MICRO VALVES & FLUIDIC SYSTEMS

MICRO VALVES & FLUIDIC SYSTEMS2020/2021

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SPIDER®-VALVES

On/Off Valves

HiProp®-Valve

3-way 8 mm-ValveµProp®-Valves

5 mm-Valve

2 3

CONTENTS

Spider®-Valves ............................................... 90Spider µProp® ................................................ 92Spider HiProp® .............................................. 94Micro valve 10 mm .................................... 96Cartridge valves ........................................... 98Stainless steel valves ............................. 100Brass and aluminium valves ............. 102Plastic valves ............................................... 106Servo actuated valves .......................... 108Latching valves .......................................... 110Valves for water taps ............................. 112Gas valves ...................................................... 114Water guards............................................... 116Solenoids ........................................................ 118

3 SOLENOID VALVES 88

Preface .................................................................... 5Company Portrait ........................................... 6History ..................................................................... 8Quality & Environment ............................ 10Product Conformity ................................... 12Sustainability Initiative ............................. 14

WELCOmE

How to find us ............................................. 165Sales Partners .............................................. 166Imprint .............................................................. 168

CONTAC T 164

Light emitting seals ................................ 122Light emitting sockets .......................... 124

4 VALVE ELEC TRONIC S 120

6 INSIDE STAIGER 159

Valve Characteristics ............................. 128Principles of operation ......................... 130

Spider®-Valves ....................................... 132 Spider µProp® .......................................... 134 Pilot valve for water taps............... 136 Micro valve 10 mm ............................. 138 Flat Pack® valve .................................... 140 Water guards .......................................... 142 Solenoid coils ......................................... 144 Principles of Operation ................... 146

5 TEChNICAL INfORmATION 126

Patents ................................................................. 202-way 5 mm-Valve ....................................... 223-way Spider® µProp Valve ................... 24Spider HiProp® ................................................. 26Electronic Water Guard .......................... 28Media-separated Micro valve ........... 30

1 INNOVATIONS 18

References ........................................................ 34Analysis & Medical Technology ......... 36Aviation & Space Technology ............. 46Sanitary & Water Technology ............. 50Industry .............................................................. 56Energy Systems ............................................ 68Paper, Printing & Textile Industry ....... 74Automotive ...................................................... 80

2 APPLIC ATIONS 32

© R

icha

rd F.

Kra

ning

54

PREfACE

Dear Customers and Partners,

after meanwhile 45 years of company history we will continue our innovative track and offer this year new products and engineered solutions especially in the fields of proportional valves and micro valve technology.

As an owner controlled family business we have a strong customer focus and attach great importance on sustainable, personal and long-term customer relationships, world wide.I am therefore looking forward to meeting you personally in the near future and to learn about your challenges!

marc Staiger Managing Partner

76

manu facturing and testing devices in house. This unique know how enables us to develop cost efficient high-tech solutions, which create a real competitive advantage for our customers.

It is therefore no coincidence that our customers are global market leaders of the Medical Technology, Automotive, Industrial, Pneumatics, Aeronautics and last but not least Drinking Water industries.

For more than 45 years we have been developing and producing here in Germany with 200 highly qualified employees innovative solenoid valves and valve manifolds according to customer requirements.

At our site in Erligheim (nearby Stuttgart) we manufacture everything from the prototype through to large batches up to mass production. Hereby we also create all necessary

COmPANY PORTRAIT

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hISTORY1974Founding of the Staiger Company by Bruno Staiger

1974Oil burner valve

1984Light emitting seals patented

1998Certification DIN EN ISO 9001DIN EN ISO 14001

19917 mm Spider®-Valve patented, serial production since 1999

2003Completion of glass pavilion (own costruction)

2014 Marc Staiger becomes sole managing director

2006Marc Staiger joins the management

2016Completion of the new development center

2016Spider µProp®Valve 8 mm

2012Spider µProp®-Valve 15 mm

2019Bruno Staiger's 80th birthday and 45th company anniversary

YEARS

20205 mm-Valve2018

Further development of electronic water guards

2017Spider HiProp®pressure-balanced proportional valve

1987Move into new company building in Erligheim

YEARS

1110

Quality management SystemQuality means to us that we will strive to orient our products and services on the needs, require-ments and expectations of our customers, thereby increasing customer satisfaction.

According to DIN EN ISO 9001:2015 we have intro-duced a quality management system to realize our goals. We attain a continuous process of improve-ment through which the high quality standard of our products and processes is built and assured.

Environmental management SystemWe want to preserve the environment. Therefore environmental protection is one of the most important goals within our enterprise. Furthermore, each of our employees is motivated to work con - sciously of the environment. For example, through the application of new, energy saving technologies and the utilisation of renewable resources, such as rain water where applicable, we reduce the environmental strain to the possible minimum. The introduction of the environmental management system DIN EN ISO 14001:2015 within our firm guarantees both a trustworthy and open cooperation between our business, environmental authorities and the public.

→ Quality and Environmental Management System→ Certification and Product Safety→ CE-Marking

We really do care about quality and environment!

Quality and Environment QUALITY AND ENVIRONmENT AT STAIGER

12 13

Certification and Product SafetyStaiger solenoid valves are used in a vast array of applications and have hereby to comply to applicable regulations and standards. Every customer however is obliged to perform its own hazard analysis and validation with Staiger products to determine if the used product based on the planned substances, the environmental conditions and any applicable operator protection functions is in compliance with machinery safety standard DIN EN ISO 13849 and is suitable for the intended purpose.

Of course, our products are designed, built and 100 % tested according to the customer's speci-fications.

Above and beyond this, there are also special areas of technical safety, for example usage in gas appli-cations or in potentially explosive areas. Special rules and regulations apply hereto. A series of our solenoid valves has been approved for usage in gas applications according to the require ments outlined in DIN EN 161 Class A and B.

A further series of our solenoid valves was especially designed for applications requiring low electrical energy, in particular for usage in explosion endangered areas, and is thereby approved as intrinsically safe.

Product Conformity QUALITY AND ENVIRONmENT AT STAIGER

CE-markingSolenoid valves and valve electronics from Staiger are tested according to DIN and IEC regulations and, of course, are marked accordingly. Depending upon construction, dimensioning and operating conditions, the products are subject to several directives of the CE-Marking. Any applicable manufacturer's declaration can also be requested. The CE-Product-ID-No. is affixed for gas valves in accordance with the Gas Appliances Directive (GAD).

