Marine & Offshore · Woodside Australia Goodwyn Oil Platform Deluge –1-1/2” & 2” Super Duplex...

TUBE-MAC® PIPING TECHNOLOGIES

TUBE-MAC® Piping Technologies

Marine & Offshore


The Weldless, Threadless Way to Join Pipe or Tube

PYPLOK® Fittings Materials

• Carbon Steel, 316 Stainless Steel (Duplex, Super Duplex), & CuNi 70/30

O-Ring Materials

• VITON -15°F to 400°F (-26°C to 205°C)

• EPDM EO962-90 (for steam) -60°F to 400°F (-51°C to 205°C)

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PYPLOK successfully achieved type approvals from IACS (International Association of

Classification Societies) members:

• ABS – American Bureau of Shipping

• LR – Lloyds Registry

• DNV – Det Norske Veritas

• RMRS – Russian Maritime Register of Shipping

• BV – Bureau Veritas

PYPLOK® Type Approvals

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Other PYPLOK® Approvals and Standards

• ANSI/ASME B31.1 and B31.3

• ISO 19921 Fire Test

• TSSA – Technical Standards & Safety Authority

• NAVSEA – United States Naval Sea Systems Command

• US Military Navy Shock Test MIL-S-901D

• ANZAC – Australian, New Zealand Navy

• US Coast Guard

• Canadian Coast Guard

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PETROBRAS CRCC Certificate for PYPLOK® Fittings

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Test Requirements Results

Gas Leak Test Gn2 Nitrogen 1,000 PSI for 10 minutes No leakage

Hydrostatic Burst Based on 4 x Operating Pressure held for 5 minutes No leakage

Hydrostatic Proof Based on 1.5 x Operating Pressure held for 5 minutes No leakage

Vibration Test 20,000,000 cycles at displacement @ operating pressure Passed

Impulse Test 500,000 cycles @ 1.33 x Operating Pressure based on ISO/BS Impulse Cycle Passed

Impulse/Flexure

and Fatigue at

Low Temperature

Simultaneous impulse and bending stress, 8 times during test of 10,000 cycles

each under peak pressure and rated bending each fitting was subjected to -100

deg F for one hour utilizing liquid CO2

No leakage

Tensile TestFitting was installed in tensile machine with cross head speed of 0.20 in/min

and pulled until one side of pipe dismembered from the fitting/pipe joint

Exceeded Tensile

Strength by a factor of

1.33 to 1.63

Torsion TestAt various Torsion Angles and Ft-Lbs of Torque @ 4500 Psig (Gn2) and 6000

Psig (Hydraulic Fluid) No Leakage

Heat AgingMaintained at 400 deg F ± 5 deg F for 168 hours, Proof test @ 6000 Psig for 30

minutesPassed

PYPLOK® Test Summary

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API Standard 6FB 3rd Edition Fire Test

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PYPLOK® Benefits vs. Welded Fittings

Benefits of PYPLOK weldless fittings versus welded fittings

• No special skilled labour required vs. qualified welder

• Actual swaging time in “seconds” vs. “hours” for a welded joint

• No special hot work permits

• No fire watch personnel required

• No leaks as a result of stress fatigue cracks as seen in welds

• No off loading or purging of fluids and gases

• No cost to x-ray welds

• No cost to re-work welds

• No acid flush chemicals and neutralizers required

• No added cost or environmental issues to dispose of chemical waste

• SAFE and easy to install in tight confined places

• SAFE permanent, tamper proof connection

• SAFE cold work fitting technology

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PYPLOK® Benefits vs. Bite-Type Fittings

