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Megatel AWEA 510 - CNC

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AWEA MECHANTRONIC CO., LTD. Copyright 2013 by AWEA Mechantronic Co., Ltd. All right reserved HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, Taiwan TEL : +886-3-588-5191 FAX : +886-3-588-5194 Website : www.awea.com CENTRAL TAIWAN SCIENCE PARK BRANCH 15, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 407, Taiwan TEL : +886-4-2462-9698 FAX : +886-4-2462-8002 E-mail : [email protected] AGENT A-AT510 SERIES-EN-F-20130814 ISO 9001 ISO 14001 High Speed Drilling & Tapping Center AT-510 SERIES
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Page 1: Megatel AWEA 510 - CNC

AWEA MECHANTRONIC CO., LTD.

Copyright 2013 by AWEA Mechantronic Co., Ltd. All right reserved

HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com

CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]

AGENT

A-AT510 SERIES-EN-F-20130814

ISO 9001 ISO 14001

High Speed Drilling & Tapping Center

AT-510 SERIES

Page 2: Megatel AWEA 510 - CNC

High Speed Drilling & Tapping Center

Based on the technical foundation of AWEA excellent quality vertical

machining centers, AT-510 high speed drilling and tapping center is

designed for automobile, electronic industry, and etc., providing with

high speed, high precision, and high stability processing feature. AT-510

is having the best performance / cost ratio among the machining centers

in the same range, which can meets your various needs for today and

tomorrow.

The compact machine size takes less footprint which gives the factory efficient space usage.

2,770 mm

2,180 mm1,520 mm

SeriesT-510

High speed, high accuracy, low vibration direct-driven spindle design, providing 12,000 / 15,000 / 20,000 rpm spindle speed to fulfill variety of precision processing requirements.

3 axes uses roller type linear guide ways to provide maximum feed rate up to 50 m/min. and with great control and movement.

High performance ATC system with synchronous unclamping type tools changer provides fast and steady tool change capability.

1 2

Page 3: Megatel AWEA 510 - CNC

250 KG

High Performance SpindleSeriesT-510

With the concept of the BESSEL POINTS, The Y-axis saddle are firmly suppor ted to ensure minimum deformation which increases the dynamic accuracy of the working table.

Optimal positions – BESSEL POINTS

0.5594L

L

The Finite Element Method ( FEM ) provides optimal machine designing and light-weighted structure advantages while ensuring high machine rigidity.

The one-piece MEEHANITE casting bed and Y-shaped column provides a solid support to ensure ultimate dynamic accuracy.

The contact surface of the column and bed are all hand scraped to ensure precision assembly, strong structure and balanced load.

The direct-driven system efficiently blocks the heat that are generated from the motor which reduces thermal deformation while increasing working accuracy during long hours.

The high precision beveled ball bearings adopted with optimal span and two-support points design increases rigidity and durability for the spindle.

The motors and spindles use high rigidity coupling to reduce vibration caused by the lateral force from the spindle which ensures working stability and accuracy.

Offers 12,000 / 15,000 / 20,000 rpm to meet various working requirements.

810 mm

20,000 rpm Direct-driven Spindle

2

1

4

3

Torque[ N-m ]

Output[ kW ]

16

8

4

1211.8

7

0 10,0005,000 15,000 20,000 rpm

2.2kW ( Cont. )

3.7kW ( 30 min. )

3,000

12,000 rpm Direct-driven Spindle

4

2

8

6

Torque[ N-m ]

Output[ kW ]

40

20

10

30

35

24

0 6,0003,000 9,000 12,000 rpm

3.7kW ( Cont. )

5.5kW ( 30 min. )

1,500

Constant Torque Constant Output Constant Torque Constant Output

FANUC FANUC

High Speed Drilling & Tapping Center

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Page 4: Megatel AWEA 510 - CNC

High Axial Feed Rate System

The high pressure water jet chip removal system can quickly remove the chips out of the working zone. Then the large hatchback chip trough transports the chips to the chip collector at the back of the machine.

The chip collector and cooling liquid tank are detachable which is easy to maintain.

The chips f lush coolant system is a lso available ( Opt. ), which effectively removes chips and keeps the working zone clean.

High Effeciency Chip Disposal System

3 axes feeding system use absolute servo direct-driven motor to provide powerful thrust and fast acceleration and deceleration. This can efficiently lower motor load and reduce heat while ensuring maximum performance and accuracy.