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Sustainability Initiative SUSTAINABILITY INITIATIVEAT STAIGER

We take responsibility!

Climate protection and scarce raw materials are the biggest challenges nowadays. We take responsibility for the future with our products, solutions and our work. That is also a reason why we are proud partners of the Sustainability Initiative Blue Competence. Blue Competence is an initiative of the VDMA to promote sustainability and sustainable products.

With our partnership, we commit ourselves to comply with the 12 sustainability principles of the VDMA.

Innovative and sustainable technology for a future worth living!

Quelle: VDMA, www.bluecompetence.net

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The 12 Sustainability Guidelines of the Mechanical Engineering Industry are more than just a lip service.

They are a verifiable promise to themselves and to the public. The companies in the mechanical and plant engineering sector continuously develop sustainable product and production technologies.They are aware of their responsibility for people and the environment. However, in order to ensure that sustainable management and action are not left to chance, clear criteria are needed on the basis of which companies can align, review and communicate their commitment to the outside world. These 12 guidelines bring the prerequisites for sustainability in mechanical and plant engi-neering to a clear formula.

PREAmBLE: Our comprehension of trendsetting sustainability is based on the principles of economic success, fairness, respect & responsibility and includes the dimensions of society, ecology & economy. We comprehend sustainable action in terms of the definition of the Brundtland-report1 and the definitions of the German Rat für Nach-haltige Entwicklung2“.

STRATEGIC:1. Sustainability is a crucial part of our company

strategy.2. We create solid business schemes with

sustainable values and secure entrepreneurial success.

3. Our technologies and solutions promote worldwide sustainable developments.

The 12 Sustainability Guidelines of the Mechanical Engineering Industry

OPERATIVE:4. Sustainable thinking and action are represented

in our processes and products.5. We act with consideration of resources and

stand up for climate protection.6. Our staff is our most valuable asset.

We promote engagement and participation.7. We stand up for keeping the human rights.

CULTURAL: 8. Our company is a habitat. 9. We take responsibility in our region.10. We do, what we promise!

COmmUNICATIVE:11. We actively cultivate the network with all

participants.12. We transparently communicate our

sustainable action.

1 „Sustainable development meets the needs of the present without compromising the ability of future generations to meet their own needs.“ (Brundtland-report, 1987) 2 „Sustainable development means to consider ecological aspects equal to social and economic aspects. Therefore, sustainable economy means: For our children and grand-children, we must leave behind us a sound ecological and economic structure.“ (Rat für Nachhaltige Entwicklung, 2001)

SUSTAINABILITY INITIATIVEAT STAIGER

118 19

→ Patents

→ 2-way 5 mm valve

→ 3-way Spider® µProp valve

→ Spider HiProp®

→ Electronic Water Guard (redesign)

→ Media-separated Micro valve

INNOVATIONSConvincing

innovative concepts

20 21

Staiger is coining the evolution of valve technology and valve electronics essentially. More than 250 patents and utility patents result from innovativeness and technical creativity.

Our focus is on the development of customer-specific products: Valve solutions including the necessary electronic control – custom fit according to the demands at competitive prices. The cross-application use of our valves regularly results in new solutions that lead to new patents.

INNOVATIONS PATENTSPATENTS

Legendary Staiger innovations

5 mm22 23

→ Very small footprint and size→ Precise flow rates→ Low power consumption

→ Large pressure range→ Low weight→ Ideal for mobile devices

Version exampleValve characteristics (prelim.)

• 2-way valve• Orifice (DN): 0.3 – 0.6 mm @ 10 bar

0.8 mm @ 6 bar• Flow rate: 3.5 l/min @ 1 bar, DN 0.6• Pressure range: 0 – 10 bar, DN 0.6• Rated voltage: 12 V• Power consumption: max. 0.5 W

INNOVATIONS 5 MM-VALVE

INNOVATIONS 5 MM-VALVE

DeploymentIdeally suited as a pilot valve and for dosing the smallest volumes of non-aggressive media.

BenefitThis ultra small and fast switching valve follows the trend of further miniaturization and thus enables even smaller installation spaces and a higher integration density than before.

2-way 5 mm-Valve

15 mm

24 25

Valve characteristics (prelim.)

• 3-way valve• Orifice (DN): PA: 2 mm; PA 2.1 mm• Flow rate: up to 11 l/min @ 0.2 bar • Pressure range: 0 – 2 bar

3-way Spider µProp Valve

→ Active venting → Compact design

→ Advanced control options→ High dynamics and long service-life

INNOVATIONS3-WAY SPIDER µPROP VALVE

INNOVATIONS 3-WAY SPIDER µPROP VALVE

DeploymentProportional pressure and venting regulation/mixture of fluid flows

BenefitThis valve combines the function of a 3-way valve with the Spider µProp technology. This offers the advantage that pressure and venting can be actively controlled with only one valve. The function in the end positions is comparable with a 3-way switching valve. This offers flexible and innovative application possibilities, e.g. in medical technology (for training the lungs with counterpressure regulation during exhalation). Another possible application is the controlled mixing of two fluid streams.

Version example

Our valves are adaptable to particular specifications of our customers.

Current [mA]

Flow

Q [l

/min

]

Typical Q-I-diagram; P=0.2 bar ; R=0 bar; A: variable back-pressure Orifice (DN): PA: 2 mm; AR: 2.1 mm; medium: air

0 bar back-pressure at A

0,05 bar back-pressure at A



Q positive: Venting of A

Q negative: flow in direction A

15 mm26 27

→ Frictionless movement→ High flow rates→ Compact design

→ Low power consumption→ High reproducibility → High dynamics

Version exampleValve characteristics (prelim.)

• 2-way valve• Orifice (DN): 6 mm• Flow rate: 200 l/min @ 2 bar• Pressure range: 0 – 6 bar• Rated voltage: 24 V• Power consumption: max. 3.0 W

INNOVATIONS SPIDER HiPROP®

INNOVATIONS SPIDER HiPROP®

DeploymentProportional regulation and control of high flow rates

BenefitThis valve combines the advantages of the Spider- µProp technology with the benefits of a pressure-balanced valve. Due to its large orifice, high flow rates are possible. In addition, it is characterized by a high reproducibility of the flow-current-curve.Compared to a direct-operated proportional valve with identical nominal size the electrical power consumption is significantly reduced. The compact design of the valve provides a variety of assembly options for different areas of application.

