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Manual Adre

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ADRE is a registered trademark of General Electric Company. All rights reserved. Part Number 176559-01 (rev d) ADRE ® Sxp Quick Start Guide Collect and View Data in 30 Minutes
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Page 1: Manual Adre

ADRE is a registered trademark of General Electric Company.

All rights reserved.Part Number 176559-01 (rev d)

ADRE® Sxp

Quick Start Guide

Collect and View Data in 30 Minutes

Page 2: Manual Adre

Part Number 176559-01 Rev. D (07/11)

Bently Nevada* Asset Condition Monitoring

Quick Start Guide

ADRE Sxp Quick Start Guide Collect and View Data in 30 Minutes

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ii

© 2006 - 2011 Bently Nevada, Inc.

All rights reserved.

The information contained in this document is subject to change without notice.

* Denotes trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company.

Bently BALANCE, Keyphasor, ADRE

The following are trademarks of the legal entities cited:

Windows XP, Windows Vista and .NET are trademarks of Microsoft Corporation.

Printed in USA. Uncontrolled when transmitted electronically.

Contact Information

The following contact information is provided for those times when you cannot contact your local representative:

Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423

USA

Telephone 1.775.782.3611

1.800.227.5514

Fax 1.775.215.2873

Internet www.ge-mcs.com/bently

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Contents

Contents

Contact Information ........................................................................................................................................... ii

1. Introduction ............................................................................................................................................................ 1

1.1 What is ADRE? ............................................................................................................................................... 1

1.2 Manual Scope ............................................................................................................................................... 1

1.3 Starting Online Help Outside ADRE Sxp Software......................................................................... 2

1.4 Starting Online Help Inside ADRE Sxp Software ............................................................................ 2

1.5 Reference ........................................................................................................................................................ 2

1.6 European Union ........................................................................................................................................... 2

1.7 Receiving, Inspection and Handling Instructions .......................................................................... 3

1.8 Environmental Compliance .................................................................................................................... 3

1.8.1 Battery Disposal .................................................................................................................................. 3

1.8.2 Waste Electrical and Electronic Equipment (WEEE) Directive ........................................ 5

1.9 Required Training ........................................................................................................................................ 5

1.10 FCC Requirements .................................................................................................................................. 5

2. Warnings/Critical Notes/Important Information ................................................................................... 7

3. Identify Pieces ....................................................................................................................................................... 9

3.1 408 Dynamic Signal Processing Instrument (DSPi) ...................................................................... 9

3.2 External Power Supply ........................................................................................................................... 10

Cables - Power and Network ............................................................................................................................ 11

3.3 Cables - Signal ........................................................................................................................................... 13

3.4 Transducer Power Supply Accessories ........................................................................................... 14

4. Install ADRE Sxp Software ............................................................................................................................. 15

4.1 Recommended Computer Hardware .............................................................................................. 15

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4.2 Minimum Computer Hardware Requirements ............................................................................ 15

4.3 Minimum Computer Software Requirements .............................................................................. 16

4.3.1 Installation Recommendations ................................................................................................. 16

4.4 Software Installation Instructions ..................................................................................................... 16

5. Set Up the 408 DSPi ......................................................................................................................................... 18

5.1 Tools Required ........................................................................................................................................... 18

5.2 EMC Compliant Installations ............................................................................................................... 18

5.3 EU Low Voltage Directive Compliant Installations .................................................................... 18

5.4 408 DSPi Front Panel .............................................................................................................................. 20

5.5 408 DSPi Rear Panel ................................................................................................................................ 21

5.5.1 Connect the Power Supply .......................................................................................................... 22

5.6 Connect 408 DSPi Power to External Supply ............................................................................... 23

5.7 Establish Grounding Configuration on the 408 DSPi ................................................................ 24

5.8 Connect Transducer Power Supply(s) .............................................................................................. 25

5.8.1 Connect Voltage Transducers Using the Modular Field Wiring Harness ............... 27

5.8.2 Connect Voltage Transducers Using the Field Wiring Harness .................................. 28

5.8.3 Connect Constant Current Transducers Using the Field Wiring Harness.............. 29

5.9 Connect Dynamic Signals ..................................................................................................................... 30

5.10 Connect Keyphasor* Signals .......................................................................................................... 31

5.11 Connect the 408 DSPi to Your Computer or Network ......................................................... 32

5.12 Network Configuration and Connections ................................................................................. 32

5.12.1 Ethernet Cable .................................................................................................................................. 32

5.12.2 Direct Connection ........................................................................................................................... 33

5.12.3 DHCP Settings ................................................................................................................................... 34

5.12.4 IP Address Settings ......................................................................................................................... 34

5.12.5 Subnet Mask and Default Gateway Settings ...................................................................... 35

5.12.6 Firewalls & Routers ......................................................................................................................... 35

5.13 Power up the 408 DSPi ...................................................................................................................... 37

6. Configure the Software .................................................................................................................................. 38

6.1 Start the ADRE Sxp Software ............................................................................................................... 38

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6.2 Connect to the 408 DSPi ....................................................................................................................... 39

6.3 Create a New 408 DSPi Configuration/Database ...................................................................... 41

6.4 Configure Database ................................................................................................................................ 42

