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Metallersstatning 9 Nov 2006 Fredrik Ljungman

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Metallersstatning 9 Nov 2006 Fredrik Ljungman. Erteco Rubber & Plastics. Regional sales offices Distributor and Agent Regional warehouse Regional technical support. ERP Produktsortiment. ERP Tech Service Er partner från projektstart Vi erbjuder våra kunder följande:. Materialval - PowerPoint PPT Presentation
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Metallersstatning 9 Nov 2006 Fredrik Ljungman
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Page 1: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Metallersstatning

9 Nov 2006Fredrik Ljungman

Page 2: Metallersstatning 9 Nov 2006 Fredrik Ljungman

• Regional sales offices

• Distributor and Agent

• Regional warehouse

• Regional technical support

Erteco Rubber & Plastics

Page 3: Metallersstatning 9 Nov 2006 Fredrik Ljungman

ERP Produktsortiment

Asahi-Kasei Tenac - POM Homo- och Copolymer

Color-Service Colour-Masterbatch

EMS-GrivoryGrilon- PA 6, PA 6.6, PA TR6,Grilamid - PA 12, PA 12TR, Grivory GV, -HT, PEBA

Great Eastern Resins ISOPAK-ABS, ABS GF, ABS V0, PC/ABS, SAN

ISOTHANE - TPU

Solvay Nexprene - TPV

Policarbonatos do Brasil Durolon - PC, PC GF

Resarbras Acrigel- PMMA

Sabic PELLD, PEHD

Page 4: Metallersstatning 9 Nov 2006 Fredrik Ljungman

ERP Tech ServiceEr partner från projektstart

Vi erbjuder våra kunder följande:

• Materialval• Formfyllnadssimulering (Mouldflow)• Produktgranskning i 3D (SolidWorks)• Enklare FEM analyser• Rådgivning vid verktygsberedning• Process optimering (Formsprutning, Extrudering,

Formblåsning)

Vår specialitet - Metallersättning

Page 5: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory GV and

Grivory HTV

In General

Grivory GV and

Grivory HTV

In General

Page 6: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory G and Grivory HT

Page 7: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory GV is a semi-crystalline thermoplastic engineering material based on polyamide with partially aromatic

components.

Grivory GV is glass-fibre reinforced and especially suitable for the production of technical parts by injection moulding.

Grivory GV is characterised by:

High Stiffness and Strength

Good Dimensional Stability

also after moisture absorption

Product Description Grivory GV

Page 8: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory HT compered to…

Page 9: Metallersstatning 9 Nov 2006 Fredrik Ljungman

PE-HD PE-UHMW

PP-V

POM PA12

PETPBT

LCP PPS

PI

PEI

PES

PC

PPO

PS PVC SAN

PAI

HPP> 140°C

ETP90 - 140°C

Performance

PMMA

PSU

SMA ABS

PP

amorphous semi crystalline

PA66

PEEK

PA6

CP< 90°C

PA 4.6

HT

GV

Positioning of Grivory

Page 10: Metallersstatning 9 Nov 2006 Fredrik Ljungman

PA 6 and PA 6.6 becomes soft after conditioning

Page 11: Metallersstatning 9 Nov 2006 Fredrik Ljungman

...but Grivory remains stiff

Page 12: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory has high Tensile Strength

Page 13: Metallersstatning 9 Nov 2006 Fredrik Ljungman

2

7

12

17

22

Grivory GV-5H

-20°C 23°C 80°C

Grivory HTV-5H1

120°CE-Modulus MPa

E-Modulus at higher temperatures

Page 14: Metallersstatning 9 Nov 2006 Fredrik Ljungman

11.5

78.4

02468

101214161820

PEEK GF40 PPSGF/MIN65

PPS GF40

13

HTV-4H1 GF40

19

HTV-6H1 GF60

Stiffness at high temperaturesIn comparison to „HPPs“ Grivory HT remains stiffer at 120°C