Spider hiProp® Pressure-balanced proportional valve

28 29

Version exampleValve characteristics • 2-way valve• Orifice (DN): 15 – 50 mm• Flow rate: 5.6 – 35 m3/h @ 1 bar• Pressure range: 0.5 – 10 bar• Operating voltage: 100-240 VAC; 50-60Hz• Power consumption: 1.9 W

(max. power consumption: 8 W)

INNOVATIONS ELECTRONIC WATER GUARD

INNOVATIONS ELECTRONIC WATER GUARD

Electronic Water Guardwith integrated function control

→ Reliable protection→ Insensitive to calcification→ Own function control

→ Low power consumption→ KTW drinking water approval→ Customer-specific design possible

DeploymentControl of water supply to laboratory equipment and household appliances.

BenefitThe water detector reliably protects against water damage by controlling the water flow. A leakage is detected by the sensor and the water supply is interrupted. At the same time, the LED operation indicator and the buzzer draw attention to the damage. A separate function monitoring system indicates possible faults such as a damaged sensor line or a stuck valve. The low power consumption reduces energy consumption and sensitivity to calcification. Wide range of installation options thanks to

different valve and connection sizes.

8 mm30 31

media-separatedmicro valve

→ Media-separated→ Compact design→ Low dead volume

INNOVATIONSMEDIA-SEPARATED MICRO VALVE

INNOVATIONS MEDIA-SEPARATED MICRO VALVE

Deployment Control of challenging media

BenefitThis compact, media-separated valve is suitable for precise dosing of neutral and aggressive gases and liquids.

Due to the relatively simple design, the valve can be adapted to specific customer requirements without much effort. For example, connection geometry, sealing material and rated voltage can be easily adjusted.

Valve characteristics (prelim.)

• 2-way valve• Orifice: 0.6 mm• Flow rate: 4 l/min @ 1 bar air• Pressure range: 0 – 5 bar• Rated voltage: 3, 6, 12, 24 VDC

Version example

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→ Analysis & Medical Technology

→ Aviation & Space Technology

→ Sanitary & Water Technology

→ Industry

→ Energy Systems

→ Paper, Printing & Textile Industry

→ Automotive

APPLICATIONSCustomer-specific

solutions

36 37

APPLICATIONSAnalysis and

Medical Technology

APPLICATIONSANALYSIS & MEDICAL TECHNOLOGY

Whether Intensive care,

blood pressure measure-

ment or prosthetics –

reliability is the most

important characteristic

of a product in the Medical

Industry, as human life

may depend on it.

38 39



Medical technologyType mX 009-003 Smixer and distributor for air and oxygen, including pressure regulators

Medical technologyType mA 804-502V2-way, 3-way Spider®-Valve, size 15 mm, direct actuated, NC with pressure controlOrifice (DN): 1.5 – 2.0 mmPressure: 0...2 barMedium: Air, oxygenValve body: Aluminium/Stainless steel

Medical technologyType mA 710-0322-fold manifold with 2-way valves, direct actuated, NCOrifice (DN): 0.8 mmPressure: 0...260 mbarMedium: Compressed airValve body: Brass/POM

Medical technologyType mh 008-001 VManual switching function valve for oxygen including electrical signalingOrifice (DN): 1 mmPressure: 0...2 barMedium: OxygenValve body: Brass

15 mm

40 41



Medical technologyType mA 700-0032-fold manifold with 2-way valves, NC and NOOrifice (DN): 0.8/0.25 mmPressure: 0...0.5 barMedium: Compressed airValve body: Aluminium/POM

Medical technologyType mA 208-002 V2-way Spider®-Valve, manual actuated, NCOrifice (DN): 2 mmPressure: 0...8 barMedium: OxygenValve body: Brass

Medical technologyType VP 204-5052-way proportional valve, direct actuated, NCOrifice (DN): 2.2 mmPressure: -0.8...2 barMedium: Neutral gasesValve body: Stainless steel

Medical technologyType mh 228-002multiway valve block with adjustable restrictor, mechanically actuatedOrifice (DN): 3.5 mmPressure: 0...10 barValve body: Aluminium

42 43



Analytical equipmentType mI 800-0012-fold valve with 3-way valves, direct actuated latching functionOrifice (DN) 1 mmPressure: 0...1 barMedium: GasesValve body: Aluminium

Dental technical equipmentType mA 811-0032-fold manifold with 2- and 3-way valves, direct actuated, NCOrifice (DN) 1.6 and 2.2 mmPressure: -0.5...0 barMedium: Compressed airValve body: Brass

Analytical equipmentType PA 262-0012-way solenoid valve, direct actuated, NCOrifice (DN): 3.5 mmPressure: 0...7 barMedium: Aggressive liquidsValve body: PVC

Analytical equipmentType QE 233-0012-way valve, diaphragm principle, direct actuated, NCOrifice (DN) 4 mmPressure: 0...2 barMedium: Aggressive liquidsValve body: Teflon PFA

44 45



Analytical equipmentTyp VA 801-0013-fold manifold, with 3-way solenoid valves, direct actuated, NCOrifice (DN): 2.2 mmPressure: -0.7...0.1 barMedium: Aggressive gasesValve body: Stainless steel

Analytical equipmentTyp VA 301-006 3-way solenoid valve direct actuated, NCOrifice (DN): 2.2 mmPressure: -0.7...0.1 barMedium: Aggressive gases and liquidsValve body: Stainless steel

Analytical equipmentType VA 704-7182-fold manifold with 2-way Spider®-Valve,size 7 mm, parallel actuated, NCOrifice (DN): 1 mmPressure: 0...0.5 barMedium: Inert gas (e. g. argon)Valve body: Stainless steel

Dosing technology3-way Spider®-Valve, size 7 mm, direct actuated, diverting functionOrifice (DN): 0.5 mmPressure: 0...2 barMedium: Compressed airValve body: PA12

46 47

APPLICATIONS

The reliability and robust-

ness of the materials and

technology used in valves

for aviation and aerospace

industry are the focus of

every new development.

Our valves offer exactly

the performance features that are critical for use in

extreme conditions.

