Machinery Total Innovative Solution

_(pdf)Machinery Total Innovative Solution
Mtis specializes in handling various rotating equipment such as compressors, blowers,
dryers, and auxiliary facilities, and is a specialized company that packages and
supplies mechanical and electrical controls with an integrated system of pressurized fluid
systems of air and gas. We design, manufacture, and test in accordance
with international standards and requirements for power plants, shipbuilding,
offshore, and petrochemicals of EPC projects that require various and strict
specifications, and supply systems to major EPC projects around the world.
In addition, we are realizing the best customer service according to various customer
requirements by performing maintenance and remodeling of the supplied system.
“ Machinery Total Innovation Solution ”
Machinery Total Innovative Solution
Services
About Mtis We lead change based on passion and trust, and realize customer satisfaction with the best products and services.
Company Profile Production Capability
2014. 11 Acquired ISO 9001
2014. 12 Factory registration (manufacturing business)
2014. 03 Turbo compressor manufacturing/assembly and installation trial run
2015. 10 Design and manufacture of nitrogen generator package for power plant
2016. 11 Steam turbine package design and production
2017. 12 Offshore plant compressor package design and production
2018. 03 Mobile compressor package design and production
2019. 01 Construction business license registration
2020. 07 Chemical plant blower package design and manufacturing
teamwork
change
trust
Copyright (c) MTIS All Right Reserved 05
Head Office Space : 260m2 Production Shop Space : 1,650m2 Production Capacity Maximum Product Size : 15000(L) x 5000(D) x 3000(H)mm Farbrcation and Assembly Works Shops / Test Shops
Ethical Management We will share the company's goals and vision, comply with the principles, and make every effort to prevent pollution and save support.
HSE policy It is based on customer satisfaction and the quality of life and happiness of employees. We comply with laws and regulations and practice continuous management related to safety, health and environment. We secure the optimal working environment by investing in equipment and facilities to improve the working environment. We do our best to prevent accidents by discovering and managing risk factors and potential disaster factors in advance.
QUALITY EDUCATION
CLEAN WATER AND SANITATION
AFFORDABLE AND CLEAN ENERGY
INDUSTRY, INNOVATION AND INFRASTRUCTURE
SUSTAINABLE CITIES AND COMMUNITIES
LIFE BELOW WATER
Social Contribution Through the practice of sharing and consideration, we gradually fulfill our corporate social responsibility.
Products & Services
Compressor & Blower
We design whole compressed air systems consisting of compressors, blowers as well as ancillary equipment such as pre coolers, dryers, filters, receiver tanks, closed cooling systems, chilled water systems as per the client’s requirements. For the optimum performance of the compressed air system, the package integration is important. Our major experiences are focused on integrating compressors with a structural common skid, dryer & filters, receiver tank, interconnecting piping & valves, tubing, instruments, electric and control system (PLC). All systems come fully assembled, integrated and tested in our shop. Specific performance, size and requirements of products are available upon request.
Centrifugal Compressor Rotary Screw Compressor (Oil Free / Oil Injection) Reciprocating Compressor (Oil Free / Oil Injection) Blowers (Centrifugal / Positive Displacement Type) Engine Driven Compressor
Applicable type
Instrument & Utility Air Compressor Bulk Air Compressor for Drilling Unit Breathing Air Compressor Starting Air Compressor Ventilation Air Blower Aeration Blower for Water Treatment
Applications
Applicable in both Offshore & Onshore Carbon steel / stainless steel for pressure vessel and piping Electric motor available LV, MV and HV(up to 11kV) Air Cooled / Water Cooled Containerized units Compliance to NORSOK, ATEX, CE, API, IECEx, PED PLC Control / Microprocessor based control ATEX, suitable for Zone 1 / Zone 2 condition Tropicalization ambient temperature up to 55°C Winterization ambient temperature down to -50°C Painting (external / internal) as per required specifications ASME or Classification approval Specific flow and pressure
Key Features
Compressor package for shipbuilding plant Design (modeling) and fabrication Standard standards and regulations reflected Mobile installation available Soundproof design structure (75dB (A)) Installation commissioning
Design (modeling) and manufacturing
Mobile installation available
Design (modeling) and manufacturing
Soundproof design structure (75dB(A))
Installation commissioning
It is used in offshore plants, shipbuilding, and petrochemical plants by designing the compressed air system to be able to move according to the right place. Also, a separate compressor cab could be built. It is not necessary, so it is easy if the place is narrow or if you need a separate cab.
