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METHOD STATEMENT

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METHOD STATEMENT FOR TROLLEY CORRAL
63
: 1 : : : : MEP Manager: HSE Officer: Tech. Manager: QA/QC Manager: Date: Response required by: B - Approved With Comments D - Rejected Comments: Project Director: Date : Received by: Al Khayyat Contracting and Trading LLC Project Director: Date : KCT063-BSI-MS-240 HIRA - 240 - R1 The approval by the Engineer does not relieve contractor/sub-contractor from his obligations/responsibilities under the contract and shall not constitute a departure from the contract. Khayyat Contracting and Trading Tel +974 4429 2211 – 4429 2222 | Fax +974 4429 2223| Email [email protected] PO Box 201184, Doha, Qatar Project Director: Date: FOR THE USE OF CONSULTANT Action: A - Approved C - Revise and Resubmit Details Item Description Sub-Cont Rep's: Received by: Spec./BOQ/Drwg. Reference List of Enclosures Al Khayyat Contracting and Trading LLC Consultant METHOD STATEMENT FOR TROLLEY CORRAL (1ORIGINAL+2COPIES+1SOFT COPY) CONSULTANT KEO MAIN CONTRACTOR SUB CONTRACTOR BLUE STEEL INDUSTY W.L.L AL KHAYYAT CONTRACTING AND TRADING QCS 2010 SECTION 05 5000.13, IFC REF : 7060-AD-F-11-REV 0 KCT063-BSI-ITP-240-R1 Other as mentioned in Appendices MALL OF QATAR Project No.: KCT-63-63-12 METHOD STATEMENT SUBMITTAL METHOD STATEMENT NO. Rev. Date: 15-Feb-15 Discipline: ARCHITECTURAL CLIENT URBACON TRADING AND CONTRACTING LLC Vendors Technical Compliance Statement Mill Certificate Others Risk Assessment KCT-IMS-CM-3301C Rev. 00 31/10/ 2012
Transcript
Page 1: METHOD STATEMENT

: 1

:

:

:

:

MEP Manager:

HSE Officer: Tech. Manager:

QA/QC Manager:

Date:

Response required by:

B - Approved With Comments D - Rejected

Comments:

Project Director: Date :

Received by: Al Khayyat Contracting and Trading LLC

Project Director: Date :

KCT063-BSI-MS-240

HIRA - 240 - R1

The approval by the Engineer does not relieve contractor/sub-contractor from his obligations/responsibilities under the contract and shall not constitute a departure from the contract.

Khayyat Contracting and TradingTel +974 4429 2211 – 4429 2222 | Fax +974 4429 2223| Email [email protected]

PO Box 201184, Doha, Qatar

Project Director: Date:

FOR THE USE OF CONSULTANT

Action:

A - Approved C - Revise and Resubmit

Details

Item Description

Sub-Cont Rep's: Received by:

Spec./BOQ/Drwg.

Reference

List of Enclosures

Al Khayyat Contracting and Trading LLC Consultant

METHOD STATEMENT FOR TROLLEY CORRAL (1ORIGINAL+2COPIES+1SOFT COPY)

CONSULTANT KEO

MAIN CONTRACTOR

SUB CONTRACTOR BLUE STEEL INDUSTY W.L.L

AL KHAYYAT CONTRACTING AND TRADING

QCS 2010 SECTION 05 5000.13, IFC REF : 7060-AD-F-11-REV 0

KCT063-BSI-ITP-240-R1

Other as mentioned in Appendices

MALL OF QATAR

Project No.: KCT-63-63-12

METHOD STATEMENT SUBMITTAL

METHOD STATEMENT NO. Rev. Date: 15-Feb-15 Discipline: ARCHITECTURAL

CLIENT URBACON TRADING AND CONTRACTING LLC

Vendors Technical

Compliance Statement

Mill Certificate

Others

Risk Assessment

KCT-IMS-CM-3301C Rev. 00

31/10/ 2012

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Page 2: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 1 of 21 KCT P.O.Box 201184

Doha Qatar

Method Statement for the Installation of Trolley Corral

Document Number: KCT063-BSI-MS-0240 Rev 01

01

15th

Febru

ary

2015

Revised

as per

comment

Ojes K Prasannan VK Sanjiv Sharma Nidal Fannoun Mowafaq Kharbat

Rev

Date Reason

for Revision

Prepared By(Bluesteel):

QAQC Engineer

Approved

By(Bluesteel):

Projects Manager

Checked By:

QA/QC Manager

Reviewed By: Technical Manager

Approved By:

Sr. Projects Director

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Page 3: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 2 of 21 KCT P.O.Box 201184

Doha Qatar

1. INTRODUCTION

2. REFERENCE DOCUMENTS

2.1 PROJECT SPECIFICATION

2.2 CONTRACT DRAWINGS

2.3 SHOP DRAWINGS

2.4 MATERIAL SUBMITTALS

3. ACCESS/EGRESS

3.1 ACCESSIBILITY

4. LOGISTICS

7.1 TRAFFIC MANAGEMENT

5. HEALTH AND SAFETY HAZARDS

6. RESPONSIBILITIES

7. RESOURCES

7.1 MANPOWER

7.2 TOOLS AND EQUIPMENT

7.3 MATERIAL

8. TRAINING

9. WORKING HOURES

10. HOUSE KEEPING

11. MANDATORY PERMITS

12. CONDTRUCTION METHODOLOGY AND PROCEDURES

13. Q.C. APPROVAL AND OTHER DOCUMENTARY REQUIRMENTS

14. DISTRIBUTION

15. SITE SAFETY ENGINEER’S APPROVAL

16. APPENDICES

o RISK ASSESSMENT

o METHOD STATEMENT & RA BRIEFING FORM

o ITP

o METHOD STATEMENT CHECKLIST

o REFERENCE DRAWINGS

o QAQC INSPECTION DOCUMENTS

o OTHER INFORMATION

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 3 of 21 KCT P.O.Box 201184

Doha Qatar

1. INTRODUCTION

This method statement is made to provide an overview on the system that Blue steel industry will adapt

to install the Galvanized Painted Trolley corral at Mall of Qatar Project.

This detailed methodology displays the standard approach and may be revised at any time in

accordance with further design development and site coordination requirements.

Where and when required, all the revisions, modifications and additions to this Method statement shall

be submitted to the consultant for information and/or approval.

This method statement describes the sequence of events from the receipt of the order through

to the completion of work.

All procedure and processes will be in accordance with our quality plan and the company

quality management system and in line with KCT UCC Management system and Project Quality

Plan.

All works will be executed in accordance with the Project Specifications, the approved drawings

and the requirements of the contract documentation.

Installation drawings and procedures will be supplied to the site installation team that are

adequate for them to carry out the work.

Installation drawings and ITP will detail all components used to install the Trolley Corral and

clearly show:

o Setting out and control points.

o Cross reference to the identification of all components.

o Details of all the procedure for the installation of all the components.

2. REFERENCE

2.1 DOCUMENTATION

QCS 2010 Spec 05 5000.13 Spec 09 9100.16

PROJECT HSE PLAN

PROJECT QUALITY PLAN

2.2 CONTRACT DRAWINGS

7060-AD-F-11-REV0

2.3 SHOP DRAWINGS

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 4 of 21 KCT P.O.Box 201184

Doha Qatar

Document No. Description Status

KCT063-BSI-A-SD-MW-STC-DW-3609 Typical details of TROLLEY CORRAL CODE-B

2.4 MATERIAL SUBMITTAL

Document No. Description Status

KCT063-BSI-A-MAT-0568 Material Submittal for TROLLEY

CORRAL CODE-B

3. ACCESS/EGRESS

3.1 ACCESSIBILITY

o KCT provided access/egress for material transferring and handling

o Access for BSI’s operatives to site will be via a safe pedestrian access route as dictated by main

contractor site management and agreed by KCT Safety manager.

4. LOGISTICS

4.1 TRAFFIC MANAGEMENT

o Storage access for finished goods/ semi-finished materials close to the work place.

o Designated off-loading area where materials will be offloaded by fork lift to the relevant areas.

o Banksman (B) to be deploy in various locations to control traffic.

o Shall follow approved logistic plan

5. HEALTH AND SAFETY HAZRDS

Specific safety measures have to be followed as applicable, and all the safety measures are covered

separately in the project Health & Safety plan.

a) Safety Lighting o Adequate lighting to be provided to work location. o All the electrical accessories will be of industrial type o All the cables will be buried / above head.

b) Task lighting o Connected cables to be secured / tied properly to avoid trip hazards. o In addition to the fixed lightings, Portable lights will be stand by. o All electrical fittings used will confirm to industrial standards.

c) Emergency arrangements o Contact numbers of personnel concerned to be displayed. o Emergency response team to be stand by:

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 5 of 21 KCT P.O.Box 201184

Doha Qatar

d) Risks and Controls o Please refer attachment - Risk analysis / Assessment

6. RESPONSIBILITIES

The Project Manager is responsible for the following:

Supervise and coordinate between the project teams.

Attend site meetings on regular basis.

To ensure the effective implementation for the Quality management system, process

Coordination and comply with project work programme.

To ensure the overall progress of project to the agreed programme.

To ensure availability of the required resources on time.

To supervise the Project engineers.

To coordinate with factory manager for production priority.

The Project Engineer will perform the following function:

To act as the main contact for the Construction Manager To ensure the progress of the project to the agreed program To coordinate with the design team dedicated to this project To check all technical details and timely submit of drawing for approval To make decisions for day to day project activities of engineering, design, procurements,

fabrication, delivery and site installation. To supervise the Site Foremen.

The QA/QC Engineer is responsible for following functions:

The QA/QC Engineer is responsible to ensure work has been done as per the specification and drawings, inspections are done as per Quality Control Procedure and the Inspection and Test plan and offer works for KEO inspection.

Prepare all quality documents and procedure as required. Report on project performance according to policy. Perform random site inspections on regular basis. To raise the Material Inspection requests through MDS and witness the inspections. To raise the Inspection Requests for the installed items and witness during the inspections

along with the Main Contractor and Consultant representatives. To raise non-conformances for any deviations in the materials, installation procedures

which are not as per the approved ITP, approved drawings or specifications. To follow up all the non-conformance notices till the closure and maintain a log of all these

items. To ensure that the latest revised approved drawings are used by site personnel.

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 6 of 21 KCT P.O.Box 201184

Doha Qatar

The Safety Officer will perform the following functions:

To ensure that all personnel working on MOQ site are having the safety induction.

To ensure all site personnel are wearing the PPE as per the site requirements.

To perform daily checks on the plants and equipment for their current status on test

requirements, calibrations, licenses etc.

To check and report for any abnormal noise in the equipment.

To check all the operators for the equipment are having the valid licenses for operating the

machines.

To give required tool box talks to site personnel as per the schedule on various topics of

Safety.

To ensure that the housekeeping is maintained by all personnel in all the working areas.

To liaise with the KCT Safety Officer for any requirements and observations.

To ensure that the necessary amount of drinking water and or salt tablets are provided

quite often during the summer working hours.

7. RESOURECES

7.1 MANPOWER

o Project Manager

o Project Engineer

o QAQC Engineer

o Safety Officer

o Supervisor

o Foreman

o Qualified welder

o Painter

o Skilled labors

o Unskilled labors

7.2 TOOLS AND EQUIPMENT

o Meter Tape

o Marker

o Spray paint

o Masking Tape

o Sprit Level

o Trolleys

o Drilling Machine

o Welding Machine

o Spanners

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 7 of 21 KCT P.O.Box 201184

Doha Qatar

o Hammer

o Chisel ( for chipping off concrete spills)

o Torque Wrench

o Grinding machine

o Painting Tools

o Air blower

7.3 MATERIAL

o Fasteners

o Material as per approved material submittal - KCT063-BSI-A-MAT-0568 (CODE B)

o Spray paint

o Masking Tape

o Touch up Paint

8. TRAINING

o The safety induction shall be provided prior to commence work.

o Daily tool box talk should be conduct by the supervisor. In addition the supervisor has to make special

tool box talk for every new task.

o Training on method statement and risk assessment should be briefed via the Method Statement

Briefing form KCT-QMSP-CM-3301E to all those involved in the activity prior to commencement. All

team members shall sign the briefing form to indicate that they understand the requirements.

o Training for executing the work is not mandatory, since trained technicians (Specialists) are deploying

for this specific job.

9. WORKING HOURES

o Site work will start at 0700 hrs and ends 1700 hrs. However, when work demands, more hours may be

worked as approved by the Construction Manager/ Project Manager

10. HOUSE KEEPING

o The work area will be maintained in a neat and tidy condition at all times.

o All Safety aspects will be continuously monitored by the Senior Safety representative and his team and

necessary corrective actions will be carried out immediately as and when required.

o After completion of works, the wastage will be shifted and stored in designated areas as agreed with

the Main contractor and as per Project management plan.

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The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 8 of 21 KCT P.O.Box 201184

Doha Qatar

11. MANDATORY PERMITS

MANDATORY PERMITS

YES NO

HOT-WORK √

WORK AT HEIGHT √

LIFTING √

SHAFTS (RISER / ELEVATOR) √

OCCUPIED BUILDINGS √

12. CONSTRUCTION METHODOLOGY AND PROCEDURE

12.1 Preliminary Activities/ Approvals

o Ensure that relevant shop drawings are prepared and followed based on the (KCT) provided detailed

drawings with areas and location of Trolley Corral.

o Prepare Material Submittal for TROLLEY CORRAL for Engineer’s approval and ensure that code A or

code B status has been achieved prior to commencing fabrication works.

o Submit Method Statement, Risk Assessment, inspection test Plan, WPS, PQR and welder’s Qualification

to the Engineer for approval.

o Identify quantify and ensure all risk are managed in this Method Statement and residual risks are

acceptable.

o Mock-ups: Before fabrication construct mock-ups for all elements in a location and of size as directed

by the Engineer to demonstrate aesthetic effects and qualities of materials and execution.

