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MECAL TOOLING SENTRY
Tooling Sentry is a quality management system built round electronic Sentry Modules which attach to
crimping presses to enforce the requirements of ISO/TS 16949 with respect to maintenance of the consumable
parts of crimped terminal application tooling
WHAT IS THE TOOLING SENTRY?
MECAL TOOLING SENTRYHARDWARE - KEY COMPONENTS
ADM
SENTRY MODULE
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYADM SOFTWARE OUTPUTS
MECAL TOOLING SENTRYSENTRY HUB SOFTWARE OUTPUTS
You can customise the shopfloor view by loading a
suitable image. Tooling Sentry also maintains database
records of the status of each Sentry and records a log of any status changes. These records can be useful for example in demonstrating ISO/TS 16949 compliance and in managing
the predictive maintenance of application tooling
Alfa S1
P107 1 P107 2
P107 3 P107 4 P107 5
FUBINE PLANT (ITALY)
MECAL TOOLING SENTRYSENTRY HUB WEB CONTROL
Each Sentry provides its own little web-site. The web site’s index page displays the Sentry’s current status
MAIN COMPONENTS AND DESCRIPTION
ADM ADM CONNECTING CABLE USB CONNECTOR
MECAL TOOLING SENTRY
THE ADM (APPLICOUNTER DATA MODULE) IS AN ELECTRONIC MULTIPLE COUNTER ACTIVATED BY A MAGNET BASED IN THE APPLICATOR RAM. IT FITS TO ANY MECAL
APPLICATOR AND CAN REPLACE THE STD MECHANICAL COUNTER WITHOUT MACHINING THE
APPLICATOR BODY. IT MONITORS UP TO 10 DIFFERENT ITEMS BESIDE
CONTROLLING THE WHOLE APPLICATORE LIFE THROUGH A FURTHER NON
RESETTABLE COUNTER. FULL APPLICATOR DATA ARE LINKED TO THE ADM.
FUNCTIONING IS GUARRANTEED BY A 10 YEARS LIFE BATTERY
THE ADM CONNECTING CABLE ENSURES THE DATA
TRASMISSION FROM THE ADM TO THE PC SERVER (VIA USB CONNECTOR) OR SENTRY
MODULE
THE USB CONNECTOR ALLOWS THE CONNECTION BETWEEN THE ADM CABLE AND ANY USB PORT
SENTRY MODULE 2 WAYS CONNECTOR
MECAL TOOLING SENTRYMAIN COMPONENTS AND DESCRIPTION
THE SENTRY MODULE IS THE KEY DEVICE TO ACTIVELY MONITOR ANY ADM/APPLICATOR CONNECTED VIA THE ADM
CABLE. IT STOPS THE PRESS IN CASE OF OVERLOOKED APPLICATORS, GIVES PRE-WARING MESSAGE TO THE OPERATOR
(YELLOW LED BLINKING) AND ANY KIND OF MESSAGE THE MANAGER MIGHT SEND ON THE SCREEN. IN CASE THE E-TAG IS USED, THE SENTRY COUNTS FOR THE E-TAG AND ALLOWS THE
INCREMENTAL COUNTING INSIDE THE E-TAG MEMORY
THE 2 WAYS CONNECTOR ALLOWS THE SYMULTANEOUS CONNECTION TO THE SENTRY MODULE OF THE
ADM (OR E-TAG) AND THE OPERATOR TAG
E-TAG and O-TAG E-TAG CONNECTING CABLE O-TAG CONNECTING HOLDER
MECAL TOOLING SENTRYMAIN COMPONENTS AND DESCRIPTION
THE E-TAG IS USED WHEN THE ADM CAN’T FIT INTO THE APPLICATOR
BODY (GENERALLY IN CASE OF NON MECAL APPLICATORS). IT IS A
MEMORY DEVICE AND NEEDS THE SENTRY MODULE INPUT TO
INCREMENT THE COUNTING. IT IS GLUED ON THE APPLICATOR BODY
THE O-TAG ALLOWS THE TRACEABILITY OF THE OPERATOR WHEN OPERATING THE PRESS FOR
PRODUCTION
THE E-TAG CONNECTING CABLE ENSURES THE DATA
TRASMISSION FROM THE SENTRY MODULE TO THE E-TAG AND FROM THE E-TAG TO THE PC
SERVER (VIA USB CONNECTOR)
THE O-TAG HOLDER ALLOWS THE DATA TRANSMISSION FROM THE
OPERATORE TAG TO THE PC SERVER VIA SENTRY MODULE
ADM STORE HUB
MECAL TOOLING SENTRYMAIN COMPONENTS AND DESCRIPTION
