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Manufacturer of Suspension & Steering, Gear and Machined Parts for OEM, Tier 1, Tier 2 and Global Aftermarket
Manufacturer of
Suspension & Steering,
Gear and Machined Parts
for OEM, Tier 1, Tier 2 and
Global Aftermarket
North American Sales
Office and Warehouse
New Jersey, USA
Production Plant
Turkey
Research & Development
Company
Turkey
DISA AUTOMOTIVE
1968: Founded by Mehmet Hilmi Kuru
with 4 employees
Turning, milling and welding operations
of special parts.
1972: Automotive parts repair shop –
American cars
1979: Production of replacement parts
(gears, flanges, etc.) for domestic vehicles –
Fiat, Renault
1990: Disa Automotive founded
1997: Only suspension & steering parts
production for domestic distributors selling
into international markets
2002: Direct sales to international markets
with private branding.
Disa History
2003: ISO9001 certified
2007: North American distribution center and
Warehouse founded in New Jersey, USA.
(Deeza Chassis Parts)
2008: Disa Research & Development
company (Ditek) has been established.
2010: New Production Factory Construction
started.
2012: New Production Factory Construction
completed and production moved into the
new factory.
2014: ISO/TS 16949 certified.
2015: Initiated new investments for the
production of machined parts and gears
along with suspension & steering parts.
Disa History
EUROPE
Disa does not have its own brand.
It manufactures and does private branding for many well
known respected corporations and trademarks all around
Europe, as well as ships neutral products with no branding.
Email [email protected]
Web www.disaautomotive.com
NORTH AMERICA
Disa operates under Deeza Chassis Parts corporate name in
N. America with its sales to many large warehouse distributors.
60 Commerce Way
Totowa, NJ 07512 USA
Ph +1-973-237-1101
Fx +1-973-237-1135
Email [email protected]
Web www.deezachassis.com
DITEKDitek Research & Development LtdDisa’s own Research & Development company
Located inside an university technology development zone.
- New product development and design (2D, 3D designs)
- Reverse engineering of OE parts for aftermarket
- Product design modifications
- Defining product information and preparing product structure trees on
MRP and ERP systems
- FMEA, PPAP, APQP studies
- Design and development of quality processes and procedures
- Research on products and production technologies
- Product samples
Disa has its own production plant in Ergene-Corlu, Turkey (Border town to Istanbul).
FACTORY
28.000 m2
170 employees
Working 3 shifts
As of October 2016
Disa Automotive Factory
Main Markets &Customers
EUROPE
NORTH AMERICA
Production of
Precision Turned
Machined Parts
Production of
Suspension &
Steering Parts
Production of
Gears
DISA AUTOMOTIVEPRODUCTION PORTFOLIO
Link Stabilizers & Kits
Axial Joints (inner tie rod ends)
Outer Tie Rod Ends
Ball Joints
Track Control Arms, Wishbones
Control Arm Bushings (Silent Blocks)
European Japanese Korean North American
Passenger, SUV, Van & Light Commercial Vehicle applications
Over 4.000 items from 1980s to today.
Suspension & Steering Parts
Custom Gears, Gear Assemblies, Helical Gears, Internal Gears, Internal Helical Gears & Splines, Bevel Gears,
Pinion Gears, Cluster Gears, Planetary Gears, Involute Splines, Serrations, Worm Gears, Rack Gears,
Antibacklash Gears
Ability to accommodate virtually any
customer request, including and up to
module 5 / internal or external
straight, helical or bevel pinion gears.
Engineering Support and Capabilities for
Reverse Engineering, Design for
Manufacturability, Prototyping, Re-
designing.
Special expertise on machining and
quality control of straight bevel gears
and pinion gears.
Gears
State-of-the-art machinery handles 3-axis, 4-
axis and 5-axis machining with single or
multi spindle machines while attaining
extremely low dimensional tolerances.
Machining services for made-to-order parts
and components. Turning, milling, drilling,
tapping, boring, slotting, reaming, broaching,
threading and grinding for a variety of
materials.
Materials include cast gray and ductile iron,
stainless steel, carbon and low alloy bar
stock, permanent mold and cast aluminum
or aluminum injection parts, as well as
forged and fabricated metal components.
