MetalRemoval Rev AD06-29

Metal Removal Customer Service Telephone 888-434-4311 706-863-7708

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General-Purpose Solid Carbide end Mills

Single end

2-Flute..................................................................................................................................................................................................................14-24

-Flute..................................................................................................................................................................................................................25-27

Multi-flute...........................................................................................................................................................................................................28-8

double end

2-Flute..................................................................................................................................................................................................................9-40

Multi-flute...........................................................................................................................................................................................................41-4

Specialty application Solid Carbide end Mills...............................................................................................................................................44-55

high-Performance Solid Carbide end Mills

Maestroendmillsforuniversalchatter-freemachining................................................................................................................56-61

MASTERmillfinishersforsteelsandstainlesssteels........................................................................................................................62-67

MASTERmillfinishersforaluminumandnon-ferrousmaterials.................................................................................................68-75

MASTERmillroughersforsteelsandaluminum................................................................................................................................76-78

Solid Carbide drills

General-Purpose Solid Carbide drills

JobberLength...................................................................................................................................................................................................85-86

SlowSpiral..........................................................................................................................................................................................................87-90

StraightFlute.....................................................................................................................................................................................................91-92

Specialty application Solid Carbide drills

SpadeDrills............................................................................................................................................................................................................... 9

Spotting..................................................................................................................................................................................................................... 9

high-Performance Solid Carbide drills

Forsteelandcastironwithoutcoolantholes..................................................................................................................................95-106

Forsteelandcastironwithcoolantholes...................................................................................................................................... 107-116

Foraluminumandnon-ferrousmaterials.......................................................................................................................................... 117-119

Forspecialtyapplications......................................................................................................................................................................... 120-10

other Carbide round tools

reamers

Finished.......................................................................................................................................................................................................... 17-140

Semi-finished................................................................................................................................................................................................ 141-142

Solid Carbide Countersinks................................................................................................................................................................................ 14-144

boring tools........................................................................................................................................................................................................................145

Chamfer tools....................................................................................................................................................................................................................146

routers......................................................................................................................................................................................................................... 147-148

burs

burs ........................................................................................................................................................................................................................... 15-166

bur Sets.................................................................................................................................................................................................................................166

Metric Parameters and index

Style number index........................................................................................................................................................................................................169

Metric operating Parameters.....................................................................................................................................................................................170

edP number index...........................................................................................................................................................................................................18

table of Contents

table of Contents

Solid Carbide end Mills PageNumber

4 Metal Removal Customer Service Telephone 888-434-4311 706-863-7708

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diamond Coatings

amorphous, diamond-like coating (dlC) Color:blackgray Hardness2000Hv Thickness1-microns Coefficientoffriction.1-.2

Polycrystalline diamond (PCd) Color:silvergray Canonlybeappliedto6%cobaltcarbide

Hardness8000Hv Thickness-12microns Coefficientoffriction.1-.2

titanium nitride (tin) Color:gold General-purposecoating Coefficientoffriction.4againststeel Lessfrictionprovidesfreerchipflowandreducesbuilt-upedge(BUE)

Hardness200Hv Mono-layer Coatingthickness1-4microns Oxidationonsettemperature1100F

titanium Carbonitride (tiCn) Color:gray Hardness000Hv HigherhardnessoverTiNprovidesgoodabrasionresistance

Coefficientoffriction.4againststeel Mono-layer Coatingthickness1-4microns Oxidationonsettemperature750F

MaterialS exaMPleS Good better beSt

Carbon, alloY, 1018,1108,12L1,12L14,4140,4150, TiN TiCN TiAlNand tool SteelS A2,D2,P20,P21

StainleSS SteelS 410,416,15-5,17-4,0,04 TiN TiCN TiAlN

aStM a48: 20,25,0 GraY, duCtile and Sae J431:G1800,G000, TiN TiCN TiAlN Malleable CaSt ironS aStM a536: 60-40-18,65-45-12, aStM a47:2510,5018

loW-SiliCon aluMinuM and other Free-MaChininG, 2024,6061,7075 TiCN DLC PCD non-FerrouS MaterialS hiGh-SiliCon aluMinuM A80,A60,8,90 TiCN DLC PCD

heat-reSiStant alloYS; niCKel, iron, and Inconel,Monel,Waspaloy,A-286,Stellite TiCN TiAlN Cobalt baSe

titaniuM, and titaniuM CommerciallyPure:Ti98.8,Ti99.9.Ti-6Al-4V, TiCN TiAlNalloYS Ti-6Al-2Sn-4Zr-2Mo

hardened SteelS oVer 50 rC 4140,4150,H10,H11,P20,P21 TiAlN

Coating hardness Comparison

titanium aluminum nitride (tialn) Color:grayblack Hardness00Hv Maintainshardnessathigh temperatures OxidizesathighspeedsformingaprotectivelayerofAL20

Enablesdrymachining Coefficientoffriction.-.5againststeel

Mono-layer Coatingthickness1-5microns Oxidationonsettemperature1650F

Chromium nitride (Crn) Color:silvergray Copper,brass,non-ferrousmaterials Non-galling,chemicallyinert Hardness1750Hv Coefficientoffriction.5againststeel Oxidationonsettemperature100F

high-Performance Coatings

Coating application Chart

PVd Coatings

Metal Removal Customer Service Telephone 888-434-4311 706-863-7708 5

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low-Carbon Steel < 220 hbAISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 1117, 11L44, 1200 Series, 12L14

Free-Machining Steels < 275 hb


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there are many reasons to trust your special requirements to Metal removal

Metal removal (Mr) provides a wide range of specials capabilities in north america, offering many tool styles.

