL DCEP M12, M13 ER316LSI G 19 12 3 L SI

CE, CWB, DB, DNV, VDTÜV

0.02 1.8 0.8 12 18.5 2.7 0.1 - 0.015 0.015 - - 7 400 560 37 -196 45

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

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EXATON STAINLESS MIG/TIG WIRES.Designed to provide unsurpassed protection against corrosion and crafted to the highest quality, Exaton filler metals provide unwavering consistency for welding stainless steel and nickel alloys in the most demanding environments. ESAB’s Exaton brand was formerly Sandvik Welding Operations.

GTAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si Ni Cr Mo Cu N S P Co Ti FNYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

Exaton 19.9.L GTAW ALL DCEN I1 ER308L W 19 9 L CE, VDTÜV 0.01 1.7 0.4 10.1 19.9 0.06 0.3 0.15 - - - - 9 490 600 37 -196 72

Exaton 19.12.3.L GTAW ALL DCEN I1 ER316L 19 12 3 L

CE, DNV-GL, VDTÜV

<0.02 1.8 0.4 12.5 18.5 <0.06 2.6 - <0.015 <0.025 - - 9 410 610 35 -196 50

Exaton 19.12.3.L

CRYOGTAW ALL DCEN I1 ER316L 19 12 3 L CE <=0.023 1.8 0.4 13 18.5 0.06 2.3 - <=0.003 <=0.025 - - 3 410 610 40 -196 70

GMAW

Exaton 19.9.L GMAW ALL DCEP M12, M13 ER308L 19 9 L

CE, DB, VDTÜV

<0.025 1.8 0.4 10 20 <0.5 <0.3 <0.08 - - 0.05 0.003 9 390 600 35 -196 50

Exaton 19.9.LSi GMAW ALL DCEP M12, M13 ER308LSi 19 9 L Si

CE, DB, VdTÜV

<0.025 1.8 0.9 10.5 20 <0.3 - <0.06 <0.015 <0.025 0.06 - 8 390 600 42 -196 50

Exaton 19.12.3.L GMAW ALL DCEP M12, M13 ER316L 19 12 3 L

CE, DNV-GL, VdTÜV

0.01 1.5 0.4 12 18.4 2.6 0.15 0.06 - - - - 9 400 560 35 -196 50

Exaton 19.12.3.L

CRYOGMAW ALL DCEP M12, M13 ER316L 19 12 3 L CE <=0.023 1.8 0.4 13 18.5 2.3 - 0.06 <=0.003 - - <=0.025 3 410 610 35 -196 70

Exaton 19.12.3.LSi GMAW ALL DCEP M12, M13 ER316LSi

19 12 3 L Si

CE, DB, DNV-GL, VdTÜV

<0.025 1.8 0.9 12 18.5 2.6 - <0.06 <0.015 <0.025 - - 9 400 610 37 -196 50

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

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STAINLESS FLUX CORED WIRE. High quality filler metals for mission critical joints.

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TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si S P Ni Cr Mo FNYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN [J]

Cryo-Shield 308L FCAW 1,2,3,4,6 DC+ M21, C1 E308LT1-1(4)