Key Features Carbon steel/stainless steel for pressure vessel and piping PLC control based / microprocessor based control Redundant system compliance to SIL II and III requirements Suitable for ATEX, Zone 1 / Zone 2 Thermal chat ambient temperature up to 65ºC Winter ambient temperature up to -50ºC Painting according to required specifications (external/internal) Pressure dew point according to ISO 8573 SME or classification approval available Specific flow rates and dew points are available upon request. Accessories are included. Pre-filter and after-filter (single or double) Safety valve Pressure gauge Local control panel (suitable for field conditions)
Air & Gas Dryer
3,500 ~ 35,000SCMH (2,060 ~ 20,600SCFM)
Pressure dew point -40ºC to 110ºC (-40 °F to -166 °F)
Air quality according to ISO 8573-1 compressed air purity class
Compressed Air Heater Non Purge Type - CHNP Series
Air dryer, adsorption air drying system
Heater 2-stage compressed heat regenerative air dryer
3100 ~ 28,000 SCMH (1,824.6 ~ 16,480.5 SCFM)
Pressure dew point -40ºC to -100ºC (-40° F to -148° F)
Heater blower heating regeneration
1,000 to 20,00 SCMH (588.6 to -11,771.6 SCFM °F)
Pressure dew point -40ºC to -100ºC (-40° F to -148° F)
Compressed Air Heater Purge Type - CHP Series
500 ~ 10,000 SCMH (294.3 ~ 5,885.8 SCFM)
Pressure Dew Point-40ºC to -100ºC (-148° F)
ISO compressed air purity class 0-2
Pressure Swing Heaterless Type - PSH Series Air dryer, adsorption air drying system
Non-heating regenerative type
230 ~ 6,000 SCMH (135.4 ~ 3,531.5 SCFM)
Pressure dew point -40ºC to 100ºC (-40 °F to -148 °F)
ISO compressed air purity class 0-2
Refrigeration Water Chiller Type - RCI Series
Indirect cooling type
Direct cooling type
Pressure dew point -4º (-40° F to -148° F)
ISO compressed air purity class 4
Two types of nitrogen generators are available: Pressure Swing Adsorption (PSA) and Hollow Fiber Membrance. All products are designed to meet customer requirements and regulatory standards, ensuring a purity of 95% to 99.9995%. In order to satisfy the required performance even under severe operating conditions (-50 ~ 60), special capacity and pressure. We supply satisfying products.
Key Features Simple structure and compact design Fully automatic unmanned operation Highest safety high pressure gas not applicable Avoiding dangers such as replacement of gas containers, s torage, and appointment of safety managers Minimal maintenance cost Just replace the filter element regularly, Receiving normal compressor service Produce nitrogen gas at low cost, no need to purchase expensive liquid nitrogen gas 24 hours continuous production of ultra-high purity nitrogen gas by simple operation without a high-pressure gas container High performance design Nitrogen gas purity and capacity are designed to suit customer's options (Select the required economic purity and capacity of the customer for the purity of nitrogen purity 99% ~ 99.9999%, More than 99.99% option design possible)
N2 Generator
MAISAN N2 GENERATOR PACKAGE
N2 Generator Application: Nitrogen generator for onshore gas terminal Outdoor
Type: pressure swing adsorption
U-stamp and DOSH registration for pressure vessels
Skid size: 7000L x 3500W x 5400H mm
Configuration: 2 sets of N2 generators, 2 buffer receivers
(2m 3) and 2 after common skid filter. (2 x 100%)
Package supply by integrating with compressed air and control system
Design inlet airflow: 1246 Nm 3 / hr
Design outlet N2 flow rate: 420 Nm 3 / hr (35 %)
Production purity: 98% (N2)
Working pressure: 7.5 barg
Desiccant: Carbon molecular sieve
Control Panel: Allen-Bradley ControlLogix 1756
Product family PLC-based system, IP66, stainless steel 316 panel
Junction Box: 316LSS, IP66, Ex'e' IIC T5/T6
Application: Nitrogen generator for onshore oil field development
Type: pressure swing adsorption
Configuration: Oil flood rotary screw integrated into normal skid
1 set of air compressor, 1 set of air dryer, 1 set of trim cooler and
N2 generation module with 1 set of receiver tanks
Working pressure: 11 barg
Product purity %: 99.5 N2
Junction box: NEMA4X epoxy powder coated enclosure
We supply two types of nitrogen generators: Pressure Swing Adsorption (PSA) and Hollow Fiber Membrance. All products are designed to meet the customer's requirements and regulatory standards, with a purity of 95% to 9.9995%. give. We supply products that satisfy the required performance even under severe operating conditions (-50 ~ 60) and satisfy special capacity and pressure.