THE ADM STORE HUB IS A DEVICE WHICH ASSURES THE TRACEABILITY OF ALL ADM CONNECTED AND RELATED DATA WHEN NOT IN SERVICE. IT CAN BE
CASCADED UP TO 25 DIFFERENT MODULES FOR A TOTAL OF 2500 APPLICATORS
MECAL TOOLING SENTRYWORKING CONFIGURATIONS
BASIC (STATIC MONITORING)
THE BASIC PACKAGE CONSISTS OF
ADM (AS MANY AS THE APPLICATORS AVAILABLE IN THE PLANT)
ADM CONNECTING CABLE (1X)
USB CONNECTOR (1X)
ADM SOFTWARE (FREE)
PC SERVER (OPTIONAL)
THE BASIC PACKAGE ASSURES THAT ANY APPLICATOR PROVIDES AN ON TIME REPORT OF ITS STATUS WHEN CONNECTED TO THE PC SERVER. STROKE COUNTS ARE TESTED AGAINST INDIVIDUAL LIMITS FOR EVERY PERISHABLE PART FOR WHICH A LIMIT HAS BEEN DEFINED. ELAPSED TIME SINCE THE PREVIOUS GENERAL INSPECTION AND SERVICE IS TESTED AGAINST A USER-DEFINED TIME LIMIT. OVERWORKED TOOLS ARE REJECTED AT THE POINT OF USE MEANWHILE PREVENTIVE MAINTENANCE CAN BE FORESEEN THANKS TO THE PRIORITY REPORT LISTS
MECAL TOOLING SENTRYWORKING CONFIGURATIONS
EXTENDED BASIC (STATIC MONITORING)
THE EXTENDED BASIC PACKAGE CONSISTS OF
ADM (AS MANY AS THE APPLICATORS AVAILABLE IN THE PLANT)
ADM CONNECTING CABLE (AS MANY AS THE APPLICATORS AVAILABLE IN THE PLANT)
ADM STORE HUB (AS MANY AS NEEDED)
STORE HUB CONNECTING CABLE (AS MANY AS NEEDED)
USB CONNECTOR (1X)
ADM SOFTWARE (FREE)
PC SERVER (OPTIONAL)
THE EXTENDED BASIC PACKAGE ASSURES THAT ALMOST ALL APPLICATORS ARE CONNECTED TO THE PC SERVER, PROVIDING A LIVING REPORT OF THEIR STATUS. STROKE COUNTS ARE TESTED AGAINST INDIVIDUAL LIMITS FOR EVERY PERISHABLE PART FOR WHICH A LIMIT HAS BEEN DEFINED. ELAPSED TIME SINCE THE PREVIOUS GENERAL INSPECTION AND SERVICE IS TESTED AGAINST A USER-DEFINED TIME LIMIT. OVERWORKED TOOLS ARE REJECTED AT THE POINT OF USE MEANWHILE PREVENTIVE MAINTENANCE CAN BE FORESEEN THANKS TO THE PRIORITY REPORT LISTS
MECAL TOOLING SENTRYWORKING CONFIGURATIONS
INTERMEDIATE (ACTIVE MONITORING)
THE INTERMEDIATE PACKAGE CONSISTS OF
SENTRY MODULE (AS MANY AS THE PRESSES AVAILABLE IN THE PLANT)
ADM (AS MANY AS THE APPLICATORS AVAILABLE IN THE PLANT)
ADM CONNECTING CABLE (AS MANY AS THE SENTRY MODULES AVAILABLE IN THE PLANT)
ADM STORE HUB (AS MANY AS NEEDED)
STORE HUB CONNECTING CABLE (AS MANY AS NEEDED)
USB CONNECTOR (1X)
SENTRY HUB SOFTWARE WHICH INCLUDES THE ADM SOFTWARE (FREE)
NET WYRING
THE INTERMEDIATE PACKAGE ASSURES THAT ALL APPLICATORS ARE CONNECTED TO THE PC SERVER, PROVIDING A LIVING REPORT OF THEIR STATUS. STROKE COUNTS ARE TESTED AGAINST INDIVIDUAL LIMITS FOR EVERY PERISHABLE PART FOR WHICH A LIMIT HAS BEEN DEFINED. ELAPSED TIME SINCE THE PREVIOUS GENERAL INSPECTION AND SERVICE IS TESTED AGAINST A USER-DEFINED TIME LIMIT. OVERWORKED TOOLS ARE REJECTED AT THE POINT OF USE MEANWHILE PREVENTIVE MAINTENANCE CAN BE FORESEEN THANKS TO THE PRIORITY REPORT LISTS
THE SENTRY MODULE DOES NOT ALLOW THE PRESS TO CYCLE IN CASE OF OVERWORKED APPLICATORS. IT GIVES GO AHEAD, PRE WARNING AND WARNING MESSAGES TO THE OPERATOR AND MANAGERS; ALLOWS THE WEB CONNECTIVITY AND RELATED OPTIONS
MECAL TOOLING SENTRYWORKING CONFIGURATIONS
CORPORATE (ACTIVE MONITORING)
THE CORPORATE PACKAGE OFFERS THE SAME FUNCTIONS OF THE INTERMEDIATE PACKAGE MEANWHILE ASSURES THAT ALL APPLICATORS OF A CORPORATION ON A WORLD WIDE LEVEL ARE CONNECTED TO THE CORPORATE SERVER,