T 19 9 L P C/M 2

JIS, NK, LR, KR, DNV, BV

0.024 1.43 0.67 0.01 0.027 10 18.5 - 5 350 552 59 -196 41

Cryo-Shield 316L FCAW 1,2,3,4,6 DC+ M21, C1 E316LT1-1J

T Z 19 12 3 L P M21 2

T Z 19 12 3 L P C1 2

JIS, NK, BV, DNV-GL, KR, LR

0.026 1.5 0.7 0.008 0.025 12.4 17.5 2.2 4 400 529 50 -196 40

Shield-Bright 308L FCAW 1,2,3,4,6 DC+

M21

E308LT1-1T 19 9 L P C1/M21 2

ABS, BV, CCS, CE, CLASSNK, CWB, DNV-GL, KR, LR,

NAKS/HAKC, VDTÜV

0.030 1.20 0.90 0.007 0.025 10.1 19.3

- 11

410 580 44

-196 30

C1 0.025 1.10 0.70 0.007 0.025 10.0 19.1 372 568 61

Shield-Bright 316L FCAW 1,2,3,4,6 DC+

M21

E316LT1-1

T 19 12 3 L P C1/M21 2

ABS, BV, CE, CLASSNK, CWB, DNV-GL, KR, LR, NAKS/HAKC, RS,

VDTÜV

0.030 1.20 0.90 0.010 0.027 12 18.5 2.70

11

450 580 40

-196 26

C1 0.028 1.10 0.80 0.010 0.027 11.8 18.5 2.60 442 570 53

Shield-Bright 309L FCAW 1,2,3,4,6 DC+

M21

E309LT1-1T 23 12 L P C1/M21 2

ABS, BV, CCS, CE, CLASSNK, CWB, DNV-GL, KR, LR,

NAKS/HAKC, VDTÜV

0.030 1.30 0.90 0.007 0.024 12.5 23.5

- 15

377 559 39

-196 18

C1 0.029 1.10 0.80 0.007 0.024 12.4 23.1 368 543” 44

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

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Page 22: LNG SOLUTIONS - ESAB

STAINLESS STEEL SAW WIRES AND FLUXES. High quality filler metals for mission critical joints.

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TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Mn Si S P Ni Cr Mo N FnYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

[J]

Exaton 15W / Exaton 19.9.L SAW 1, 2, 3, 11 DC+ - ER308L S A AF 2 VDTÜV 0.02 1.2 0.6 0.012 0.025 10 19.5 - 0.05 6 390 560 35 -196 30

Exaton 15W/ Exaton 19.12.3.L CRYO SAW 1, 2, 3, 11 DC+ - ER316L 19 12 3 L - 0.021 1.5 0.5 0.003 0.023 12.8 18 2.3 0.06 3 415 560 34 -196 46

Exaton 35WF/15W/ Exaton 19.12.3.L

CRYO*SAW 1, 2, 3, 11 DC+ - ER316L 19 12 3 L - 0.021 1.5 0.5 0.003 0.023 12.8 18 2.3 0.06 3 415 560 34 -196 46

OK Flux 10.99/OK Autrod 308L SAW 1, 2, 3, 11

AC

- ER308L S 19 9 L -

0.025 1.9 0.3 0.01 0.02 9.8 19.2 0.1 0.07 6 400 560 36 -196 55

DC+ 0.02 1.9 0.3 0.01 0.02 9.8 19.2 0.1 0.07 6 400 560 36 -196 50

OK Flux 10.99/OK Autrod 316L SAW 1, 2, 3, 11 AC - ER316L S 19 12 3 L - 0.025 1.7 0.4 0.01 0.02 12.0 18.3 2.6 0.05 6 410 570 35 -196 70

*Only available in the U.S.

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

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Page 23: LNG SOLUTIONS - ESAB

EQUIPMENT

Page 24: LNG SOLUTIONS - ESAB

SHIELD METAL ARC WELDING (SMAW).

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Caddy Tig 2200i AC/DCn Portable AC/DC welding inverter,

applicable for on-site assembly and maintenance

n Professional TIG/MMA function, available for welding aluminum alloy, stainless steel, Ni-based steel, etc.

n Compact, reliable, dust-free, and durable

Origo Tig 3000i AC/DCn Medium-duty AC/DC TIG

welding inverter, available for water-cooling unit

n DC pulse TIG, AC/DC TIG function

n Pulse, AC balance, and frequency are adjustable

n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.

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Power sources.

Renegade ES300in An inverter-based MMA/Stick and LiveTIG

machine with extreme power-to-weight ratio

n Compact format makes it easy to carry and bring to any jobsite

n High duty cycle and the ability to run the machine on long mains and welding cable makes this a superior welding machine for both on-and off-site applications

n Features an automatic input voltage sensor and can operate with any input voltage between 230V and 480V 3-phase

n For professional MMA welding with electrodes up to 6 mm (.24 in.) with a high duty cycle of 300 A at 40%

n Ideal for operation in high ambient temperature

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Page 25: LNG SOLUTIONS - ESAB

FLUX CORED ARC AND GMAW WELDING.ESAB’s mechanized FCAW and GMAW solutions are ideal for high productivity

welding of LNG applications.