1. Build Mock-ups to the satisfaction of the Engineer. If the required standard is not achieved, the

Contractor shall replace (at the contractor’s cost) until the required standard is achieved as judged by

the Engineer

2. Obtain written approval of mock-ups from the engineer before starting fabrication.

3. Maintain mock-ups during construction in an undisturbed condition as a standard for judging the

completed Work.

4. Approved mock-ups shall not become part of the completed Work.

5. Remove and cart away mock-ups as and when directed by the Engineer.

12.2 FABRICATION

o Ensure the delivery of raw m – Mild

Steel) and fasteners(Hilti HST-R) are supplied by approved supplier, required specification as per

approved Material submittal and dimensions etc. approval obtained from BSIQCE.(fm 15-01 Incoming

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The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 9 of 21 KCT P.O.Box 201184

Doha Qatar

Material Inspection Report)

o Marking and Cutting of pipe & plate as per approved drawing.

o

o Tack weld MS pipe to the base plate as per drawing.

o Make cover cap from 1.5mm thick GI sheet as per drawing.

o Fit-up trolley corral in a layout made on a rigid platform as per drawing.

o BSIQCE shall check the fit-up and readings are recorded in stage inspection report (fm 15-05 – stage/fit-

up inspection report) and release for welding.

o The welding process, that’s to be done as per approved WPS, PQR in accordance with AWS D.1.1

Specifications & drawings, carried out by certified welders.

o Weld connections continuously to comply with the following:

o Use materials and methods that minimize distortion and develop strength and Corrosion

resistance of base metals.

o Obtain fusion without undercut or overlap.

o Remove flux immediately.

o After welding, imperfections at weld areas are cleaned, and offer for visual & NDT (From TPI if

applicable) inspection in accordance with the approved ITP and recorded through report (fm 15-06 –

Welding Inspection Report & NDT report from TPI).

o All the materials are subjected to final inspection(dimensional and visual) to assure compliance with the

drawing.(fm 15-08 – Final inspection Report)

o Sandblast the metal surface to prepare for galvanizing.

o Galvanizing will be carried out in accordance with the specification (ASTM A123).

o Readings are noted in Zinc Coating Certificate.

o Upon withdrawal from the zinc bath, sometimes excess zinc is present in small bumps, runs, or

drips. These imperfections will be visible and/or could protrude through the paint coating; and

therefore, must be removed prior to painting the part. Runs, drips, or bumps can be removed by

grinding or filing the surface smooth and flat. Since pure zinc is a soft metal, care must be taken to

remove the excess zinc material and leave a flat surface without removing the underlying zinc coating.

o Clean the surface from grease, oil etc.

o Painting shall be done as per approved painting system and procedure.

o Ensure the weather condition is suitable for the paint application recommended by paint manufacture.

Check temperature, relative humidity, dew point etc. and noted.

o Apply 2 coats (DFT - 2x100µ) of Penguard Special as per manufacturer’s recommended spreading rate

and coating interval.

o Apply 2 final coat (Hardtop XP, not less than 60µ as per approved painting system.

o Painting inspection (DFT) will be carried out for each coat and data will be recorded.(fm 15-07 –

Painting Inspection report).

o Apply succeeding coat only after the completion of recommended curing period of preceding coat

o Ensure all the materials which are ready for dispatch having distinct marking number for easy

identification.

o Protect painted finishes of TROLLEY CORRAL from damage by applying a strippable, temporary

protective covering before shipping.

o Arrange Trolley Corral in a palette for transportation.

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Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 10 of 21 KCT P.O.Box 201184

Doha Qatar

o Final inspection will be carried out by BSIQCE to ensure the compliance with the specification, drawing

and released for Dispatch through Certificate(fm 15-04 Final Release Certificate)

12.3 Delivery, Storage & handling

o The Trolley Corral & anchor bolts shall be delivered from Blue Steel Factory to the site store via trailer.

o Unload the materials using fork lift.

o All materials shall be shifted in due time, to the temporary staging area near to the installation location

with appropriate Equipment, like forklift and /or trolley.

o Delivery sequence of materials and accessories needed to complete the installation shall be on a

continuous basis. The material deliveries shall be scheduled in advance and booked to arrive at a pre-

determined time. Hence, all requests and permits must have been pre-arranged. This will be

coordinated with the Main contractor.

o Site storage and the material handling shall be properly planned by the logistic team. Coordination with

the installation teams and logistics team must go hands in the hands to avoid trouble handling and

minimize unnecessary material transfers and time wastage.

o Main contractor will provide intermediate transport( Forklifts and trolleys ) from the temporary staging

area, to the designated installation area,

12.4 Inspection of Receiving Materials

o All materials received on site shall be inspected by the BSIQCE for any fabrication defects and in-transit

defects such as deep scratches, dents, distortion and irregularities.

o Any visible defects found beyond the agreed tolerances shall be an outright rejection and materials not

complying with the requirements ,damaged or not as per Manufacturer’s recommendation etc., shall be

rejected and removed from site immediately and return to yard for replacement.

o All types of materials shall be checked in accordance with the specification and material approval for

every delivery by the Site BSIQCE through an approved MDS; with the presence of a representative

from the Main Contractor and the Consultant.

12.5 Preparation

o Ensure all required document and material approvals (Approved shop drawings, Schedule of approved

material submissions, Method Statement and Risk assessment, Approved MIR, WPS, PQR & Welder

certificate) have been obtained.

o Ensure the written approval of mockup has obtained from engineer.

o Inspect and ascertain conformance of existing base structures built by others.

o Ensure fabricated materials delivered to site and stored in designated area to allow traceability.

o Ensure work area is clear and safe.

o Ensure all constraints on operations have been identified and precautions are taken.

o Ensure QC and HSE monitoring documents and procedures are established and approved.

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Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 11 of 21 KCT P.O.Box 201184

Doha Qatar

o Arrange all necessary personnel, equipment and services as required for the works and ensure

adequate lighting, task lighting, power and access arrangements are in place.

o Where further information/ clarification in respect of Contract drawings are required shall be referred

to the Engineer, using Request for Information. (RFI)

o Ensure Employee inductions and tool Box talks for discussing risks assessment and identification and

control measures of hazards.

o Verify field measurement dimensions with shop drawing. Any deviations to be incorporated in shop

drawings.

o Ensure all the workmen have worn PPE.

12.6 Survey and Setting Out

o Preliminary inspection of the installation area shall be conducted in coordination with Main

Contractor’s Survey team to re-confirm the stationing & Control Points and the Benchmarks used by the

Main Contractor in locating coordinates and grid lines.

o The installation procedure should be carried out in a proper and safe manner and in compliance with

the below given procedures :

o Bench mark defining gridline and levels will be marked in secure locations in accordance approved

general zone drawing.

o Identify the FFL and mark accurate location of gridlines and levels transfer from the established bench

mark.

12.7 Installation of TROLLEY CORRAL

o Mark the location to drill the holes for anchor.

o Drill holes for Hilti M8 HST-R anchor bolt in required dimension and depth mentioned in Hilti data sheet

and approved drawing.

o Clean the hole with blower and request to BSIQC for inspection & approval.

o Insert anchor with Hammer or machine setting tool.

o Install Trolley corral into the anchors through the holes provided in the base plate

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KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

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Doha Qatar

FIXING DETAIL OF TROLLEY CORRAL

o Set the Trolley corral in accurate level and alignment as per drawing.

o Fit exposed connections accurately together to form hairline joints. Weld connections that are

not to be left as exposed joints but cannot be shop-welded because of shipping size limitations.

o Finish welded surfaces smooth and blended so that no roughness shows after finishing, and

contour of welded surface matches those adjacent.

o Welding should be followed by approved WPS and by qualified welder.

o Tighten the anchor bolt to specified torque (20 Nm) with calibrated torque wrench.

o Paint Touch up & Protection(As per spec 09 9100.16 & 05 5000.13 part 3.03A)

o Immediately after erection, clean bolted connections, and abraded areas. Paint uncoated and

abraded areas with the same material as used for shop paint to comply with SSPC-PA 1 and

approved painting system for touching up shop-painted surfaces.

o Clean and prepare surface to be painted according to manufacturer’s written instructions.

o Apply same paint used in shop for touch up.

o Clean the entire work area by removing, concrete pits, polethene sheets and other unwanted particles

immediately after the completion of the work.

o Return items which cannot be rectified to shop and replace with new units.

3 HST-R M8 Anchor bolts

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KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 13 of 21 KCT P.O.Box 201184

Doha Qatar

o Protect finishes of Bollard from future damages during filling of 20pma concrete.

o Finally crosscheck the Bollard’s installation is as per approved drawings.

o Check and offer for final inspection and approval to the consultant as per approved ITP.

13. Q.C. APPROVAL AND OTHER DOCUMENTARY REQUIRMENTS

o Project Quality Plan will be adhered to at all times.

o Project HSE plan will be adhered to at all times.

o QC approval shall take place as per the ITP

14. DISTRIBUTION

Copies of this MS have been issued to the following for information and necessary action:

o Construction Manager.

o Site Engineer.

o Safety Engineer.

o QA/QC Engineer.

15. SITE SAFETY ENGINEER’S APPROVAL

Approved

Approved with Comments

Not Approved - Reasons

Signed…………………………………………..Dated……………………..

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Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

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16. APPENDICES

o RISK ASSESSMENT

o METHOD STATEMENT & RISK ASSESSMENT BRIEFING FORM

o ITP

o METHOD STATEMENT CHECKLIST

o REFERENCE DRAWINGS

o QAQC INSPECTION DOCUMENTS

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KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

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Doha Qatar

APPENDIX 1

RISK ASSESSMENT

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240-R1 AREA / PROJECT:

CLIENT:

REV. / IMPL. DATE: 15/2/2015

No.

Pers.

R

2 R 6 10 8 HIGH 2 5 3 30 LOW

MEDIUM

HIGH Aver rounded up: LOWAverage rounded up:

Environment

Public

Prof. personnel

Std PPE: Overalls, Hard hat, Safety shoes, Reflective Vest, Safety Glasses & Gloves 10

3 8

CO

NS

EQ

UE

NC

E (

'C')

BA

collision of workers with equipment, hit by

vehicles,workers unfamiliar with the site

Client Agent

SubcontracrorFatality, serious injuries, disability

Client Agent

MEDIUM45

453

10 83

5

1

Storage and stacking of

materials

manual Handling,falling of material,

cladding sheets,

Work with exposed live conductors

Working in noise area.

Whole body vibration.Incorrect use of hand

tools

Insulation and Fixing

Using hand tools/Power tools

incorrect operation, Tipping /Overturning of

equipment, place of work unauthorised

access to unloading, falling of loads, other

vehicles/adjacent operation

Electrical shock

Burns,

Eye injuries.Hand injury

8Installtion ,Fixing of trolley

coral

Unloading of materials using

Forklift..

4

5

3unloading of materials from the

pickup manually.

5

5

position,fit and secure the materials and components

according to given specficstion and materials to stored

safely

Access & Egress to site

injury to persons,(back

unjury,bruises,strain)

personal injury, material damage

2

2

MEDIUM

Legal competence of the operator,all persons to be kept

clear of loads, weight within SWL, care to be taken when"

loading up" so to avoid the possibility of the equipment

overturning,

480

240 MEDIUM

240 30

Face shield, goggles and dust masks are issued to the

operators for eye and respiratory protection.• Ensure

safety guards, inspection Tag, and colour coded.• Switch

off tools when connecting to power supply

2

2

2

Manual Handling

5

Subcontracror

10

3 30

3

3 LOW30

1 of 1HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA) FORM

5

5

correct manual handling techniques shall be

exercised to avoid injuries. Avoid lifting, pulling

and pushing excessive heavy loads, use

mechanical lifting equipment where

necessary,Reduce working hours and engage

another person.task supervised by competent

person,

Segregate types of materials,ensure clear access

& egress in the material storage area, Maintain

good housekeeping,Area to be iluminated with

adequate lighting.

3 3Falling materials,Tripping hazards,blocking

access

3 Hand , back injuries, fatigue

CO

NS

EQ

UE

NC

E (

'C')

B

30 LOW

• TBT to be conducted prior to start the manual handling

works

• Secure the materials using proper supports or stoppers

preventing from fall or rolling

• Area should be cleared, barricaded and proper signage

to be provided,all materials and equipment that are

required to be stored on site shall be stored in a safe

manner that doesn’t cause inconvenience to other trades

or site works.

• Area of work to be arranged facilitating easy and

convenient loading and storage

Document Reference

LOW

LOW3

C D

RIS

K S

CO

RE

Rev. No.

00

Rev. Date

1/12/2012

KCT-IMS-HSE-6003B

Page Number

3 30 LOW

30

work involving unloading Trolley Materials with forklift, moving

materials to the worksite, storing materials ,usage of powertools,

installing trolley coral and alignment work.

