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Clean Sky Info Day on 7th call for proposals, 11 October 2010, Brussels
MATERIALS
�Overviev within Clean Sky
�Nano modified materials (GRA)
Andrzej B. Podsadowski, GRA PO
Clean Sky workshop
Vienna, 3 February 2011
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Clean Sky workshop, 3 February 2011, Vienna
Starting Point….
20152015201420142013201320122012201120112010201020092009
FP7 related projects
FP6 related projects
20152015201420142013201320122012201120112010201020092009
FP7 related projects
FP6 related projects
Development Plan
GRA
ITD
GRC
ITD
SAGE
ITD
SFWA
ITD
SGO
ITD
ECO
ITD
Clean Sky JU
Annual
Implementation
Plan
(includingCfP)
Members / Partners (CfP)
75% / 25%
Members / Partners (CfP)
75% / 25%
Clean Sky:In the mainstream of FP7
(SRA targets)
Clean Sky:In the mainstream of FP7
(SRA targets)
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ITDs from materials point of view (1/2)
SFWA
Novel enabling materials
GRA Enabling technology:
Advanced Metallic Material
Laser Beam Welding
Advanced Composite Material
Composite Layer Multi-Objective Material
Composite Multilayer Multifunction Materials
Composite Nano-Materials
Intelligent Structure Health Monitoring
Sensor Technologies
Design Methodologies
Technologies for Maintenance
SAGE
It has also some materials/manufacturing related topics
Clean Sky workshop, 3 February 2011, Vienna
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Technology Areas
Manufacturing
Product
Use
Maintenance
Green Repair
EliminationRecycling
Eco-Designfor Airframe
Raw Materials
Area 3 : long life
structure
Area 4 : end of life management
Area 2 : green manufacturing
Area 1 : new materials / new
architectures
Manufacturing
Product
Use
Maintenance
Green Repair
EliminationRecycling
Eco-Designfor Airframe
Raw Materials
Area 3 : long life
structure
Area 4 : end of life management
Area 2 : green manufacturing
Area 1 : new materials / new
architectures
ITDs from materials point of view (2/2)
Clean Sky workshop, 3 February 2011, Vienna
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Materials: SAGE
JTI-CS-2009-2-SAGE-05-007 (Blades into) High temperature material
JTI-CS-2009-2-SAGE-05-008 Oil tank in composite
JTI-CS-2009-2-SAGE-05-009 Casing in composite
JTI-CS-2010-4-SAGE-03-006 Ring Rolling of IN718
JTI-CS-2010-4-SAGE-04-001 Development of low cost near conventional
hot die forging process for γ-TiAl low pressure turbine blades
JTI-CS-2010-4-SAGE-04-002 Development of near net shape isothermal forging process for γ-TiAl low pressure turbine
blades
JTI-CS-2010-4-SAGE-04-004 Development of low cost casting process for γ - TiAl
JTI-CS-2010-4-SAGE-04-005 Development & Manufacture of High Temperature Carbon Fibre Reinforced Plastic(CFRP)
Aero engine Parts for Continuous Use at Temperatures above 350°C
JTI-CS-2010-4-SAGE-04-002 Development of Innovative SLM-Machinery for High Temperature Aero Engine
Applications
JTI-CS-2010-4-SAGE-04-007 Development of Selective Laser Melting (SLM) Simulation tool for Aero Engine
applications
Clean Sky workshop, 3 February 2011, Vienna
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JTI-CS-2010-3-SFWA-01-024 Flight-tests with multi-functional coatings
JTI-CS-2010-3-SFWA-01-027 Deflection and structural health monitoring of composite
wing movables driven by smart actuators
JTI-CS-2010-3-SFWA-01-027 Deflection and structural health monitoring of composite
wing movables driven by smart actuators
JTI-CS-2010-4-SFWA-02-010 Design and manufacturing of innovative shield (nano)
JTI-CS-2010-05-GRC-06-001 Manufacturing of a Thermoplastic Composite Feasibility
Article for a Helicopter Door
JTI-CS-2010-05-GRC-06-002 Manufacturing of Thermoplastic Structural Demonstrators
Materials: SFWA and GRC
Clean Sky workshop, 3 February 2011, Vienna
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ECO Design – materials related topics
JTI-CS-2009-2-ECO-01-001 LCA Databases Improvement
JTI-CS-2010-1-ECO-01-003 Development of Chromium free dense and thin micro-arc coatings for corrosion
protection of light alloys (Al and Mg)
JTI-CS-2010-3-ECO-01-004 Development and implementation of Magnesium sheets in A/C
JTI-CS-2010-3-ECO-01-007 Accelerated fatigue testing methodology for fiber Start Date reinforced laminates for
aircraft structures development and validation