Aviation- andSpace Technology

APPLICATIONSAVIATION & SPACE TECHNOLOGY

7 mm

7 mm

48 49

APPLICATIONSSPACE TECHNOLOGY

APPLICATIONSAVIATION

Cold gas thrustersType VA 204-5422-way Spider®-Valve,direct actuated, NCOrifice (DN): 0.4 mm Pressure: 0...250 barMedium: Air, helium, nitrogen, xenonValve body: Stainless steel

Cold gas thrustersType VA 204-7272-way Spider®-Valve,direct actuated, NCOrifice: 0.3 mm/0.8 mmPressure: 0...3 barMedium: Air, helium, nitrogen, xenonValve body: Stainless steel

Calibration systemType PA 600-0043-way solenoid valve, direct actuated, NCOrifice (DN): 0.8 mm Pressure: 0...1 barMedium: Air, oxygen, neutral gasesValve body: PPS

O2-systemType mA 404-707 3-way Spider®-Valve,direct actuated, NCOrifice: 0.5 mm/0.6 mm Pressure: 0...6 barMedium: Air, oxygenValve body: Brass

50 51

APPLICATIONSAPPLICATIONSSANITARY & WATER TECHNOLOGY

Sanitary and Water Technology

Cost effective, convenient and

reliable water management

is the great challenge of

the 21st Century. For you

and your customers, we

are applying our Know-How

in the development and

production of solutions according to these demands.

52 53

APPLICATIONSSANITARY & WATER TECHNOLOGY


Water supplyType PI 209-0022-way solenoid valve,direct actuated, latching valveOrifice (DN): 0.6 mmPressure: 1...10 barMedium: WaterValve body: Plastic

Pilot valve2-way solenoid valve, latching functionOrifice (DN): 0.6 mmPressure: 0,5...10 barMedium: Drinking waterValve body: Plastic

Water tapType PI 200-0052-way valves, direct actuated, latching functionOrifice (DN): 0.8 mmPressure: 1...8 barMedium: WaterValve body: POM

Water supplyType PA 209-0012-way solenoid valve,direct actuated, NCOrifice (DN): 0.6 mmPressure: 1...10 barMedium: WaterValve body: Plastic

54 55



Water treatmentType mI 240-0062-way latching valve, with electronic timer and battery supplyOrifice (DN): 8 mmPressure: 1...8 barMedium: WaterValve body: Brass

Water treatment2-way solenoid valve, servo actuated, NCOrifice (DN): 6.5 mmPressure: 0.5...10 barMedium: WaterValve body: Brass

Water treatmentType PN 200-0012-way solenoid valve, servo actuated, NC, electronic controlled, battery supplyOrifice (DN): 10 mmPressure: 1...16 barMedium: WaterValve body: Plastic

Water treatmentType Ph 208-0012-way valve, manually actuated, NCOrifice (DN): 10 mmPressure: 1...16 barMedium: WaterValve body: Plastic

56 57

APPLICATIONSAPPLICATIONSINDUSTRY

Industry

Regardless of whether these

are deployed in standard

solutions or in customer specific

applications – our products

jointly developed with you

guarantee precision, reliability

and optimized energy con-

sumption. Offer your customers

more productivity with Staiger-Solutions.

9 mm7 mm

58 59

APPLICATIONSINDUSTRY


Small enginesType PA 104-0012-way Spider®-Valve, size 7 mm, direct actuated, NOOrifice (DN): 0.6 – 1.0 mmPressure: 0...700 mbarMedium: GasolineValve body: Plastic

Small enginesType VA 204-7082-way Spider®-Valve, size 7 mm, axial flow, direct actuated, NCOrifice (DN): 0.7 mmPressure: 1...3 barMedium: GasolineValve body: Stainless steel

Small enginesType VA 204-901 V2-way Spider®-Valve, direct actuated, NCOrifice (DN): 0.6 – 1.0 mmPressure: 0...0.2 barMedium: GasolineValve body: Stainless steel

Small enginesType PA 249-001 P2-way tube-seat valve, NCOrifice (DN): 3.0 – 4.0 mmPressure: 0...8 barMedium: WaterValve body: Plastic

7 mm

8 mm

8 mm

60 61



Pneumatic servo actuated valveType VA 304-9033-way Spider®-Valve, size 8 mm, direct actuated, NCOrifice (DN): 0.5 – 1 mmPressure: 2...8 barPower consumption: 0.55 WMedium: Compressed airValve body: Stainless steel

AutomationType mA 304-7073-way Spider®-Valve, size 7 mm, direct actuated, NCOrifice (DN): 0.6 mmPressure: 0...6 barMedium: Compressed air, gasesValve body: Stainless steel

Tire pressure regulation Typ mG 304-9013-way Spider®-Valve, size 8 mm, direct actuated, NCOrifice (DN): 2.5 mmPressure: 1...8 barPower consumption: 2.0 W Peak; 0.5 W HoldMedium: Compressed airValve body: Stainless steel; Valve housing: Aluminium

AutomationType mA 733-0038-fold manifold valve block with 2-way solenoid valves, direct actuated, NC, with cable plugsOrifice (DN): 4 mmPressure: 0...5.5 barMedium: Compressed airValve body: Brass

62 63



Packing machines 2-fold manifold with 3-way solenoid valves direct actuated, NC, with pressure controlOrifice (DN): 2.0 mmPressure: 1...5 barMedium: Compressed airValve body: Aluminium

VacuumgripperType mA 444-1002-way Spider®-Valve, size 21 mm, direct actuated, NOOrifice (DN): 4 mmPressure: -1...0 barMedium: Compressed airValve body: Aluminium

AutomationType mA 104-7052-way Spider®-Valve, size 7 mm, axial flow, direct actuated, NOOrifice (DN): 1.1 mmPressure: 0...400 mbarMedium: GasesValve body: Brass

AutomationType VA 304-5073-way Spider®-Valve, size 15 mm, direct actuated, NCOrifice (DN): 1.5 mmPressure: 7 barMedium: Compressed airValve body: Stainless steel

64 65



Fire extinguishing systemType mA 203-0022-way solenoid valve, direct actuated, NCOrifice (DN): 1.6 mmPressure: 0...40 barMedium: Extinguishing agentValve body: Brass

Fire extinguishing systemType mA 203-0192-way solenoid valve, direct actuated, NC, with connectorOrifice (DN): 0.8 mmPressure: up to 170 barMedium: Extinguishing agentValve body: Brass

Automatic car wash system3-station 2-way manifold valve block, servo actuated, NCOrifice (DN): 10 mmPressure: 3...80 barMedium: WaterValve body: Brass

Packing machinesType mA 753-0012-fold manifold with 2-way and 3-way solenoid valves, direct actuatedOrifice (DN): 6 and 2.2 mmPressure: 0...1 bar absolutMedium: Compressed airValve body: Aluminium/Brass

66 67



Compressor condensate drainType mA 222-0402-way solenoid valve, direct actuated, NC, with electronic timerOrifice (DN): 1.5 mmPressure: 1...10 mbarMedium: Compressed airValve body: BrassCycle time: ton 5 sec./toff 45 min.