Tensile E-modulus, MPa x 1000 at 120°C

Page 15: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory is also very impact resistant

Page 16: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Long term load, Grivory has low creep.Zinc die-cast creeps more than Grivory

0.1 1 10 100 1000 10000

Time [h]

0

0.3

0.6

0.9

1.2

1.5Elongation [%] 100 MPa/23°C/cond., ISO 899

Alu

Grivory HTV-5H1

Grivory GV-5H

Zinc

Page 17: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory has similar Tensile Strength compared to Alloys

Page 18: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Under long term loadzinc die-cast creeps more than Grivory

0.1 1 10 100 1000 10000

Time [h]

0

0.3

0.6

0.9

1.2

1.5Elongation [%] 100 MPa/23°C/cond., ISO 899

Alu

Grivory HTV-5H1

Grivory GV-5H

Zinc

Page 19: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory Flame Retarded Halogen and Red Phosphurus Free!!

Page 20: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory GV Product Range

Product Description Grivory GV-2H Glassfibre reinforced 20 wt.% Grivory GV-4H Glassfibre reinforced 40 wt.% Grivory GV-5H Glassfibre reinforced 50 wt.% Grivory GV-6H Glassfibre reinforced 60 wt.% Grivory GVN-35H Glassfibre reinforced 35 wt.%, toughened Grivory GVN-5H GF 50 wt.%, toughened, former XE 3675 Grivory GV-5H WA Glassfibre reinforced 50 wt.% "ACS" conform Grivory GV-6H WA Glassfibre reinforced 60 wt.% "ACS" conform Grivory GVS-5H GF50 optimised surface quality Grivory "GVS-6H" XE 3728 GF60 optimised surface quality Grivory GV-5HL GF50 UV-stabilised, only black 9914 Grivory "GV-6HL" XE 3746 GF60 UV-stabilised, only black 9914 Grivory GC-4H Carbonfibre reinforced 40 wt.% (black) Grivory GM-4H Mineral reinforced 40 wt.% Grivory "G4V-5H" XE 3858 GF50, excellent surface quality Grivory "G4V-3X V0" FE8303 GF30, FR Type, halogen free

Page 21: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory HT1 Product Portfolio

Product Description Grivory HTV-5H1 (-3, -4, -45 , -5, -6, -65)

Glass fibre reinforced 30-65 wt.%

Grivory HTM-4H1 Mineral reinforced 40 wt.%

Grivory "HT1VM-65H": XE 3844 Hybrid reinforced 65 wt.%

Grivory HTV-5X1 (-4, -5, -6)

EEC conform EU 02/72, NSF61,

Grivory HT1V-4 FA FDA aproved , NSF51

Grivory HT1V-4X WA (-4, -5)

ACS conform

Grivory HT1V-3 HY (-3, -4, -5)

Optimized hydrolysis resistance

Page 22: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Grivory HT2 Product Portfolio

Product Description

Grivory HT2V-5H (-15, -3, -45, -50, -60)

Glass fibre reinforced 15-60 wt.%

Grivory HT2V-3H LF PTFE modified, GF30

Grivory "HT2V-3X V0" Grivory XE 3876 nat, bk 9697

Flame retardant, halogen free, GF30

Grivory "HT2V-4X V0" Grivory FE5809 natural Grivory FE5819 black

Flame retardant, halogen free, GF40

Grivory "HT2V-5X V0" Grivory FE5810 natural Grivory FE5820 black

Flame retardant, halogen free, GF50

Page 23: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Failure at Tensile Test

Page 24: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Fibre simulation after modified design. Orientation of fibre is very important!

Page 25: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Simulation of injection pressure

Page 26: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Cooling time

• The red parts are too thick goods. It should be reduced in order to avoid warpage.

Page 27: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Cost Saving by Grivory, replacement of Al-die cast

Page 28: Metallersstatning 9 Nov 2006 Fredrik Ljungman

Propeller for boats in Grivory.It remains stiff in water.

50% reduction of weight compared to Aluminium die casts.


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