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Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason...

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Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI, and Univ. WI Agric. Research Station, Marshfield and Arlington, WI Technical Support: Jess Sherman, Tony Sternweis, Ashley Braun, and Matt Volenec Partial Financial Support: USDA-NIFA and WI Fertilizer Research Program Wisconsin Crop Management Conference Madison, WI, Jan. 14, 2015
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Page 1: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System

Bill Jokela, Jason Cavadini, and Mike BertramUSDA-ARS, Marshfield, WI, and Univ. WI Agric. Research Station,

Marshfield and Arlington, WI

Technical Support: Jess Sherman, Tony Sternweis, Ashley Braun, and Matt Volenec

Partial Financial Support: USDA-NIFA and WI Fertilizer Research Program

Wisconsin Crop Management ConferenceMadison, WI, Jan. 14, 2015

Page 2: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Situation• Manure a good source of nutrients for

crops• Large ammonia-N (NH3-N) losses from

surface-applied manure reduce N available to crop and contribute to environmental problems

• Quick tillage or injection minimizes NH3-N losses, but reduces crop residue cover, which may increase erosion potential.

Objective• Evaluate methods for applying liquid

manure that minimize NH3-N and nutrient runoff losses, conserve N for crop, while maintaining crop residue cover.

Page 3: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Field Site• Marshfield Ag Research Station, Marshfield,

WI (central WI)• Withee silt loam (Aquic Glossudalf)– Somewhat poorly drained, 0-2% slope

Page 4: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Broadcast –Disk Incorporation

Manure and Fertilizer Application• Late fall manure application (late Oct-early Nov) into corn silage

stubble-rye cover crop• Target application rate 8000 gal/acre (aim 80% of crop N need)

• Supplied 190 total N, 90 NH4-N, 80 P2O5, 200 K2O lb/acre/yr (average; nutrient content and rate variable)

• Fertilizer N: 0, 60, 120, 180 lb N/acre pre-plant (no manure)• Starter (9-11-30-6S) applied to all plots

Broadcast – Surface

Page 5: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Low-disturbance sweep injection (DSI/Dietrich)

Strip-till/sweep injection (DSI with paired disks – “Clozr”)

Low-disturbance Manure Application Methods

Page 6: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Coulter injection (Yetter Avenger)

Page 7: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Aerator-band applicator

Page 8: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

All plots except strip-till injection field cultivated in spring

Planting strip-till injection plotPlanting field cultivated plot

Page 9: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Measurements• Soil sampling

– Routine, PSNT, deep NO3

• Plant sampling (N, P, K…)– Early growth, earleaf at silk

• Surface residue cover– Photos and image analysis

• Ammonia volatilization– Dynamic chamber technique

• Runoff (P, N, sediment)– Rainfall simulator

• Silage yields and nutrient uptake– Silage wagon with weigh cells

Page 10: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

How does manure application method affect…?

• Manure ammonia-N volatilization/loss• Manure N availability to crop– Pre-sidedress Soil Nitrate Test (PSNT)– Earleaf N content at silking– Silage N content and uptake

• Silage yield• Surface residue cover• Sediment and phosphorus loss in runoff

Page 11: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Ammonia EmissionNovember 2013

Early NovemberLow temperatures: 25 to 43 FRain: 0.6 inch following manure application

• Greatest loss from broadcast-surface

• Least from injection (strip-till, coulter)

• Broadcast-disk and aerator-band intermediate

• Low NH3 losses due to low temperatures and rain, but probably more in following days

Page 12: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Ammonia EmissionManure N Timing Study, Marshfield, 2009-2011

• Greatest loss from pre-plant-surface

• Large reduction from disk incorporation

• Least loss from injection

• Relative losses similar to current study, but different pattern and greater NH3 emissions– Higher

temperatures– Little/no rain

Mid-late May 2009-2011

Page 13: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Indicators of Crop N Availability

bcdcde

cde de

cde

e e

bc

ab

a

0

5

10

15

20

25

30

Nit

rate

-N (p

pm)

Pre-sidedress Soil Nitrate Test 2013

bbc bc cd cd

d

cdbc

aa

0

0.5

1

1.5

2

2.5

% N

Ear Leaf N Content 2013

2013

Pre-sidedress Soil Nitrate Test (PSNT)• Most treatments <

threshold for adequate N• Manure

– Injection and disk highest– Surface lowest = Control

• Fertilizer N (spring) > Manure (fall)