Key Features Reduce noise when operating rotating equipment (Max 65db(A)) Designed to eliminate internal heat Indoor/outdoor applicable Can be additionally installed on the already installed rotating machine Optimized design for convenient maintenance Non-flammable/flame retardant can be applied Design application according to IP grade requirements
Sound Enclosure
Location: Pyeongtaek, Gyeonggi-do (Korea)
Noise level: 75dB (A)
EPC: Korea Western Power Co., Ltd.
Location: Donghae City, Gangwon-do (Korea)
Sound Enclosure Equipment Name: Turbo Air Compressor
It is used in offshore plants, shipbuilding, and petrochemical plants by designing the compressed air system to be able to move according to the right place. In addition, there is no need to build a separate compressor cab, so it is easy when the space is narrow or a separate cab is needed.
Key Features Movable modular canopy Height adjustment E-Z lubricant axle Total fluid containment High/low pressure selector valve Battery disconnect switch Fuel/water separator Two stage air filter safety factor Wide track Galvanneal sheet metal Lock service door SSAM-shutdown system
Portable Compressor
260-320 series 5-year or 10,000-hour warranty on airend, the longest in the world
High performance Sullair screw air compressor air end
Inline 4-cylinder B series DCEC Cummins engine
Performance parameters
185 series Compressor air end 5-year warranty
All-weather AWF lubricant
0-100% volume control
Two stage centrifugal air intake filter with safety filter element
375-425 series 5-year or 10,000-hour warranty on airend, the longest in the world
Sullair airends can be used up to 3,048m above sea level.
DCEC Cummins Industrial Diesel Engine
Powerful and luxurious dashboard with night vision function
780VH-850RH series 5-year or 10,000-hour warranty for the world's only host
Cummins QSM11 Industrial Diesel Engine
Luxury dashboard
780RH-825RH series 5 years for the world's only host or 10,000 hours warranty
Cummins QSM11 Industrial Diesel Engine
Luxury dashboard
750XH-1050 series Compressor air end 5-year warranty
Advanced dashboard
For two stage heavy duty work with safety filter element air intake filter
Floating Frame Cooler
Air capacity range: 21.2m³/min
(750cfm) -29.7m³/min (1050cfm)
600/655 series 5-year or 10,000-hour warranty for the world's only host
Dongfeng Cummins diesel engine
900XH-980RH series Two-stage oil-injected screw air compressor
2 Cummins diesel engine
Two stage dry heavy duty air filter with two safety filter elements
2 advanced dashboard
2AWF compressor lubricant
2 performance parameters
(900cfm)-27.8m³/min (980cfm)
1100XH / 1300XH series Two-stage oil-injected screw air compressor
Cummins diesel engine
Two stage dry heavy duty with safety filter element air filter
(1,100cfm)-36.8m³/min (1,300cfm) 660 series Two-stage oil-injected screw air compressor
Cummins Electric Control Diesel Engine (National Standard III)
Two stage dry heavy duty with safety filter element Air filter
AWF compressor lubricant
Advanced dashboard
Two stage heavy duty air intake filter with safety filter element
Low cooling water level indication on the dashboard
The belt pulley of the engine fan is automatically tightened
Floating Frame Cooler
Air capacity range: 31.2m³ /
min (1100cfm) -35.4m³ / min (1250cfm)
1250XHH / 1525 series 5-year or 10,000-hour warranty on airend, the longest type in the world
Double working mode screw valve air end for compressor made in USA
CAT electronic fuel injection engine
COMPASS control dashboard
1250CFM (35.4m³/min) -1525CFM (43.2m³/min)
1070XHH-1250XH series 5-year or 10,000-hour warranty on airend, the longest type in the world
Can be used up to 3,048m above sea level.