6.5 Configure Keyphasor Channels ......................................................................................................... 43

6.6 Configure Dynamic Channels ............................................................................................................. 44

6.7 Configure Data Collection Criteria .................................................................................................... 47

6.8 Save the Configuration .......................................................................................................................... 49

7. Data Sampling ................................................................................................................................................... 51

7.1 Sample Count ............................................................................................................................................. 53

7.1.1 Pre-Trigger Buffer ............................................................................................................................ 53

7.1.2 Vectors and Waveforms .............................................................................................................. 53

8. Display Current Values ................................................................................................................................... 54

9. Open a Database Stored on the Client Computer’s Hard Drive (Local) .................................... 56

10. Maintenance ................................................................................................................................................... 58

11. Environmental Specifications .................................................................................................................. 59

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Page 8: Manual Adre

Section 1 - Introduction

1

1. Introduction

1.1 What is ADRE? ADRE* Sxp Software and the 408 DSPi (Dynamic Signal Processing Instrument) make up a highly scalable system for multi-channel signal processing and data acquisition. It is specifically designed for real-time highly parallel signal processing and presentation. This extremely versatile system incorporates the functionality of many types of instrumentation, such as oscilloscopes, spectrum analyzers, filters, signal conditioners, and digital recorders into a single platform.

The system is designed specifically for secure corporate network environments, allowing it to operate remotely across a LAN/WAN, or store data in full “stand-alone” mode without an additional/external computer. Additional equipment is seldom, if ever, needed. The system’s real-time display capability permits it to continuously display data independently of data being stored to permanent memory. For established ADRE system users, ADRE Sxp also supports all previous ADRE for Windows databases.

1.2 Manual Scope

This manual is designed to enable you to collect and display data within 30 minutes using the ADRE Sxp software and the 408 Dynamic Signal Processing Instrument (DSPi).

Follow these steps to configure the ADRE Sxp platform, and to learn the fundamentals of its operation.

Following the installation of the ADRE Sxp software, you have access to a complete online Help system. You can open and use the online Help with or without starting the ADRE Sxp software.

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Section 1 - Introduction

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1.3 Starting Online Help Outside ADRE Sxp Software

Select Start > Programs > Bently Nevada > ADRE Sxp> ADRE Sxp Help,

Or

Double-click the ADRE Sxp Help desktop icon.

1.4 Starting Online Help Inside ADRE Sxp Software

1. Double-click the ADRE Sxp desktop icon.

2. Select Help from the Main Menu Bar

1.5 Reference

408 Box Datasheet, #172179-01

EMC/LV Declaration of Conformity, #174502

1.6 European Union

The latest European Union Declarations of Conformance and product certifications can be obtained through the links in the contact information.

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Section 1 - Introduction

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1.7 Receiving, Inspection and Handling Instructions

Carefully remove all equipment from the shipping containers and inspect the equipment for shipping damage. If shipping damage is apparent, file a claim with the carrier and contact your nearest Bently Nevada sales office. Include part numbers and serial numbers on all correspondence. If no damage is apparent and the equipment is not going to be used immediately, return the equipment to the shipping containers and reseal until ready for use.

Circuit boards contain electronic components that are susceptible to damage by electrostatic discharge. To avoid damage follow these guidelines:

Do not handle products in a way that can allow electrical discharge onto circuit boards.

Unprotected circuit boards (not enclosed or protected by a housing) should be stored and transported in electrically conductive anti-static bags or foil.

Use extra caution during dry weather. Relative humidity less than 30% increases the chance for build-up of electrostatic charge.

See the Specifications section for the recommended storage environment.

1.8 Environmental Compliance

1.8.1 Battery Disposal

Batteries used in this product cannot be disposed of as unsorted municipal waste in the European Union as well as many other countries.

Batteries in Bently Nevada products will generally be one of three types; 1) standard commercially available batteries, 2) custom battery packs, or 3) micro-batteries included in integrated circuits used on circuit boards such as in a Real Time Clock chip.

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Section 1 - Introduction

4

Note: The 408 uses one integrated circuit lithium battery, located on the main circuit board.

For proper recycling return the battery to a designated collection authority. For more information, visit http://www.weeerohsinfo.com/.

What do the Markings Mean?

Standard commercially available batteries are marked with the crossed out wheeled bin symbol, and may also include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg) content.

Batteries and accumulators must be marked (either on the battery or accumulator or on its packaging, depending on size) with the separate collection symbol. (crossed out wheeled bin). In addition, the marking must include the chemical symbols of specific levels of toxic metals as follows:

• Cadmium (Cd) over 0.002%

• Lead (Pb) over 0.004%

• Mercury (Hg) over 0.0005%

The Risks and Your Role in Reducing Them

Your participation is an important part of the effort to minimize the impact of batteries and accumulators on the environment and on human health. For proper recycling you can return this product or the batteries or accumulators it contains to your supplier or to a designated collection point. Some batteries or accumulators contain toxic metals that pose serious risks to human health and to the environment. When required, the product marking includes chemical symbols that indicate the presence toxic metals: Pb for lead, Hg for mercury, and Cd for cadmium.