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Aristo 500ix n A reliable and easy-to-use multi-process welding

machine designed for heavy-duty productivity

n Up to 500 A delivered with superb arc characteristics

n High duty cycle for long runs across a variety of applications – delivers 400 A at 100% duty cycle or 500 A at 60% duty cycle

n IP23 rating for outdoor and indoor use in rough environments

n Wide input voltage range to support regional requirements

n Multiple operator system racks are available upon request

Robust Feed Pro | Robust Feed Pulse | Robust Feed U6n Equipped with a new precision wire drive

system with enough power to handle up to 2.0 mm (39/500 in.) solid wire and 2.4 mm (9/100 in.) cored wire

n Great portability with ergonomic handles, five lifting points, and safe for crane lifting handles

n Weatherproof, enclosed design that withstands rain from all directions and inside heater ensures the filler metal is kept dry

n Large, sun-friendly display and clear controls make setup efficient and easy – even when wearing gloves

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Railtrac B42Vn Unique and flexible multi-purpose

welding system

n Designed for horizontal, curvature, and vertical up/down weaving and non-weaving welding applications

n Advanced rail bound tractor with 5 programs for weaving, adjustable welding length, weld parameters, start and end sequence for optimal mechanized welding solution.

n Precision stepper motors both for drive and weaving functions for smooth and accurate motion

n Easily connects to most wire feeders and can also be battery-operated

Warrior 500in Multi-process welding machine

designed for heavy-duty productivity

n Outstanding arc performance and energy savings

n Delivers 400 A or 500 A at 60% duty cycle

n IP23 rated for outdoor and indoor use in rough environments

n Wide input voltage range to support regional requirements

n Intuitive user interface and glove-friendly knobs

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Page 26: LNG SOLUTIONS - ESAB

ALUMINUM GAS METAL ARC WELDING (GMAW).Designed for the needs of aluminum welding in various environments, ESAB complete Al package offers the

performance and flexibility you need for tank suspended deck welding.

Contact your local ESAB sales representative for a detailed configuration of a push-pull system tailored to your specific application.

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Aristo 500ix Robust Feed Pulse Robust Feed U6 ESAB MXH push-pull torches Tweco Pullmaster push-pull torches

26 BACK TO LNG TANK APPLICATIONS

Page 27: LNG SOLUTIONS - ESAB

GAS TUNGSTEN ARC WELDING (GTAW).Best in class/ high quality TIG equipment for a demanding piping job.E

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Origo Tig 3000i AC/DCn Medium-duty AC/DC TIG

welding inverter, available for water-cooling unit

n DC pulse TIG, AC/DC TIG function

n Pulse, AC balance, and frequency are adjustable

n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.

Origo Tig 4300iw AC/DCn Heavy-duty TIG welding inverter with

built-in water-cooling unit

n DC pulse TIG, AC/DC TIG function

n Pulse, AC balance, and frequency are adjustable.

n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.

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Renegade ET300i Renegade ET300iP n Inverter-based high-frequency

TIG (HF) and MMA/Stick machines with extreme power-to-weight ratios

n Compact format makes them easy to carry and bring to any jobsite

n High duty cycle and the ability to run the machine on long mains and welding cable

n Automatic input voltage sensor and ability to operate with any input voltage between 208 V and 528 V in 3-phase, and 230V in single phase with up to 100 m (328 ft.) long input cables

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Page 28: LNG SOLUTIONS - ESAB

WELDING AUTOMATION

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SUBMERGED ARC WELDING.SAW equipment from the expert in SAW welding.