Endmillsroughingandfinishing Drillsstandardandhigh-performance Reamerssolidcarbideorsteelshanks Burswiderangeofshapes,shanks,andcuts

Mr offers the best service for all your specials needs.

Fastquotationresponsefromdedicatedquotationspecialists Excellentdelivery Consistenttoolperformance Focusedfactoryproceduresmeanyourspecialsarenotlostontheplantfloor

Mr covers the whole spectrum of specials, from simple modifications to highly detailed specifications.

Simplespecials: Outstandingquality! Fastdelivery! Greatprices! Blueprintspecials: Analysisatthespindle! Outstandingengineeringsupport! Qualityyoucancounton!

Mr provides the best technical support.

Engineeringanddesignservices Designservices In-housePVDcoatingcapabilities Applicationproblemsolvingbyin-housetechnicalstaffandfieldapplicationspecialists

R&DresourcesunmatchedbyanyotherNorthAmericancuttingtoolcompany

Special drills and end mills are our specialty.

AllmaterialsHSS,M42,powderedmetal,andcarbide Solidorwithcoolanthole Allendgeometries,pointangles,andstyles Spiralorstraightflutes Singleormultiple-step Regrindingandreconditioningservices

Add weldon shank

TiN coat

end Mill and Solid Carbide Specials

CARBIDE END MILLS wide selection of tool

styles for virtually every roughing, semi-finishing, and finishing application

featuring top-quality submicrongrain carbide substrates for unparalleled performance

wide array of cutting diameters, tool lengths, and coatings

CUSTOMER SERVICETel: 888/434-4311Fax: 888-434-4313

INTERNATIONAL SALESTel: (++1) 706/863-7708

Fax: (++1) 706-860-6021

TECHNICAL SUPPORTTel: 888/434-8665Fax: 888-434-3299

SPECIAL QUOTATIONSTel: 888/434-4370Fax: 888-434-4001

C A R B I D E E N D M I L L S

AUTOMOTIVE

AEROSPACE

DIE & MOLD

MEDICAL

MACHINE TOOL

INDUSTRY

Metal Removal Customer Service Telephone 888-434-4311 706-863-7708

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General-Purpose End MillsTableofContents

2-Flute,CC,Miniature........................................................................................................................................................ CGM-2............................................. 14

2-Flute,CC............................................................................................................................................................................ CG-2...........................................15-17

2-Flute,CCStandardMetricSizes.............................................................................................................................. CG-2M............................................. 1

2-Flute,CCMetricDINSizes......................................................................................................................................... CG-2MD.......................................... 1

2-Flute,CC,withCornerRadius...................................................................................................................................... CG-2R............................................... 19

2-Flute,CC,withPlusNCTolerance.............................................................................................................................. CPNC-2............................................ 20

2-Flute,CC,withBallNose............................................................................................................................................... CG-2B.........................................21-22

2-Flute,CC,withBallNoseStandardMetricSizes................................................................................................ CG-2MB........................................... 23

2-Flute,CC,withBallNoseMetricDINSizes........................................................................................................... CG-2MDB....................................... 23

2-Flute,CC,LongReach.................................................................................................................................................... CGL-2............................................... 24

2-Flute,CC,LongReachwithBallNose....................................................................................................................... CGL-2B............................................ 24

3-Flute,CC............................................................................................................................................................................ CG-3................................................. 25



3-Flute,CC,withBallNose............................................................................................................................................... CG-3B............................................... 27

4-Flute,CC............................................................................................................................................................................ CG-4...........................................2-30

4-Flute,CC,withCornerRadius...................................................................................................................................... CG-4R............................................... 31



4-Flute,CC,withPlusNCTolerance.............................................................................................................................. CPNC-4............................................ 33

4-Flute,CC,withBallNose............................................................................................................................................... CG-4B.........................................34-35

4-Flute,CC,withBallNoseStandardMetric........................................................................................................... CG-4MB........................................... 36

4-Flute,CC,withBallNoseMetricDINSizes........................................................................................................... CG-4MDB....................................... 36

4-Flute,CC,LongShank.................................................................................................................................................... CGL-4............................................... 37

4-Flute,CC,LongShankwithBallNose....................................................................................................................... CGL-4B............................................ 37

6-Flute,CC............................................................................................................................................................................ CG-6................................................. 3

Double-End, General-Purpose, Solid Carbide End Mills

2-Flute,CC,MiniatureStub.............................................................................................................................................. CGDS-2............................................ 39