RIS

K R

AT

ING

(Wit

ho

ut

Co

ntr

ols

)

HAND TROLLEY,HAND TOOLS,POWER TOOLS(DRILLING MACHINE) SPANNER,SPIRIT LEVEL,ELECTRIC

POWER CABLES

AWho / What could be

affected?(Direct involvement / intervention

related to the activity)

TASK /

OPERATION /

ACTIVITY

DESCRIPTION:

TOOLS &

EQUIPMENT

IN USE:

C

FR

EQ

UE

NC

Y

('F

')

HAZARDS ASSOCIATED WITH

EACH TASK

(What can hurt one / others?)

PR

OB

AB

ILIT

Y

('P

')

WITH CONTROLS

CURRENT CONTROLS / SAFEGUARDS

(What do we do to prevent incdents?)

ADDITIONAL & or SITE CONTROLS

(What additional could we do

to reduce the risk?)

Ser

No

.

FR

EQ

UE

NC

Y

('F

')

HAZARD IDENTIFICATION AND RISK MANAGEMENT

INTEGRATED MANAGEMENT SYSTEM

TASKS

(What one does in logical

steps)

WITHOUT CONTROLS

HARM / CONSEQUENCE

(What can happen / go wrong)R = Tick

0 = Clears tick

5 3 30

Pradeep N

Risk Assessment Committee

8 480

All works to be planned and controlled by

competent persons.all workers within the work

activity shall be competent for the tasks they are

performing.work will be planned to ensure that

trolley can be manually handled to prevent against

manual handling injuries.

6

Follow method statement for the cladding

work,operatives must be competent to carry out

the task, Assess the load, avoid any jerking

movements,,when lifting materials place hands

carefully to avoid getting them pinched or caught,•

Safe manual handling procedures to be followed

use push sticks,poles,pliers etc, never put hands into the

danger zone, take out materials one by one from the top.•

TBT prior to start the work.maintain good housekeeping at

all times

Additional PPE: Issued according to tasks carried out 2

Approved By: Signature:

Name:

Shibu.S

Signature:

D

RIS

K S

CO

RE

Me

tho

d S

tate

me

nt

/

Sit

e O

per

ati

ng

Pro

ced

ure

Re

qu

ire

d

RE

S. R

ISK

RA

TIN

G

(Wit

h C

on

tro

ls)

RESIDUAL RISK

Subcontracror

Client Agent

Subcontracror

Client Agent

Subcontracror3 5 2

45

Fatality, serious injuries, crushing,

disability, physical damage

Before an unloading operation starts, the operator

should check that the forklift offered meets all the

requirements for the operation to bee carried

out,the operator shall ensure that manoeuvering

areas are kept clear to avoid congestion. operator

to be trained in operation of control and hazards,

UCC

PR

OB

AB

ILIT

Y

('P

')

3

5

HIRA No: Mall of qatar projectRISK ASSESSMENT: Installation Of Trolley Coral

5

Staff and workers are obliged to follow the main

contractor rules and regulations whilst on site,

Each workers must have safety induction,use

dedicated pedestrian access,All personnel must

wear adequate PPE whilst at site

Personal injury

MEDIUM240

MEDIUM

3

• Must be briefed on the procedure and their duties3 810

Use of 110 V power tools.

The Operators are trained & competent with

machine specific work. tool box meeting prior to

star work

Client Agent

KCT063-BSI-HIRA-240-R1 HIRA 1 1 2/16/2015 9:08 AM

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Page 18: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 16 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 2

METHOD STATEMENT & RISK ASSESSMENT BRIEFING FORM

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Page 19: METHOD STATEMENT
Page 20: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 17 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 3

ITP (INSPECTION AND TEST PLAN)

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Page 21: METHOD STATEMENT

Integrated Management System Document Reference

KCT-IMS-CM-3303B

Project Quality Control Rev. No. Rev. Date

01 13/01/2015

INSPECTION AND TEST PLAN Page Number

1 of 5

PROJECT: BACK OF HOUSE PACKAGE OF MALL OF QATAR SCOPE OF WORKS: BOH-TROLLEY CORRAL ITP NO.: KCT063-ITP-240

MANAGED BY: QA/QC MANAGER ITP REVISION NO.: REV. 01 ITP REV. DATE: 15-02-2015

PROCESS

CONTROL

TYPE

ACTIVITY HOLD (H) AND WITNESS (W) POINTS

FREQUENCY REFERENCE TO SPECIFIED

REQUIREMENTS FOR

INSPECTION TEST APPROVAL

SPECIFIED

REQUIREMENTS &

TOLERANCE DOCUMENTS

NO DESCRIPTION BSI CME KCT

QME KCT

KEO SUR. KCT

3RD

PARTY

/ LAB

A DOCUMENTATION/APPROVALS

V 1 Verify Approval of Design & Shop Drawings

H1 H1 H1 A - - I

APPROVED DRAWING

QCS- 2010

SECTION 05 5000.13

AS PER CLIENT’S STATUS

CODE Approved Drawings &

Calculation

V 2 Verify Material Approval H1 H1 H1 A - - I

APPROVED MATERIAL

SUBMITTAL

QCS- 2010

SECTION 05 5000.13

AS PER CLIENT’S STATUS

CODE MAT – Approved & Stamped

V 3 Verify Method Statement Approval H1 H1 H1 A - - I

APPROVED MST

QCS- 2010

SECTION 05 5000.13

PQP & HSE PLAN

AS PER CLIENT’S STATUS

CODE MS- STAMPED & APPROVED

V 4 Verify WPS,PQR & WQR H1 H1 H1 A - - I

AWS D1.1 &

SECTION 05 5000.13 PART

1.03 E

TPIA APPROVED

WPS,PQR & WQR

STD. RECORD APPROVED BY

TPIA

A 5

Mock Up Approval

- BEFORE INSTALLING, BUILD MOCK-UP TO

VERIFY SELECTIONS MADE UNDER

SAMPLES SUBMITTALS AND TO

DEMONSTRATE AESTHETIC EFFECTS AND

QUALITIES OF MATERIALS AND EXECUTION.

H H H H - - I

QCS- 2010 SECTION 05

5000.13 CLAUSE 1.04 C

- MATERIAL AS PER

APPROVED MAR

- FINISH AS PER APPROVED

- WORKMANSHIP

WRITTEN MOCK UP APPROVAL

FROM ENGINEER

Work Inspection Request(WIR)

B HSE

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Page 22: METHOD STATEMENT

Integrated Management System Document Reference

KCT-IMS-CM-3303B

Project Quality Control Rev. No. Rev. Date

01 13/01/2015

INSPECTION AND TEST PLAN Page Number

2 of 5

PROJECT: BACK OF HOUSE PACKAGE OF MALL OF QATAR SCOPE OF WORKS: BOH-TROLLEY CORRAL ITP NO.: KCT063-ITP-240

MANAGED BY: QA/QC MANAGER ITP REVISION NO.: REV. 01 ITP REV. DATE: 15-02-2015

PROCESS

CONTROL

TYPE

ACTIVITY HOLD (H) AND WITNESS (W) POINTS

FREQUENCY REFERENCE TO SPECIFIED

REQUIREMENTS FOR

INSPECTION TEST APPROVAL

SPECIFIED

REQUIREMENTS &

TOLERANCE DOCUMENTS

NO DESCRIPTION BSI CME KCT

QME KCT

KEO SUR. KCT

3RD

PARTY

/ LAB

V 1 Verify that Risk assessment is in place and operators are wearing proper PPE.

R R R R C RISK ASSESMENT PQP & HSE PLAN MS briefing form & Risk

Assessment

C MATERIALS AND EQUIPMENT -

I 1

MATERIAL DELIVERY INSPECTION

- Trolley corral parts - Fasteners, Paint & welding

consumables

H H1 H1 H - C

APPROVED DRAWING, MATERIAL SUBMITTAL &

MST

- MTC, DO, BSI QAQC

REPORTS, NDT REPORT

FROM TPI - MARKING NO. FOR

IDENTIFICATION - VISUAL CLEARANCE FOR

SURFACE DEFECTS &

PAINT DAMAGES

MDS(MATERIAL DELIVERY ON

SITE)

S 2 STORAGE & HANDLING H A1 A1 A1 C

QCS 2010

APPROVED MST & RA

LOGISTIC PLAN

- PROTECTION OF PAINT

FINISH - WEBBING SLING FOR

LIFTING PURPOSE

METHOD STATEMENT

V 3 Verify equipment/tools efficiency H S R R C HSE PLAN & RA - WORKING CONDITION - CALIBRATION STATUS

CALIBRATION CERTIFICATES`

PRODUCT DATA SHEET

D EXECUTION

I/A 1

EXAMINATION AND SETTING OUT

- Bench marks and datum lines - Other conditions affecting the work

H H H H H1 - C Part 3.01 of section 05 5000.13

APPROVED DRAWING & MST

- ENSURE

UNSATISFACTORY

CONDITIONS FOR

INSTALLATION HAVE

BEEN CORRECTED. - COORDINATE SURVEY TO

LOCATE THE POINTS FOR

ANCHORS FROM BENCH

MARKS

SURVEY REPORT

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Page 23: METHOD STATEMENT

Integrated Management System Document Reference

KCT-IMS-CM-3303B

Project Quality Control Rev. No. Rev. Date

01 13/01/2015

INSPECTION AND TEST PLAN Page Number

3 of 5

PROJECT: BACK OF HOUSE PACKAGE OF MALL OF QATAR SCOPE OF WORKS: BOH-TROLLEY CORRAL ITP NO.: KCT063-ITP-240

MANAGED BY: QA/QC MANAGER ITP REVISION NO.: REV. 01 ITP REV. DATE: 15-02-2015

PROCESS

CONTROL

TYPE

ACTIVITY HOLD (H) AND WITNESS (W) POINTS

FREQUENCY REFERENCE TO SPECIFIED

REQUIREMENTS FOR

INSPECTION TEST APPROVAL

SPECIFIED

REQUIREMENTS &

TOLERANCE DOCUMENTS

NO DESCRIPTION BSI CME KCT

QME KCT

KEO SUR. KCT

3RD

PARTY

/ LAB

I 2

Trolley Corral Installation

- Drilling of hole - Anchoring - Installation of member - Level and alignment - Bolt tightening - Weld rack joints.

H H H W - - C

APPROVED DRAWING, Design,

MST&RA,

PQP,

Part 3.02 of section 05 5000.13

Hilti data sheet

- HOLE DIA & DEPTH FOR

HST M8 ANCHOR BOLT

AS PER HILTI SETTING

OUT DATA SHEET - USE FULLY WELDED

JOINTS FOR

PERMANENTLY

CONNECTING RACKS. - WIDTH OF RACK AS PER

DRAWING

Work Inspection Request(WIR)

E BOLTING

I/A 1 BOLT TIGHTENING H S W W/R - - C

ARROVED DESIGN CALCULATION,

Manufacturer’s Data Sheet

- TORQUE VALUE (20 NM)AS

PER DESIGN REQUIREMENT

HILTI DATA SHEET - AT LEAST 2 CLEAR THREAD

BEYOND THE NUT AFTER

FULLY TIGHTENED

BOLT TIGHTENING CHECKLIST,

CERTIFICATE OF TORQUE WRENCH

F FIELD WELDING & INSPECTION

I 1

FIT-UP(CJP WELDS)

- Visual & Dimensional Clearance

- Full welding

H S W R - - C

PROJECT SPECIFICATION &

AWS D1.1

Approved WPS, PQR & WQR

- ROOT GAP WITHOUT

BACKING-UP TO 4MM, WITH BACKING UP TO 10MM

- DIMENSIONAL CLEARANCE

Approved WPS, PQR & WQR

I 2 VISUAL INSPECTION

- For surface defects H S W R - - C

PROJECT SPECIFICATION &

AWS D1.1

APPROVED DRAWING & DESIGN

100% Visual Inspection Checklist

T 3

NDT ON WELDS

- MPI test on welded joints( i.e. pipe thickness is only 2.77mm)

H S W R - H C

APPROVED DRAWING & DESIGN

AWS D1.1

20%

TPI NDT REPORT

&

WELD MAP

G SITE PAINTING `

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Page 24: METHOD STATEMENT

Integrated Management System Document Reference

KCT-IMS-CM-3303B

Project Quality Control Rev. No. Rev. Date

01 13/01/2015

INSPECTION AND TEST PLAN Page Number

4 of 5

PROJECT: BACK OF HOUSE PACKAGE OF MALL OF QATAR SCOPE OF WORKS: BOH-TROLLEY CORRAL ITP NO.: KCT063-ITP-240

MANAGED BY: QA/QC MANAGER ITP REVISION NO.: REV. 01 ITP REV. DATE: 15-02-2015

PROCESS

CONTROL

TYPE

ACTIVITY HOLD (H) AND WITNESS (W) POINTS

FREQUENCY REFERENCE TO SPECIFIED

REQUIREMENTS FOR

INSPECTION TEST APPROVAL

SPECIFIED

REQUIREMENTS &

TOLERANCE DOCUMENTS

NO DESCRIPTION BSI CME KCT

QME KCT

KEO SUR. KCT

3RD

PARTY

/ LAB

S 1

SURFACE CLEANING

- Visual inspection on touch up area.

H - R R - - C

SECTION 09 9100.16 PART 3.2

C

SSPC-SP 2 & SP 3

APPROVED PAINT TOUCH UP

PROCEDURE

- , WIRE-BRUSH OR POWER

TOOL CLEANING

RECOMMENDED BY PAINT

MANUFACTURER

I 2

TOUCH UP PAINT/PAINT

- Apply same paint system used in shop.