Earleaf N Content at Silking• Similar trends to PSNT, but

less pronounced

Page 14: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Indicators of Crop N Availability

bc

d d d d d d

c

b

a

0

10

20

30

40

50

60

70

80

90

Nit

rate

-N (p

pm)

Pre-sidedress Soil Nitrate Test 2014

ab

cc

c c c

d

c

b

a

0.0

0.5

1.0

1.5

2.0

2.5

3.0

% N

Ear Leaf N Content 2014

2014

Pre-sidedress Soil Nitrate Test (PSNT)• All but No N Control >

threshold for adequate N

• Fertilizer N and Sweep Injection highest

Earleaf N Content at Silking• Similar trends to PSNT

Page 15: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Silage Yield and N Uptake

a

abc

bcd

cde

bcde

de

e

abcd abc

ab

0

20

40

60

80

100

120

140

160

180

200

N U

ptak

e (lb

/a)

2014 N Uptake

a

ab

bcd

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bcd

cdd

ab abcab

0

1

2

3

4

5

6

7

8

9

Yiel

d (D

M T

/a)

2014 Yield

• Injected and disk incorporated manure = Fertilizer N

• Broadcast-surface manure and No N Control lowest (not significantly different)

Page 16: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Surface Residue Cover Pre-Manure, November 2013

0

5

10

15

20

25

30

35

40

45

50

Sweep Inject Strip-Till Inject Coulter Inject Aerator/Band Bdcst-Disk Bdcst-Surf No Manure

% R

esid

ue C

over

Surface Residue CoverNovember 2013 and May/June 2014

Pre-manure

Post-Manure

2014 Pre-till

2014 Post-plant

• Residue = corn stubble, rye, weeds (no manure)

• Minimal rye growth in fall

Page 17: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

• Greatest residue decrease from broadcast-disk, least from injection of manure

0

5

10

15

20

25

30

35

40

45

50

Sweep Inject Strip-Till Inject Coulter Inject Aerator/Band Bdcst-Disk Bdcst-Surf No Manure

% R

esid

ue C

over

Surface Residue CoverNovember 2013 and May/June 2014

Pre-manure

Post-Manure

2014 Pre-till

2014 Post-plant

Broadcast-Disk Strip-till Inject

Surface Residue Cover Post-Manure, November 2013

Page 18: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

• Greatest residue decrease from broadcast-disk, least from injection of manure

• Spring residue cover increased to pre-manure levels, except disk

0

5

10

15

20

25

30

35

40

45

50

Sweep Inject Strip-Till Inject Coulter Inject Aerator/Band Bdcst-Disk Bdcst-Surf No Manure

% R

esid

ue C

over

Surface Residue CoverNovember 2013 and May/June 2014

Pre-manure

Post-Manure

2014 Pre-till

2014 Post-plant

Broadcast-Disk Sweep Inject

Surface Residue Cover Pre-tillage Spring 2014

Page 19: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

• Greatest residue decrease from broadcast-disk, least from injection of manure

• Spring residue cover increased to pre-manure levels except disk

• Large residue decrease from spring tillage, except strip-till injection

0

5

10

15

20

25

30

35

40

45

50

Sweep Inject Strip-Till Inject Coulter Inject Aerator/Band Broadcast-Disk Broadcast-Surf No Manure

% R

esid

ue C

over

Surface Residue CoverNovember 2013 and May/June 2014

Pre-Manure

Post-Manure

2014 Pre-till

2014 Post-plant

Spring field cultivated Strip-till Inject

Surface Residue Cover Post-Planting Spring 2014

Page 20: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Nutrient Runoff Losses• No significant effect

on runoff quantity• No significant effect

on sediment loss• Big effect on P losses

– Total P – Dissolved P (DRP)

• Decreased P losses vs. Bdcst-Surface– Aerator-Band 35%– Bdcst-Disk 70%– Strip-till Inject 90% =

No Manure

Page 21: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

Preliminary Conclusions• Low-disturbance manure application methods:– Reduced ammonia loss (especially injection, >90%)

compared to broadcast surface application– Increased manure N availability to the crop compared to

surface application• PSNT, ear leaf N content, silage N content

– Maintained residue cover better than disk incorporation of manure

– Reduced runoff P losses (35-90%) compared to surface application

• In summary, low-disturbance methods provide a viable option to reduce environmental impact of manure application and improve manure N availability to the crop.

Page 22: Low-disturbance Manure Application Methods in a Corn Silage-Rye Cover Crop System Bill Jokela, Jason Cavadini, and Mike Bertram USDA-ARS, Marshfield, WI,

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