Massflow ControllerType VP 209-0012-way proportional valve, direct actuated, NCOrifice (DN): 4.5 mmPressure: 0...3 barMedium: Neutral and aggressive gasesValve body: Stainless steel (1.4301)

Vacuum technologyType VA 101-0012-way solenoid valve, direct actuated, NOOrifice (DN): 2.2 mmPressure: VacuumMedium: Compressed airValve body: Stainless steel

Automatic car wash systemType PA 702-00415-fold manifold with 2-way valves, direct actuated, NCOrifice (DN): 11 mmPressure: 0...0.5 barMedium: DI-water, domestic warm/cold water, Valve body: PP

68 69

APPLICATIONSAPPLICATIONSENERGY SYSTEMS

Energy Systems

The effectiveness of an

Energy System depends on

perfect fuel dosage and

lowest possible energy

consumption of the system

itself and its components.

Our technology enables us

to offer you efficient and cost effective solutions!

7 mm

70 71

APPLICATIONS ENERGY SYSTEMS


Gas installationsType mA 202-0472-way valve with emergency manual override, direct actuated, NCOrifice (DN): 4 mmPressure: 0...2 barMedium: Propane, ButaneValve body: Brass

Portable fuel cellType VA 204-7162-way Spider®-Valve, size 7 mm, direct actuated, NCOrifice (DN): 0.5 mmPressure: 0...8 barMedium: HydrogenValve body: Stainless steel

Stationary fuel cellType VA 721 2-way solenoid valve, direct actuated, NCOrifice (DN): 1.0 – 2.2 mmPressure: 0...12 barMedium: Hydrogen, OxygenValve body/internal parts: Stainless steel

Gas installationsType mA 702-0032-way manifold valve block, direct actuated, NCOrifice (DN): 3.5 mmPressure: 0...3 barMedium: Domestic gasApplication: Gases according to DVGW worksheet G 260/I

72 73



Gas installationsType mA 702-0022-way manifold valve block, 2-fold, direct actuated, NCOrifice (DN): 3.5 mmPressure: 0...50 mbarMedium: PropaneValve body: Brass

Gas installationsType mA 753-0022-fold 2-way manifold with pressure controlOrifice (DN): 13 mmPressure: 0...100 mbarMedium: Propane, domestic gasValve body: Aluminium, anodized

Gas installationsType mA 253-0172-way solenoid valve, direct actuated, NCOrifice (DN): 13 mmPressure: 2 barMedium: Domestic gasValve body: Brass

74 75

APPLICATIONSAPPLICATIONSPAPER, PRINTING & TEXTILE INDUSTRY

Paper, Printing andTextile Industry

Accuracy, reliability, repeata-

bility and media-resistance

are always in demand when

printing on different materials,

such as paper and textiles.

It is possible to fulfil these four

key requirements by using

the technology and products that we develop.

7 mm

76 77

APPLICATIONSPAPER, PRINTING & TEXTILE INDUSTRY


Paint mixer equipmentType mE 633-0033-way valve, media separated, direct actuated, diverting function, with emergency manual overrideOrifice (DN): 4 mmPressure: 0...3 barMedium: Dispersion paint, varnishValve body: Brass

Textile printingType VA 204-7142-way Spider®-Valve, size 7 mm, direct actuated, NC, axial flowOrifice (DN): 0.6 – 0.8 mmPressure: 0...5 barMedium: Water, paintValve body: Stainless steel

Paper manufactureType VA 704-501Manifold with 2-way Spider®-Valves, size 15 mm, direct actuated, NCOrifice (DN): 1.5 mmPressure: 1...5 barMedium: WaterValve body: Stainless steel

Paper manufactureType VA 204-0132-way Spider®-Valve, size 15 mm, direct actuated, NCOrifice (DN): 1.5 mmPressure: 0...2.5 barMedium: WaterValve body: Stainless steel

16 mm

8 mm

78 79



Ink-jet printerType VA 704-716 E4-fold manifold with 2-way Spider®-Valves, size 7 mm, direct actuated, NCOrifice (DN): 0.4 – 0.6 mmPressure: -0.5...8 barMedium: Ink, dissolverValve body: Plastic/Stainless steel

Textile machines9-fold manifold 3-way Spider®-Valves, direct actuated, NCOrifice (DN): 0.9/1.5 mmPressure: 0...3 barMedium: Compressed airValve body: Aluminium

Textile machineType VA 304-9033-way Spider®-Valve, size 9 mm, direct actuated, NCOrifice (DN): 0.5 mm/0.7 mmPressure: 2...8 barPower consumption: 0.55 WMedium: Compressed airValve body: Stainless steel

Printing machinesType VA 724-0033-fold manifold 3-way Spider®-Valves, direct actuated, NCOrifice (DN): 1 mmPressure: 0...3 barMedium: Compressed air, cleaning fluidValve body: Stainless steel

80 81

APPLICATIONSAPPLICATIONSAUTOMOTIVE

Automotive

High level of quality at com-

petitive series prices is the

classical challenge in this

industry sector. We master

this by adapting our products

perfectly to technical and

normative requirements and

thereby make a valuable contribution to reliability and

consequently to the increasing satisfaction of your customers.

