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How M168 architectures can cut time to market and reduce costs of HVAC&R machines Marcin Wojciechowicz HVAC&R Expert 14-15 SEPTEMBER 2011, MUNICH www.infoPLC.net
How M168 architectures can cut time to market and reduce costs of HVAC&R machinesMarcin WojciechowiczHVAC&R Expert14-15 SEPTEMBER 2011, MUNICH
www.infoPLC.net
Schneider Electric 2- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Your challenges
● HVAC&R systems are the heart of comfort and energy performance in buildings.
●
Your customers
want HVAC&R machines:
● robust, ● energy efficient● easy to maintain●
having an excellent
functionality/price ratio.
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Schneider Electric 3- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Your challenges
●Competition●
Multiple companies are producing the same type of machines.
●
The global market pushes the machine prices down.
●New standards and regulations being introduced very often●
The country or international public authorities are defining challenging requirements focused on Energy Efficiency, Quality, Reliability and Safety
●
Building Directive, Machine Directive, Eco Design …
●New Technology●
The component supplier are introducing new products (motors, compressors, controllers …)
●
New communication protocols being introduced every 2 years
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Schneider Electric 4- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
What can we do for you?
●
Reduce your machine’s
time-to- market
by using ready-to-use
solutions
●
Increase
machine performance with a better control at full and partial
loads by integrating variable speed drives, using energy efficient Application Function Blocks and innovative solutions
●
Gain a competitive advantage in each stage of your machine and
optimize
the global cost of your machine
Save up to 50% of design and installation time
Save up to
30% on your machine energy consumption.
Stay
one step ahead
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Schneider Electric 5- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
How can you reduceyour HVAC machine’stime-to-market?
With our HVAC & R control solutions, save up to 50%of design and installation time
www.infoPLC.net
Schneider Electric 6- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Simply choose your HVAC&R control solution according to your needs
●
Quick commissioning: setting up & programme modification directly on the display, without PC
●
Ready to plug and start the machine
Ready to use control solutions
●
For all types of HVAC & R machines
●
Fully customization with SoHVAC software
Parametric
logic controller* Generic
programmable logic controller +
machine program templates
Fully customised control solutions
Application
programmable logic controller +
Application Function blocks*
●
Speeds up design : pre written application function blocks ready to be used or customised
●
Energy efficient control●
Fully customization with SoHVAC software
No control expertise required
Control knowledge
* Dedicated to chillers and AHU, others applications will be soon available
www.infoPLC.net
Schneider Electric 7- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Simplify HVAC&R machine programming & commissioning with SoHVAC
●1 single software to program & commission all your automation system●
Logic Controllers Modicon M168 & remote displays, FB, AFB & application machine programs, I/O, VSD, communication networks
●Reduce the complexity of your program design and implementation times●
Application & standard function blocks, machine program templates, Tested, Validated & Documented Architectures
●
Compiler & debugger, hardware configuration tool…
●Simplify the management of your customised solutions●
Simply modify, reuse or create your own function blocks or machine application programs
●
Connectivity to BMS integrated: BACnet IP/WEB, BACnet MS/TP, Modbus TCP/WEB, LONWorks, …
www.infoPLC.net
Schneider Electric 8- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Quickly build your automation solution with ready to use Tested, Validated, Documented architectures
●
Predetermined equipment lists ●
Tested: in all possible configurations for proper function relative to performance
●
Validated: full functional compatibility of devices●
Documented: a complete system user guide, predefined CAD panel design and wiring diagrams
Speeds up design, commissioning, installation & troubleshooting
Make design & installationeasier & faster
www.infoPLC.net
Schneider Electric 9- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Discover our solutions in a selection of Air conditioning applications
Solution for small and medium Chillers
Solution for AHU (Air Handling unit)
-
Ready-to-use solution-
Customised performance solution
-
Ready-to-use solution-
Customised performance solution
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Schneider Electric 10- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
•
Manage up to 2 scroll compressors •
Support leaving water temperature in heating or cooling mode •
Manage fans with Variable Speed Drive •
Control condensing pressure with linear or stepped condensation
•
Use 1,2 or no circulating pumps •
Enable double setpoint
•
Manage pump down
•
Provide built-in scheduler with 2 programs per day
Solution for Air/Water Cooled Chillers based on parametric logic controller
Optimized HVAC/Air Cooled Chiller Modicon M168
Architecture Main embedded control functions
●
No control expertise required
● Easy installation
●
Save 50 % in design time and installation time
● Optimised costs
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Schneider Electric 11- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Solution for Air/Water Cooled Chillers based on programmable logic controller
Floating high pressure Advanced control
Water temperature control
Compressors management
Floating high pressure control with Variable Speed Drive
Fans management
Superheat Advanced control
Optimized HVAC/Air Cooled Chiller Modicon M168
Related ApplicationFunctions blocks
Architecture
●
Modularity and flexibility
●
Save 50 % in design time and installation time
● Energy efficiency
●
Openness Plug & Play connectivity to BMS protocols
www.infoPLC.net
Schneider Electric 12- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Solution for AHU (Air Handling unit) based on parametric logic controller
Optimized HVAC/Air Handling unitModicon M168
Architecture Main embedded control functions
•
Heating and cooling valve control•
Supply and exhaust fan control•
Discharge air temperature control withsummer-winter compensation•
Humidification and dehumidification control•
Air static pressure control•
Hot water heating or electrical heating coil control•
Chiller
water cooling coil or direct cooling control•
Heat recovery heat exchanger control.