- DFT checking - Protection

H - R R C

SECTION 09 9100.16 PART 3.2

C

05 5000.13 CLAUSE 3.03 A

PAINT MANUFACTURERS

WRITTEN INSTRUCTIONS

APPROVED PAINT SYSTEM, TOUCH UP PROCEDURE ETC.

- TOUCH UP WITH SAME

PRIMER AS THE SHOP

COAT. - DFT AS REQUIRED - ATMOSPHERIC

CONDITIONS; TEMPERATURE, HUMIDITY & DEW POINT

ETC. - PROTECT WORK OF

OTHER TRADES

PAINT/PAINT TOUCH UP REPORT

I 3

CLEANING & PROTECTION

- Clean finished surface - Protect Trolley corral until

substantial completion.

H - R R F

05 5000.13 CLAUSE 3.03

SSPC-PA 1

- PROTECT FINISHES OF

TROLLEY CORRAL FROM

DAMAGE DURING

CONSTRUCTION PERIOD

WITH TEMPORARY

PROTECTIVE

COVERINGS.

PAINT/PAINT TOUCH UP REPORT

I FINAL INSPECTION & HANDOVER

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Page 25: METHOD STATEMENT

Integrated Management System Document Reference

KCT-IMS-CM-3303B

Project Quality Control Rev. No. Rev. Date

01 13/01/2015

INSPECTION AND TEST PLAN Page Number

5 of 5

PROJECT: BACK OF HOUSE PACKAGE OF MALL OF QATAR SCOPE OF WORKS: BOH-TROLLEY CORRAL ITP NO.: KCT063-ITP-240

MANAGED BY: QA/QC MANAGER ITP REVISION NO.: REV. 01 ITP REV. DATE: 15-02-2015

PROCESS

CONTROL

TYPE

ACTIVITY HOLD (H) AND WITNESS (W) POINTS

FREQUENCY REFERENCE TO SPECIFIED

REQUIREMENTS FOR

INSPECTION TEST APPROVAL

SPECIFIED

REQUIREMENTS &

TOLERANCE DOCUMENTS

NO DESCRIPTION BSI CME KCT

QME KCT

KEO SUR. KCT

3RD

PARTY

/ LAB

I/A 1

FINAL INSPECTION & HAND OVER

- Visual Inspection - Document Review - As built survey

H H H H H1 F

SECTION 05 5000.13

PQP & HSE PLAN

ACCEPTANCE DRAWINGS

CHECK FOR ALL INSPECTION

REPORTS CONFIRMING TO

APPROVED DRAWINGS Work Inspection Request(WIR)

CONTROL TYPES NOTES HOLD (H) AND WITNESS (W) POINT PARTIES FREQUENCY PREPARED CHECKED REVIEWED

A = Approval

T = Testing

I = Inspection

S = Surveillance

V = Verification

W-Witness

WIR – Work Inspection Request Form

BSI- BLUESTEEL Industry - (SC)

MTC – Mill Test Certificate

MS – Method Statement

MAT – Material Submittal

MDS – Material Delivery at Site

WIR – Work Inspection Request

KEO Consultant I = Initially

R = Randomly

C = Continually

F = Final at End

S =As Per Specification

OJES K PRASANNAN VK

HILL Project Manager

KCT KCT Construction Mngr. / Site Engineer

SUR KCT Surveyor

BSI BLUE STEEL INDUSTRY RESP.

PERSON:

QAQC ENGINEER

(BLUESTEEL)

QAQC

MANAGER/TECHNICAL

MANAGER

(BLUESTEEL)

QA/QC MANAGER

(KCT)

LAB / 3RD PARTY

Laboratory / 3Rd Party DATE: 15-02-2015 15-02-2015

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Page 26: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0240 Rev 01 Date: 15th Feb 2015

Page 18 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 4

METHOD STATEMENT CHECKLIST

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Page 27: METHOD STATEMENT

Main Contractor

The Consultant

Project Name & No.

K-63-63-12-MOQ- THE

MALL OF QATAR

The Project Manager

CHECK SHEET FOR:

Method statement of Trolley Corral Installation

SUBCONTRACTOR CONTRACTOR

Section of Work: AECHITECTURAL WORKS Location: As per drawing Level: As per drawing

SR# ITEM Checked by Checked by

DATE

S/C CONT. Consultant

1. Method Statement Title, Date, Revision No. Yes

2. Scope Of Work Yes

3. Work Methodology Yes

4. Risk Assessment Yes

5. Mandatory Permit Yes

6. Drawings Yes

For S/C QA/QC:

Date:15/02/15 For CONTRACTOR QA/QC:

Date

For Consultant Representative:

Date:

Name: OJES K

Sign: Name:

Sign Name Sign:

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Page 28: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0241 Rev 01 Date: 15th Feb 2015

Page 19 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 5

REFERENCE DRAWINGS

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Page 29: METHOD STATEMENT

1:20

R E V I S I O N S

Copyright © 2014 by KEO International Consultants, WLL

12-5829-0000

7060-AD-F-11INTERNATIONAL | ARCHITECTS | MASTERPLANNERS | DESIGNERS

Tel: 00-34-91-4170925 Fax: 00-34-91-4170926E-mail : [email protected]

Paseo Recoletos 16, 7ª planta 28001 MADRID

Chapman Taylor SPAIN

Web: www.chapmantaylor.com

URBACON CO MALL OF QATARDOHA, QATAR

P.O. Box 18108, Doha Qatar.C-Ring Road at Al-Mana IntersectionDoha Qatar.Tel: (974) 4626400, Fax: (974) 4626500web: http://www.keoic.comemail: [email protected]

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Page 30: METHOD STATEMENT
yoyo
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Page 31: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0241 Rev 01 Date: 15th Feb 2015

Page 20 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 6

QAQC INSPECTION DOCUMENTS

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Page 32: METHOD STATEMENT
Page 33: METHOD STATEMENT
Page 34: METHOD STATEMENT

BL

UE

ST

EE

L IN

DU

STR

Y L

LC

MA

TER

IAL

INC

OM

ING

INSP

ECTI

ON

REP

OR

TFo

rm f

m 1

5-01

iss

ue#

3

SUPP

LIER

:

Sl N

oM

ATER

IAL

DES

CR

IPTI

ON

QTY

HEA

T N

OR

EQU

IRED

SPE

CAC

CEP

TED

/R

EJEC

TED

REM

ARK

S

MAT

ERIA

LS IN

SPEC

TED

BY:

Appr

oved

By(

QA/

QC

):TP

I :

PRO

JEC

T :

REP

OR

T N

O :

JOB

NO

. :D

ATE

:

DO

NO

:LP

O N

O:

Page 35: METHOD STATEMENT
Page 36: METHOD STATEMENT
Page 37: METHOD STATEMENT
Page 38: METHOD STATEMENT
Page 39: METHOD STATEMENT

The Design & Build Contractor

The Consultant

Project

KCT-63-63-12-MOQ-MALL OF QATAR

The Project Manager

Document No.: KCT063-BSI-MS-0241 Rev 01 Date: 15th Feb 2015

Page 21 of 21 KCT P.O.Box 201184

Doha Qatar

APPENDIX 7

OTHER INFORMATION

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Page 40: METHOD STATEMENT

Hardtop XP - Comp. A

MM00003140

Coatings: Solvent-borne.

1-800-424-9300

Jotun Paints, Inc.9203 Highway 23Belle Chasse, LA 70037Telephone: (800) 229-3538 or(504) [email protected]

Material Safety Data Sheet

Trade name

Material uses

Manufacturer

Code

In case of emergency

Product and company identification

Hardtop XP - Comp. A

:

:

:

:

:

1 .

Hazards identification

Exposure to decomposition products may cause a health hazard. Serious effects maybe delayed following exposure.

May cause eye irritation.

No known significant effects or critical hazards.

Harmful in contact with skin. May cause skin irritation.

Eyes

Skin

Inhalation

Ingestion

Physical state Liquid.

See toxicological information (Section 11)

WARNING!

FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGHSKIN. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH MAY CAUSECANCER, BASED ON ANIMAL DATA.

Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,sparks and flame. Avoid exposure - obtain special instructions before use. Do notbreathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.Contains material which may cause cancer, based on animal data. Risk of cancerdepends on duration and level of exposure. Use only with adequate ventilation. Keepcontainer tightly closed and sealed until ready for use. Wash thoroughly after handling.

:

:

:

:

:

CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.) byACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven foranimals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].MUTAGENIC EFFECTS: Not available.TERATOGENIC EFFECTS: Not available.

Medical conditionsaggravated by over-exposure

None known.

Potential chronic healtheffects

:

:

Odor : Characteristic.

OSHA/HCS status : This material is considered hazardous by the OSHA Hazard Communication Standard(29 CFR 1910.1200).

2 .

Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard CommunicationStandard).

xylene 1330-20-7 10 - 25n-butyl acetate 123-86-4 2.5 - 10ethylbenzene 100-41-4 2.5 - 10Solvent naphtha (petroleum), light aromatic 64742-95-6 1 - 2.5

Composition/information on ingredientsName CAS number % by weight

3 .

Continued on next page

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Page 41: METHOD STATEMENT

Hardtop XP - Comp. A Page: 2/8

Wash out mouth with water. Do not induce vomiting unless directed to do so bymedical personnel. Never give anything by mouth to an unconscious person. Getmedical attention immediately.

Check for and remove any contact lenses. Immediately flush eyes with plenty ofwater for at least 15 minutes, occasionally lifting the upper and lower eyelids. Getmedical attention immediately.

In case of contact, immediately flush skin with plenty of water for at least 15 minuteswhile removing contaminated clothing and shoes. Wash clothing before reuse.Clean shoes thoroughly before reuse. Get medical attention immediately.

Move exposed person to fresh air. If not breathing, if breathing is irregular or ifrespiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attentionimmediately.

First aid measuresEye contact

Skin contact

Inhalation

Ingestion

:

:

:

:

Protection of first-aiders : No action shall be taken involving any personal risk or without suitable training. Itmay be dangerous to the person providing aid to give mouth-to-mouth resuscitation.Wash contaminated clothing thoroughly with water before removing it, or weargloves.

4 .

Flammable.

Decomposition products may include the following materials:carbon dioxidecarbon monoxidenitrogen oxideshalogenated compoundsmetal oxide/oxides

Use dry chemical, CO2, water spray (fog) or foam.

Fire-fighting measuresFlammability of the product

Products of combustion

Promptly isolate the scene by removing all persons from the vicinity of the incident ifthere is a fire. No action shall be taken involving any personal risk or without suitabletraining. Move containers from fire area if this can be done without risk. Use waterspray to keep fire-exposed containers cool.

Flammable liquid. In a fire or if heated, a pressure increase will occur and the containermay burst, with the risk of a subsequent explosion. Runoff to sewer may create fire orexplosion hazard.

Special protectiveequipment for fire-fighters

Fire-fighters should wear appropriate protective equipment and self-contained breathingapparatus (SCBA) with a full face-piece operated in positive pressure mode.

:

:

:

5 .

Special exposure hazards :

Do not use water jet.

Suitable :

Not suitable :

No action shall be taken involving any personal risk or without suitable training.Evacuate surrounding areas. Keep unnecessary and unprotected personnel fromentering. Do not touch or walk through spilled material. Shut off all ignition sources.No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provideadequate ventilation. Wear appropriate respirator when ventilation is inadequate.Put on appropriate personal protective equipment (see Section 8).

Stop leak if without risk. Move containers from spill area. Approach release fromupwind. Prevent entry into sewers, water courses, basements or confined areas.Wash spillages into an effluent treatment plant or proceed as follows. Contain andcollect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculiteor diatomaceous earth and place in container for disposal according to localregulations (see section 13). Use spark-proof tools and explosion-proof equipment.Dispose of via a licensed waste disposal contractor. Contaminated absorbentmaterial may pose the same hazard as the spilled product. Note: see section 1 foremergency contact information and section 13 for waste disposal.

Environmental precautions

Accidental release measures

: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drainsand sewers. Inform the relevant authorities if the product has caused environmentalpollution (sewers, waterways, soil or air).

Personal precautions :

Methods for cleaning up :

6 .

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Store in accordance with local regulations. Store in a segregated and approvedarea. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10) and food anddrink. Eliminate all ignition sources. Separate from oxidizing materials. Keepcontainer tightly closed and sealed until ready for use. Containers that have beenopened must be carefully resealed and kept upright to prevent leakage. Do not storein unlabeled containers. Use appropriate containment to avoid environmentalcontamination.

Put on appropriate personal protective equipment (see Section 8). Eating, drinkingand smoking should be prohibited in areas where this material is handled, stored andprocessed. Workers should wash hands and face before eating, drinking andsmoking. Remove contaminated clothing and protective equipment before enteringeating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoidbreathing vapor or mist. Use only with adequate ventilation. Wear appropriaterespirator when ventilation is inadequate. Do not enter storage areas and confinedspaces unless adequately ventilated. Keep in the original container or an approvedalternative made from a compatible material, kept tightly closed when not in use.Store and use away from heat, sparks, open flame or any other ignition source. Useexplosion-proof electrical (ventilating, lighting and material handling) equipment.Use non-sparking tools. Take precautionary measures against electrostaticdischarges. To avoid fire or explosion, dissipate static electricity during transfer bygrounding and bonding containers and equipment before transferring material.Empty containers retain product residue and can be hazardous. Do not reusecontainer.