Deep experience in live tooling, cutting
tools and equipment, tool design and
production.
Precision Turned/Machined Parts
Brake disc
King pins
Wheel cylinder
Starter pinion
drive gear
Oil pump
Water pump
Drive
transmission gear
Side/spider gear
Eccentric gear
Crankshaft gear
Spiders
Cross Units/Joints
Spline Shafts
Flanges
Spider flanges
Driveshafts
Fork shafts
Fork flanges
Sliding sleeves
Wheel spindle
assemblies
Housings
Different Automotive Parts Manufactured
Induction, heat treatment, nitried operations
Coating operations, including;
Zinc and Zinc Alloy (ZnNi, ZnFe) (alkali or acidic),
Geomet or Deltaprotekt, Cataphoresis, Phosphating,
Electrostatic Powder
with coating barrels or hanging individual parts
Steel forging and casting
Aluminum forging and injection
Sandblasting
Supplier Base and Other Services
CNC machining programs created
by EspritCAM software
Latest technology CNC turning machines and machining centers; Japanese and German brands
like DMG Mori, Miyano, Mazak, Brother with IEMCA, FMB, Top Automazioni automatic bar feeders
and other special purpose machines - high precision with over 1,67 Cpk
5S philosophy Automation
(loading unloading)
Production
Disa Automotive is always open
and have financial strength to make
new investments to increase its
capacity according to its customer
requests.
Production/Investments
ISO 9001 since 2003.
ISO/TS 16949 since 2014.
GOST-R for sales to Russia.
Production, Quality and
Project Management process compliant
with VDA 6.3 Process Audit
Statistical Process Control (SPC), Measurement System
Analysis (MSA), Serial production process controls, Incoming
goods control
Quality Assurance
Metrology Tests
- Contour Measurement- 3D Coordinate Measuring- 3D Scanning and Modelling- Material Surface Crack- Hardness- Surface Coating Thickness- Surface Rougness
Functional Tests
- Fatigue (Key Life) and Leakage- Vibration- Axial and Radial Spring Travel- Initial Breakaway and Rotating Torque- Welding Tensile Strength- Ball Pin Breakaway, Pull Out and Push Out- Salt Spray (outsourced)- Material Spectrometer
Test and Measuring Capabilities
Material Test
Machine - Static
Contour Measuring Device
(Mahr MarSurf XC2)
Hardness
Tester
Torque Testing Devices
Servo Hydraulic
Material Test
Machine with Video
and Magnetic
Extensometer
Surface Roughness
Tester
Test and Measuring Capabilities
3D Scanner and Modelling
(Atos GOM)
Spectrometer (SpectroMAXX)
3D Coordinate
Measuring
Machine (CMM)
Fatigue (Key
Life) Test
Device
Vibration Test
Device
Test and Measuring Capabilities
Disa Automotive product development group, which consists of many experienced engineers and technicians, continuously develop new products around the clock by using state of the art two and three dimensional mechanical design software and tools.
Solidworks, AutoCAD, EspritCAM, Geomagic, GearTeq
Product Development
In 2007, Disa Automotive obtained a patent for its own design of
“Dust boot assemblies andapparatus for providing grease relief for a dust boot”
from
United States Patent and Trademark Office (USPTO).
Patent
Prototype samples or pre-seriesproducts can be provided upon
request.
Technical drawings, test reports, PPAP (level 1 to 5) or PPA
documentation.
Samples
We can place customer logo, markings and production dates on
the parts.
Stamping or Laser Engraving
Logo on the Parts
Neutral plastic/poly bag.
Special design reusable or disposablepackaging.
Parts into customer boxes.Bag with customer logo. (Disa can print the boxes and bags.)
Any barcoded labels.(VDA4902, Galia, AIAG, Odette, etc.)
Euro pallet (120x80).USA pallet (100x100).
Packaging
Current performance = %99+
Full delivery performance
Can sign contract for delivery performance
EDI connection capability
ExworksFOBCIFCIPDDUDAPDDP
via Air, Sea, Ground
Delivery and Shipping
Customer Service
Response time of 24 hours for any inquiry comes to Disa.
Thank you for your time.
