M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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No of slides: 255
The entire presentation kit has 2 main directories as below.
TPM –Total Productive Maintenance
Literature (Word Files)
Presentation (Power point Slides)
Programs
01 Introduction 02 Sixteen Major loss & Oee 03 Technique and principles 04 Pillars 05 Improvement plan 06 Implementation 07 TPM in office 08 Managing the TPM 09 TPM for designer and supplier 10 Example1 11 Example2
Case study-1
01 Introduction 02 sixteen major loss & oee 03 Technique and principles 04 Pillars 05 Improvement plan 06 Implementation 07 TPM in office 08 Managing the TPM 09 TPM for designer and supplier 10 Example1 11 Example2 Appendix Case study_1
Chapter-1.0 CONTENTS OF TPM–TOTAL PRODUCTIVE MAINTENANCE
TRAINING PRESENTATION
M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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PART-1 Topic wise Number of slides in Presentation
Part a Programs
Sr. No. Title of Slides No of Slide
1. Introduction to TPM 33
2. 16 major losses & OEE 26
3. TPM principles and Techniques 15
4. Pillars of TPM 77
5. TPM improvement Plan 24
6. TPM implementation 20
7. TPM in office 12
8. Managing TPM journey 15
9. TPM for equipment designers and suppliers 16
10. Example: 05
11. Example for TPM journey 04
Part –B Workshop
Sr. No. Title of Slides No of Slide
1. Case Study-1 11
Total No. of Slides 258
PART-A Presentation: -
Under this directory further files are made in power point presentation as per the
chapter listed below. Such ready-made PowerPoint slides are useful for conducting in-house training program by you.
Topic wise Power Point presentation in 11 modules as listed below.
1. Introduction
It covers what and why TPM is, benefits and requirements, how TPM differ with TQM, what characteristics, attractions and win commandments are, TPM organisation description with example.
2. Sixteen major loss & OEE
It covers what are sixteen major losses, what OEE (overall equipment effectiveness) is and waste management for kaizen.
3. Technique and principles of TPM
It covers which TPM principles and techniques are, and how applicable for TPM describe in detail.
4. Pillars
It covers the eight pillars for TPM; describe each pillar in detail and systematic manner with examples.
5. TPM Improvement plan
It covers TPM improvement plan, describe in main three cycles and nine steps with flow diagrams and important format in detail.
6. TPM Implementation
It covers steps for implementation description in in detail.
M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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7. TPM in office
It covers what office TPM is, how to start, benefits, how support to plant TPM with description in detail.
8. Managing the TPM
It covers how managing the TPM journey, role of managers, barriers, guideline for helping the team describe in detail.
9. TPM for designer and suppliers
It covers how improve skills, what can TPM (D) deliver, checklist for designer, activities session exercises, describe in detail.
10. Example1: for X- Automobile Company awarded the Total Productive Maintenance (TPM) Excellence Award
11. Example2:
Related to ABC CO. The TPM journey.
Case study-1
Related to XYZ cleaner production.
PART-B Literature: -
It is given in word. You may also use it for further reading and circulations within audience, also this topic covers write up for the ready reference to the trainer as well as trainee for understanding and reading.
Chapter No. SECTION
1. Introduction to TPM
2. Sixteen major loss & OEE
3. Technique and principles of TPM
4. Pillars
5. TPM Improvement plan
6. TPM Implementation
7. TPM in office
8. Managing the TPM
9. TPM for Designer and Supplier
10. Example1
11. Example2
12. Appendix
13. Case study-1
M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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Global Manager Group is a progressive company and promoted by a group of qualified engineers and management graduates having rich experience of 20 years in ISO consultancy and management areas. The company serves the global customers through on-site and off-site modes of service delivery systems. We offer a full range of consulting services geared towards helping all types of organizations to achieve competitiveness, certifications and compliance to international standards and regulations. So far we had more than 900 clients in more than 35 countries. Our readymade training and editable document kit helps the client in making their documents easy and make them complying to related ISO standard faster.
1. Our promoters and engineers have experience of more than 900 companies globally for management training, ISO series consultancy. We had clients in more than 35 countries.
2. Highly qualified 40 team members (M.B.A., Degree engineers) and owner is having rich professional experience (since 1991).
3. We have 100% success rate for ISO series certification of our clients from reputed certifying body and branded image and leading name in the market.
4. Suggest continual improvement and cost reduction measures as well as highly informative training presentations and other products gives payback within 2 months against our cost.
5. So far more than 50000 employees are trained by us in ISO series certification. 6. We had spent more than 60000 man-days (170 man years) in preparing ISO
documents and training slides.
Global Manager Group is committed for: 1. Personal involvement & commitment from first day 2. Optimum charges 3. Professional approach 4. Hard work and update the knowledge of team members 5. Strengthening clients by system establishment and providing best training materials
in any areas of management to make their house in proper manner 6. To establish strong internal control with the help of system and use of the latest
management techniques
Chapter-2.0 ABOUT COMPANY
M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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3.1 Hardware and Software Requirements
A. Hardware: -
Our document kit can be better performed with the help of P3 and above computers with a minimum 10 GB hard disk space.
For better visual impact of the power point documentation you may keep the setting of colour image at high colour.
B. Software used in Documentation kit
Documents written in word 98 and window 2000 programs. You are therefore required to have office 2000 or above with word 98 or above and power point
3.2 Features of Training kit: -
Contains all necessary documents as listed above and comply with the requirements of latest management concepts and more than 1000 man days (9000 hours)
Written in Plain English
It will save much time in typing and preparation of training material and slides alone.