Handling and storageHandling

Storage

:

:

7 .

xylene ACGIH TLV (United States, 1/2009). STEL: 651 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 434 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).OSHA PEL (United States, 11/2006). TWA: 435 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).OSHA PEL 1989 (United States, 3/1989). STEL: 655 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 435 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).

n-butyl acetate ACGIH TLV (United States, 1/2009). STEL: 200 ppm 15 minute(s). TWA: 150 ppm 8 hour(s).NIOSH REL (United States, 6/2009). STEL: 950 mg/m³ 15 minute(s). STEL: 200 ppm 15 minute(s). TWA: 710 mg/m³ 10 hour(s). TWA: 150 ppm 10 hour(s).OSHA PEL (United States, 11/2006). TWA: 710 mg/m³ 8 hour(s). TWA: 150 ppm 8 hour(s).OSHA PEL 1989 (United States, 3/1989). STEL: 950 mg/m³ 15 minute(s). STEL: 200 ppm 15 minute(s). TWA: 710 mg/m³ 8 hour(s). TWA: 150 ppm 8 hour(s).

ethylbenzene OSHA PEL 1989 (United States, 3/1989). TWA: 100 ppm 8 hour(s). TWA: 435 mg/m³ 8 hour(s). STEL: 125 ppm 15 minute(s). STEL: 545 mg/m³ 15 minute(s).NIOSH REL (United States, 6/2008).

Exposure controls/personal protectionProduct name Exposure limits

8 .

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Exposure controls/personal protection8 . TWA: 100 ppm 10 hour(s). TWA: 435 mg/m³ 10 hour(s). STEL: 125 ppm 15 minute(s). STEL: 545 mg/m³ 15 minute(s).OSHA PEL (United States, 11/2006). TWA: 100 ppm 8 hour(s). TWA: 435 mg/m³ 8 hour(s).ACGIH TLV (United States, 1/2008). Notes: K TWA: 100 ppm 8 hour(s). Form: STEL: 125 ppm 15 minute(s). Form:

Solvent naphtha (petroleum), light aromatic NIOSH REL (United States, 6/2001). TWA: 125 mg/m³ 10 hour(s). Form: All forms TWA: 25 ppm 10 hour(s). Form: All formsACGIH TLV (United States, 1/2005). TWA: 123 mg/m³ 8 hour(s). Form: All forms TWA: 25 ppm 8 hour(s). Form: All formsOSHA PEL 1989 (United States, 3/1989). TWA: 125 mg/m³ 8 hour(s). Form: All forms TWA: 25 ppm 8 hour(s). Form: All forms

Use a properly fitted, air-purifying or air-fed respirator complying with an approvedstandard if a risk assessment indicates this is necessary. Respirator selection must bebased on known or anticipated exposure levels, the hazards of the product and the safeworking limits of the selected respirator.

Safety eyewear complying with an approved standard should be used when a riskassessment indicates this is necessary to avoid exposure to liquid splashes, mists ordusts.

Personal protective equipment for the body should be selected based on the task beingperformed and the risks involved and should be approved by a specialist before handlingthis product.

Eyes

Skin

Respiratory

:

:

:

Chemical-resistant, impervious gloves complying with an approved standard should beworn at all times when handling chemical products if a risk assessment indicates this isnecessary.

Hands :

Engineering measures : Use only with adequate ventilation. Use process enclosures, local exhaust ventilation orother engineering controls to keep worker exposure to airborne contaminants below anyrecommended or statutory limits. The engineering controls also need to keep gas, vaporor dust concentrations below any lower explosive limits. Use explosion-proof ventilationequipment.

Hygiene measures : Wash hands, forearms and face thoroughly after handling chemical products, beforeeating, smoking and using the lavatory and at the end of the working period. Appropriatetechniques should be used to remove potentially contaminated clothing. Washcontaminated clothing before reusing. Ensure that eyewash stations and safety showersare close to the workstation location.

Liquid.

1.2 to 1.4 g/cm3

Insoluble in the following materials: cold water and hot water.

Characteristic.

Various colors.

Physical and chemical propertiesPhysical state

Relative density

Solubility

Odor

Color

384 % (w/w) [ISO % 11890-2]VOC

:

:

:

:

:

:

Flash point : Closed cup: 32°C (89,6°F)

9 .

10.01 to 11.68 pounds/gallon

3.2 pounds/gallon (US)

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The product is stable.

Under normal conditions of storage and use, hazardous polymerization will notoccur.

Under normal conditions of storage and use, hazardous decomposition productsshould not be produced.

Stability and reactivityStability and reactivity

Hazardous decompositionproducts

Hazardous polymerization

:

:

:

10 .

Toxicological information

Specific effects

Carcinogenic effects Contains material which may cause cancer, based on animal data. Risk of cancerdepends on duration and level of exposure.

Mutagenic effects No known significant effects or critical hazards.

Reproduction toxicity No known significant effects or critical hazards.

Chronic effects No known significant effects or critical hazards.

Exposure to component solvent vapor concentrations in excess of the statedoccupational exposure limit may result in adverse health effects such as mucousmembrane and respiratory system irritation and adverse effects on the kidneys, liverand central nervous system. Solvents may cause some of the above effects byabsorption through the skin. Symptoms and signs include headache, dizziness,fatigue, muscular weakness, drowsiness and, in extreme cases, loss ofconsciousness. Repeated or prolonged contact with the preparation may causeremoval of natural fat from the skin, resulting in non-allergic contact dermatitis andabsorption through the skin. If splashed in the eyes, the liquid may cause irritationand reversible damage. Swallowing may cause nausea, diarrhea, vomiting, gastro-intestinal irritation and chemical pneumonia.

Contains bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate. May produce an allergicreaction.

CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.)by ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Provenfor animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].

Chronic effects on humans

Other toxic effects onhumans

:

:

:

:

:

:

11 .

Products of degradation: carbon oxides (CO, CO2) and water, nitrogen oxides (NO, NO2

etc.), halogenated compounds. Some metallic oxides.

Ecological information

Products of degradation

Ecotoxicity data

xylene Oncorhynchus mykiss (LC50)Oncorhynchus mykiss (LC50)Lepomis macrochirus (LC50)Lepomis macrochirus (LC50)Lepomis macrochirus (LC50)Pimephales promelas (LC50)

96 hour(s)96 hour(s)96 hour(s)96 hour(s)96 hour(s)96 hour(s)

3.3 mg/l8.2 mg/l8.6 mg/l12 mg/l13.3 mg/l13.4 mg/l

n-butyl acetate Pimephales promelas (EC50)Pimephales promelas (LC50)Lepomis macrochirus (LC50)

48 hour(s)96 hour(s)96 hour(s)

19 mg/l18 mg/l100 mg/l

ethylbenzene Daphnia magna (EC50)Daphnia magna (EC50)Selenastrum capricornutum(EC50)Oncorhynchus mykiss (LC50)Pimephales promelas (LC50)Poecilia reticulata (LC50)

48 hour(s)48 hour(s)48 hour(s)

96 hour(s)96 hour(s)96 hour(s)

2.93 mg/l2.97 mg/l7.2 mg/l

4.2 mg/l9.09 mg/l9.6 mg/l

Solvent naphtha (petroleum), lightaromatic

Fish (LC50)Daphnia (EC50)Algae (IC50)

96 hour(s)48 hour(s)72 hour(s)

<10 mg/l<10 mg/l<10 mg/l

Species Period ResultProduct/ingredient name

:

Environmental precautions : Harmful to aquatic organisms, may cause long-term adverse effects in the aquaticenvironment.

12 .

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The generation of waste should be avoided or minimized wherever possible. Significantquantities of waste product residues should not be disposed of via the foul sewer butprocessed in a suitable effluent treatment plant. Dispose of surplus and non-recyclableproducts via a licensed waste disposal contractor. Disposal of this product, solutionsand any by-products should at all times comply with the requirements of environmentalprotection and waste disposal legislation and any regional local authority requirements.Waste packaging should be recycled. Incineration or landfill should only be consideredwhen recycling is not feasible. This material and its container must be disposed of in asafe way. Care should be taken when handling emptied containers that have not beencleaned or rinsed out. Empty containers or liners may retain some product residues.Vapor from product residues may create a highly flammable or explosive atmosphereinside the container. Do not cut, weld or grind used containers unless they have beencleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contactwith soil, waterways, drains and sewers.

Waste disposal

Disposal considerations

Disposal should be in accordance with applicable regional, national and local laws and regulations. Localregulations may be more stringent than regional or national requirements.

The information presented below only applies to the material as supplied. The identification based oncharacteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is theresponsibility of the waste generator to determine the toxicity and physical properties of the material generated todetermine the proper waste identification and disposal methods in compliance with applicable regulations.

Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTIONfor additional handling information and protection of employees.

:

13 .

-

Transport information

3 -

DOT Classification

TDG Classification 3

Paint III

1263 Paint III

ADR/RID Class Paint 3 III

IMDG Class Paint 3 III

Paint1263IATA-DGR Class

3

Regulatoryinformation

UN number Proper shippingname

Class PG* Label Additionalinformation

III

1263

1263

Tunnel restrictioncode: (D/E)Hazard identificationnumber: 30Special provisions:640E

Emergency schedules(EmS): F-E, S-EMarine pollutant: No.

-

1263

-

PG* : Packing group

ADR/RID: Viscous substance. Not restricted, ref. chapter 2.2.3.1.5 (applicable to receptacles < 450 litre capacity).IMDG: Viscous substance. Transport in accordance with paragraph 2.3.2.5 (applicable to receptacles < 30 litrecapacity).

14 .

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Flammable liquidCarcinogen

HCS Classification

Regulatory information

U.S. Federal regulations

Connecticut Carcinogen Reporting: None of the components are listed.Connecticut Hazardous Material Survey: None of the components are listed.Florida substances: None of the components are listed.Illinois Chemical Safety Act: None of the components are listed.Illinois Toxic Substances Disclosure to Employee Act: None of the components arelisted.Louisiana Reporting: None of the components are listed.Louisiana Spill: None of the components are listed.Massachusetts Spill: None of the components are listed.Massachusetts Substances: The following components are listed: XYLENE;ethylbenzene; n-butyl acetateMichigan Critical Material: None of the components are listed.Minnesota Hazardous Substances: None of the components are listed.New Jersey Hazardous Substances: The following components are listed: XYLENES;BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetateNew Jersey Spill: None of the components are listed.New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.New York Acutely Hazardous Substances: The following components are listed:Xylene (mixed); Ethylbenzene; Butyl acetateNew York Toxic Chemical Release Reporting: None of the components are listed.Pennsylvania RTK Hazardous Substances: The following components are listed:BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetateRhode Island Hazardous Substances: None of the components are listed.

WARNING: This product contains a chemical known to the State of California to causecancer.

TSCA 8(a) PAIR: 2-methoxy-1-methylethyl acetateTSCA 8(a) IUR Exempt/Partial exemption: Not determinedUnited States inventory (TSCA 8b): Not determined.

Clean Water Act (CWA) 307: c.i. pigment brown 24

Clean Water Act (CWA) 311: formaldehyde

Clean Air Act (CAA) 112 accidental release prevention: No products were found.

State regulations

SARA 302/304/311/312 extremely hazardous substances: No products were found.SARA 302/304 emergency planning and notification: No products were found.SARA 302/304/311/312 hazardous chemicals: ethylbenzene; n-butyl acetate; xyleneSARA 311/312 MSDS distribution - chemical inventory - hazard identification:ethylbenzene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) healthhazard; n-butyl acetate: Fire hazard, Immediate (acute) health hazard, Delayed (chronic)health hazard; xylene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic)health hazard

:

:

SARA 313

:

Product name CAS number Concentration

SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shallinclude copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.

ethylbenzene Yes. No. No. No.silica, crystalline - quartz Yes. No. No. No.formaldehyde Yes. No. Yes. No.

Ingredient name Cancer Reproductive No significant risklevel

Maximumacceptable dosagelevel

EU regulations

15 .

xylene 1330-20-7 10 - 25ethylbenzene 100-41-4 2.5 - 10

xylene 1330-20-7 10 - 25ethylbenzene 100-41-4 2.5 - 10

Form R - Reportingrequirements

Supplier notification

:

:

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Regulatory information15 .

S23- Do not breathe vapor / spray.S36/37- Wear suitable protective clothing and gloves.S38- In case of insufficient ventilation, wear suitable respiratory equipment.

R10- Flammable.R20/21- Harmful by inhalation and in contact with skin.R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in theaquatic environment.

Risk phrases

Safety phrases

:

:

Hazard symbol or symbols :

Harmful

Other information

Hazardous MaterialInformation System (U.S.A.)

0

3

1

National Fire ProtectionAssociation (U.S.A.)

Health

Special

Instability

Flammability

FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGHSKIN. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH MAY CAUSECANCER, BASED ON ANIMAL DATA.

Label requirements :

Notice to reader

To the best of our knowledge, the information contained herein is accurate. However, neither the above-namedsupplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of theinformation contained herein.Final determination of suitability of any material is the sole responsibility of the user. All materials may presentunknown hazards and should be used with caution. Although certain hazards are described herein, we cannotguarantee that these are the only hazards that exist.

Date of issue

Version

24.10.2012.

1.02:

:

:

:

16 .

Indicates information that has changed from previously issued version.