• Cadmium poisoning can result in cancer of the lungs and prostate gland. Chronic effects include kidney damage, pulmonary emphysema, and bone diseases such as osteomalcia and osteoporosis. Cadmium may also cause anemia, discoloration of the teeth, and loss of smell (anosmia).

• Lead is poisonous in all forms. It accumulates in the body, so each exposure is significant. Ingestion and inhalation of lead can cause severe

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Section 1 - Introduction

5

damage to human health. Risks include brain damage, convulsions, malnutrition, and sterility.

• Mercury creates hazardous vapors at room temperature. Exposure to high concentrations of mercury vapor can cause a variety of severe symptoms. Risks include chronic inflammation of mouth and gums, personality change, nervousness, fever, and rashes.

1.8.2 Waste Electrical and Electronic Equipment (WEEE) Directive

This product conforms to Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative, directive 2002/96/EC.

The equipment that you bought has required the extraction and use of natural resources for its production. In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, this equipment must be disposed of properly at the end of its life. For more information, visit http://www.weeerohsinfo.com/.

1.9 Required Training

Personnel responsible for use of the ADRE system must have specialized training in the following areas:

Machinery Diagnostics

Use of ADRE 408

Lack of such knowledge could lead to incorrect system operation.

Contact GE Bently Nevada for training or field service support.

1.10 FCC Requirements Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

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Section 1 - Introduction

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This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment under FCC rules."

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Section 2 - Warnings/Critical Notes/Important Information

7

2. Warnings/Critical Notes/Important Information

Please READ FIRST

o Do not insert or remove (hot plug) any cards while the 408 DSPi is powered on.

o To prevent the possibility of electric shock, there must be an earth ground connection through the power cord. If one is not available, then there must be an earth ground connection made at the rear panel of the unit before providing power to the unit.

o The sampling cards are static-sensitive. Handle with care as you would any other internal computer component.

o Do not unplug the power cord while the 408 DSPi is operating.

o The 408 DSPi is designed to minimize possible data loss in the event of a total power failure. Provide further protection by connecting the 408 DSPi to an uninterruptible power source or standard UPS (350W).

o Connect the external power supply connector into the 408 DSPi first and then connect the external power supply to the AC power. Failure to follow this sequence may result in a fault condition indicated on the external power supply LED. This applies only to Revision E or earlier.

To clear this fault condition:

1. Disconnect the power cable from the rear of the 408 DSPi.

2. Disconnect AC power cable from the external supply.

o If you create an administrator password for the 408 DSPi, do not lose it. You cannot reset or disable an unknown administrator password. If an administrator password to a 408 DSPi is lost, you must contact Technical Support at [email protected] for assistance.

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Section 2 - Warnings/Critical Notes/Important Information

8

o ADRE can be connected and reconfigured remotely, via Modbus*. Do not, however, use this connection to continuously reconfigure data points. Damage could occur to the non-volatile memory .

o Prior to installing or interfacing any TCP/IP device into an Ethernet computer network at a North American based Power Generation, Transmission and Distribution site be sure to first contact the customer’s NERC program manager or digital security team to fully understand the on boarding process required prior to device operation.

o ADRE is not designed for use in hazardous locations. Do not use to power transducers in hazardous areas

Page 16: Manual Adre

Section 3 - Identify Pieces

9

3. Identify Pieces

3.1 408 Dynamic Signal Processing Instrument (DSPi)

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Section 3 - Identify Pieces

10

3.2 External Power Supply

DC Power Cable

DC Extension Cable

(accessory)

P/N 169347-01

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Section 3 - Identify Pieces

11

Cables - Power and Network

AC Power Cord

120 Volt 3-conductor power cable

P/N 02198937

AC European Power Cord

250 Volt CBE 7/7 SCHUKO connector

2.5m

P/N 176472

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Section 3 - Identify Pieces

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Ethernet Cable with Ferrite Bead

P/N 174466

(Connects 408 DSPi to Network or Computer)

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Section 3 - Identify Pieces

13

3.3 Cables - Signal

Signal Input Cables

P/N 172068

Signal Input Cable with

“Push-on” Adapter

Adapter P/N 173887

(accessory)

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Section 3 - Identify Pieces

14

3.4 Transducer Power Supply Accessories

Modular Field Wiring Harness

Banana Plugs (power) and SMA Connectors (signal) to Field Wiring Euro Connectors

P/N 178762 – 01

(requires P/N 178763-01)

Modular Wiring Adapter

Banana Jacks on Euro Connectors

P/N 178763 - 01

Field Wiring Harness Single Conductors with Ferrules (power) and SMA Connectors (signal) to Field Wiring Euro Connectors

P/N 178775 - 01

12 Position Field Wiring Terminal Kit

P/N 178897 – 01

Contains 4 3-Wire Jumpers and 1 10-wire Jumper

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Section 4 - Install ADRE Sxp Software

15

4. Install ADRE Sxp Software

Before you begin, verify that your computer meets the following hardware and software requirements.