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A6 Mastertracn Heavy-duty welding tractor available for single wire,

twin, tandem SAW, and gas-shielding welding

n For welding the electrode with a maximum diameter of 6 mm (15/64 in.)

n Available PEK digital controller for accurate welding

Aristo 1000 AC/DCn AC/DC SAW power

with state-of-the-art inverter technology

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Versotracn Versatile and operator-friendly

welding tractor

n Modular design makes the tractor perfect for any application

n Can be configured for MIG, SAW, and SAW twin welding applications, as well as three- and four-wheel versions for optimum stability on any surface

TAFn Square wave AC power source

that convert the secondary voltage from a sinus wave via a thyristor controlled rectifier bridge to a square wave arc voltage with excellent strike characteristics and good welding properties

LAFn Three-phase, fan-cooled DC

welding power source designed for high productivity automated submerged-arc welding (SAW)

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Page 30: LNG SOLUTIONS - ESAB

SAW AUTOMATIC GIRTH WELDING OF HORIZONTAL TANK WELDS.Highly durable and functional equipment.

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n Easy operation with control panel” (PEK or EAC10)

n Operator safety CE approved

n Other models are available:

- Slim Line with a narrower cage

- Naked version without the cage

n Manufactured by ESAB in Sweden

n Additional accessories allow for further customization:

- Flame cleaner torch

- Motorized slides

- Twin arc kit

- Cabin lighting

- Wind protected canvas

Circotechn The Circotech series is designed for SAW automatic girth welding

of horizontal tank welds

n Available in single and double-sided version

n Ideal for on-site erection of large storage tanks, silos, and similar cylindrical objects

n Self propelled on a rail. Versions are available depending on tank erection method:

- using the top plate edge as a rail (bottom-up method)

- rail temporary fixed to the shell

- on a stand-alone ring outside the shell (top-down/ jack-up method)

30 BACK TO LNG TANK APPLICATIONS

Page 31: LNG SOLUTIONS - ESAB

WELDING AUTOMATION FOR PIPING. Part of the ESAB portfolio of products, Arc Machines, Inc. (AMI)

equipment offers innovation and reliability for orbital tube welding.

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Model 317 power supply – Orbital Welding Controllern 100% duty cycle with the highest

power/weight ratio in the industry

n Modern touchscreen improves performance and efficiency

n Advanced orbital welding features include automated pipe schedule generation

Oxygen Analyzer

n Best-in-class oxygen measurement system for orbital welding

n High precision and reliability

n Hard-wired or wireless mode

Model 79 Series Precision Weld Heads n Designed for pipe sizes 19 mm (0.75 in.) to 170mm (6.625 in.)

n Arc Voltage Control (AVC) for precise gap control

n Unique integral clamping system for quick adjustments

Model 15 Large-Diameter Weld Head n For all pipes 76 mm (3 in.) up to an unlimited size

n Low radial axial clearance for GTAW welding

n Delivers exceptional weld quality and consistent results

Model 81 Small-Diameter Weld Headn Full function orbital pipe weld head featuring

programmable Arc Voltage Control, Torch Oscillation, onboard Wire Feeder and Travel in a very compact package

n Designed for pipe sizes from 48 mm (1.9 in.) up to 142 mm (5.563 in.)

n For applications with limited axial and radial clearances

31 BACK TO LNG TANK APPLICATIONS

Page 32: LNG SOLUTIONS - ESAB

CUTTING AND GOUGING

Page 33: LNG SOLUTIONS - ESAB

CUTTING AUTOMATION.ESAB’s mechanized cutting solutions offer state-of-the-art technology to

boost productivity, reduce downtime, and deliver an exceptional return on investment.

DMXThe next generation of plasma bevel cutters, DMX features a simplified mechanical design and revolutionary motion system that improves performance, reliability, and safety.

iSeries Plasma SystemsInnovatively designed from top to bottom, iSeries delivers superior quality, high productivity, ultimate flexibility, and the lowest operating cost in the industry.

VBA WristThe premier solution for automated 3D cutting on heavy pipe, tube, and dome applications, driven by powerful, easy-to-use 3D programming software.

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MANUAL PLASMA CUTTING AND GOUGING. ESAB offers a complete line of manual plasma cutting machines. Contact your local representative for more information.