82 83

APPLICATIONS AUTOMOTIVE


Auxiliary heatingType VA 206-0012-way solenoid valve, direct actuated, NCOrifice (DN): 0.6 mmPressure: -0.5...1.8 barMedium: Gasoline, dieselValve body: Stainless steel

Gas injectionType VA 204-507Assembly with 3-way Spider®-Valve, size 15 mm, direct actuated, NCOrifice (DN): 1.5 mmPressure: 0...6 barMedium: Liquid gasValve body: Brass

Emission control2-way solenoid valve, direct actuated, NO, axial flowOrifice (DN): 2.5 mmPressure: 1...10 barMedium: AdBlue® Valve body: Stainless steel

Heating system Type mA 202-0072-way solenoid valve, direct actuated, NCOrifice (DN): 3.5 mmPressure: 0...1 barMedium: Gasoline, dieselValve body: Aluminium

84 85



Heating systemType PA 200-0062-way cartridge valve, direct actuated, NC, adjustable strokeOrifice (DN): 1.6 mmPressure: 0...3 barMedium: Gasoline, dieselValve body: POM

Fuel cellsType VP 402-way Spider µProp®, proportional valve, direct actuated, NC Orifice (DN): 4 mmPressure: to 14 barMedium: HydrogenValve body: Stainless steel

A/C controlType mA 203-0092-way solenoid valve, direct actuated, NCOrifice (DN): 26 mmPressure: 0...0.1 barMedium: AirValve body: Aluminium

Emission controlType VA 204-5192-way Spider®-Valve, size 15 mm, direct actuated, NCOrifice (DN): 0.6 mmPressure: 1...6 mbarMedium: AdBlue®Valve body: Stainless steel

86 87



Seat adjustmentType PA 201-0232-way solenoid valve, direct actuated, NC, with pressure switchOrifice (DN): 1.3 mmPressure: -275...600 mbarMedium: Water-glycol mixtureValve body: POM

Pneumatic suspensionType mA 701-0052-fold manifold with 2-way valves, direct actuated, NCOrifice (DN): 1.6 mmPressure: 0...10 barMedium: Compressed airValve body: Brass

Seat adjustment3-way manifold valve block,direct actuated, NCOrifice (DN): 1.0 mmPressure: 6...12 barMedium: Compressed airValve body: Plastic

Seat adjustmentType Ph 808-0015-fold manifold, 3-way lever actuated valvesOrifice (DN): 0.6 mmPressure: 2...10 barMedium: Compressed airValve body: POM

3 8988

SOLENOID VALVES

→ Spider®-Valves

→ Spider µProp®

→ Spider HiProp®

→ Micro valves 10 mm

→ Cartridge valves

→ Stainless steel valves

→ Brass and aluminium valves

→ Plastic valves

→ Servo actuated valves

→ Latching valves

→ Valves for water taps

→ Gas valves

→ Water guards

→ Solenoids

90 91

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose. * Further orifices are also available. * * Flow (air) @ max. pressure difference

→ Further information about our Spider®-Valves can be found on p. 132.

SOLENOID VALVESSPIDER®-VALVESSpider®-Valves

→ Flat armature actuation→ Seat principle, direct actuated→ High life cycles

→ 2- and 3-way valves NC→ Body and internal parts stainless steel→ 100 % calibrated

Application function Type Size Orifice* [mm]

Pressure [bar]

flow** [l/min]

Neutral and mildlyaggressive liquids, gases and vapors

2-way Spider®-Valve,

direct actuated, NC

VA 204-715 7 0.3 10 7VA 204-718 7 1.0 3 13VA 204-505 15 0.5 10 18VA 204-508 15 2.0 1.5 44VA 204-102 21 1.0 10 68VA 204-105 21 4.0 2 102

3-way Spider®-Valve,

direct actuated, NC

VA 304-715 7 0.3 10 7VA 304-718 7 1.0 1.5 9.5VA 304-910 8 0.3 10 7.5VA 304-913 8 1.0 2 12VA 304-505 15 0.5 10 18VA 304-508 15 2.0 1 29VA 304-102 21 1.0 10 60VA 304-105 21 4.0 1 55

Type VA 204-77 mm

Type VA 204-121 mm

Type VA 204-515 mm

Type VA 304-98 mm

92 93

SOLENOID VALVESSPIDER µPROP®Spider µProp®

→ Seat principle, direct actuated→ 2-way proportional valve, NC→ Flat plunger drive

→ Frictionless movement→ High life cycles, high dynamic→ 100 % calibrated

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose. * Further orifices and sizes are also available. * * Flow (air) @ max. pressure difference

Application function Type Size* Orifice (DN)* [mm]

Pressure [bar]

flow** [l/min]

Neutral liquids,gases and vapors

2-way proportional-

solenoid valve, NC

VP 204-506 15 0.5 0 to 10 21VP 204-503 15 1.0 0 to 10 65VP 204-502 15 1.5 0 to 8 90VP 204-505 15 2.2 0 to 3 50

→ Further information about our Spider µProp® can be found on p. 134.

Type VP 204-121 mm

Type VP 204-8 8 mm

Type VP 204-515 mm

Flow

Q [l

/min

]

160100 120 14040 60 80

1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar10 bar

0

2

4

6

8

10

12

14

16

18

20

22

Current I [mA]

P15 Typical Q-I-diagram (orifice 0.5; medium: air)

50

0

200

100

250

300

350

150

205 225185165125 14585 10545 65

0,5 bar

1 bar

2 bar

3 bar

4 bar

5 bar

6 bar

94 95

SOLENOID VALVESSPIDER HiPROP®Spider hiProp®

→ 2-way proportional valve, NC→ Up to 200 l/min @ 2 bar→ Pressure-balanced

→ High dynamic→ Low power consumption→ 100 % calibrated

Type VP 204-57015 mm

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose. * Flow (air) @ max. pressure difference

Application function Type Size Orifice (DN) [mm]

Pressure [bar]

flow* [l/min]


2-way proportional-

solenoid valve, NC

VP 204-570 15 6.0 0 bis 3 250

VP 204-570 15 6.0 0 bis 6 280

P15 Typical Q-I-diagram (orifice 6.0; medium: air)

Current I [mA]

Flow

Q [l

/min

]

96 97

SOLENOID VALVESMICRO VALVE 10 MMMicro valve 10 mm

Application function Type Orifice [mm] Port size Pressure [bar]

Neutral liquids, gases and vapors

2-way solenoid valve, direct actuated, NC PA 206 0.6 Flange ISO 0 to 8

3-way solenoid valve, direct actuated, NC PA 306 0.6 Flange ISO 0 to 8

3-way solenoid valve, direct actuated, NO PA 406 0.6 Flange ISO 0 to 8

→ Seat principle, direct solenoid actuation

→ 2- and 3-way solenoid valves, NC and NO

→ Single and manifold valves→ Size 10 mm

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose.