Health

Flammability

Physical hazards

GPERSONAL PROTECTION

2

3

1

Health

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Barrier 80 - Comp. B

MM00007461

Coatings: Hardener for resins.

1-800-424-9300

Jotun Paints, Inc.9203 Highway 23Belle Chasse, LA 70037Telephone: (800) 229-3538 or(504) [email protected]

Material Safety Data Sheet

Trade name

Material uses

Manufacturer

Code

In case of emergency

Product and company identification

Barrier 80 - Comp. B

:

:

:

:

:

1 .

Hazards identification

No known significant effects or critical hazards.

May cause eye irritation.

No known significant effects or critical hazards.

Harmful in contact with skin. May cause skin irritation.

Eyes

Skin

Inhalation

Ingestion

Physical state Liquid.

See toxicological information (Section 11)

WARNING!

FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGHSKIN. CONTAINS MATERIAL THAT MAY CAUSE TARGET ORGAN DAMAGE,BASED ON ANIMAL DATA. POSSIBLE CANCER HAZARD - CONTAINS MATERIALWHICH MAY CAUSE CANCER, BASED ON ANIMAL DATA.

Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,sparks and flame. Avoid exposure - obtain special instructions before use. Do notbreathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.Contains material that may cause target organ damage, based on animal data.Contains material which may cause cancer, based on animal data. Risk of cancerdepends on duration and level of exposure. Use only with adequate ventilation. Keepcontainer tightly closed and sealed until ready for use. Wash thoroughly after handling.

:

:

:

:

:

CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.) byACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven foranimals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].

MUTAGENIC EFFECTS: Not available.

TERATOGENIC EFFECTS: Not available.

Medical conditionsaggravated by over-exposure

Pre-existing disorders involving any target organs mentioned in this MSDS as being atrisk may be aggravated by over-exposure to this product.

Potential chronic healtheffects

:

:

Odor : Characteristic.

OSHA/HCS status : This material is considered hazardous by the OSHA Hazard Communication Standard(29 CFR 1910.1200).

2 .

Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard CommunicationStandard).

xylene 1330-20-7 25 - 501-methoxy-2-propanol 107-98-2 10 - 25ethylbenzene 100-41-4 2.5 - 10Solvent naphtha (petroleum), light aromatic 64742-95-6 2.5 - 10

Composition/information on ingredients

Name CAS number % by weight

3 .

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Wash out mouth with water. Do not induce vomiting unless directed to do so bymedical personnel. Never give anything by mouth to an unconscious person. Getmedical attention immediately.

Check for and remove any contact lenses. Immediately flush eyes with plenty ofwater for at least 15 minutes, occasionally lifting the upper and lower eyelids. Getmedical attention immediately.

In case of contact, immediately flush skin with plenty of water for at least 15 minuteswhile removing contaminated clothing and shoes. Wash clothing before reuse.Clean shoes thoroughly before reuse. Get medical attention immediately.

Move exposed person to fresh air. If not breathing, if breathing is irregular or ifrespiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attentionimmediately.

First aid measures

Eye contact

Skin contact

Inhalation

Ingestion

:

:

:

:

Protection of first-aiders : No action shall be taken involving any personal risk or without suitable training. Itmay be dangerous to the person providing aid to give mouth-to-mouth resuscitation.Wash contaminated clothing thoroughly with water before removing it, or weargloves.

4 .

Flammable.

Decomposition products may include the following materials:carbon dioxidecarbon monoxide

Use dry chemical, CO2, water spray (fog) or foam.

Fire-fighting measures

Flammability of the product

Products of combustion

Promptly isolate the scene by removing all persons from the vicinity of the incident ifthere is a fire. No action shall be taken involving any personal risk or without suitabletraining. Move containers from fire area if this can be done without risk. Use waterspray to keep fire-exposed containers cool.

Flammable liquid. In a fire or if heated, a pressure increase will occur and the containermay burst, with the risk of a subsequent explosion. Runoff to sewer may create fire orexplosion hazard.

Special protectiveequipment for fire-fighters

Fire-fighters should wear appropriate protective equipment and self-contained breathingapparatus (SCBA) with a full face-piece operated in positive pressure mode.

:

:

:

5 .

Special exposure hazards :

Do not use water jet.

Suitable :

Not suitable :

No action shall be taken involving any personal risk or without suitable training.Evacuate surrounding areas. Keep unnecessary and unprotected personnel fromentering. Do not touch or walk through spilled material. Shut off all ignition sources.No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provideadequate ventilation. Wear appropriate respirator when ventilation is inadequate.Put on appropriate personal protective equipment (see Section 8).

Stop leak if without risk. Move containers from spill area. Approach release fromupwind. Prevent entry into sewers, water courses, basements or confined areas.Wash spillages into an effluent treatment plant or proceed as follows. Contain andcollect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculiteor diatomaceous earth and place in container for disposal according to localregulations (see section 13). Use spark-proof tools and explosion-proof equipment.Dispose of via a licensed waste disposal contractor. Contaminated absorbentmaterial may pose the same hazard as the spilled product. Note: see section 1 foremergency contact information and section 13 for waste disposal.

Environmental precautions

Accidental release measures

: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drainsand sewers. Inform the relevant authorities if the product has caused environmentalpollution (sewers, waterways, soil or air).

Personal precautions :

Methods for cleaning up :

6 .

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Store in accordance with local regulations. Store in a segregated and approvedarea. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10) and food anddrink. Eliminate all ignition sources. Separate from oxidizing materials. Keepcontainer tightly closed and sealed until ready for use. Containers that have beenopened must be carefully resealed and kept upright to prevent leakage. Do not storein unlabeled containers. Use appropriate containment to avoid environmentalcontamination.

Put on appropriate personal protective equipment (see Section 8). Eating, drinkingand smoking should be prohibited in areas where this material is handled, stored andprocessed. Workers should wash hands and face before eating, drinking andsmoking. Remove contaminated clothing and protective equipment before enteringeating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoidbreathing vapor or mist. Use only with adequate ventilation. Wear appropriaterespirator when ventilation is inadequate. Do not enter storage areas and confinedspaces unless adequately ventilated. Keep in the original container or an approvedalternative made from a compatible material, kept tightly closed when not in use.Store and use away from heat, sparks, open flame or any other ignition source. Useexplosion-proof electrical (ventilating, lighting and material handling) equipment.Use non-sparking tools. Take precautionary measures against electrostaticdischarges. To avoid fire or explosion, dissipate static electricity during transfer bygrounding and bonding containers and equipment before transferring material.Empty containers retain product residue and can be hazardous. Do not reusecontainer.

Handling and storage

Handling

Storage

:

:

7 .

xylene ACGIH TLV (United States, 1/2009). STEL: 651 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 434 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).OSHA PEL (United States, 11/2006). TWA: 435 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).OSHA PEL 1989 (United States, 3/1989). STEL: 655 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 435 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).

1-methoxy-2-propanol ACGIH TLV (United States, 2/2010). STEL: 553 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 369 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).NIOSH REL (United States, 6/2009). STEL: 540 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 360 mg/m³ 10 hour(s). TWA: 100 ppm 10 hour(s).OSHA PEL 1989 (United States, 3/1989). STEL: 540 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 360 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).

ethylbenzene OSHA PEL 1989 (United States, 3/1989). TWA: 100 ppm 8 hour(s). TWA: 435 mg/m³ 8 hour(s).

Exposure controls/personal protection

Product name Exposure limits

8 .

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Exposure controls/personal protection8 . STEL: 125 ppm 15 minute(s). STEL: 545 mg/m³ 15 minute(s).NIOSH REL (United States, 6/2008). TWA: 100 ppm 10 hour(s). TWA: 435 mg/m³ 10 hour(s). STEL: 125 ppm 15 minute(s). STEL: 545 mg/m³ 15 minute(s).OSHA PEL (United States, 11/2006). TWA: 100 ppm 8 hour(s). TWA: 435 mg/m³ 8 hour(s).ACGIH TLV (United States, 1/2008). Notes: K TWA: 100 ppm 8 hour(s). Form: STEL: 125 ppm 15 minute(s). Form:

Solvent naphtha (petroleum), light aromatic NIOSH REL (United States, 6/2001). TWA: 125 mg/m³ 10 hour(s). Form: All forms TWA: 25 ppm 10 hour(s). Form: All formsACGIH TLV (United States, 1/2005). TWA: 123 mg/m³ 8 hour(s). Form: All forms TWA: 25 ppm 8 hour(s). Form: All formsOSHA PEL 1989 (United States, 3/1989). TWA: 125 mg/m³ 8 hour(s). Form: All forms TWA: 25 ppm 8 hour(s). Form: All forms

Use a properly fitted, air-purifying or air-fed respirator complying with an approvedstandard if a risk assessment indicates this is necessary. Respirator selection must bebased on known or anticipated exposure levels, the hazards of the product and the safeworking limits of the selected respirator.

Safety eyewear complying with an approved standard should be used when a riskassessment indicates this is necessary to avoid exposure to liquid splashes, mists ordusts.

Personal protective equipment for the body should be selected based on the task beingperformed and the risks involved and should be approved by a specialist before handlingthis product.

Eyes

Skin

Respiratory

:

:

:

Chemical-resistant, impervious gloves complying with an approved standard should beworn at all times when handling chemical products if a risk assessment indicates this isnecessary.

Hands :

Engineering measures : Use only with adequate ventilation. Use process enclosures, local exhaust ventilation orother engineering controls to keep worker exposure to airborne contaminants below anyrecommended or statutory limits. The engineering controls also need to keep gas, vaporor dust concentrations below any lower explosive limits. Use explosion-proof ventilationequipment.

Hygiene measures : Wash hands, forearms and face thoroughly after handling chemical products, beforeeating, smoking and using the lavatory and at the end of the working period. Appropriatetechniques should be used to remove potentially contaminated clothing. Washcontaminated clothing before reusing. Ensure that eyewash stations and safety showersare close to the workstation location.

Liquid.

0.91 g/cm3

Insoluble in the following materials: cold water and hot water.

Characteristic.

Various

Physical and chemical propertiesPhysical state

Relative density

Solubility

Odor

Color

567 % (w/w) [ISO % 11890-2]VOC

:

:

:

:

:

:

Flash point : Closed cup: 25°C (77°F)

9 .

7.59 pounds/gallon

4.73 pounds/gallon (US)

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The product is stable.

Under normal conditions of storage and use, hazardous polymerization will notoccur.

Under normal conditions of storage and use, hazardous decomposition productsshould not be produced.

Stability and reactivity

Stability and reactivity

Hazardous decompositionproducts

Hazardous polymerization

:

:

:

10 .

Toxicological information

Specific effects

Carcinogenic effects Contains material which may cause cancer, based on animal data. Risk of cancerdepends on duration and level of exposure.

Mutagenic effects No known significant effects or critical hazards.

Reproduction toxicity No known significant effects or critical hazards.

Chronic effects Contains material that may cause target organ damage, based on animal data.

Contains material which may cause damage to the following organs: upperrespiratory tract, skin, central nervous system (CNS), eye, lens or cornea.

Target organs

Exposure to component solvent vapor concentrations in excess of the statedoccupational exposure limit may result in adverse health effects such as mucousmembrane and respiratory system irritation and adverse effects on the kidneys, liverand central nervous system. Solvents may cause some of the above effects byabsorption through the skin. Symptoms and signs include headache, dizziness,fatigue, muscular weakness, drowsiness and, in extreme cases, loss ofconsciousness. Repeated or prolonged contact with the preparation may causeremoval of natural fat from the skin, resulting in non-allergic contact dermatitis andabsorption through the skin. If splashed in the eyes, the liquid may cause irritationand reversible damage. Swallowing may cause nausea, diarrhea, vomiting, gastro-intestinal irritation and chemical pneumonia.

Contains 3,6-diazaoctanethylenediamin, 2,2'-iminodiethylamine. May produce anallergic reaction.

CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.)by ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Provenfor animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].Contains material which may cause damage to the following organs: upperrespiratory tract, skin, central nervous system (CNS), eye, lens or cornea.

Chronic effects on humans

Other toxic effects onhumans

:

:

:

:

:

:

:

11 .

Ecological information

Ecotoxicity data

xylene Oncorhynchus mykiss (LC50)Oncorhynchus mykiss (LC50)Lepomis macrochirus (LC50)Lepomis macrochirus (LC50)Lepomis macrochirus (LC50)Pimephales promelas (LC50)

96 hour(s)96 hour(s)96 hour(s)96 hour(s)96 hour(s)96 hour(s)

3.3 mg/l8.2 mg/l8.6 mg/l12 mg/l13.3 mg/l13.4 mg/l

ethylbenzene Daphnia magna (EC50)Daphnia magna (EC50)Selenastrum capricornutum(EC50)Oncorhynchus mykiss (LC50)Pimephales promelas (LC50)Poecilia reticulata (LC50)

48 hour(s)48 hour(s)48 hour(s)

96 hour(s)96 hour(s)96 hour(s)

2.93 mg/l2.97 mg/l7.2 mg/l

4.2 mg/l9.09 mg/l9.6 mg/l

Solvent naphtha (petroleum), lightaromatic

Fish (LC50)Daphnia (EC50)Algae (IC50)

96 hour(s)48 hour(s)72 hour(s)

<10 mg/l<10 mg/l<10 mg/l

Species Period ResultProduct/ingredient name

12 .

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Ecological information12 .

Products of degradation: carbon oxides (CO, CO2) and water.Products of degradation :

Environmental precautions : Harmful to aquatic organisms, may cause long-term adverse effects in the aquaticenvironment.