Cutmaster 60in Offers the highest power-to-

weight ratio in its class

n Built for portability and durability with the integral multi-handle design, available in either a 1-phase or 3-phase unit

n 50% duty cycle at 60A with automatic multi-voltage detection from 208-480V

n Up to 20 mm (.75 in.) recommended cut capacity with maximum sever of 38 mm (1.5 in.) and 20 mm (.75 in.) pierce capability

Cutmaster 102/100n Weighs 28.1 kg (62 lb.)

and provides 100 A of cutting power

n This unit combined with the 1Torch® has a maximum cut capacity of 45 mm (1.75 in.)

n Front Panel LEDs indicate status conditions for maximum efficiency

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n True Guard roll bar provides easy transportation and protection for unmatched durability

Cutmaster 152/120n Weighs only 28 kg (62 lb.)

and offers multi-voltage 1-or 3-phase input capability

n Provides 120 A of cutting power for a 30 mm (1.25 in.) recommended cut and 50 mm (2 in.) maximum cut

n Storage compartment for convenient access to spare parts and consumables

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n Auto Pilot Restart feature instantly reignites the pilot arc while cutting expanded metals

*Branding and naming of manual plasma lineup may vary by region. Ask your ESAB representative for details.

Accessories essential for on-site application: n 1Torch (R) SL100 15m (50 ft)

n 1Torch ATC Lead extension 15m (50 ft)

Drag Tip Cutting

Standoff Tip Cutting

Drag Shield Cutting

Gouging

Drag Shield Cap

Gouging Shield Cap

DeflectorMaximum Life Shield Cup

Shield CupTip Start

CartridgeElectrode

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Page 35: LNG SOLUTIONS - ESAB

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AirPro X4000n The next generation air carbon-

arc metal removal torch and cable assembly

n Unique, pneumatically operated upper arm and air valve design eliminate air leakage

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AIR GOUGING. Arcair invented arc gouging in 1949. As part of the ESAB family, the brand continues to be the industry leader in innovation, quality, and performance.

Arcair Professional Angle-Arc® K4000n The industry standard and most

copied manual gouging torch and cable in the world

n 15 deg. torch angle for greater operator comfort

n High impact and heat resistant front insulators protecting the torch metal parts

n Designed for Heavy Duty applications

Arcair- Matic N7500n Automatic gouging system Delivers

high productivity where gouging is an important part of the job.

n Improves productivity and cut grinding time compared to manual gougin.

Arcair Professional Angle-Arc K3000n 15 deg. torch angle for greater operator

comfort

n Optimum cable and torch weight to minimize fatigue

n Designed for Medium Duty applications

CutSkill Gouging Electrodesn Cost-efficient electrode copper-coated

electrode that delivers professional-level quality

n Operates at lower amp and has lower metal removal rate

Arcair Gouging Electrodesn High-grade, all-purpose

copperclad pointed gouging electrode

n Controlled copper coating improves electrical conductivity and helps maintain electrode diameter at the point of the arc

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DIGITAL SOLUTIONS

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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

WeldCloud is a cutting-edge software platform that allows you to manage your welding operations like never before. Secure and scalable, WeldCloud constantly tracks weld data. Real-time information is conveniently accessible via laptop, desktop, or mobile device.

MULTIPLE FUNCTIONALITIES TO WORK SMARTER:

n WeldCloud Productivity Discover actionable insights for continuous productivity and operational improvements

n WeldCloud Notes Central management of welding procedures, welder qualifications, and project planning

n WeldCloud Mobile App Scan barcodes of filler metals, gases, and operator badges to add data and detail to each welding session

PRODUCTIVITY Analyze arc-time efficiency by department, shift, welding asset, and time

REPORTS Productivity reports are automatically emailed to provide an instant view of relevant production data

CONSUMPTION View filler metal consumption by type and weight to clarify cost per weld

EVENT MANAGEMENT Receive SMS alerts on critical events to prevent unplanned downtime

QUALITY Track welding parameters against your WPS, assuring quality welds in real time

WELD SESSIONS In-depth record of individual weld seams for complete weld productivity transparency

