MEG & Paraxylene to Polyester - An Integrated
Approach
Madhu Suthanan
Business Analyst – Executive Director's Office
Reliance Industries Limited
31
8th China International Polyester & Intermediates F orum
Madhu SuthananReliance Industries Limited
8th China International Polyester and Intermediate Forum Shanghai
MEG & Paraxylene to Polyester
An Integrated Approach
Contents
2
32
8th China International Polyester & Intermediates F orum
Polyester Growth
Robust economy augurs well for polyester growth
GDP Growth (%)
Polyester Growth (%)
Source: IMF
Polyester Growth = 2.3*GDP Growth
-4
0
4
8
12
16
20
-1 0 1 2 3 4 5 6
Polyester Dominance to Continue
Versatile properties aiding polyester growth
Polyester to cater to 70% of incremental demand 4
Fibre Consumption
Polyester
Natural
Others
0%
20%
40%
60%
80%
100%
1990 1995 2000 2005 2010 2015 2020
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8th China International Polyester & Intermediates F orum
Global Trade: Volatility More Intense than GDP
Cautious approach during uncertain times5
% Change
Source: IMF, WTO
6
Asia
Leadership to Stay
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8th China International Polyester & Intermediates F orum
Asia: Clothiers to the World
Economical raw materials and labour cost aids growth 7
N AmericaConsumption 11 MMT5 Yr Growth 3%
L AmericaConsumption 4 MMT5 Yr Growth 2%
E EuropeConsumption 5 MMT5 Yr Growth 6%
W EuropeConsumption 10 MMT5 Yr Growth 1%
ChinaConsumption 25 MMT5 Yr Growth 3%
IndiaConsumption6 MMT5 Yr Growth 6%
Africa/M EastConsumption 5 MMT5 Yr Growth 5%
Other AsiaConsumption 10 MMT5 Yr Growth 1%
Import
Export
7 MMT
1 MMT
5 MMT
3 MMT
3 MMT
2 MMT
15 MMT
2 MMT
Fibre Consumption
Textile Demand aiding Polyester Growth
Asia constitutes 80% of polyester productionIndia and China to drive growth 8
N AmericaProduction 5 MMT5 Yr Growth 3%
L AmericaProduction 1 MMT5 Yr Growth 16%
E EuropeProduction 0.5 MMT5 Yr Growth 16%
W EuropeProduction 3 MMT5 Yr Growth 4%
ChinaProduction 25 MMT5 Yr Growth 7%
IndiaProduction 4 MMT5 Yr Growth 12%
Africa/M EastProduction 2 MMT5 Yr Growth 10%
Other AsiaProduction 11 MMT5 Yr Growth 3%
Polyester Production
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8th China International Polyester & Intermediates F orum
PTA: Asia Centric Growth
Proximity to consumption centre – Deciding factor
N AmericaCapacity 6 MMT
5 Yr Growth 4%
L AmericaCapacity 0 MMT
5 Yr Growth High
E EuropeCapacity 0.3 MMT
5 Yr Growth 19%
W EuropeCapacity 3 MMT
5 Yr Growth 9%
ChinaCapacity 16 MMT
5 Yr Growth 19%India
Capacity 4 MMT5 Yr Growth 11%
Africa/M EastCapacity 1 MMT
5 Yr Growth 14%Other Asia
Capacity 19 MMT5 Yr Growth 2%
8 MMT
7 MMT0 MMT
1 MMT
1 MMT
0.1 MMT
Import
Export
1 MMT
1 MMT
PTA Capacity
MEG: Feedstock Availability Vital Factor
Emergence of new sources – Changing dynamics?
