22
MF400C/U Cell MF500C/U Cell (120ATC+40APC) (120ATC+28APC) MF M/C Cell
MF400C/U Cell
MF500C/U Cell
(120ATC+40APC)
(120ATC+28APC)
MF M/C Cell
MF Cell
The Cell is designed for applying in mixed production and flexibility.
The highest appreciate on 2nd/3rd shift unmanned operation.
It is equipped with dual magazine, maximum 120 position tools are
available.
The pallet storage tower, which is capable of storing 40 pallets
(MF400) and 28 pallets (MF500) in a small foot print.
The host cell controller applies for job management and loader
motions in machine side.
It applies to FANUC 0iMF and SIEMENS 828D NC systems for multi face;
FANUC 31iB5, HEIDENHAIN TNC640, and SIEMENS 840D NC systems for
five axes simultaneously.
1
MF400U / C+ 120 position tool magazine
+ 40 pallet storage
+ pallet loader
MF500U / C+ 120 position tool magazine
+ 28 pallet storage
+ pallet loader
2
Spindle specification
SC-4.1
3
FANUC = HEIDENHAIN = SIEMENS =
SPINDLE SC-4.1 GC-4.0R MC-4.1R MC-4.0R
Max. spindle speed (min-1) 12,000 15,000 15,000 20,000
Spindle transmission Coupling
Spindle diameter (mm) Ø70 Ø80 Ø70
Bearing lubrication Grease packed Re-grease
Bearing arrangement << >> << >> < > =
FANUC
Spindle base speed 1,350 1,500 1,400 1,400 1,500
Spindle power output kW (S3-25%) 15 15 26 26 15
Spindle torque output Nm (S3-25%) 106 96 177 177 125
HEIDENHAIN
Spindle base speed 1,500 1,500 2,000 2,000 -
Spindle power output kW (S6-25%) 17 17 27.7 27.7 -
Spindle torque output Nm (S6-25%) 108 108 132 132 -
SIEMENS
Spindle base speed 1,500 1,500 2,000 2,000 -
Spindle power output kW (S6-25%) 13.3 13.3 27.7 27.7 -
Spindle torque output Nm (S6-25%) 85 85 132 132 -
CTS Available X O O O O
40 Taper
MF400C
MF400U
MF500C
MF500U
Note: The specification for MF Cell series 12C+oil chiller
GC-4.0R MC-4.1RMC-4.0R
ATC auto door
CTC time*
5 sec (FANUC)
5 sec (HEIDENHAIN)
5.2 sec (SIEMENS)
Note: *At 60Hz.
ATC system
4
Features
1 Dual magazine 60*2=120
2 Pallet clamping system
3 Pallet loader
4 Pallet storage tower:
(Max. load capacity 5,000 kg)
1. Great storage in limit space
2. RFID recognizing system
5 QUASER Cell controller &
software
6 Machine NC system
7 Loading / unloading
station
1
One or Two towers are
available
2
3
1
5
2 3
4
6
5
7
7
6
Features
Machine NC system
QUASER Cell controller
QUASER
mill i
FANUC
31iB5
SIEMENS
828D
SIEMENS
840D
HEIDENHAIN
TNC640
Machine NC system
QUASER Cell controller
7
APC_HELP
Pallet status
Job management
Pallet ID chip
- The system servo status and
troubleshooting display.
- Pallet storage coordinate
setting.
- Working schedule
management.
- Edit operation.
Pallet_table Pallet location information- Pallet location program and
work schedule display. - Working schedule setting.