Benefits of PYPLOK versus other connections

• One piece fitting versus multi-piece bite-type fitting

• SAFE no threads or nuts that loosen over time

• No need to rely on the strength of the installer

• SAFE pre-engineered swage tool assures repeatable, leak-free and reliable connections

every time

• SAFE for maintenance repairs in hazardous areas

• Can be installed on various of pipe/tube wall thicknesses

• SAFE and easy to install in tight tube runs side-by-side

• Through bore design allows for zero clearance installation

• No other sealants or lubricants required

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PYPLOK® Applications

• CNG – Compressed Natural Gas • Hydraulic Oil

• CO2 Cofferdam Inerting • Low Temperature Steam

• Condensate Piping • LPG – Liquefied Petroleum Gas

• Deluge Systems • Lubrication and Grease

• Down Well Coiled Tubing • Natural Gas

• Drains and Plumbing Vents • Waste Water

• Ethylene Glycol/Water • RAD Waste Systems

• Fuel Oil and Fuel Gas • Solvents and Water Based Paints

• Gases – Nitrogen, Air, Helium • Subsea Piping

• Heating Coil • Steam Tracer Lines

• High Pressure Water Mist/Fog – Fire

Suppression Systems

• Plant Instrumentation and Utility Air

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Marine Applications

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Company Location Project Application

Maersk Nguijma-Yin FPSO Carbon steel PYPLOK®

Kleven Yard Norway Sanko Swift Seismic Vessel PYPLOK installed on various Hydraulic Systems

Montco USA - Louisiana L/B Caitlan and L/B Paul Liftboats Hydraulic piping 1/2” through 3” NPS PYPLOK

Woodside Australia Cossack Pioneer 3" NPS PYPLOK

Austal USA – Mobile Alabama Huakai High Speed Ferry 1/2” through 1” NPS PYPLOK

Larsnes Mek. Verksted Larsnes, Norway Eros Line Trawler PYPLOK installed on various Hydraulic Piping Systems

SEMCO USA - Gulf Coast Jack-up Boats Hydraulic piping - Flare Flange and PYPLOK

ST Marine Singapore Coast Guard Patrol Boat PYPLOK installed on Hydraulic piping and water mist

Dakota Creek USA, Anacortes, WA Ross Candies - Supply Ship PYPLOK installed on nitrogen lines

CSSC Wenchong Guangzhou, China (14) Dredgers 300,800 dwt PYPLOK and 370

Flare Flange systems

COSCO China 180,000 dwt Bulk Carriers PYPLOK installed on hydraulic systems

Simon Mokster Shipping Astilleros Gondan, Spain Stril Merkur Hydraulic piping 20mm through 50mm PYPLOK

Holland America USA - Tampa, Florida MS Veendam Cruise Ship 44.5mm CuNi fuel heating coil piping

Factoria Naval de Marin Marin, Spain (2) Super Yachts High pressure fire suppression system

Boeing USA –Hawaii Sea Based X-Band Radar Winch and Crane Hydraulic Piping


Offshore Applications

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Company Location Project Application

NOV Abu Dhabi, U.A.E. ODN Delba III - Odebrecht Oil Rig PYPLOK®

installed on Hydraulic and Air Systems

Diamond Offshore USA and Singapore Semi-Submersibles: Monarch,

Baroness, Onyx

BOP, Derrrick and drill floor hydraulics plus Active Heave

Compensator 2-1/2” and 3” N.P.S.

Woodside Australia Goodwyn Oil Platform Deluge – 1-1/2” & 2” Super Duplex PYPLOK couplings

Aker Solutions Norway Skandi Aker drill ship Hydraulic piping

Attwood Oceanics Alexandria, Egypt Aurora Jack-up Rig 1/2" through 2" NPS PYPLOK

ESSO USA and Australia Oil platforms Deluge – 1/2" through 2" NPS PYPLOK

Worldwide Oilfield

MachinesTexas, USA

Helix Q4000, Oil Well Intervention

RigSubsea BOP - 1/2" through 1-1/2" NPS PYPLOK

Helix Energy USA – Gulf CoastHelix Express, Helix Q4000 and

Helix Producer I

High Pressure Compensator Piping, Winch and Crane

Hydraulic Piping, 25mm PYPLOK

Keppel AmFELS USA – Texas (4) Rowan Rigs EXL BOP and other hydraulics – PYPLOK and Flare Flange

