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MEE1005 Materials Engineering and Technology L10

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DEVAPRAKASAM DEIVASAGAYAM Professor of Mechanical Engineering Room:11, LW, 2 nd Floor School of Mechanical and Building Sciences Email: [email protected], [email protected] MEE1005: Materials Engineering and Technology (2:0:0:2) Devaprakasam D, Email: [email protected], Ph: +91 9786553933
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Page 1: MEE1005 Materials  Engineering  and Technology L10

DEVAPRAKASAM DEIVASAGAYAMProfessor of Mechanical Engineering

Room:11, LW, 2nd FloorSchool of Mechanical and Building Sciences

Email: [email protected], [email protected]

MEE1005: Materials Engineering and Technology (2:0:0:2)

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 2: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

MEE1005 MATERIALS ENGINEERING AND TECHNOLOGY

Page 3: MEE1005 Materials  Engineering  and Technology L10

Purpose of Engineering /Education/Research

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

There are two important purposes and driving force behind the Engineering/Education/Research:

1. Minimum consumption of Energy and Materials without sacrificing the efficiency and functionality.

2. Maximum conversion of Energy from one form to the other, to identify or design highly efficient process or system.

Page 4: MEE1005 Materials  Engineering  and Technology L10

Purpose of Engineering /Education/Research

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

UNIT-I : Structure of Constitution of Alloys

Mechanism of Crystallization- Nucleation-Homogeneous andHeterogeneous Nucleation- Growth of crystals- Planargrowth – dendritic growth – Cooling curves - Diffusion -Construction of Phase diagram -Binary alloy phase diagram –Cu-Ni alloy; Cu-Zn alloy and Pb-Sn alloy; Iron-Iron carbidephase diagram – Invariant reactions – microstructuralchanges of hypo and hyper-eutectoid steel- TTT and CCTdiagram

Page 5: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 6: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 7: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 8: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 9: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 10: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 11: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 12: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 13: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 14: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 15: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

When the solution above the transformation point is solid, rather than liquid, an analogous eutectoid transformation can occur. For instance, in the iron-carbon system, the austenite phase can undergo a eutectoid transformation to produce ferrite and cementite, often in lamellar structures such as pearlite and bainite.

Page 16: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Schematic representation of the formation of pearlite from austenite; direction of carbondiffusion indicated by arrows.

Page 17: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Photomicrograph of aeutectoid steel showing the pearlitemicrostructure consisting of alternatinglayers of α-ferrite (the light phase) andFe3C (thin layers most of which appeardark).

Page 18: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Consider a composition C0 to the left of the eutectoid, between 0.022 and 0.76 wt% C; this is termed a hypoeutectoid (less than eutectoid) alloy.

Schematic representations of the microstructures for an iron–carbon alloy of hypoeutectoid composition C0 (containing less than 0.76 wt% C) as it is cooled from within the austenite phase region to below the eutectoid temperature.

Page 19: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Schematic representations of the microstructures for an iron–carbon alloy of hypoeutectoid composition C0(containing less than 0.76 wt% C) as it is cooled from within the austenite phase region to below the eutectoid temperature.

Page 20: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 21: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 22: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Proeutectoid signifies is a phase that forms (on cooling) before the eutectoid austenite decomposes. It has a parallel with primary solids in that it is the first phase to solidify out of the austenite phase. Thus, if the steel is hypoeutectoid it will produce proeutectoidferrite and if it is hypereutectoid it will produce proeutectoid cementite.

Page 23: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Analogous transformations and microstructures result for hypereutectoid alloys, those containing between 0.76 and 2.14 wt% C, which are cooled from temperatures within the phase field.

Schematic representations of the microstructures for an iron–carbon alloy of hypereutectoid composition C1 (containing between 0.76 and 2.14 wt% C), as it is cooled from within the austenite phase region to below the eutectoid temperature.

Page 24: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 25: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 26: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 27: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 28: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 29: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 30: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

Page 31: MEE1005 Materials  Engineering  and Technology L10

Devaprakasam D, Email: [email protected], Ph: +91 9786553933

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Devaprakasam D, Email: [email protected], Ph: +91 9786553933


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