The generation of waste should be avoided or minimized wherever possible. Significantquantities of waste product residues should not be disposed of via the foul sewer butprocessed in a suitable effluent treatment plant. Dispose of surplus and non-recyclableproducts via a licensed waste disposal contractor. Disposal of this product, solutionsand any by-products should at all times comply with the requirements of environmentalprotection and waste disposal legislation and any regional local authority requirements.Waste packaging should be recycled. Incineration or landfill should only be consideredwhen recycling is not feasible. This material and its container must be disposed of in asafe way. Care should be taken when handling emptied containers that have not beencleaned or rinsed out. Empty containers or liners may retain some product residues.Vapor from product residues may create a highly flammable or explosive atmosphereinside the container. Do not cut, weld or grind used containers unless they have beencleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contactwith soil, waterways, drains and sewers.

Waste disposal

Disposal considerations

Disposal should be in accordance with applicable regional, national and local laws and regulations. Localregulations may be more stringent than regional or national requirements.

The information presented below only applies to the material as supplied. The identification based oncharacteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is theresponsibility of the waste generator to determine the toxicity and physical properties of the material generated todetermine the proper waste identification and disposal methods in compliance with applicable regulations.

Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTIONfor additional handling information and protection of employees.

:

13 .

Transport information

3 -

DOT Classification

TDG Classification 3

Paint III

1263 Paint III

ADR/RID Class Paint 3 III

IMDG Class Paint 3 III

Regulatoryinformation

UN number Proper shippingname

Class PG* Label Additionalinformation

1263

1263

Tunnel restrictioncode: (D/E)Hazard identificationnumber: 30Special provisions:640E

Emergency schedules(EmS): F-E, S-EMarine pollutant: No.

1263

-

14 .

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Transport information14 .

-

Paint1263IATA-DGR Class

3 III -

PG* : Packing group

Flammable liquidCarcinogenTarget organ effects

HCS Classification

Regulatory information

U.S. Federal regulations

Connecticut Carcinogen Reporting: None of the components are listed.

Connecticut Hazardous Material Survey: None of the components are listed.

Florida substances: None of the components are listed.

Illinois Chemical Safety Act: None of the components are listed.

Illinois Toxic Substances Disclosure to Employee Act: None of the components arelisted.Louisiana Reporting: None of the components are listed.

Louisiana Spill: None of the components are listed.

Massachusetts Spill: None of the components are listed.

Massachusetts Substances: The following components are listed: XYLENE;ethylbenzene; PROPYLENE GLYCOL METHYL ETHERMichigan Critical Material: None of the components are listed.

Minnesota Hazardous Substances: None of the components are listed.

New Jersey Hazardous Substances: The following components are listed: XYLENES;BENZENE, DIMETHYL-; ethylbenzene; PROPYLENE GLYCOL MONOMETHYLETHER; 1-METHOXY-2-PROPANOLNew Jersey Spill: None of the components are listed.

New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.

New York Acutely Hazardous Substances: The following components are listed:Xylene (mixed); EthylbenzeneNew York Toxic Chemical Release Reporting: None of the components are listed.

Pennsylvania RTK Hazardous Substances: The following components are listed:BENZENE, DIMETHYL-; ethylbenzene; 2-PROPANOL, 1-METHOXY-Rhode Island Hazardous Substances: None of the components are listed.

TSCA 8(a) IUR Exempt/Partial exemption: Not determined

United States inventory (TSCA 8b): Not determined.

Clean Air Act (CAA) 112 accidental release prevention: No products were found.

State regulations

SARA 302/304/311/312 extremely hazardous substances: No products were found.

SARA 302/304 emergency planning and notification: No products were found.

SARA 302/304/311/312 hazardous chemicals: ethylbenzene; xylene; 1-methoxy-2-propanolSARA 311/312 MSDS distribution - chemical inventory - hazard identification:ethylbenzene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) healthhazard; xylene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) healthhazard; 1-methoxy-2-propanol: Fire hazard, Immediate (acute) health hazard, Delayed(chronic) health hazard

:

:

SARA 313

:

Product name CAS number Concentration

SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shallinclude copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.

15 .

xylene 1330-20-7 25 - 50ethylbenzene 100-41-4 2.5 - 10

xylene 1330-20-7 25 - 50ethylbenzene 100-41-4 2.5 - 10

Form R - Reportingrequirements

Supplier notification

:

:

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Regulatory information15 .

WARNING: This product contains a chemical known to the State of California to causecancer.

ethylbenzene Yes. No. No. No.

Ingredient name Cancer Reproductive No significant risklevel

Maximumacceptable dosagelevel

S23- Do not breathe vapor / spray.S26- In case of contact with eyes, rinse immediately with plenty of water and seekmedical advice.S36/37/39- Wear suitable protective clothing, gloves and eye/face protection.S38- In case of insufficient ventilation, wear suitable respiratory equipment.

R10- Flammable.R20/21- Harmful by inhalation and in contact with skin.R41- Risk of serious damage to eyes.R38- Irritating to skin.R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in theaquatic environment.

Risk phrases

EU regulations

Safety phrases

:

:

Hazard symbol or symbols :

Harmful

Other information

Hazardous MaterialInformation System (U.S.A.)

0

2

3

National Fire ProtectionAssociation (U.S.A.)

Health

Special

Instability

Flammability

FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGHSKIN. CONTAINS MATERIAL THAT MAY CAUSE TARGET ORGAN DAMAGE, BASEDON ANIMAL DATA. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICHMAY CAUSE CANCER, BASED ON ANIMAL DATA.

Label requirements :

Notice to reader

To the best of our knowledge, the information contained herein is accurate. However, neither the above-namedsupplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of theinformation contained herein.Final determination of suitability of any material is the sole responsibility of the user. All materials may presentunknown hazards and should be used with caution. Although certain hazards are described herein, we cannotguarantee that these are the only hazards that exist.

Date of issue

Version

29.10.2012.

1.02:

:

:

:

16 .

Indicates information that has changed from previously issued version.

Health

Flammability

Physical hazards

GPERSONAL PROTECTION

1

3

0

Health

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Penguard Special - Comp. A

Identification of the material and supplier

Medical Emergencies 24 hours:Poisons Information Centre (New Zealand) 0800 764 766

Material Safety Data Sheet

Product name

Penguard Special - Comp. A

1 .

Emergency telephonenumber

:

:

Area of application Industrial applications, Used by spraying.

Material uses Solvent-borne.

:

:

Supplier : Polymer Group62 Stonedon Dve, East TamakiAuckland New ZealandPhone: 64 9274 1400Fax: 64 9274 1405

[email protected]

Manufacturer : Jotun Australia9 Cawley RoadBrooklyn 3012Australia

Telephone + 61 39314 0722Fax + 61 39314 0423

[email protected]

Label No. : 618

Hazards identification2 .

Safety phrases S23- Do not breathe vapour / spray.S36/37- Wear suitable protective clothing and gloves.S38- In case of insufficient ventilation, wear suitable respiratory equipment.S61- Avoid release to the environment. Refer to special instructions/safety data sheet.

:

Classification R10Xn; R20/21Xi; R36/38R43N; R51/53

:

Risk phrases R10- Flammable.R20/21- Harmful by inhalation and in contact with skin.R36/38- Irritating to eyes and skin.R43- May cause sensitisation by skin contact.R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in theaquatic environment.

:

Statement ofhazardous/dangerous nature

: HAZARDOUS SUBSTANCE. DANGEROUS GOODS.

The preparation is classified in accordance with NOHSC as follows:

Mixture

Ingredient name CAS number % by weight

epoxy resin (MW 700-1200) 25036-25-3 10 - 25 Xi; R36/38R43

xylene 1330-20-7 10 - 25 R10Xn; R20/21Xi; R38

trizinc bis(orthophosphate) 7779-90-0 10 - 25 N; R50/53butan-1-ol 71-36-3 2.5 - 10 R10

Xn; R22Xi; R41, R37/38R67

: Yes.

Composition/information on ingredients3 .

Classification

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1-methoxy-2-propanol 107-98-2 2.5 - 10 R10R67

Solvent naphtha (petroleum), light aromatic 64742-95-6 2.5 - 10 R10Xn; R20, R65Xi; R37R66N; R51/53

ethylbenzene 100-41-4 2.5 - 10 F; R11Xn; R20

Other ingredients, determined not to be hazardous according to Safe Work Australia criteria, and not dangerousaccording to the ADG Code, make up the product concentration to 100%.

See Section 16 for the full text of the R-phrasesdeclared above.

Wash out mouth with water. Remove dentures if any. Remove victim to fresh air andkeep at rest in a position comfortable for breathing. If material has been swallowedand the exposed person is conscious, give small quantities of water to drink. Stop ifthe exposed person feels sick as vomiting may be dangerous. Do not induce vomitingunless directed to do so by medical personnel. If vomiting occurs, the head should bekept low so that vomit does not enter the lungs. Get medical attention if adversehealth effects persist or are severe. Never give anything by mouth to an unconsciousperson. If unconscious, place in recovery position and get medical attentionimmediately. Maintain an open airway. Loosen tight clothing such as a collar, tie, beltor waistband.

Skin contact

Immediately flush eyes with plenty of water, occasionally lifting the upper and lowereyelids. Check for and remove any contact lenses. Continue to rinse for at least 10minutes. Get medical attention.

Flush contaminated skin with plenty of water. Remove contaminated clothing andshoes. Wash contaminated clothing thoroughly with water before removing it, or weargloves. Continue to rinse for at least 10 minutes. Get medical attention. In the eventof any complaints or symptoms, avoid further exposure. Wash clothing before reuse.Clean shoes thoroughly before reuse.

First-aid measures

Remove victim to fresh air and keep at rest in a position comfortable for breathing. Ifit is suspected that fumes are still present, the rescuer should wear an appropriatemask or self-contained breathing apparatus. If not breathing, if breathing is irregularor if respiratory arrest occurs, provide artificial respiration or oxygen by trainedpersonnel. It may be dangerous to the person providing aid to give mouth-to-mouthresuscitation. Get medical attention. If unconscious, place in recovery position andget medical attention immediately. Maintain an open airway. Loosen tight clothingsuch as a collar, tie, belt or waistband.

Ingestion

Inhalation

Eye contact

:

:

:

:

Protection of first-aiders : No action shall be taken involving any personal risk or without suitable training. It maybe dangerous to the person providing aid to give mouth-to-mouth resuscitation. Washcontaminated clothing thoroughly with water before removing it, or wear gloves.

First-aid measures4 .

Special protectiveequipment for fire-fighters

Fire-fighters should wear appropriate protective equipment and self-containedbreathing apparatus (SCBA) with a full face-piece operated in positive pressuremode.

:

Fire-fighting measures5 .

Hazchem code : 3[Y]

Use dry chemical, CO2, water spray (fog) or foam.

Extinguishing media

Promptly isolate the scene by removing all persons from the vicinity of the incident ifthere is a fire. No action shall be taken involving any personal risk or without suitabletraining. Move containers from fire area if this can be done without risk. Use waterspray to keep fire-exposed containers cool. This material is toxic to aquaticorganisms. Fire water contaminated with this material must be contained andprevented from being discharged to any waterway, sewer or drain.

Flammable liquid. In a fire or if heated, a pressure increase will occur and thecontainer may burst, with the risk of a subsequent explosion. Runoff to sewer maycreate fire or explosion hazard.

Special exposure hazards :

Do not use water jet.

Suitable :

Not suitable :

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Environmental precautions

Personal precautions

Avoid dispersal of spilt material and runoff and contact with soil, waterways, drainsand sewers. Inform the relevant authorities if the product has caused environmentalpollution (sewers, waterways, soil or air). Water polluting material. May be harmful tothe environment if released in large quantities.

No action shall be taken involving any personal risk or without suitable training.Evacuate surrounding areas. Keep unnecessary and unprotected personnel fromentering. Do not touch or walk through spilt material. Shut off all ignition sources. Noflares, smoking or flames in hazard area. Avoid breathing vapour or mist. Provideadequate ventilation. Wear appropriate respirator when ventilation is inadequate. Puton appropriate personal protective equipment (see Section 8).

:

:

Accidental release measures6 .

Methods for cleaning up : Stop leak if without risk. Move containers from spill area. Approach the release fromupwind. Prevent entry into sewers, water courses, basements or confined areas.Wash spillages into an effluent treatment plant or proceed as follows. Contain andcollect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculiteor diatomaceous earth and place in container for disposal according to localregulations (see section 13). Use spark-proof tools and explosion-proof equipment.Dispose of via a licensed waste disposal contractor. Contaminated absorbentmaterial may pose the same hazard as the spilt product. Note: see section 1 foremergency contact information and section 13 for waste disposal.

Contain and collect spillage with an electrically protected vacuum cleaner or by wet-brushing and place in container for disposal according to local regulations (seesection 13).