The motor mount and casting are of one-piece design which can distribute the cutting stress evenly and increase axial overall rigidity.

X / Y axes fastest feed rate can reach up to 50 m/min. 60 m/min. is also available ( Opt. ).

60 m/min.

( Opt. )

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Page 5: Megatel AWEA 510 - CNC

8.4-inch color LCD unit

80-bit NANO accuracy

Perfect work-piece surface with advanced surface

Lock ahead block up to 50 blocks

NURBS interpolation

Compact flash card interface in the CNC main unit

USB port for data transfer

Network disk drive

SIEMENS SINUMERIK 828D

8.4-inch color LCD unit

64-bit CPU

NANO interpolation

Compact flash card interface in the CNC main unit

Machining program capacity is to the standard of 512 KB ( 1,280 m )

Lock ahead block up to 168 blocks

USB port for data transfer

Fast Ethernet

MITSUBISHI M70V

High Speed ATC System Variety of Control Systems

14T ATC system and synchronous unclamping

type tool changer design, that can calculate

the shortest tool change path to reduce tool

change time and increase working efficiency.

FANUC Oi -MD

8.4-inch color LCD unit

Spindle and servo HRV3 control

NANO interpolation

AI contour control, option AI contour control II

Compact flash card interface in the CNC main unit

USB port for data transfer

Fast Ethernet

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Page 6: Megatel AWEA 510 - CNC

Machine Dimensions

Tool Shank and Pull Stud DimensionsTable Dimensions

T-slot Dimensions

Ø31

.75

20

2

M12

Ø12

.5

Ø8

13.6±0.1

48.4±0.2

71.8

610

400

100

100

100

26.5

24

14

1015

.5

BT30

16.1

Ø31

.75

Ø38

Ø46

-0.0

4

30° 30°

45°

Ø11

-0.1

Ø8-

0.1

2

3

18.4-0.1

TAPER 7/24

1 2

34

5

13

14

2,34

0

2,77

0 M

ax.

2,180

372,

143

1,11

5

1,520

1,98

253

8

670

495

1,95

5

( Unit : mm )

AT-510

Specifications

X-axis travel mm 510

Y-axis travel mm 400

Z-axis travel mm 350

Distance from spindle nose to table top mm 100 ~ 450

Distance from spindle nose to column mm 473

Working Table

Table size ( X x Y ) mm 610 x 400

Table load capacity kg 250

Spindle

Spindle taper BT30

Spindle motor ( cont. / 30 min. ) kW 3.7 / 5.5

Spindle speed rpm 12,000

Feed rate

X / Y / Z axes rapid feed rate m/min. 50 / 50 / 45 ( 60 / 60 / 45 Opt. )

Cutting feed rate m/min. 20

Tool MagazineTool magazine capacity T 14

Max. tool length ( from gauge line) mm 200

Max. tool weight kg 3

Max. tool diameter / adj. pocket empty mm Ø 90 / Ø 150

Accuracy

Positioning accuracy ( JIS B 6338 ) mm 0.003 / 300

Positioning accuracy ( VDI 3441 ) mm P = 0.01

Repeatability ( JIS B 6338 ) mm ± 0.002

Repeatability ( VDI 3441 ) mm Ps ≤ 0.008

General

Control system FANUC Oi -MD / MITSUBISHI M-70 / SIEMENS 828D

Power requirement kVA 15

Pneumatic pressure requirement kg/cm2 6

Coolant tank capacity ( pump ) liter ( HP ) 160 ( 1 )

Machine weight kg 2,000

Machine dimensions ( L x W x H ) mm 1,520 x 2,180 x 2,770

Standard Accessories Optional Accessories

■ Direct-driven spindle

BT30 15,000 / 20,000 rpm

■ Caterpillar type chip conveyor and bucket

■ Chips flush coolant system

■ Oil skimmer

■ Spindle oil cooler

■ The 4th axis interface

■ Spindle cooling system

■ Coolant through spindle ( Form A )

■ Spindle air curtain

■ Centralized automatic lubricating system

■ Roof enclosure splash guard

■ Coolant equipment system ( Pump & tank )

■ Foundation bolt kit

■ Heat exchanger for electrical cabinet

■ Alarm light

■ Air gun

■ Automatic power off system

■ Tool box

Specifications are subject to change without notice.

Dimensions

9 10


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