Type PA 306 → Further information about our Micro valves can be found on p. 138.

98 99

SOLENOID VALVESCARTRIDGE VALVESCartridge valves



2-way solenoid valve direct actuated, NC

EA 200 0.8 to 2.0 Flange 0 to 8EA 201 1.0 to 2.2 Flange 0 to 12EA 201 1.0 to 2.2 M14x0.75 0 to 12EA 202 1.0 to 5.0 M12x0.75 0 to 35EA 202 1.0 to 3.5 M14x0.75 0 to 35EA 203 1.0 to 6.0 M20x1 0 to 50EA 203 1.0 to 6.0 M24x1 0 to 50

3-way solenoid valve direct actuated, NC

EA 301 1.0 to 2.2 Flange 0 to 10EA 301 1.0 to 2.2 M14x0.75 0 to 10EA 302 1.0 to 2.2 M14x0.75 0 to 12EA 303 1.0 to 3.5 M20x1 0 to 16EA 303 1.0 to 3.5 M24x1 0 to 16


→ 2- and 3-way solenoid valves, NC

→ Without body→ Flange and screw-in types


Type EA 200 Type EA 201 Type EA 203 Type EA 303

100 101

SOLENOID VALVESSTAINLESS STEEL VALVESStainless steel valves


Neutral and mildly aggressive liquids, gases and vapors

2-way solenoid valve, direct actuated, NC

VA 210 0.8 to 2.0 M5 0 to 8 VA 211 1.0 to 2.2 M5 0 to 12VA 221 1.0 to 2.2 G1/8 0 to 12VA 281 1.0 to 2.2 1/4"-28 0 to 12VA 291 1.0 to 2.2 1/8"-NPT 0 to 12


VA 311 1.0 to 2.2 M5 0 to 10VA 321 1.0 to 2.2 G1/8 0 to 10VA 381 1.0 to 2.2 1/4"-28 0 to 10VA 391 1.0 to 2.2 1/8"-NPT 0 to 10

2-way solenoid valve, direct actuated, NC,

manifold valvesVA 721 1.0 to 2.2 G1/8 0 to 12



→ Single and manifold valves→ Internal parts stainless steel


Type VA 721Type VA 321Type VA 211

102 103

Brass and aluminium valves SOLENOID VALVESBRASS AND ALUMINIUM VALVES


→ 2-way solenoid valves, NC and NO

→ Body material brass and aluminium→ Internal parts stainless steel



2-way solenoid valve, direct actuated, NO

MA 122 2.0 to 3.5 G1/8 0 to 10MA 132 10.0 G1/4 0 to 0.5MA 132 2.0 to 3.5 G1/4 0 to 10MA 142 10.0 G3/8 0 to 0.5MA 152 10.0 G1/2 0 to 0.5


MA 200 0.8 to 2.0 Flange 0 to 8MA 201 1.0 to 2.2 Flange 0 to 12MA 202 2.0 to 3.5 Nozzle OD6 0 to 15MA 210 0.8 to 2.0 M5 0 to 8MA 211 1.0 to 2.2 M5 0 to 12MA 211 1.5 M5 0 to 8MA 221 1.0 to 2.2 G1/8 0 to 12MA 222 2.0 to 3.5 G1/8 0 to 15MA 223 4.0 G1/8 0 to 7MA 232 2.0 to 5.0 G1/4 0 to 15MA 232 10.0 G1/4 0 to 0.3MA 233 1.0 to 6.0 G1/4 0 to 50


Type mA 211Type mA 210 Type mA 232 Type mA 233

104 105

SOLENOID VALVESBRASS AND ALUMINIUM VALVESBrass and aluminium valves



→ Single and manifold valves→ Body material brass and aluminium




MA 242 3.0 to 5.0 G3/8 0 to 6MA 242 8.0 to 10.0 G3/8 0 to 0.6MA 252 10.0 G1/2 0 to 0.3


MA 301 1.0 to 2.2 Flange 0 to 10MA 302 1.6 to 2.7 Nozzle OD5 0 to 10MA 302 1.6 to 2.7 Flange 0 to 10


MA 311 1.0 to 2.2 M5 0 to 10MA 311 1.5 M5 0 to 8MA 321 1.0 to 2.2 G1/8 0 to 10MA 322 1.0 to 2.2 G1/8 0 to 12MA 323 2.5 G1/8 0 to 7MA 333 1.0 to 3.0 G1/4 0 to 16


manifold valves

MA 710 0.8 to 1.0 M5 0 to 8MA 710 1.2 to 2.0 M5 0 to 5MA 721 1.2 to 2.2 G1/8 0 to 12

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose.Type mA 232Type mA 211

106 107

SOLENOID VALVESPLASTIC VALVESPlastic valves




PA 200 0.8 to 2.0 Flange 0 to 8PA 201 2.0 Nozzle OD6 0 to 7PA 202 1.0 to 4.0 Nozzle OD7 0 to 10


PA 300 0.8 Flange 0 to 8PA 301 2.0 Nozzle OD6 0 to 4PA 301 0.8 to 2.5 Flange 0 to 8

Neutral and aggressive liquids, gases and vapors


with diaphragmseparation

PE 202 1.0 to 4.0 Nozzle OD6 0 to 1PE 202 1.0 to 4.0 Nozzle OD7 0 to 1PE 203 1.0 to 4.0 Nozzle OD7 0 to 1



→ With or without media separation→ Body material POM, PVDF and PPO


Type PA 203 Type PA 301Type PA 201Type PA 200

108 109

SOLENOID VALVESSERVO ACTUATED VALVESServo actuated valves



2-way solenoid valve, servo actuated, NO

MG 102 32 G1 1/4 0.5 to 10MG 102 40 G1 1/2 0.5 to 10MG 102 50 G2 0.5 to 10MG 152 15 G1/2 0.5 to 10MG 162 20 G3/4 0.5 to 10MG 172 25 G1 0.5 to 10

2-way solenoid valve, servo actuated, NC

MG 202 32 G1 1/4 0.5 to 10MG 202 40 G1 1/2 0.5 to 10MG 202 50 G2 0.5 to 10MG 232 10 G1/4 0.5 to 10MG 242 10 G3/8 0.5 to 10MG 252 10 G1/2 0.5 to 10MG 252 15 G1/2 0.5 to 10MG 262 20 G3/4 0.5 to 10MG 272 25 G1 0.5 to 10