JTI-CS-2010-4-ECO-01-008 Development of thermoplastic polymer blend with low melting point and with similar
properties to PEEK
JTI-CS-2010-4-ECO-01-009 Moisture ageing of composites –Time- Temperature - Moisture superposition
principle – hydric fatigue
JTI-CS-2010-5-ECO-01-010 Study of cyanate ester based composites in a high service temperature environment,
understanding of phenomena, optimisation
JTI-CS-2010-7-ECO-01-012 Development of more eco-efficient aluminium alloys for aircraft structures
JTI-CS-2010-5-ECO-01-013 Development and implementation of conductive coating for Magnesium sheets in a/c
JTI-CS-2010-5-ECO-01-015 Development of advanced preforms for LCM technologies
JTI-CS-2010-5-ECO-01-017 Production of yarns and fabric based on recycled carbon fibres
Clean Sky workshop, 3 February 2011, Vienna
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GRA - introduction
Clean Sky workshop, 3 February 2011, Vienna
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Holistic approach
1. Develop the most promissing „mainstreem” technologies (Low Weight &
Low Noise)
2. Integrate „mainstrem” with Energy management, Mission & Trajectory
Management, Advanced Engines, Eco-Design in
NEW a/c CONFIGURATIONS
„GRA Reference a/c” = 4 future aircrafts
„polution delta” against reference year (2000) is obtain via „re-
scaling” current technologies to a Reference a/c
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New ConfigurationNew Configuration
Clean Sky Technology Evaluator
BLACK BOX
HSTP TF
General Architecture and Performance definition
Green features evaluation (Noise and Emissions)
Low WeightLow WeightLow NoiseLow Noise
All Electric
Aircraft
All Electric
AircraftMission & Trajectory
Management
Mission & Trajectory
Management
GRA 90 GRA 130
LSTP OR
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Innovative structures (Low Weight Configuration)
� multifunctional composites
� advanced metallic materials
� Structure health monitoring
Advanced aerodynamics (Low Noise
Configuration)
� Lower Fuel Consumption
� Better climb performance
� Lower Airframe noise from high
lift devices and landing gear
Innovative systems (All Electrical Aircraft)
� Bleed less architectures
� Limited hydraulics
� Energy management
Evaluation of new avionics architecture
in MTM domain for
� Fuel & noise reduction
� Upgraded capabilities for MTM
� Lower Maintenance costs
New aircraft configurations (NC)
� Advanced turboprops
� Open rotors
� Advanced turbofan
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GRA – materials / enabling technologies
Multi-functional Materials to improve material capabilities and functionalities (lightning, hail protection,…)
Nanomaterials: Carbon nanofibres dispersed in resin to improve mechanical characteristics
Sensors Technologies to detect accidental damage, environmental effects and consequent structural degradation during service
Acoustic
Ultrasonic
Sensors
Structure
integrated
optical fibres
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Structural Health
Management
Structural Health
Management
Development of a numerical environment to asses effectiveness of methodologies for damage detection
Defining optimal locations of sensors for effective detection of the level of damage
FEM Simulation of damage evolution and evaluation of monitoring capacity of the sensor system
Advanced methodologies for definition of inspection intervals
Liquid Resin
Infiltration (LRI)
New approaches for maintenance and repair needed for the presence of sensors and multifunction layers
Sensors location
Maintenance TechnologiesMaintenance Technologies
Design MethodologiesDesign Methodologies
Impact simulation
process
Clean Sky workshop, 3 February 2011, Vienna
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GRA - launched topics
Clean Sky workshop, 3 February 2011, Vienna
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Materials: GRA
JTI-CS-2009-1-GRA-01-004 New prepreg
[multilayer structure (high energy impact)]
JTI-CS-2009-1-GRA-01-017 Numerical simulation (of welded AL alloy structure)
JTI-CS-2009-1-GRA-01-022 Functional laminates development. Components compatibility and feasibility
[acoustic damping]
JTI-CS-2009-1-GRA-02-002 Feasibility analyses (materials, production, installation, maintenance) of potential
HLD passive acoustic treatments (brush-like devices, porous surfaces, etc.) to
support the ranking of best conceptual solutions.