8
APC utility
APC task management
Input diagnostic
Diagnostic map
System parameter
Message
9
Easy operation
a RFID recognizing system
b Swivel type operation panel
c Easy access to maintain
machine
d Tool loading on magazine side
e Loading / unloading on station
10
a
b
c
d e
Coolant system
f Wash gun
g Wash down: 3 bar
h Nozzle coolant: 3 bar
Through spindle coolant: 20 bar
i Coolant tank: 300 Liter
11
f g h
i
Application sample
12
Technical DataAvailable NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640
Technical Data MF400C Cell MF400U CellSpindle code 12C 15C 20C(2)
Work rangeTable size (mm) □ 265Travel X / Y / Z (mm) 680 / 610 / 510 A / C (degree) +30° ~ -120° / 360° (Continuous)Max. swing (mm) Ø300Table surface to spindle nose (mm) -20 ~ 490Spindle nose to tilting center at 90° 20 ~ 530Max. work piece size (mm) Ø300 x 300Table load capacity (kg) 100 (11 kg-m)
Feed drive 5,760 / 5,760 / 10,472 (F)6,283 / 6,283 / 15,708 (S)6,283 / 6,283 / 11,519 (F)9,267 / 11,310 / 16,965 (T)
6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 15,708 (S)6,283 / 6,283 / 11,519 (F)9,267 / 11,310 / 16,965 (T)
6,283 / 6,283 / 11,519 (F)
6,283 / 6,283 / 11,519 (F)Feed force X / Y / Z (N)
Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min-1) A=25 / C=25Acceleration X / Y / Z (m/s2) 3 / 3 / 2 (F ; T ) 3 / 2 / 2 (S)
Accuracy Positioning / Repeatability0.008 / 0.004ISO 230-2
JIS 6338 (300 mm) ±0.003 / ±0.002VDI3441 0.008 / 0.004
Main spindleBBT40Spindle taper
Max. spindle speed 12,000 15,000 20,000Tool changer
Fixed magazine, pot RandomTool selectionMagazine positions 120 (std.)Max. tool diameter (mm) 76.2w/o adjacent tool (mm) 125Max. tool length (mm) 280Max. tool weight (kg) 7CTC time – ISO 10791-9 (sec.) (1) 5 (F) 5.2 (S) 5 (T)
Pallet changer (For Cell only)40Number of pallet
Pallet storage type / Pallet selection Tower / Fixed position
Pallet from storage area to standby area (sec.) (1) 21
Pallet change time (sec.) (1) 51Coolant system
300Coolant tank capacity (Liter)
Pump capacity(1)
- Nozzle coolant - Through spindle coolant - Wash down
75L / min., 3 bar
25L / min, 20 bar
75L / min., 3 bar
Machine size3,200Height (mm)
Floor space W x D 120ATC+40APC 6,100 x 4,655Weight (kg) 20,000
Connections220V / 60Hz or 400V / 50HzMain power
Power consumption (KVA) 36 (F) 34 (S) 39 (F) 40 (T) 45 (F) 41 (S) 46 (F) 44 (T) 44 (F) 45 (F)
Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update.
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Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640
Technical Data MF500C Cell MF500U CellSpindle code 12C 15C 20C(2)
Work rangeTable size (mm) □ 350 Travel X / Y / Z (mm) 550 / 630 / 610 A / C (degree) +30° ~ -120° / 360° (Continuous)Max. swing (mm) Ø400Table surface to spindle nose (mm) -51 ~ 559Spindle nose to tilting center at 90° -25 ~ 585Max. work piece size (mm) Ø400 x 300Table load capacity (kg) 200 (19 kg-m)
Feed drive 5,760 / 10,472 / 10,472 (F)6,283 / 14,137 / 15,708 (S)6,283 / 11,519 / 11,519 (F)9,267 / 11,310 / 16,965 (T)
6,283 / 6,283 / 11,519 (F) 6,283 / 14,137 / 15,708 (S)6,283 / 11,519 / 11,519 (F)9,267 / 11,310 / 16,965 (T)
6,283 / 6,283 / 11,519 (F)
6,283 / 11,519 / 11,519 (F)Feed force X / Y / Z (N)
Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min-1) A=11.1 / C=16.6Acceleration X / Y / Z (m/s2) 3 / 3 / 2
Accuracy Positioning / Repeatability0.008 / 0.004
ISO 230-2JIS 6338 (300 mm) ±0.003 / ±0.002VDI3441 0.008 / 0.004
Main spindleBBT40Spindle taper
Max. spindle speed 12,000 15,000 20,000Tool changer
Fixed magazine, pot RandomTool selectionMagazine positions 120 (std.)Max. tool diameter (mm) 76.2w/o adjacent tool (mm) 125Max. tool length (mm) 280Max. tool weight (kg) 7CTC time – ISO 10791-9 (sec.) (1) 5 (F) 5.2 (S) 5 (T)
Pallet changer (For Cell only)40Number of pallet
Pallet storage type / Pallet selection Tower / Fixed position
Pallet from storage area to standby area (sec.) (1) 21
Pallet change time (sec.) (1) 51Coolant system
300Coolant tank capacity (Liter)
Pump capacity(1)
- Nozzle coolant - Through spindle coolant - Wash down
75L / min., 3 bar
25L / min, 20 bar
75L / min., 3 bar
Machine size3,200Height (mm)
Floor space W x D 120ATC+28APC 6,100 x 4,655Weight (kg) 20,500
Connections220V / 60Hz or 400V / 50HzMain power
Power consumption (KVA) 37 (F) 36 (S) 41 (F) 41 (T) 45 (F) 43 (S) 47 (F) 46 (T) 45 (F) 46 (F)
Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update.