Shell Sarawak Malaysia South Furious Rig Air Instrument – PYPLOK installed over 30 years ago

TransoceanEastern Canada and Gulf

of Mexico

Cajun Express, GS Grand Banks

and PathfinderThruster piping, Derrick and BOP - 1/2" through 2" NPS

TUBE-MAC® PIPING TECHNOLOGIES 13


West Hercules

Semi-Submersible Drill Rig

West Vela Drill Ship

Semi-Submersibles and Drill Ships

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Maersk Ngujima – Yin FPSO

Carbon Steel PYPLOK used in

repair of piping after on board fire

Cossack Pioneer FPSO

Woodside, AUSTRALIA

3” PYPLOK® for utility pipe repair

and other PYPLOK repair jobs

FPSO

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PYPLOK® and 37˚Flare Flanges were used on BOP,

Derrick and Drill Floor hydraulic systems

Keppel AmFELS delivered all four EXL rigs to

Rowan safely, on time and within budget

Rowan EXL Jackup

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Rig Owner

Odebrecht Oil & Gas

Brazil

GPC shipyard in Abu Dhabi

ODN Delba III

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Aurora Jack-up Rig

Stainless Steel PYPLOK fittings

installed in Alexandria, Egypt

Advantage Ultra-Deepwater Drill Ship

Crown Mounted Compensation

Stainless Steel Piping System

installed in South Korea

Attwood Oceanics

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Sanco Swift Seismic Vessel

PYPLOK® installed by

Kleven Yard in Norway

Seismic Vessel

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Eros Line Trawler

PYPLOK® installed on hydraulic lines at Larsnes shipyard in Norway

Eros Line Trawler

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Alpha Star

Gold Star

Amaralina Star

Laguna Star

Queiroz Galvão Óleo e Gás (QGOG)

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North Rankin A Platform

Woodside Australia

Goodwyn A Platform

Super Duplex PYPLOK®

for Deluge system

Offshore Drilling Platforms

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Tube-Mac® Spain completes hydraulic piping systems on 18 tug boats at Armon shipyard

Tug Boats

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Crane Tower (Inside Mast) Piping to Trolley Winch and Service Crane

Nitrogen piping headers and nitrogen module interface connections

Offshore Supply Ship

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Meyer Werft

Papenburg Germany

1795

Aida Cruise ship

Fire suppression system utilizing

PYPLOK® technology

Cruise Ships

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Jackups

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Bulk Carriers

Hydraulic piping for belt conveyor &

bucket elevator installed in Brazil

Canada Steamship Lines (CSL)

Self-unloader

with articulating boom

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Helix Energy Q-4000

High Pressure

Air Piping for

NOV

Tensioners

Offshore Intervention Rig

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Kent Sand and Gravel Dredger

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SBX – Sea Based X-Band Radar

240 ft (73m) wide x 390 ft (119 m) long,

over 9,800 feet (3,000 meters) of pipe

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US Nuclear Powered Aircraft Carriers

USS Nimitz

US Navy Destroyers

US Navy

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http://www.surfaceforces.surfor.navy.mil/default.aspx


Over 35 years ago

PYPLOK® US Navy Installations

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Australian Navy ANZAC Class Frigate

Australian Navy

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Simon Møkster Shipping

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SEMCO

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Helix Energy Solutions

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National Oilwell Varco

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Tube-Mac®

TMI® non-welded flanges and PYPLOK® fittings take less time to install than

conventional welded fittings…

• No certified welders

• No fire permits

• No fire watch personnel

• No cost to x-ray

• No cost to rework welds

• No cost to acid pickle

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The result is overall cost savings


Sede legale: VIA L. DA VINCI 26/A 24062 COSTA VOLPINO (BG)Sede operativa: VIA G. NATTA 15/A 24060 CASAZZA (BG)+39 035 970438 | www.hexafluid.com | [email protected]

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Marine & Offshore · Woodside Australia Goodwyn Oil Platform Deluge –1-1/2” & 2” Super Duplex...

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