4.1 Recommended Computer Hardware

CPU 2.4 GHz or faster, P4 or Xeon

1.6 GHz or faster, Pentium M

RAM 2 GB

Hard Disk 60 - 80 GB

DVD Drive DVD +/- RW

Networking 1000/100 MB Ethernet Port

Video SXGA 64 MB VRAM

4.2 Minimum Computer Hardware Requirements

CPU 1 GHz

RAM 1 GB

Hard Disk 40 GB (1 GB free space)

CD or DVD Drive CD-RW

Networking 100 MB Ethernet Port

Video 800 x 600 SVGA

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Section 4 - Install ADRE Sxp Software

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4.3 Minimum Computer Software Requirements

Operating System Windows XP with

Service Pack 3 or

Windows 7 – requires ADRE Version 2.5 or newer

Microsoft.NET

Framework

(included with ADRE Sxp installation)

Bently Balance* (optional)

Version 3.1 or later

4.3.1 Installation Recommendations

We recommend that the program files be stored on your C:\ drive and that you maintain your data files on a separate drive (or separate drive partition), such as the D:\ drive.

For Example:

ADRE Sxp installed on C:\

ADRE Sxp data stored on D:\

4.4 Software Installation Instructions

ADRE Sxp software must be installed on a client computer before a connection to a 408 DSPi is possible.

1. Place the ADRE Sxp CD in the CD-ROM drive. If the installation does not start automatically:

a. Select My Computer.

b. Double-click on the CD-ROM drive to open the drive.

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Section 4 - Install ADRE Sxp Software

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c. In the drive window, double-click on Setup.exe.

2. Follow the instructions.

Note: This software installs with default parameters. This allows you to begin collecting data with minimal configuration. You can change or modify any of these parameters using the Configuration Tools.

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Section 5 - Set Up the 408 DSPi

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5. Set Up the 408 DSPi

5.1 Tools Required

No tools are required to set up the 408 DSPi. However, common tools such as screwdrivers and wrenches may be required if installing the 408 permanently into a rack mount.

5.2 EMC Compliant Installations

Any transducer or device connected to the inputs of the ADRE 408 should follow the EMC installation instructions for that specific device for the system to be compliant.

For Electromagnetic Compatibility (EMC) installations, the 408, Electromagnetic Interface (EMI) shield, and all field cables must be thoroughly grounded to provide a ground path for electromagnetic energy. All equipment, including bulkhead racks and ETBs must be mounted inside an EMI shielded area.

All wiring, which exits a metal cabinet or EMI shielded area, must be shielded. Acceptable EMI shielding includes metal conduit or multi-conductor cables with both foil and braid shielding. Where cables enter shielded areas, the cable shield should make good electrical contact with the EMI shield and any subsequent junction enclosure. This contact drains off EMI energy from the cable before the cable enters the shielded area.

5.3 EU Low Voltage Directive Compliant Installations

ADRE 408 complies with EN 60950-01. Ensure the proper power cable is used for the country of use, and do not modify the plug in any way. Refer to the Bently Nevada Declaration of Conformity 174502.

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Section 5 - Set Up the 408 DSPi

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Follow these procedures to set up your 408 DSPi. Use the illustrations to locate the components.

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Section 5 - Set Up the 408 DSPi

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5.4 408 DSPi Front Panel

Power On/Off LED

Data Trigger and

Manual Sample

Menu Navigation and Control

Display

Power On/Off Push On

Push and Hold Off

408 DSPi System Fault

LEDs

AC Power

Available/Not Available LED

Network Connection LEDs

Master/Slave LEDs

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Section 5 - Set Up the 408 DSPi

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5.5 408 DSPi Rear Panel

Rear Panel Slot Which cards can go in each slot?

1 Dynamic Sampler, Keyphasor*, Transducer Power Supply

2 Dynamic Sampler, Keyphasor, Transducer Power Supply

3 Dynamic Sampler, Keyphasor, Transducer Power Supply

4 Dynamic Sampler, Keyphasor, Transducer Power Supply

5 Digital Replay Card, Transducer Power Supply only

6 ADRE System Management Card (ASMC) only (present on all systems)

1

Power Input

3

5

2 4

6

Panel Slot Numbering

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Section 5 - Set Up the 408 DSPi

22

5.5.1 Connect the Power Supply

1. Connect the correct AC power cable to the Power Supply.

2. Note the status of the indicator lights on the front of the Power Supply.

Light Status

AC LED ON – Power Supply is connected and power is available.

OFF – AC power source is not detected or not operational.

DC LED

ON – 408 DSPi is receiving power and turned on.

OFF – 408 DSPi is off but can be turned on if the power available (AC LED) light is on.

Fault LED

ON – Failure exists (output voltage outside limits, over current situation, over temperature condition).

If ON, a latching condition exists in the power supply. RESET by cycling power to the supply (disconnect and reconnect cables).

Note: Power down the 408 DSPi before disconnecting the Power Supply.

Note: A power loss causes the 408 DSPi to shut down. The 408 DSPi does not automatically restart after an unplanned power loss.

Indicator Lights

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Section 5 - Set Up the 408 DSPi

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5.6 Connect 408 DSPi Power to External Supply

1. Connect the DC Power Cable to the 408 DSPi Power Input. For longer distances, a DC Power Extension Cable may be necessary (page 5).