Handling

Storage

Put on appropriate personal protective equipment (see Section 8). Eating, drinkingand smoking should be prohibited in areas where this material is handled, stored andprocessed. Workers should wash hands and face before eating, drinking andsmoking. Remove contaminated clothing and protective equipment before enteringeating areas. Persons with a history of skin sensitization problems should not beemployed in any process in which this product is used. Do not get in eyes or on skinor clothing. Do not ingest. Avoid breathing vapour or mist. Avoid release to theenvironment. Refer to special instructions/safety data sheet. Use only with adequateventilation. Wear appropriate respirator when ventilation is inadequate. Do not enterstorage areas and confined spaces unless adequately ventilated. Keep in the originalcontainer or an approved alternative made from a compatible material, kept tightlyclosed when not in use. Store and use away from heat, sparks, open flame or anyother ignition source. Use explosion-proof electrical (ventilating, lighting and materialhandling) equipment. Use non-sparking tools. Take precautionary measures againstelectrostatic discharges. To avoid fire or explosion, dissipate static electricity duringtransfer by earthing and bonding containers and equipment before transferringmaterial. Empty containers retain product residue and can be hazardous. Do notreuse container.

Store in accordance with local regulations. Store in a segregated and approved area.Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10) and food anddrink. Eliminate all ignition sources. Separate from oxidizing materials. Keepcontainer tightly closed and sealed until ready for use. Containers that have beenopened must be carefully resealed and kept upright to prevent leakage. Do not storein unlabelled containers. Use appropriate containment to avoid environmentalcontamination.

:

:

Handling and storage7 .

The handle provided on the package is for manual handling only. Transport andtransfer should be carried out with appropriate equipment and carriage devices.

xylene Safe Work Australia (Australia, 8/2005). STEL: 655 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 350 mg/m³ 8 hour(s). TWA: 80 ppm 8 hour(s).

butan-1-ol Safe Work Australia (Australia, 8/2005). Absorbedthrough skin. PEAK: 152 mg/m³ 15 minute(s).

Ingredient name Exposure limits

Exposure controls/personal protection8 .

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Engineering measures Use only with adequate ventilation. Use process enclosures, local exhaust ventilationor other engineering controls to keep worker exposure to airborne contaminantsbelow any recommended or statutory limits. The engineering controls also need tokeep gas, vapour or dust concentrations below any lower explosive limits. Useexplosion-proof ventilation equipment.

Wash hands, forearms and face thoroughly after handling chemical products, beforeeating, smoking and using the lavatory and at the end of the working period.Appropriate techniques should be used to remove potentially contaminated clothing.Contaminated work clothing should not be allowed out of the workplace. Washcontaminated clothing before reusing. Ensure that eyewash stations and safetyshowers are close to the workstation location.

Hygiene measures

Skin

Personal protection

Use a properly fitted, air-purifying or air-fed respirator complying with an approvedstandard if a risk assessment indicates this is necessary. Respirator selection mustbe based on known or anticipated exposure levels, the hazards of the product and thesafe working limits of the selected respirator.

Personal protective equipment for the body should be selected based on the taskbeing performed and the risks involved and should be approved by a specialist beforehandling this product.

Chemical-resistant, impervious gloves complying with an approved standard shouldbe worn at all times when handling chemical products if a risk assessment indicatesthis is necessary.

Hands

Safety eyewear complying with an approved standard should be used when a riskassessment indicates this is necessary to avoid exposure to liquid splashes, mists ordusts.

Eyes

Respiratory

:

:

:

:

:

:

PEAK: 50 ppm 15 minute(s).1-methoxy-2-propanol Safe Work Australia (Australia, 8/2005).

STEL: 553 mg/m³ 15 minute(s). STEL: 150 ppm 15 minute(s). TWA: 369 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).

Solvent naphtha (petroleum), light aromatic NOHSC (Australia, 11/2004). Notes: Documentation forthe substances with this footnote can be found in the5th Edition of the ACGIH documentation of the thresholdlimit values and biological exposure indices (1). For allother substances with 'H' in Column 7 thedocumentation can be found in the 6th Edition of theACGIH documentation of the threshold limit values andbiological exposure indices (2). TWA: 123 mg/m³ 8 hour(s). Form: All forms TWA: 25 ppm 8 hour(s). Form: All forms

ethylbenzene ASCC (Australia, 8/2005). STEL: 543 mg/m³ 15 minute(s). STEL: 125 ppm 15 minute(s). TWA: 434 mg/m³ 8 hour(s). TWA: 100 ppm 8 hour(s).

Environmental exposurecontrols

: Emissions from ventilation or work process equipment should be checked to ensurethey comply with the requirements of environmental protection legislation. In somecases, fume scrubbers, filters or engineering modifications to the process equipmentwill be necessary to reduce emissions to acceptable levels.

Recommended monitoringprocedures

: If this product contains ingredients with exposure limits, personal, workplaceatmosphere or biological monitoring may be required to determine the effectivenessof the ventilation or other control measures and/or the necessity to use respiratoryprotective equipment.

Physical state Liquid.

Characteristic.Odour

Various colours.Colour

Flash point Closed cup: 25°C (77°F)

:

:

:

:

Solubility Insoluble in the following materials: cold water and hot water.:

Physical and chemical properties9 .

Density 1.45 g/cm3:

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Materials to avoid/Hazardous Reactions

Conditions to avoid Keep away from heat, sparks and flame.:

Stability and reactivity10 .

:

Stability :

Hazardous decompositionproducts

Stable under recommended storage and handling conditions (see section 7).

Hazardous decomposition products: carbon monoxide, carbon dioxide, smoke, oxidesof nitrogen.

Keep away from the following materials to prevent strong exothermic reactions:oxidising agents, strong alkalis, strong acids.

: Decomposition products may include the following materials: carbon monoxide,carbon dioxide, smoke, oxides of nitrogen.

Keep away from the following materials to prevent strong exothermic reactions:oxidising agents, strong alkalis, strong acids.

Acute toxicity

Toxicological information11 .

Potential acute health effects

Inhalation Harmful by inhalation.:

Ingestion Irritating to mouth, throat and stomach.:

Skin contact Harmful in contact with skin. Irritating to skin. May cause sensitisation by skin contact.:

Eye contact Irritating to eyes.:

Toxicity data : Not available.

Potential chronic health effects

Carcinogenicity

Mutagenicity

Reproductive toxicity

No known significant effects or critical hazards.

No known significant effects or critical hazards.

:

:

Skin

Ingestion

Inhalation No known significant effects or critical hazards.

No known significant effects or critical hazards.

No known significant effects or critical hazards.

Over-exposure signs/symptoms

:

:

:

Target organs Contains material which may cause damage to the following organs: mucousmembranes, upper respiratory tract, skin, central nervous system (CNS), ears, eye,lens or cornea.

:

Ingredient name OSHA NIOSH NTP

xylene A4 - - 3 - -ethylbenzene A3 - - 2B - -

ACGIH EPA IARC

There are no data available on the preparation itself. The preparation has been assessed following the conventional methodof the Dangerous Preparations Directive 1999/45/EC and classified for toxicological hazards accordingly. See sections 2 and15 for details.

Exposure to component solvent vapour concentrations in excess of the stated occupational exposure limit may result inadverse health effects such as mucous membrane and respiratory system irritation and adverse effects on the kidneys, liverand central nervous system. Symptoms and signs include headache, dizziness, fatigue, muscular weakness, drowsiness and,in extreme cases, loss of consciousness.Solvents may cause some of the above effects by absorption through the skin. Repeated or prolonged contact with thepreparation may cause removal of natural fat from the skin, resulting in non-allergic contact dermatitis and absorption throughthe skin.If splashed in the eyes, the liquid may cause irritation and reversible damage.Ingestion may cause nausea, diarrhea and vomiting.This takes into account, where known, delayed and immediate effects and also chronic effects of components from short-term and long-term exposure by oral, inhalation and dermal routes of exposure and eye contact.

Contains epoxy resin (MW 700-1200). May produce an allergic reaction.

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Ecological information12 .

There are no data available on the preparation itself.Do not allow to enter drains or watercourses.

The preparation has been assessed following the conventional method of the Dangerous Preparations Directive1999/45/EC and is classified for eco-toxicological properties accordingly. See Sections 2 and 15 for details.

Ecotoxicity

LogPow BCF Potential

Bioaccumulative potential

Other ecological information

Other adverse effects : No known significant effects or critical hazards.

Product/ingredient name

xylene 3,12 - highbutan-1-ol 0,88 - low

Product/ingredient name Aquatic half-life Photolysis Biodegradability

xylene - - ReadilySolvent naphtha (petroleum),light arom.

- - Not readily

ethylbenzene - - Readily

Aquatic ecotoxicity

Solvent naphtha (petroleum),light arom.

Acute EC50 <10 mg/L Daphnia 48 hours

Acute IC50 <10 mg/L Algae 72 hoursAcute LC50 <10 mg/L Fish 96 hours

ethylbenzene Acute EC50 7,2 mg/L Algae 48 hoursAcute EC50 2,93 mg/L Daphnia 48 hoursAcute LC50 4,2 mg/L Fish 96 hours

Product/ingredient name SpeciesResult Exposure

Conclusion/Summary : Not available.

Persistence/degradability

Conclusion/Summary : Not available.

: Toxic to aquatic organisms, may cause long-term adverse effects in the aquaticenvironment. Water polluting material. May be harmful to the environment ifreleased in large quantities.

Methods of disposal : The generation of waste should be avoided or minimised wherever possible. Emptycontainers or liners may retain some product residues. This material and its containermust be disposed of in a safe way. Significant quantities of waste product residuesshould not be disposed of via the foul sewer but processed in a suitable effluenttreatment plant. Dispose of surplus and non-recyclable products via a licensed wastedisposal contractor. Disposal of this product, solutions and any by-products should atall times comply with the requirements of environmental protection and wastedisposal legislation and any regional local authority requirements. Avoid dispersal ofspilt material and runoff and contact with soil, waterways, drains and sewers.

Disposal considerations13 .

Transport information14 .

Transport within user’s premises: always transport in closed containers that are upright and secure. Ensure thatpersons transporting the product know what to do in the event of an accident or spillage.

International transport regulations

Paint.Proper shipping name :

Packing group III:

Label :

1263UN Number :

Class 3:

Marine pollutantsubstances

trizinc bis(orthophosphate), Solvent naphtha (petroleum), light aromatic:

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Penguard Special - Comp. A

ADG Hazchem code

ADG Proper shipping name Paint.

3[Y]

ADG Label

Additional information

ADR / RID : Tunnel restriction code: (D/E)Hazard identification number: 30Special provisions: 640E

Emergency schedules (EmS): F-E, S-EMarine pollutant: Yes.

:IMDG

Transport in accordance with ADR/RID, IMDG/IMO and ICAO/IATA and national regulation.

:

:

:

The environmental hazardous / marine pollutant mark is only applicable for packagescontaining more than 5 litres for liquids and 5 kg for solids.

Marking :

Regulatory information15 .

Standard for the Uniform Scheduling of Drugs and Poisons

Control of Scheduled Carcinogenic Substances

Ingredient name Schedule

No listed substance

Australia inventory (AICS) : All ingredients are listed on AICS or are exempt.

EU regulations

National regulations

: The product is classified and labelled for supply in accordance with the Directive1999/45/EC as follows:

:

Harmful

Dangerous for theenvironment

Hazard symbol orsymbols

:Contains epoxy resin (MW 700-1200)xylene

R10- Flammable.R20/21- Harmful by inhalation and in contact with skin.R36/38- Irritating to eyes and skin.R43- May cause sensitisation by skin contact.R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquaticenvironment.

Risk phrases :

S23- Do not breathe vapour / spray.S36/37- Wear suitable protective clothing and gloves.S51- Use only in well-ventilated areas.

Safety phrases :

5

New Zealand Inventory ofChemicals (NZIoC)

: All components listed or exempt from listing on the New Zealand Inventory ofChemicals (NZIoC).

HSNO Classification : 3.1 - FLAMMABLE LIQUIDS - Category C6.1 - ACUTE TOXICITY: ORAL - Category E6.3 - SKIN IRRITATION - Category A8.3 - CORROSIVE TO OCULAR TISSUE - Category A6.5 - SENSITIZATION - Category B (Skin)6.8 - REPRODUCTIVE AND DEVELOPMENTAL TOXICITY [Fertility] - Category B6.8 - REPRODUCTIVE AND DEVELOPMENTAL TOXICITY [Unborn child] -Category B6.9 - SPECIFIC TARGET ORGAN TOXICITY (SINGLE OR REPEATEDEXPOSURE): ORAL - Category B6.9 - SPECIFIC TARGET ORGAN TOXICITY (SINGLE OR REPEATEDEXPOSURE): INHALATION - Category B9.1 - AQUATIC ECOTOXICITY - Category B

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US regulations

HCS Classification : Flammable liquidCarcinogenTarget organ effects

To the best of our knowledge, the information contained herein is accurate. However, neither the above-named supplier,nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the informationcontained herein.Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknownhazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee thatthese are the only hazards that exist.

Disclaimer

Other information16 .

Notice to reader

History

Date of printing

Date of issue :: 01.11.2012.

01.11.2012.

4:Version

Prepared by : Jotun Group Product Safety Department

Full text of R-phrases referredto in sections 2 and 3

: R11- Highly flammable.R10- Flammable.R20- Harmful by inhalation.R22- Harmful if swallowed.R20/21- Harmful by inhalation and in contact with skin.R65- Harmful: may cause lung damage if swallowed.R41- Risk of serious damage to eyes.R37- Irritating to respiratory system.R38- Irritating to skin.R36/38- Irritating to eyes and skin.R37/38- Irritating to respiratory system and skin.R43- May cause sensitisation by skin contact.R66- Repeated exposure may cause skin dryness or cracking.R67- Vapours may cause drowsiness and dizziness.R50/53- Very toxic to aquatic organisms, may cause long-term adverse effects in theaquatic environment.R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquaticenvironment.

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