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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

WeldScannerEasy to operate and ruggedly built, the WeldScanner is a multi-purpose measuring device that can be used for documentation, calibration, and validation.

n Recording of welding seams for up to 64 hours of process

n Easily find the root cause of errors with error analysis

n Measure heat input, cooling time, and other welding parameters

n Simplify data access with convenient exporting

n Interactive touch screen with curve progression that shows all welding parameters

n Connect to any welding power source

WeldQAS WeldQAS is an automatic welding monitoring system that acquires real-time data from welding production, reveals inefficiencies, and enables action to optimize the production process.

n Calculate welding parameters, including heat input and deposition rate, for all welding technologies

n Patented algorithm detects pores, burn-through, wire defects (MSG), and other welding irregularities

n Identify power source errors

n Minimize non-destructive-testing (NDT) and audit efforts

n Improve productivity and traceability

n Data automatically stored on a central server

WeldCloud Universal ConnectorEasily connect virtually any power source – including non-ESAB products – to WeldCloud, giving you access to even more data without reconfiguring your systems.

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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

A premier cutting software platform, CutCloud enables you to record, measure, and control your cutting operations with real-time data collection and reporting.

n Advanced Production and Quality Reporting Combines Columbus™ CAD/CAM nesting data and DataLeap™ production data

n Easy to Install, Use, and Maintain Webserver application can be accessed on desktop and mobile devices, and reduces the total investment of IT hardware

n Fast, Reliable Data Recording and Data Transfer Make optimal management decisions based on process control and data acquisition from your cutting machines

n Customized Software to Automate Your Workflow Integrates with your existing systems, including ERP, MDM, MRP, QA, and more

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PPE & SAFETY

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PPE & SAFETY PRODUCTS.From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed

to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve

developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds

you to comply with your local regulations and industry safety standards.

PP

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Featured LNG safety products.n Savage A40 Helmet

n Warrior Tech 9-13 Helmet

n G50 and G50 Air Helmets

n PAPR (Powered Air Purifying Respirator) unit

n Curved MIG Gloves

n Curved TIG Gauntlet Glove

n FR Coverall Black/Yellow

n Warrior Clear safety glasses

n Warrior Smoked safety glasses

Full product availabilityTo learn about more safety solutions and what products are available in your region, visit esab.com or contact your ESAB representative.

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THE GLOBAL LEADER OF WELDING AND CUTTING SOLUTIONS.

Manufacturing excellence.

Product documents. All LNG products are supported by core

documentation such as product data sheets

(PDS) and safety data sheets (SDS).

Available at esab.com/lng

ESAB is one of a few

international companies

to have achieved the

ISO 14001 and OHSAS 18001

standards in Environmental,

Health & Safety Management

Systems across all our global

manufacturing facilities.

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At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain

at the forefront of welding and cutting technology. Through our commitment

to quality, the environment, and safety, we strive to improve our products and

processes to meet the ever-changing demands of our customers.

Our complete solutions include:

n Consistent, globally available welding consumables

n High-productivity welding equipment

n Cutting-edge automation and robotics integration

n Cutting machines and software

n Full range of personal protection equipment.

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UNRIVALED SERVICE AND SUPPORT.

We offer:

n Value packages, including machine and process audits to maximize your investment

n Proactive preventive maintenance programs and maintenance contracts to keep

your equipment and software up and running ESAB plasma consumables for the

perfect cut

n Specialized repair services

n Retrofit upgrade products and packages for the latest in machine, control,

and software technology

n Complete product and process training, including advanced training programs

And, our products are backed with the most comprehensive warranty

in the business. With ESAB, you can be confident that the product you purchased

will meet your needs today and in the future.

Ask your ESAB sales representative or distributor for a complete ESAB solution.

For more information, visit esab.com.

Like all ESAB products, our LNG solutions are

backed by our commitment to superior customer

service and support. Our skilled customer service

department is prepared to quickly answer

any questions, address problems, and help with

the maintenance and upgrading of your ESAB

equipment and software.

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