2. Connect the AC Power Cord to the external AC power.

Failure to follow this sequence may result in a fault condition indicated on the external power supply LED. (Revision E and earlier)

To clear a fault:

1. Disconnect the DC Power Cable from the rear of the 408 DSPi.

Input Power Connection – Align Key Mark (red) on the power input connection with the red mark on the receptacle, and push firmly to insert.

Pull back on the barrel to release and remove the input connector. Do not pull on the cable.

Key Mark

Disc

on

ne

ct b

y pu

lling

ba

ck o

n th

e b

arre

l.

Key Mark

Barrel

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Section 5 - Set Up the 408 DSPi

24

2. Disconnect the AC Power Cord from the external power supply.

5.7 Establish Grounding Configuration on the 408 DSPi

Warning: To prevent the possibility of electric shock, there must be an earth ground connection through the power cord. If one is not available,

then there must be an earth ground connection made at the rear panel of the unit before providing power to the unit.

Ground Switch Down (default) – Signal common tied to chassis common. Applies to all CE marked systems.

Ground Switch Up – Signal common isolated, NOT tied to chassis common. (Special option required on sampling cards.)

Earth Ground Terminal

External Power Supply Connection

Signal Common Terminal

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Section 5 - Set Up the 408 DSPi

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Constant Current Bias Selection Switch

Voltage Bias Selection Switch

Euro connector

Status Indicator

5.8 Connect Transducer Power Supply(s)

Caution: ADRE cannot be used to power transducers in a hazardous area.

Voltage Outputs. There are 8 voltage outputs on each card, providing enough current on the eight connections to power from 1 to 32 transducers. The first 4 connections provide +24 Vdc or –24 Vdc depending on the Voltage Bias Selection Switch setting. The second 4 connections provide –24 Vdc at all times.

Constant Current Outputs. There are 8 constant current outputs on each card, providing current for 1 to 8 transducers. The first 4 connections provide negative biased current at all times. The second 4 connections provide negative or positive biased current depending on the Constant Current Bias Selection Switch setting.

Constant Current Outputs

Voltage Outputs Future Accessories (non-operational)

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Section 5 - Set Up the 408 DSPi

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Status Indicator Description

Solid Green Self-test passed and the card is configured.

Solid Amber Self-test passed and waiting for configuration.

Solid Red Card failed self-test.

No LED Critical fault or no power.

Constant Current and Voltage Source Indicators

Description

Solid Green Negative bias.

Solid Amber Positive bias.

Solid Red Output voltage is not within specification.

No LED Critical fault or no power.

Several wiring accessories are available for making voltage or constant current connections to the Transducer Power Supply Card.

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Section 5 - Set Up the 408 DSPi

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5.8.1 Connect Voltage Transducers Using the Modular Field Wiring Harness

Four Modular Field Wiring Harnesses can be stacked to provide power for up to 32 voltage transducers

Modular Wiring Adapter

Modular Field Wiring Harness

12 position Field Wiring Terminal Kit

10-wire Jumper (wires 2,3,5,6,8,9 removed) Optional

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Section 5 - Set Up the 408 DSPi

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5.8.2 Connect Voltage Transducers Using the Field Wiring Harness

Field Wiring Harness

12 position Field Wiring Terminal Kit

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Section 5 - Set Up the 408 DSPi

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5.8.3 Connect Constant Current Transducers Using the Field Wiring Harness

Field Wiring Harness

12 position Field Wiring Terminal Kit

3-wire Jumper

(middle wire removed)

Wiring diagram for 2-wire constant current transducers – negative bias

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5.9 Connect Dynamic Signals

Connect a single Signal Input Cable to each channel to be used for data collection. Attach a push-on connector (accessory) onto the signal input cable to make connecting and disconnecting these cables from the 408 DSPi faster and easier.

Status Indicator Condition Description

Solid Green Channel is configured. Condition is OK.

Blinking Green Channel is not configured. Condition is OK.

Blinking Amber Channel input is over or under range.

Blinking Red Channel is NOT OK.

Solid Red Channel hardware error.

Note: We recommend inactivating unused channels. The Status Indicators will continue to flash during data collection for unconfigured channels. Channels that are configured but do not have an appropriate transducer connection will indicate “NOT OK” when in Store Enable.

Channel Inputs – Connect signal inputs, as needed, using SMA to BNC cable (P/N 172068).

Input Status Indicators

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5.10 Connect Keyphasor* Signals

Connect a single Signal Input Cable to each Keyphasor input to be used for data collection.

Status Indicator Condition Description

Solid Green Channel is configured. Condition is OK.

Blinking Green Channel is not configured. Condition is OK.

Solid Amber Channel input is under speed.

Blinking Amber Channel input is over speed.

Solid Red Channel hardware error.

Note: We recommend inactivating unused Keyphasor channels. The Status Indicators will continue to flash during data collection for unconfigured channels.

Buffered Output:

Raw, Conditional Analog, TTL Proximity, Magnetic or Optical

Keyphasor Input

Transducer Power Indicator

+/- 24 Vdc

Input Status Indicators

Optical Keyphasor Connection (power and signal are in the connector). An Optical Keyphasor may be powered only when connected to channel 3.

Transducer Power

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Section 5 - Set Up the 408 DSPi

32

5.11 Connect the 408 DSPi to Your Computer or Network

The 408 DSPi is equipped with a dual gigabit (10/100/1000 MB) Ethernet card. The dual connection permits a variety of client-server setup scenarios.