[HLD passive low-noise treatement (e.g. porous materials)]
JTI-CS-2010-1-GRA-01-031 Functional laminates development. Components compatibility and feasibility
assessment. Industrialization
Clean Sky workshop, 3 February 2011, Vienna
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Materials: GRA nano
JTI-CS-2009-1- GRA-01-007 Thermosetting resin
JTI-CS-2009-1-GRA-01-008 Resin-nanofiller dispersion
[development of nanofiled prepreg]
JTI-CS-2009-1-GRA-01-014 Modification of Resin
[numerical simulation of interface properties /rheological and curing properties]
JTI-CS-2009-1-GRA-01-021 Organic-modification tailored to promote the correct interaction between the
polymer and the filler
[affinity with epoxy-based resin]
JTI-CS-2009-1-GRA-01-023 Resin, Laminate and Industrial Nanoparticles Concept and Application
[electrical properties of CFRP]
JTI-CS-2010-1-GRA-01-028 Nano Modification of CFRP Resin
[nanoparticles dispersion models / numerical simulation of interface properties]
JTI-CS-2010-1-GRA-01-032 Resin, Laminate and Industrial Nanoparticles Concept and Application. Industrialization
[improvement of mechanical and electrical properties / Low Weight Structure]
JTI-CS-2010-5-GRA-01-034 Design, manufacturing and impact test on selected panels with advanced composite
material
Clean Sky workshop, 3 February 2011, Vienna
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Materials: GRA smart
JTI-CS-2010-1-GRA-02-009 Adaptive wing structure concept for load matching
[outer wing / e.g. anisotropic skin; suggestion on analysis of skin +
structure]
JTI-CS-2010-3-GRA-02-010 Advanced concepts for trailing edge morphing wings: design and manufacturing of
test rig and test samples and test execution
[design, mfg, characterization, sensorization, and health status /carboresin
/ materials specifications are provided by GRA]
JTI-CS-2010-1-GRA-01-027 Design and manufacturing of smart composite panelsf or wing applications and
development of structural health monitoring techniques
Clean Sky workshop, 3 February 2011, Vienna
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GRA – repair and test / examples
JTI-CS-2009-1- GRA-01-009 Intelligent Stress Health monitoring
JTI-CS-2009-1-GRA-01-010 Smart maintenance with adapted patches
JTI-CS-2009-1- GRA-01-016 Definition of requirements and tests of
practicability
JTI-CS-2009-1- GRA-01-015 Preparation and mechanical test of panels
JTI-CS-2009-1- GRA-01-024 Lighting test of new concepts of composites
JTI-CS-2010-1- GRA-01-030 Advanced Lightning tests on a few material types for aviation [nano]
Clean Sky workshop, 3 February 2011, Vienna
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Thank You
Q and A
For further information:
+32 (0) 2 221 81 62
Clean Sky workshop, 3 February 2011, Vienna
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© 2010 by the CleanSky Leading Partners: Airbus,
AgustaWestland, Alenia Aeronautica, Dassault Aviation,
EADS-CASA, Eurocopter, Fraunhofer Institute, Liebherr
Aerospace, Rolls-Royce, Saab AB, Safran ,Thales and the
European Commission.
Permission to copy, store electronically, or disseminate this
presentation is hereby granted freely provided the source is
recognized. No rights to modify the presentation are granted.