14
Standard / Option accessories = Standard = Option = N/A Black=MF400C / MF500C Blue=MF400U / MF500U
Standard / Option accessories MF400C Cell MF400U Cell MF500C Cell MF500U Cell█ Spindle code 12C 15C 20C 12C 15C 20C
█ SIEMENS 828D (5 Faces) / / / / █ QUASER mill i (5 Faces) / / / / / /
█ FANUC 31iB5 (5 AXES) / / / / / / █ SIEMENS 840D (5 AXES) / / / █ HEIDENHAIN TNC640 (5 AXES) / / /
█ Oil chiller
█ 12,000 min-1 SC-4.1 coupling spindle / /
█ 15,000 min-1 GC-4.0R or MC-4.1R coupling spindle / / █ 20,000 min-1 coupling spindle / / █ Dual magazine,120 position tool magazine
█ Pull stud for BT tooling system
█ Balance tooling for spindle warm up
█ ATC auto door
█ Cell +Pallet tower (w 40 pallets)
█ Dual Pallet tower (w 80 pallets)
█ Cell +Pallet tower (w 28 pallets)
█ Dual Pallet tower (w 56 pallets)
█ RFID tag
█ Reference rod (for thermal comp with probe)
█ Work probe
█ Thermal compensation
█ Tool length / breakage measurement (laser)
█ X / Y / Z linear scale & C rotary encoder
█ Rotary encoder on A axis
█ Transformer
█ Heat exchanger
█ Coolant through spindle 20bar * *
█ Coolant through spindle 50bar
█ Coolant wash gun
█ Coolant wash down
█ External chip conveyor
█ Internal chip augers
█ Cutter air blast
█ Oil-mist collector
█ Documentation**
█ Work light
█ Machine status light
█ CE & EMC*** & GB
Note: * Only for FANUC control. ** By CD-ROM version. *** Standard for EU area. - Machine specification might be different from the catalogue if there is any specification update. - The specification for MF Cell series 12C+oil chiller
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Cutting area and interference
MF400 CELL
MF500 CELL
MC-4.1R/MC-4.0R Spindle
MC-4.1R/MC-4.0R Spindle
340340
X Travel 680
20Z
Trav
el 5
10
305
Y travel 610
305
305+30°
305
-120
°
157
51
373
Ø300 3929
0
275275X Travel 550
Ø400
+30°
330
-120
°
92
125
493
264
Z Tr
avel
610
25
330300Y Travel 630
26
202
105
460
6881
105256
507
300 49
1
R279
R306
300 58
5
559
300
280
280
W=200kg
272
Ø368
W=100kg
16
Installation dimension
Oil chiller
Filtration unit or Bag Filtration(opt.)
5210
Mist collector(opt.)