CAT C15 electronic fuel injection engine
Sullair Luxury Dashboard Performance
Advanced dashboard
Two stage heavy duty air intake filter with safety filter element
Low rotation speed and large diameter cooling fan
Air capacity range: 27.8m³/min
(980cfm) -30.3m³/min (1070cfm)
900XHH-1150XH series It can operate up to 4,267m above sea level, especially suitable for use in high altitude areas such as western China.
5 years / 10,000 hours warranty
One-button switch between Sullair's exclusive dual working modes during operation
ACERT (Advanced Combustion Emission Reduction Technology) for Caterpillar
COMPASS control dashboard
980XH-1070RH series 5-year or 10,000-hour warranty on airend, the longest type in the world
CAT electronic fuel injection engine
Sullair Luxury Dashboard
Design for control of compressed air systems of various specifications is possible, and optimal system configuration is provided to meet various requirements.
Control system design for all types of compressors, rotating machines and devices Design and manufacture according to project specifications and standards Control system logic and programming and coding Redundant system and SIL application of various instrumentation products
Applications Can handle all PLC models Explosion-proof application and various specifications reflected Redundant system configuration Reflecting various instruments Monitoring and control, automation implementation Possible to apply operation mode for energy saving GUI application for user convenience Connection with upper control system
Control System
Device control panel (based on PLC) Application: Nitrogen supply system for power plants
UCP configuration: configuration
Allen-Bradley Control Logix
Communication: Interface with DCS through MODBUS RTU
Provides IS barrier for connection with IS type field devices
Enclosure; Compressor, dryer, nitrogen generator, tanks 2x100% system configuration
Implementation of stem logic to prevent starting and stopping
Local Control Panel (Based on PLC) Oil Free Reciprocating Air Compressors of offshore fixed platform Siemens S7-300 system platform Communications : interface via MODBUS RTU over RS-485 with DCS. Signal lamps, switches to interface with operator furnished on enclosure door instead of HMI Enclosure ; - 730x730x465mm - Aluminium alloyed (seawater resistant according to EN 13195-1) with painting - ATEX Ex ‘d’ flame proof approved, IP66 Capacity load/unload controls Monitoring/surveillance and safeguarding during operation
Application LCP Comprised of
Features
Closed Cooling System for Offshore Fixed Platform Siemens S7-300 system platform Communications : interface via MODBUS RTU over RS-485 with DCS. Signal lamps, switches to interface with operator furnished on enclosure door instead of HMI Enclosure ; - 730x730x465mm - Aluminium alloyed (seawater resistant according to EN 13195-1) with painting - ATEX Ex ‘d’ flame proof approved, IP66 Fan and Circulation Pump Control Monitoring/surveillance and safeguarding during operation
Application LCP Comprised of
Compressed Air Purity Meter Oxygen (O2) RANGE: 0~25% Carbon monoxide (CO) RANGE: 0 ~ 500PM RESIDUAL OIL RANGE: 0.001 ~ 10.00mg/ DEW POINT RANGE: -100~0
Measurement item
Operation: TOUCH SCREEN (10.4”) Power: 220V single phase Control: PLC CONTROL Alarm device: SIGN TOWER, WARING LAMP, buzzer Outdoor installation type (SUS, double door) Including BASE FRAME and TERMIAL PIPE: easy to move and install
System specification
Control Panel Panel Modification Compressor and rotating equipment control panel panel modificationApplication
Micom or OLD PLC new PLC remodeling Applicable to all MAKER PLC Big screen TOUCH SCREEN Korean/English support GUI for customer convenience (CUSTOMIZING available) Design according to various standards is possible
Services Installation, commissioning and commissioning services Facility diagnosis (energy and noise diagnosis) Maintenance and maintenance Equipment modification Parts repair and restoration
We provide various technical support for customer satisfaction and all services such as diagnosis, maintenance, and remodeling of facilities in use.
Energy Diagnosis Compressed Air Flow and Energy Measurement and Analysis
Parts Repair and Restoration Old and discontinued parts repair and restoration
HEAD OFFICE
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Date post:	27-Mar-2022
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Machinery Total Innovative Solution

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