N AmericaCapacity 5 MMT
5 Yr Growth -2%
L AmericaCapacity 0.4 MMT
5 Yr Growth 0%
E EuropeCapacity 0.5 MMT
5 Yr Growth 0%W EuropeCapacity 2 MMT
5 Yr Growth -1%China
Capacity 4 MMT5 Yr Growth 15%
IndiaCapacity 1 MMT
5 Yr Growth 11%
Africa/M EastCapacity 9 MMT
5 Yr Growth 2%Other Asia
Capacity 7 MMT5 Yr Growth 0%
1 MMT
6 MMT
0.4 MM
T
0.2 MMT
Import
Export
1 MMT
0 MMT
1 MMT
7 MMT
MEG Capacity
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8th China International Polyester & Intermediates F orum
PX: Asia Major Growth Centre
China to remain net importer11
N AmericaCapacity 5 MMT
5 Yr Growth 0%
L AmericaCapacity 0.3 MMT
5 Yr Growth 0%
E EuropeCapacity 0.5 MMT
5 Yr Growth 13%
W EuropeCapacity 2 MMT
5 Yr Growth 5%
ChinaCapacity 8 MMT
5 Yr Growth 7%
IndiaCapacity 2 MMT
5 Yr Growth 21%
Africa/M EastCapacity 4 MMT
5 Yr Growth 8%Other Asia
Capacity 15 MMT5 Yr Growth 6%
Import
Export
0.1 MMT
0 MMT
1 MMT0.2 MMT
2 MMT
3 MMT
0.1 MMT
0 MMT
PX Capacity
12
Integrated
Business Model
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8th China International Polyester & Intermediates F orum
Volatile Standalone Delta
High vulnerability leads to uncertain profits13
PX/Naphtha PTA/PX
MEG/Naphtha PSF/PTA-MEG
US$/MT
US$/MT
US$/MT
US$/MT
Coefficient of Variation 31%
Coefficient of Variation 36%
Coefficient of Variation 39%
Coefficient of Variation 36%
Coefficient of Variation measures fluctuation of delta
0
250
500
750
1000
1250
Q1 '00
Q3 '00
Q1 '01
Q3 '01
Q1 '02
Q3 '02
Q1 '03
Q3 '03
Q1 '04
Q3 '04
Q1 '05
Q3 '05
Q1 '06
Q3 '06
Q1 '07
Q3 '07
Q1 '08
Q3 '08
Q1 '09
Q3 '09
Q1 '10
Q3 '10
Q1 '11
Q3 '11
PX delta for PES PTA delta for PES MEG delta for PES
Delta (PSF) Avg Chain Delta
Integrated Chain Delta
Logistic advantage, Lower fixed cost, Lower conversion & packing costs 14
US$/MT
Coefficient of Variation 19%
Avg Delta: $732/MT
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8th China International Polyester & Intermediates F orum
Polyester & Feedstock Prices
Integration captures maximum value addition
US$/MT
Feedstock: Going Green
Reliability & commercial feasibility – Deciding fact or
Bio – based Paraxylene
(PX)
Bio – based Monoethylene Glycol
(MEG)
Bio – based Polyester
Bio – based Terepthalic Acid
(PTA)
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8th China International Polyester & Intermediates F orum
Surplus Capacity to Impact Margins
MEG capacities to normalise in short termPTA capacities to be impacted by PX shortage
PX PTAMMT MMT
MMT
10 Yr Average
10 Yr Average
10 Yr Average
MEG
0
2
4
6
8
10
2010 2011 2012 2013 2014 20150
4
8
12
16
20
2010 2011 2012 2013 2014 2015
0
2
4
6
8
2010 2011 2012 2013 2014 2015
18
Indian Polyester
Markets Fortifying
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8th China International Polyester & Intermediates F orum
0
500
1000
1500
2000
2500
3000
2010 2011 2012 2013 2014 2015
0
2000
4000
6000
8000
2010 2011 2012 2013 2014 2015
0
1300
2600
3900
5200
6500
2010 2011 2012 2013 2014 2015
India Feedstock Scenario
New capacity envisaged in PX, PTA, MEG
KT
KT
KT
Demand
Capacity
Demand
Capacity
Demand
Capacity
PX PTA
MEG
India- Backward Integration
Integration forms keystone of growth for Reliance
Degree of Backward Integration
Reliance Degree of Integration
Polyester Capacity
5.5 MMT
PTA 32% 100%
MEG 32% 100%
PX 68% 100%
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8th China International Polyester & Intermediates F orum
Reliance Story
Competitive strength lies in integration
Polyester
FibreIntermediates
Petrochemicals
Crude Oil Refining
Exploration & Production
Retail
1980s
1990s
1990s
2000s
Post 2000
2007
Reliance Polyester Story
Early foresight gives advantage
PSF Facility at Patalganga1986
1982 First POY Plant at Patalganga
2000Acquired Raymond Synthetics/Central India Polyester
1999Acquired Orissa Synthetics
2001Acquired Jagatjit Cotton & Textile Mills
1993 Acquired Terene Fibres
1998Polyester Facility at Hazira, Acquired IPL
2003
2006
CP at Hazira (POY / PSF)Reinvestments
2007Acquired Hualon,
Malaysia
PX 1988
PTA
PTA, MEG
PX
Polyester Growth
Feedstock Integration
2002MEGAcquired Indian
Petrochemicals
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8th China International Polyester & Intermediates F orum
Reliance Expansions
RIL continues its growth in the integrated approach
PX: 1.8 MMT
PTA: 2.3 MMT
MEG: 0.7 MMT
PFY: 0.4 MMT
PTY: 0.14 MMT
PSF: 0.3 MMT
PET: 0.65 MMT
Reliance Vision: Pillars of Success
Growth is Life24
“To continuously Grow
on a sustainable basis and be
the Largest, the most Innovative,
and the most Admired
Polyester Producer in the world”
Captive
Availability of
PX , PTA & MEG
Cost Leadership
Green Field
Expansions /
Acquisition
Market Leadership
Best Practices
Six Sigma,
ISO 9001, 14000
Global Acceptance
R&D
Product / Technology
Leadership
Innovation Leadership
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8th China International Polyester & Intermediates F orum
Summary
• Versatility in applications accelerates polyester d emand
• Asia to be center of growth for polyester chain
• Feedstock overcapacity to impact margins and operat ions
• Integrated operations insulates profitability shock s
• Integrated capacity addition across polyester chain will
continue to be the growth model for Reliance