200
1025
1554
6100(One pallet tower) 7750(Two pallet tower)5690(One pallet tower) 7340(Two pallet tower)
DOO
R O
PEN
620
mm
1575
3080
5210
R513
R815 R598R598
140°R389
556
120°
3200
3135
5950
DOO
R O
PEN
62
0mm
4440
2580
Machine dimensions
MF400 Cell
17
Oil chiller
Filtration unit or Bag Filtration(opt.)
Mist collector(opt.)
5210
200
1025
6100(One pallet tower) 7750(Two pallet tower)
3180
3200
1575
3080
R389
5690(One pallet tower) 7340(Two pallet tower)
5950
5210
DOO
R O
PEN
620
mm
DOO
R O
PEN
62
0mm
R815
556R598
R598
140°
R513
4440
2580
120°
MF500 Cell
Installation dimension
18
Table dimension
30˚
15˚
54
2026
Ø19
Ø23Ø17Ø7
44.5
45˚45˚
1.75
Ø22.5Ø17Ø7
28.1
11.1
5
Ø18.95
M16
X2.0
P
M16
X2.0
P
16.4
44.1
06
1.52
4
Ø7Ø17Ø22
25
14.0
26
Ø18.796
M16
X2.0
P
19.1
06
Tool weight = W
Ø125 B
C
A (P
leas
er re
f. pa
ge 1
3-14
)
26562 62
265
C4020
12H7
2011
35085 85
8585
350
14H7
23
10
23
Machine dimensions
MF400 Cell
MF500 Cell
BT40 ISO (7388-B) DIN (69872-A)
Pull stud and applicable tools
B tool median point(A/2)W tool weight
MOMENT=W*B(≦10.29N-m)
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- Very classic craftsmanship combined with most
advanced modern equipments in a clean environment...
QUASER AMERICA MACHINE TOOLS INC.Address: 3049 Southcross Boulevard,Rock Hill,
SC, 29730, UNITED STATES
Tel: +1 803-324-7123
Fax: +1 888-459-8175
E-mail: [email protected]
QUASER MACHINE TOOLS, INC.
Address: No. 3, Gong 6th Rd., Youshih
Industrial Park, Dajia Dist,
Taichung City 437, Taiwan
Tel: +886 4 26821277
Fax: +886 4 26822045
E-mail: [email protected]
Web: www.quaser.com
QUASER EUROPE TECHNIC CENTER - SWITZERLANDAddress: Unterlettenstrasse 16, CH- 9443
Widnau Switzerland
Tel: +41 71 722 43 43
Mobile phone: +41798229028
E-mail: [email protected]
KUNSHAN QUASER MACHINE TOOLS, INC.Address: (B) No. 287, Kangzhuang Road,
Zhoushi Town, Kunshan City,
Jiangsu,P.R. China
Tel: 0512-82627139
Fax: 0512-82627138
E-mail: [email protected]
We build machines in a hybrid way
20
Fold
her
e fo
r fi
ling!
17
06
05
03
T
EL
: 04
-24
73
33
26
R
QUASER MACHINE TOOLS,
INC.
Address: No. 3, Gong 6th Rd.,
Youshih Industrial
Park, Dajia Dist,
Taichung City 437,
Taiwan
Tel: +886 4 26821277
Fax: +886 4 26822045
E-mail: [email protected]
Web: www.quaser.com
QUASER EUROPE TECHNIC
CENTER - SWITZERLAND
Address: Unterlettenstrasse
16, CH- 9443 Widnau
Switzerland
Tel: +41 71 722 43 43
Mobile phone: +41798229028
E-mail: [email protected]
KUNSHAN QUASER
MACHINE TOOLS, INC.
Address: (B) No. 287,
Kangzhuang Road,
Zhoushi Town,
Kunshan City,
Jiangsu,P.R. China
Tel: 0512-82627139
Fax: 0512-82627138
E-mail: [email protected]
QUASER AMERICA MACHINE
TOOLS INC.
Address: 3049 Southcross
Boulevard,Rock Hill,
SC, 29730, UNITED STATES
Tel: +1 803-324-7123
Fax: +1 888-459-8175
E-mail: [email protected]
MF Cell-E-23/06/2017