The 408 DSPi can support two network connections simultaneously, one for each RJ45 port. One port may be connected to a main network while the second port is used for a direct connection between a PC and the 408 DSPi. This means that a single 408 DSPi may have up to two different IP addresses. However, the ADRE Sxp software allows only one IP address at a time to be used to connect to a given 408 DSPi.

5.12 Network Configuration and Connections All network settings apply uniquely to each RJ45 Ethernet port on the 408 DSPi. To set these parameters, each port must be connected to a network or directly to the client computer. Network settings must be configured for each port separately.

For an initial connection and configuration, a “direct connection” to a PC (client) is recommended. This simplifies the initial network requirements. Connect one of the Ethernet ports on the 408 DSPi “directly” to the computer’s Ethernet port.

5.12.1

Two RJ45 Network Ports.

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Section 5 - Set Up the 408 DSPi

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Ethernet Cable

All connections to the 408 DSPi should be made using a standard CAT 5e or CAT 6 Ethernet cable with RJ45 connectors. A "cross-over" cable should not be used. The 408 DSPi ships with an Ethernet cable with a ferrite bead attached to one end. The cable should be connected with the ferrite bead closest to the 408 DSPi.

5.12.2 Direct Connection

The ADRE Sxp client computer can be "Directly" connected using the computer's Ethernet port and one of the Ethernet ports on the 408 DSPi. "Directly" connected means there are no network devices such as switches/hubs/routers between the computer and 408 DSPi. Either port on the 408 DSPi can be used; however all settings defining network connections are specific to that port when connected. Once configured, settings for a given port on the 408 DSPi are persistent. To change settings, the user must connect to the same physical port.

Note: The 408 DSPi will not support two simultaneous "direct" connections, (i.e. one in each port).

When connecting the client computer directly to the 408 DSPi and using DHCP, the client computer and 408 DSPi will autonegotiate an IP address with a defined range of 169.254.xxx.xxx. This is the default range of IP addresses negotiated by Microsoft Windows based operating systems.

Note: Microsoft Windows default installation settings are configured to autonegotiate the IP address. It is possible that the autonegotiate configuration setting on your computer has been altered for some reason. The IP autonegotiate settings are identified in the Windows Registry. If you are having problems making direct connection to the 408 DSPi, check with your network administrator or Bently Nevada Technical Support.

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5.12.3 DHCP Settings

Most corporate networks prefer to use a DHCP server that assigns IP addresses. Select the DHCP Enabled check box to allow a DHCP server to assign the IP address to the 408 DSPi. When operating in this mode, the DHCP server on the network will assign all settings, including a subnet mask, and default gateway. The user may not set these values when the 408 DSPi is operating in DHCP mode.

5.12.4 IP Address Settings

Most corporate networks prefer to use a DHCP server that assigns IP addresses. Select the DHCP Enabled check box to allow a DHCP server to assign the IP address to the 408 DSPi. If DHCP is not selected, the 408 DSPi will operate in a "Fixed IP" address mode. To use a fixed IP address, the ADRE Sxp client computer must be physically connected to the specific port on the 408 DSPi when the IP Address was configured.

The 408 DSPi uses internal IP addresses from 192.168.0.0 through 192.168.0.15, therefore this range of IP address is not allowed for fixed address settings.

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5.12.5 Subnet Mask and Default Gateway Settings

Most corporate networks prefer to use a DHCP server that assigns subnet mask and default gateway settings. If a fixed IP address configuration is needed, default values for the subnet mask and gateway are provided. There should be no need to change these settings unless your network has specific constraints or requirements

Some networks may operate on specific subnets for routing purposes. Check with your network administrator if there are any special requirements.

5.12.6 Firewalls & Routers

The 408 DSPi is designed to work in most network environments. Typically, corporate networks have many different layers of firewalls and routers. These may include "software" firewalls, or other security applications that will typically attempt to block network communications and "browse" functionality unless specifically identified.

If you are unable to see or "browse' for 408 DSPi units on the network, it is possible that a firewall is blocking the necessary communication. If you know the IP address of the 408 DSPi, you can manually enter it into the connection field and select Add Connection.

The Microsoft Windows Operating systems include a software firewall. It is recommended that ADRE Sxp be identified as an "exception" under the Windows Firewall Settings. To do this, open the Windows Firewall

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Settings, and select the Exceptions tab. Click the Add Program button and select ADRE Sxp from the list of installed applications.

Further router level port configuration may be required by a network administrator to access the 408 DSPi through a VPN. For specific router port configuration details contact your Technical Support.

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5.13 Power up the 408 DSPi

Power Switch

Note: Full boot time typically takes approximately 2 minutes. Record the 408 DSPi name and IP address that appear in the Display Window. This information should appear at the top of the Display Window within 60 seconds after boot is complete. If this information does not appear, you do not have an operational network connection. Reset a network connection by disconnecting the network cable from the 408 DSPi, waiting 5 seconds, and reconnecting.

Display Window

ON – Press switch and release.

OFF – Press and hold switch until unit turns off.

