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Mega Solar Power project in Japan based on silicon with very low carbon footprint from Norway Elkem Solar & Mitsui & Co.Ltd. November 2 nd 2012
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Page 1: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Mega Solar Power project in Japan based on

silicon with very low carbon footprint from

Norway

Elkem Solar & Mitsui & Co.Ltd.

November 2nd 2012

Page 2: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Summary Elkem Solar

• A New Solar Grade Silicon quality has been developed and

industrialized by Elkem Solar

• Equivalent performance as polysilicon at lower cost

• Low Energy consumption

• Reduced Energy Pay back Time

• Less CO2-emissions

• Significant In-house R&D effort since mid 70`s

• Currently production line in Norway has 7,000 MT/year capacity

• Targeting cost leader position

• Future development target a simplified value chain and

additional reduced cost

2

Page 3: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Elkem Solar Silicon®:

Metallurgical purification of solar grade silicon

3

Silicon Solidification Leaching Slag

treatment

Post treatment

Silicon

production from quartz and coal in electric arc

furnace (EAF)

Pyro-

metallurgical removal of

boron

Hydro-

metallurgical removal of

phosphorous

and metals

Direct

solidification – ingot production

Cutting and

cleaning

• Significantly reduced power consumption compared to Siemens based polysilicon

(up to 75% reduction)

• Tailor-made product for the solar industry

• Process based on Elkem’s core competencies in high temperature processes, process and

equipment design and industrialization

Page 4: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Elkem Solar – Plant layout

1

Silicon

2

Pyro

3

Hydro

4

Solidification

5

Post Treatment

1

2

4

3

5

4

Page 5: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Installation

5

The PV value chain:

Solar Grade Silicon

Ingot/Block Cell Module Si-metal Wafer

Mega Solar Projects based

on existing funds and/or

creating new funds

Page 6: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

CO2 emission and energy payback time for different

types of solar grade silicon

6

10

40

150

Elkem Solar,Norway

PolysiliconEurope

PolysiliconChina

kg CO2/kg Si

Difference due to variation in energy

intensity of technology

and energy mix at production site.

• SimaPro + Ecoinvent 2.2 used in Life Cycle Assessment calculations ”Modified Siemens” is with TCS recycling

** ”Modified Siemens – EU” = ”Best case Siemens” - all electricity from Hydro Power, all heat from co-generation power plants

1,3

4

7,2

Elkem Solar;Norway

Polysilicon,Europe

PolysiliconChina

Energy payback time,Months

The Energy payback time of 1,3 Months is Calculated for a 7000 MT / yr

Elkem Solar plant located in Norway where the product is used to produce modules with 14.3 % efficiency, installed in an area with 1700

kWh/m2/yr solar irradiation. 7000 MT of silicon is enough for an installed capacity of about 1.2 GW

Page 7: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Road map of Norwegian Silicon to contribute to

Japan’s energy mix toward less environmental load

and cost competitive PV energy

7

Step-1

as CSR of Elkem 2011/2012

Elkem Sunshine Friendship Project (Co-sponsored by Kyocera & Mitsui)

Donation of 15KW system made of ESS™ to

Ishinomaki Commercial High School

Cast by Silicon Plus in Yamagata

Cell/Module/Sytem by Kyocera

Education Program

-Silicon as versatile material by Elkem

-Silicon PV and contribution to global warming

Exchange Program

-7 students and a teacher invited to Norway for 10

days (August 2012).

Page 8: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

8

Road map of Norwegian Silicon to contribute to Japan’s energy mix

toward less environmental load and cost competitive PV energy

Step-2

Roof Top

demo plant

(2012)

Elkem-Tobata Renewable Energy Co., Ltd.

155KW SYSTEM Made of ESS™

Completion and grid connection December 2012

Location: Kitakyushu, Fukuoka

Business partner: Tobata-ko Unyu Co., Ltd.

Delegation from Fukuoka Association of Corporate

Executives stopped by Elkem Solar, Kristiansand,Norway (Sep.

2012), during their fact finding tour to Scandinavia for clean energy

and environement

Page 9: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

9

Road map of Norwegian Silicon to contribute to Japan’s energy mix

toward less environmental load and cost competitive PV energy

Step-3

Demonstration

in Mega Solar

(2013)

Demonstration of ESS™ based panels in

Mega-class project in Japan

2 MWp project to be installed in 2013

Demonstration of ESS™ in Mega Solar

outside Japan particularly in hot zone

Indian demo plant : 100 % ESS and

100 % Polysilicon reference. 1.4 % additional KWh

production from ESS™ modules documented. In August.

Silicon Plus wafers, Q-Cells, Titan modules

ESS modules are producing significantly better when electricity generation is at the highest, due to better high solar irradiation/high temp. performance of ESS™

Page 10: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Similar trends for ESS vs

Polysilicon seen in Ishinomaki

10

ESS™ modules show similar trends like the other test sites.

Increasingly better performance at high insolation relative

to the Polysilicon reference modules

0,97

0,98

0,99

1

1,01

1,02

0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

kW

h E

SS

/kW

h P

oly

(n

orm

alize

d)

Solar irradiance (kWh/m2)

Ishinomaki production data January 2012

100% ESS/Poly)

60% ESS/Poly)

Page 11: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Mitsui’s Solar Business

11

End Market

Large Systems

Small Systems

EPC Battery/BOS Materials Finance Wholesale Feedstock

Ingot/Wafer PV Modules

Cell

Module

Industrial, Public, IPP

Residential, Remote

System Integrators

Fund

IPP

Bank Loan

*Main Application in Europe

Other Materials

EVA sheet etc. BOS

Inverters etc.

New Technologies

Venture Investment

Polysilicon

Silicon Metal

Installers Wholesalers

Mitsui’s Business Area

Mitsui Affiliated Company’s Area (USA)

Page 12: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Mitsui’s Portfolio of Independent Power Producers (IPP) Business

12

Target

Net Capacity: 12GW

RE Ratio: 10%

Page 13: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Mitsui’s Solar Projects ~some examples~

30.10.2012 13

Tokyo International Airport Cargo Terminal

Operation : Aug. 2010~

Capacity:2MW

Juneda Solar (Catalonia, Spain)

Operation : Sep. 2008~

Capacity:1.5MW

Mitsui HQ

Operation : Mar. 2011~

Capacity:150kW

Tahara Solar & Wind Project

Operation : Sep. 2013~

Capacity:50MW (Solar) + 6MW (Wind)

Page 14: Mega Solar power project in Japan based on silicon with very ...injapan.no/.../files/2012/10/10-Ulset-Elkem.pdf2012/10/10  · Elkem Solar plant located in Norway where the product

Collaboration among Elkem, Kyocera and Mitsui

14

ESS Producer

Cost Competitiveness

Low Energy Consumption

Low Carbon Footprint

Project Owner and Developer

Eco Friendly Materials meets

Mitsui’s Policy

PV Module Producer

Experienced & Reliable PV

Module Producer

High Performance Module

Mitsui installs ESS based PV modules into a Mega Project in Japan

ESS ESS based

PV Module


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