User-friendly and easy to learn.
Developed under the guidance of experienced experts having experience of more than 200 companies’ latest management system implementation globally.
Provides model of a Management system that is simple and free to establish the management concept in the laboratory.
Chapter-3.0 USER FUNCTION
Visit us at www.globalmanagergroup.com E mail: [email protected]
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Productivity Quality Cost Delivery Safety Motivation
Key objectives of TPM
Introduction to TPM
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Define TPM
1. Maximized efficiency of equipment through participation of all employees.
2. Improved reliability of equipment leading to improved product quality and equipment productivity.
3. Economical use of equipment throughout its total service life.
4. Operators trained and equipped to perform minor but essential asset care of their machines.
5. Increase utilization of skilled traders in higher technical areas and more diagnostic work
6. Practical and effective total quality team working example aimed at equipment improvement and maintenance prevention
7. Improvement in overall equipment effectiveness as a measurable route to increased profitability.
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TPM Goals
TPM has the following five goals (pillars):
Improving equipment effectiveness
Improving maintenance efficiency and effectiveness
Early equipment management and maintenance prevention
Training to improve the skills of all people involved
Involving operators (occupants) in routine maintenance
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Cut-throat Competition
- Overcapacity in most manufacturing industries
- Competition from low cost countries
- Increasing consumer expectations
Necessity for TPM
TPM : Zero sum approach
• Zero defects
• Zero breakdowns
• Zero losses
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What can TPM give my business? (continue)
Equipment benefits:
Improve process capability, product quality and productivity
Economical use of equipment throughout its total service life starting from design,
Maximized efficiency of equipment
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• Achieving “Quality” directly from
processes
• Reducing costs by systematic
elimination of waste
• Increasing competitiveness by
improving new product development
processes
• Zero breakdown
• Zero accident
• Zero defect
Motto
TPM policy
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8 Major equipment losses
Shift time
Loading time
Working time
Net working time
Working time with VA
1-Shutdown loss
4-Replacement and refill
5-Startup loss
7-Chokote & Idling
8-Scrap and rework
2-Breakdown loss
3-Set-up loss
6-Speed loss
16 Major losses (continue)
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Preparation
Kick-off
Implementation
Announcement to introduce TPM
Introductory education campaign for the workforce
TPM promotion (special committees)
Establish basic TPM policies and goals
Preparation and formulation of a master plan
Develop an equipment management program
Develop a planned maintenance program
Develop an autonomous maintenance program
Increase skills of production and maintenance personnel
Perfect TPM implementation and raise TPM levels Stabilization
Develop early equipment management program
12 Steps of TPM implementation
Invite customers, affiliated companies and subcontractors
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1. OUR HIGHEST PRIORITY
TAKING CONTROL OF OUR EQUIPMENT
4. OUR KEY ACTIVITIES
TQM
TPM
HRD
ISO 9000
5. TO ENCOURAGE THIS
A model factory (roads, workplace, TPM boards)Smiling
faces
Completely safe
No oil , water or air leaks
6. TO DELVER THIS
customer satisfaction with quality products
zero waste, breakdown, 90% OEE
Quoted by other as worked class
We expect our employees
QUALITY
VISION
ownership / highly motivated
Minimum supervision
Well maintained colorful
equipment with improving
OEE
Proud to be part of TPM
Discipline to work the whole
shift using best practice
routines
We expect from the
company
Time to work in team to
solve our problems for good
Delegate day-to-day
running to supervision and
below
Easy to use working
methods, e.g. spare parts
clearly labeled
Communication
Managing TPM journey (continue)
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TPM IMPRVEMENT ZONE AUDIT / REVIEW
Milestone Planning / Mobilization :Level:
Department:Zone:
Auditors:Date:
Review point
Assessment
Evidence
Yes
No
1
Are improvement and zone clearly defined ?
2
Are zone production capacities /bottlenecks
3
Have weaknesses in documentation been assessed?
4
Has an assessment of improvement zone benefits been made /
documented and priorities defined?
5
Has future TPM vision been clarified?
6
Are team leaders allocated to improvement zones?
7
Have facilitation responsibilities and resources been identified?
8
Has a firm timetable of activities been developed?
9
Has an assessment been made of current levels of housekeeping?
10
Has the TPM information center been updated?
11
Has a roll-out cascade been defined by the team leader for each
improvement zone?
12
Have teams been briefed?
Managing TPM journey (continue)
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Check lists for designer
Effective design / specification
Can the item of equipment be eliminated ? Can the items or part be integrated with the adjacent part ? Can the item be simplified ? Can we standardize the item with other item ? Can the equipment / item cope with the environment ? Can the equipment control be simplified ? Can the item be made of a cheaper / different material ? Can a cheaper service be used ?
M115: DEMO OF TPM (Total Productive Maintenance) TRAINING PRESENTATION KIT Price 118 USD
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1. By using these documents, you can save a lot of your precious time while preparing the management training areas presentation.
2. Take care for all the section and sub sections in implementation of latest management concepts and helps you in establishing better system.
3. The user can modify the presentations as per their industry need and create own management training presentation for their organization
4. Ready made templates and sample documents are available which can reduce your time in management slides preparation
5. Save much time and cost in conducting training programs
6. You will get better control in your system due to our proven training presentation material
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Chapter-4.0 BENEFITS OF USING OUR TRAINING KIT
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