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Section 6 - Configure the Software

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6. Configure the Software

6.1 Start the ADRE Sxp Software

Double-click the ADRE Sxp Desktop Icon

Or

Select Start> Programs> Bently Nevada> ADRE SXP> ADRE SXP

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6.2 Connect to the 408 DSPi 1. Select File > Open > Connect to 408 DSPi.

2. Select Browse to locate all 408 DSPi’s connected and active on the network.

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The 408 DSPi name and IP address should match the name and address shown on the front of the 408 DSPi display.

Note: The Browse list is populated by 408 DSPi data collectors that are able to respond to the computer broadcast message; however, network administrators sometimes disable broadcast traffic. If this is the case, the 408 DSPi name or IP address may be entered manually at the bottom of the dialog box.

3. Select Add Connections.

4. Select Close.

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6.3 Create a New 408 DSPi Configuration/Database

1. Select and highlight the 408 DSPi

2. Select File> New Database

Or

3. Enter a name for the database.

Click on the New Database icon in the toolbar.

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4. Select OK.

6.4 Configure Database

This sample database configuration defaults to a single Keyphasor transducer connection and a single dynamic signal connection.

The 408 DSPi recognizes the types and locations of the sampling cards, and displays these in the Configuration Hierarchy of the software application. The activity/inactivity of each channel and the transducer type for active channels require configuration by the software.

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6.5 Configure Keyphasor Channels

Note: Configure Keyphasor channels first so they are available when configuring other dynamic sampling channels.

1. Expand the configuration/database by selecting the “+” boxes until the 408 DSPi cards are visible.

2. Select the Keyphasor Card text (not the icon) and double-click.

3. Check Active.

4. Enter the channel name or select a name from list. Expand the list by clicking once on the Keyphasor Channel Name.

5. Configure Reference, Shaft Rotation, Angle, Direction, Axis and Max RPM by selecting each box and entering the correct parameter.

6. Select Apply.

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7. Select the Transducer tab to continue configuration.

Tip: After setting the Keyphasor active, you can accept the default configuration parameters, exit the configuration, and continue with the channel configuration.

8. Configure Transducer, Measurement, Input Source, Full Scale Range Units, Scale Factor Value, Scale Factor Units, Coupling and Sampling Mode by selecting each box and entering the correct parameters.

Note: The input source is automatically defined by the type of transducer that is selected. It is typically not necessary to change the default settings. If a channel status is blinking or solid amber, the input source definition is typically the problem and a custom configuration is required.

9. Select OK.

Note: Default parameters are set automatically based on Transducer selection.

6.6 Configure Dynamic Channels

1. Expand the configuration/database by selecting the “+” boxes until the Collection Group icon is visible.

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2. Select the text (not the icon) of one of the Dynamic Sampling Cards in the

Configuration Hierarchy and double-click.

3. Check Active.

Note: The default configuration for a sampler card activates all channels. Deactivate all channels that are not in use by selecting them all at once and un-checking the Active box.

4. Enter the channel name or select from the list. Expand the list by clicking once on any channel name.

Configure Primary Keyphasor, Secondary Keyphasor, Reference, Shaft Rotation, Angle, Direction, and Axis by selecting each box and entering the correct parameter.

Note: If there are no Keyphasor transducer names available, open the Keyphasor configuration dialog and define them.

5. Select Apply.

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6. Select the Transducer tab to configure individual or all transducers.

Note: The input source is automatically defined by the configured Transducer type. It is typically not necessary to change the default settings. If a channel status is blinking or solid amber, the input source definition is typically the problem and a custom configuration is required. Click the Elipssis button in the Advanced column to display the dialog.

Tip: After setting the channels active or inactive, you can accept the default configuration parameters and click OK to exit the configuration dialog.

7. Select the Waveform tab to configure waveform options for each channel.

Note: Only fields with white backgrounds are active and user-configurable. A gray background indicates a field is active, but not user-configurable. Fields are available/not available for configuration based on how a channel is configured.

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If you assigned a Keyphasor transducer to a channel, a synchronous waveform is automatically configured by default. You can configure additional waveforms as needed. Only Waveform #4 can be used to provide hardware-generated real time spectrums.

Tip: You can configure one channel as desired and apply the same configuration to all other channels by right-clicking on the channel name field and selecting Apply all waveforms to all channels.

8. After making all changes, select OK.

6.7 Configure Data Collection Criteria

1. Expand the configuration/database by selecting the “+” boxes until the Collection Group icon is visible.

2. Select the Collection Group text (not the icon) and double-click.

Select the Sampling Criteria tab.

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3. You can configure sample collection based on time (Delta Time) or machine speed (Delta RPM).

For example: If you want to collect one sample every 2 seconds, put a checkmark in the Delta Time checkbox and enter the value, 2, in the Sec scroll box.

If you want to collect a sample for every 50 RPM change in machine speed, put a checkmark in the Delta RPM checkbox, put a checkmark in the Enabled column and enter the value, 50, in the Value column for both Increasing Delta RPM and Decreasing Delta RPM.

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Note: Delta RPM requires an Active Keyphasor configuration.

Note: You may select both Delta Time and Delta RPM sampling criteria.