●
No control expertise required
● Easy installation
●
Save 50 % in design time and installation time
● Optimised costs
www.infoPLC.net
Schneider Electric 13- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Related ApplicationFunctions blocks
Solution for AHU (Air Handling unit) based on programmable logic controller
Drive communication control
AHU temperature control
Plant mode control
Optimized HVAC/Air Handling unitModicon M168
Architecture
●
Modularity and flexibility
●
Save 50 % in design time and installation time
● Energy efficiency
●
Openness Plug & Play connectivity to BMS protocols
www.infoPLC.net
Schneider Electric 14- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
How to use parametric
logic controllers?
●
No control expertise required
●
Easy installation
●
Save 50 % in design time and installation time
●
Optimised costs Now you can start to test your new
machine.
Define your mechanical design,
Reuse the TVDA architecture to design your electrical panel,
Use the buttons on the controller to set the right parameters corresponding to your machine.
www.infoPLC.net
Schneider Electric 15- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
How to use the programmable
logic controllers?
●
Modularity and flexibility
●
Save 50 % in design time and installation time
●
Energy efficiency
●
Openness Plug & Play connectivity to BMS protocolsNow you can start to test your new
machine
Define your machine mechanical design,
Reuse the TVDA architecture to build your electrical panel,Customize the TVDA application corresponding to your needs,
Add your new unique functions into the application
www.infoPLC.net
Schneider Electric 16- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
●
Ready-to-use●
With the parametric
logic controllers●
TVDA architectures●
HVAC library including functions focused on Energy Efficiency
●
Customized ●
Easy to use SoHVAC
software dedicated for HVAC&R●
Utilize your experience adding your unique code●
Reuse the Tested, Validated and Documented Architecture●
Use the dedicated Application Function Blocks●
Use the application examples
●
Flexible and Open●
2 Modbus ports integrated ●
Network communication modules for Modbus TCP and BACnet MS/TP, BACnet TCP
●
Compatible with our BMS and HMI offer
●
Fully Supported●
Our Application Design Experts dedicated for HVAC&R are more then happy to help you designing your new machine.
Your Benefits
●
Save 50 % in design time and installation time
●
Modularity and flexibility
● Energy efficiency
●
Openness Plug & Play connectivity to BMS protocols
www.infoPLC.net
Schneider Electric 17- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
www.infoPLC.net
Schneider Electric 18- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Programmable Logic Controllers overview
Programmable Logic controllers
Without display With displayWithout BMS expansion
With BMS expansion Without BMS expansion With BMS expansion
Number of inputs/outputs 23Commissioning Controllers programming with SOHVAC software Controllers programming with SOHVAC software
Configuration from integrated graphic displayNumberofinputs
Discrete 7 7Analogue 5 (0 -
5 V ratio, 0 -
10 V, 0 -
20 mA, 4 -
20 mANTC, Pt1000, PTC)
5 (0 -
5 V ratio, 0 -
10 V, 0 -
20 mA, 4 -
20 mANTC, Pt1000, PTC)
Number of outputs
Discrete 8 8Analogue 2 (0 -
10 V, 0 -
20 mA, 4 -
20 mA) 2 (0 -
10 V, 0 -
20 mA, 4 -
20 mA)
Dedicated 1 1Communication Embedded Slave Modbus serial link via a direct connection to embedded RJ45 port
Slave/Master Modbus serial link on embedded RJ45 port Optional – BACnet MS/TP or BACnet IP with
external communication modules (integrated in controller)
– BACnet MS/TP or BACnet IP with external communication modules (integrated in controller)
Supply voltage 24 V AC/DC 24 V AC/DCDisplay Integrated No No Yes Yes
Remote Yes (optional) Yes (optional) Yes (optional) Yes (optional)
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Schneider Electric 19- Machines NOW! - Marcin Wojciechowicz - MAS11A (EN) - September 2011
Common options & accessories
I/O expansions• 17 I/O
Options & accessories
Communication options• BACnet MS/TP• BACnet IP
Remote graphic display• with 6 buttons •
touch screen with 6 buttons
Application-specific I/O expansion modules• Single Fan driver• Electronic expansionvalve driver
Programming cable•
Connect the controller to SoHVAC for application programming
Temperature & pressure sensors•
Schneider Electric or partner offers
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