Alhafiz Crystoplastic (PVT) Ltd

ALHAFIZ CRYSTOPLAST(PVT)LIMITEDGroup membersAAMIR SOHAIL 11PWMEC3272M WASEEM KHAN 11PWMEC3276IJAZ ALI 11PWMEC32921BRIEF DESCRIPTIONType of Business Entity: Private Limited Company (Pvt. Ltd.)Founded: Jun 12, 2006Headquarter: Plot #55,Industrial Estate, Jamrud Road, Hayatabad, PeshawarIndustry: Platic Bottles ManufacturerEmployees: 300Production Rate: 560000 bottles/dayAHCP brings a wealth of management leadership to deliver quantifiable results that are of the highest quality in the world.Recognized for quality, reliability and competitive AHCP products are internationally accepted.INTRODUCTION

AHCP products are in service with over 3-4 countries the highest international standard of quality and reliability.An international name in quality and reliability all manufacturing units of AHCP are ISO 9001:2008 certified.INTRODUCTION

Three TransformersEights Rotary PumpsEight Cooling TowersThree compressors (Atlas copco, Renner, rotoair)Hopper machineAutomated Pet Stretch Blow Molding MachineHP Gardener Denver machineDehumidifierDrierClosed loop chiller

EQUIPMENTS USEDMain reasons of machine breakdowns are as follows:Lack of or Improper Maintenance (Cleaning & lubrication oil checks)Age of Equipment - Exhausted Useful Life of MachineryImproper Use of EquipmentLack of Control or Safety Devices

MACHINE BREAKDOWNSFailure of Safety Devices to Function ProperlyPoor Workmanship/Inferior Materials (e.g.; Cast iron)Operator ErrorPoor Operating EnvironmentExternal Forces

MACHINE BREAKDOWNSThree main procedures of maintenance used in AHCP are as follow:Preventive MaintenanceCorrective MaintenancePredictive Maintenance PROCEDURES OF MAINTENANCE

PROCEDURES OF MAINTENANCESCHEDULE ACheck for connections of motors, stators and loose connections.Electrical wiring setting.Checking of motors foundation bolts.Safety checks on electrical systems, alarms and sensors.

PREVENTIVE MAINTENANCEChecking the motors belts and pulleys.Checking of pneumatic and hydraulic system.Checking of lubrication oil and coolant oil.Checking of gear box and no sound conditions.

PREVENTIVE MAINTENANCESCHEDULE BReplacement of filters and checking of lubrication oil.Complete checking and cleaning of coolant system.Setting of transmission box, clutches and pulleys alignment.Checking of the safety devices.Complete checking of machines elements e.g. beds, slides and turrets.In working conditions there should be no sound in parts of machine.

PREVENTIVE MAINTENANCESCHEDULE BRemoving any leakage in pneumatic, oil or hydraulic systems.Complete cleaning after work.Checking machine bolts and removing any loose bolt.Checking electrical connections.Safety of motors, stators and other parts of machines.Alignment of motor shafts, pulleys and slides

PREVENTIVE MAINTENANCESCHEDULE CIn schedule C the reconditioning or overhauling of machines is done, when it is required.

PREVENTIVE MAINTENANCEThis maintenance is done when required. The daily breakdowns are included in this type of maintenance.

CORRECTIVE MAINTENANCEDaily Maintenance is performed by the maintenance personnel.Shafts,bearings,guages,motors are daily checked.PREDICTIVE MAINTENANCE

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