4. Select the Triggers tab. A trigger event is required before data is stored to the database. Select one or more of the event types (Speed, Time, Amp/Phase, Contact) and click on the associated configuration button to configure triggers for that event type.

Configuration Buttons

Note: All data being processed can be viewed at any time by the ADRE Sxp Software regardless of “Trigger” state.

Note: You can manually initiate a trigger event any time during data collection.

5. Select the Exit Triggers tab and configure conditions to stop data storage.

6. Select OK.

6.8 Save the Configuration

Saving the database commits all configuration changes/settings to your database. If you do not save these changes, you can use them; however they will not be saved permanently.

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1. Select the recently configured database in the Configuration Hierarchy. (This is the one you just configured.)

2. Select File > Save

Or

Click on the Save icon in the toolbar.

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Section 7 - Data Sampling

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7. Data Sampling To begin signal processing, real-time presentation, and data storage, the 408 DSPi must be in Store-Enable mode. For data to be permanently stored to the database, the 408 DSPi must also be in Trigger mode.

1. Select the 408 DSPi connection icon in the Configuration Hierarchy.

2. Select Connection > 408 Control Panel

Or

Click on the 408 Control Panel icon on the toolbar.

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3. Select the Store Enable button – Signal processing begins and data is stored in the pre-trigger buffer.

4. Select Triggering >Enter – To sample and store data. Once triggered, all data in the pre-trigger buffer is permanently stored and the sample count begins to add to the Stored samples field. Samples are then added to the database as defined by the collection group sampling criteria, i.e. delta RPM / time.

Verify the Keyphasor transducer is operating by viewing RPM here.

Verify the active database is the newly created database. Change, if necessary, BEFORE entering Store-Enable mode.

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7.1 Sample Count

7.1.1 Pre-Trigger Buffer

The pre-trigger buffer is a memory area containing event driven data samples i.e. delta rpm and/or delta time. This FIFO (first in first out) buffer is constantly receiving new samples. This buffer is saved when a trigger event occurs so that a user can view data that led up to the trigger event. Once a trigger event occurs, the data in the pre-trigger buffer is automatically stored in the database with the collected data. Pre-trigger buffer data storage is optional. The buffer size is up to 1800 static samples and 180 waveform samples.

7.1.2 Vectors and Waveforms

This is the number of collected data samples currently saved to the active database in the 408 DSPi. The 408 DSPi must be in trigger mode to start saving sample to the database. Once the 408 DSPi is “triggered”, all collected data is being written permanently to the hard drive.

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Section 8 - Display Current Values

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8. Display Current Values 1. To view “live data” and current values once the 408 DSPi is in Store-Enable

mode, right-click on an active channel of the 408 DSPi (such as Channel 1 of the Dynamic Sampling Card) and select Plots > Trend from the shortcut menu.

2. If data is not visible in the trend plot, make sure Current Values is configured for the plot session. To configure the plot session to display current values:

a. Right-click on the toolbar at the top of the Plot Session window, and select Configure.

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b. Select Current Values in the Plot Session Configuration dialog and click OK.

Note: Current Values only applies to data when viewing during Store-Enable and while connected directly to a 408 DSPi. To view previously saved historical data; select the appropriate data range definition for the Plot Session.

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Section 9 - Open a Database Stored on the Client Computer’s Hard Drive (Local)

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9. Open a Database Stored on the Client Computer’s Hard Drive (Local)

All collected data is stored in the 408 DSPi. It is not necessary to move this database to your computer before performing any functions on it. A local database is one that has been saved “to” a computer.

1. Select File > Open > ADRE Sxp Database.

2. Select the database with which to work.

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3. The database is added to the Configuration Hierarchy. Select and highlight the database from the hierarchy.

4. Select Plots.

5. Select the type of data you want to view.

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Section 10 - Maintenance

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10. Maintenance

Boards and components inside of the 408 box cannot be repaired in the field. Verification testing should only be performed by properly trained Bently Nevada Field Service personnel.

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Section 11 - Environmental Specifications

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11. Environmental Specifications

Operating Temperature

408 DSPi and External Power Supply

0˚ C to +50˚ C (+32˚ F to +122˚ F)

Note: Rated specifications at fan inlets. Do not block fans during operation, un-obstructed airflow is required.

Storage Temperature

-30˚ C to +80˚ C (-22˚ F to +176˚ F)

Relative Humidity

0% to 95% non-condensing

Vibration

Operational

0.25G @ 5-100Hz

Non-operational

3G @ 5-100Hz

Shock

10G @ 2mS operational & non-operational

Other Environmental Considerations

The 408 DSPi is designed to meet a broad range of use cases and environments. Significant design measures have been implemented to provide a robust electrical and mechanical package. Shock isolation mounts are used internally on critical components and careful attention focused on reliability of the system including extensive shock, vibration, and temperature exposure. The robust

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shipping case is designed for transportation and shipment in the most rigorous environments.

The 408 DSPi is a measurement “instrument” and should be treated with the appropriate consideration. Exposure to “extreme” environments will have constraints. Direct exposure to condensing liquids, rain, sand, or other particulates that could impair ventilation are however, not appropriate. In scenarios that may exceed environmental specifications custom solutions can be created to meet specific needs. If you have any questions regarding an application please contact your local Bently Nevada representative


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