Complete package change in under 10 minutes! • Quick-change tooling • Menu-driven inputs with recipe storage • One person can operate FDA Validatable • Monitor all key input gauges; maintain calibration • Uniform heat distribution • Form flat and consistent seals areas Thermoformer Machine Form various tray designs and different forming webs on the same machine. Fast Changeovers The MDC TF1 thermoformer is engineered to produce the highest quality medical device trays from formable films with thicknesses up to 100 mils. Now you can form trays in house for 1/3 rd the cost of purchasing preformed trays. The MDC TF1 boasts changeovers in 10 minutes or less. Our unique infrared heating and male plug forming dies can produce intricate trays with consistent thicknesses and flat seal areas. Pierce film chain transport system holds rigid films snug with no clip openers, replacements springs or adjustments required. Makes scrap removal at discharge a breeze. Additional features include a toggle form press, high pressure trim press, automated part stacking and scrap removal. Safety and ergonomics are important to us so we’ve eliminated any exposed sharp edges and guarded all pinch points. In addition, tool and film changes are a breeze. With the MDC TF1, Medical Device Manufacturers can stop shipping air and start saving money today!! Form Quality Makes Financial Cents Stop paying to ship air! • Reduce tray costs by 70% • Reduce inventory costs • Make what you need J.I.T. • Manage your quality • Low energy costs Flexible Production FDA Validatable Medical Device Packaging Machines MDC TF1
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Complete package change in under 10 minutes! • Quick-change tooling • Menu-driven inputs with recipe
storage • One person can operate
FDA Validatable • Monitor all key input gauges;
maintain calibration • Uniform heat distribution • Form flat and consistent seals
areas
Thermoformer Machine
Form various tray designs and different forming webs on the same machine.
Fast Changeovers The MDC TF1 thermoformer is engineered to produce the highest quality medical device trays from formable films with thicknesses up to 100 mils. Now you can form trays in house for 1/3rd the cost of purchasing preformed trays.
The MDC TF1 boasts changeovers in 10 minutes or less.
Our unique infrared heating and male plug forming dies can produce intricate trays with consistent thicknesses and flat seal areas.
Pierce film chain transport system holds rigid films snug with no clip openers, replacements springs or adjustments required. Makes scrap removal at discharge a breeze.
Additional features include a toggle form press, high pressure trim press, automated part stacking and scrap removal.
Safety and ergonomics are important to us so we’ve eliminated any exposed sharp edges and guarded all pinch points. In addition, tool and film changes are a breeze.
With the MDC TF1, Medical Device Manufacturers can
stop shipping air and start saving money today!!
Form Quality
Makes Financial Cents Stop paying to ship air! • Reduce tray costs by 70% • Reduce inventory costs • Make what you need J.I.T. • Manage your quality • Low energy costs
Flexible Production
FDA Validatable�Medical Device �
Packaging Machines�
MDC TF1
MDC TF1
Made in U.S.A.
Specifications subject to change without notice. 0706
Validation Complete protocols & support (PQ, OQ, IQ) plus calibration ports for gauged inputs variables such as heat, pressure, and vacuum
Options Vision/inspection systems Alternate control systems Various language support Die punch systems for holes or cut outs
Controls/Software Controller: Allen Bradley CompactLogix HMI: PanelView Plus 10” touchscreen Indexing Servo: Ultra3000 Communications: Ethernet or DeviceNet
Safety Features Zero tolerance package plus emergency stops, Banner category 3 safety circuits Cage safety guards w/ hinge circuit, Air and electric lockout points.
Every MDC machine is designed and built to your specifications using all U.S. standard measurements and hardware. Your system will include a complete B.O.M. with vendor part numbers, program source code and a complete drawing package.
Forming Capacity Film widths up to 35 inches Index with pre-heat up to 25 inches Film draws up to 5 inches Machine cycle rates up to 20 CPM
Mechanical Film unwind: Single or dual, 22” D Film advance/chain: Servo index/Piercing Pre-heat station: Up to two indexes using multi-zoned radiant with bottom reflectors and side heaters Forming die: Toggle press Tooling: Quick Change (10 mins.) Cut Station: Forged die or steel rule, 20-40 ton hydraulic press Discharge: 2.5 to 10 feet Part stacking via pick & place Scrap Removal via wind-up or chop
Construction 4” aluminum frame Lexan guarding Cleanroom ready
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