2-Flute,CC,MiniatureStubwithBallNose................................................................................................................. CGDS-2B......................................... 39

2-Flute,CC............................................................................................................................................................................. CGD-2.............................................. 40

2-Flute,CC,withBallNose............................................................................................................................................... CGD-2B........................................... 40

4-Flute,CC,MiniatureStub.............................................................................................................................................. CGDS-4............................................ 41

4-Flute,CC,MiniatureStubStandardMetricSizes.............................................................................................. CGDS-4M........................................ 41

4-Flute,CC,MiniatureStubwithBallNose................................................................................................................. CGDS-4B......................................... 42

4-Flute,CC,MiniatureStubwithBallNoseStandardMetricSizes................................................................. CGDS-4MB..................................... 42

4-Flute,CC............................................................................................................................................................................. CGD-4.............................................. 43

4-Flute,CC,withBallNose............................................................................................................................................... CGD-4B........................................... 43

technical Information

Suggestedspeedsforgeneral-purposecarbideendmills............................................................................................................................................. 12

Suggestedfeedsforgeneral-purposecarbideendmills................................................................................................................................................. 13

Single-End, General-Purpose, Solid Carbide End Mills SeriesNumber PageNumber


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General-Purpose End Mills

CGM-2.................................................... 14

CG-2..................................................15-17CG-2M.................................................... 1CG-2MD................................................. 1

CG-2R..................................................... 19

CPNC-2.................................................. 20

CG-2B...............................................21-22CG-2MB................................................. 23CG-2MDB.............................................. 23

CGL-2..................................................... 24

CGL-2B................................................... 24

CG-3........................................................ 25CG-3M.................................................... 26CG-3MD................................................. 26

CG-3B..................................................... 27

SeriesNumber PageNumber

CG-4..................................................2-30

CG-4R..................................................... 31

CG-4M.................................................... 32CG-4MD................................................. 32

CPNC-4.................................................. 33

CG-4B...............................................34-35CG-4MB................................................. 36CG-4MDB.............................................. 36

CGL-4..................................................... 37

CGL-4B................................................... 37

CG-6........................................................ 3

Single-End, 2-Flute

Single-End, 3-Flute

Single-End, 4-FluteSeriesNumber PageNumber

PictorialDirectory

Single-End, 6-Flute

double end on next page


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General-Purpose End Mills

General-Purpose 7 new styles 2-and4-flutewithcornerradius 2-and4-flutewithlongshanksandshortflute

lengths,inbothsquareendandballnose 6-flutefinishingendmills

Double-End 3 new styles 2-flutewithballnose 4-flutewithballnose 4-flutemetricminiaturestubwithballnose,bright

high-Performance 5 new styles Maestro4-fluteoffsetfluteforchatter-free

machininginbothregularandlong-reachstyles 2-fluteforlong-reachapplicationsinaluminum,

withandwithoutneckclearance 2-fluteforlong-reachapplicationsinaluminum

withballnosefor3Dmilling 6-flutehighhelixsuperfinisher

Special Application 8 new styles 2-flutechamfermill,singleanddoubleend 4-flutechamfermill,singleanddoubleend Taperedendmills,squareend,andballnose 2-flutesmall-diameterengravingtools 90drillpointendmill

CGDS-2..................................................39

CGDS-2B................................................39

CGD-2.....................................................40

CGD-2B..................................................40

CGDS-4..................................................41CGDS-4M..............................................41

CGDS-4B................................................42CGDS-4MB............................................42

CGD-4.....................................................43

CGD-4B..................................................43

23 NEW end mill styles available from stock for more application flexibility

PictorialDirectory

Double-End, 2-Flute

Double-End, 4-Flute

SeriesNumber PageNumber

available in both bright and coated

versions

this Catalog Includes:


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General-Purpose End Mills Single End

Ductile (Nodular) and Malleable Cast Irons 120-320 hB nodular/ductile, ferritic/pearlitic, pearlitic/martensiticASTM A536, 60-40-18, 65-45-12, 80-55-06, 100-70-03SAE: J434, D4018, D4512, D5506, D7003

Gray Cast Irons 120-320 hBASTM: A48, class 20, 25, 30, 35, 40, 45, 50, 55, 60SAE: J431: grade G1800, G3000, G3500, G4000

Free-Machining and Low-Silicon Aluminum Alloys hypoeutectic 12.2% SiAA: A380, A390, A380-1, A390-1, A380-2, Duralcan

Miscellaneous Non-ferrous Workpiece Materials Non-ferrous machining alloys, copper, brass, zinc

Low-Carbon Steel < 220 hB AISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 1117, 11L44, 1200 Series, 12L14

Free-Machining Steels < 275 hB


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technical Data

These recommendations are for profiling operations; reduce speeds 20% for slotting operations.

Surface Feet per Minute (SFM) Hardness Preferred Alternate Speed Material Brinell HRc Coating Coating Range Uncoated TiNCoated TiCNCoated TiAlNCoatedLowandPlainCarbon,

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MetalRemoval Rev AD06-29

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