2-way solenoid valve, force actuated, NC

MZ 242 10 G3/8 0 to 4MZ 252 10 G1/2 0 to 4

→ Servo actuated diaphragm principle, direct actuated→ 2-way valves NC and NO

→ Body material brass→ Internal parts stainless steel→ Drinking water admittance on enquiry


Type mG 232 Type mG 202 Type mG 262

110 111

SOLENOID VALVESLATCHING VALVESLatching valves

→ Impulse solenoid actuated→ 2- and 3-way solenoid valves,

latching function

→ Low power consumption→ Body material plastic and brass



2-way solenoid latching valve, direct actuated

MI 210 1.0 M5 0 to 8 PI 200 0.8 to 1.6 Flange 0 to 8

2-way solenoid latching valve, servo actuated

MI 230 8.0 G1/4 0.5 to 8MI 240 8.0 G3/8 0.5 to 8

3-way solenoid latching valve, direct actuated PI 300 0.8 Flange 0 to 8

All values were determined under laboratory conditions and have to be verified by the customer in specific application.

Type mI 230Type PI 200 Type mI 210

112 113

SOLENOID VALVESVALVES FOR WATER TAPSValves for water taps

→ Servo actuated diaphragm principle, direct actuated

→ 2-way valves, NC

→ Monostable and latching function→ Thread, flange and cartridge ports

→ Further information about our innovations can be found on p. 20.


Neutral liquids,water, drinking water

2-way solenoid valve,direct actuated,latching function

MI 210 1.0 M5 0 to 8

PI 200 0.8 to 1.6 flange 0 to 8

2-way solenoid valve,servo actuated,

latching function

MI 230 8 G1/4 0.5 to 8

MI 240 8 G3/8 0.5 to 8


latching functionPI 209 7 Cartridge 0.3 to 10


latching function

PG 209-004 7 G1/2 0.5 to 10

PG 209-005 7 G3/8 0.5 to 10

2-way solenoid valve,direct actuated,latching function

PI 209-008 0.6 Cartridge 0.5 to 10


→ Further information about our pilot valve for water-taps can be found on p. 136.Type PI 209Type PI 200 Type PG 209-005 Type PI 209-008

Neutral liquids,water, drinking water

certified according to KTW, W 270, WRAS, ACS

and NSF 61

114 115

SOLENOID VALVESGAS VALVESGas valves


→ 2-way function, NC

→ Body material brass→ Internal parts stainless steel

Application function Type Orifice [mm] Port size Pressure [bar] CE-Number

Gases according to DVGW worksheet

G 260/I

Approval according to EN 161

2-way solenoid valve,

direct actuated, NC

MA 202 3.5 M12x1 0 to 3 CE-0085AN0079MA 222 3.5 Rp1/8 0 to 3 CE-0085AN0078MA 232 3.5 Rp1/4 0 to 3 CE-0085AN0078

MA 233 13.0 Rp1/4 G1/4 0 to 0.2 CE-0085AN0076

MA 243 13.0 Rp3/8 G3/8 0 to 0.2 CE-0085AN0076

MA 253 13.0 Rp1/2 G1/2 0 to 0.2 CE-0085AN0076


Type mA 222 Type mA 232

116 117

SOLENOID VALVESWATER GUARDSWater guards

→ 2-way valve, servo actuated, NC→ Electronic control unit with

leak detector→ Force actuated by leak detector

→ Audible alarm→ KTW- Drinking water admittance→ Integrated function monitoring


Neutral, electricalconducting liquids,

water

2-way solenoid valve,servo actuated, NC

MW 202 32 G1 1/4 0.5 to 10MW 202 40 G1 1/2 0.5 to 10MW 202 50 G2 0.5 to 10MW 252 15 G1/2 0.5 to 10MW 262* 10 G3/4 0.5 to 10MW 262 20 G3/4 0.5 to 10MW 272 25 G1 0.5 to 10

All values were determined under laboratory conditions and have to be verified by the customer for its specific purpose.* not certified for use with drinking water

→ Further information about our Water guards can be found on p. 142.Type mW 272

118 119

SOLENOID VALVESSOLENOIDSSolenoids

→ Modular design for highest flexibility→ Pin-connector with integrated

surge protection

→ Steel encased solenoid→ High degree of protection with

hotmelt overmold

Application Size Voltage Nom. power consumption

Circuit Electric Port

Solenoid valvesize 15 mm Type 15 DC: 24 V, 12 V, 6 V 1 W, 2.5 W – SAB, SAL, SAK

Solenoid valvesize 20 mm Type 20

AC (50 oder 60 Hz):230 V, 115 V, 42 V, 24 V, 12 V

DC: 24 V, 12 V, 6 V5 VA, 4 W, 5 W V, X, Y, Z SAH, SAL, SAV,

SAW, SAZ


AC (50 oder 60 Hz):230 V, 115 V, 42 V, 24 V, 12 V


SAW, SAZ


AC (50 oder 60 Hz):230 V, 115 V, 42 V, 24 V, 12 V


SAW, SAZ


→ Further information about our Solenoids can be found on p. 144.Type 27Type 15 Type 20 Type 32

4 121120

→ Light emitting seals

→ Light emitting sockets

VALVE ELECTRONICS

Staiger is the inventor of light emitting seals and sockets!

Valve Electronic Accessories

122 123

VALVE ELECTRONICSLIGHT EMITTING SEALSLight emitting seals

→ Lights – seals – protects→ Flat seal with integrated circuit→ LED and transient voltage suppression→ Sealing material PUR

ApplicationSolenoid valves withpin-connectorDIN EN 175301-803

function Type Circuit Voltage Solenoid valve power consumption

max.

Size A

seal and light LD-SAW-R LED 24 V / 48 V / 115 V / 230 V 100 W

seal, light and protection

LD-SAW-B LED and Zener diodes 24 V 15 W

LD-SAW-S LED andSuppressor diodes 24 V / 48 V / 115 V 50 W

Size Bseal and light LD-SAD-R LED 24 V / 48 V / 115 V / 230 V 100 Wseal, light and protection LD-SAD-B LED and Zener diodes 24 V 15 W

Size BIseal and light LD-SAH-R LED 24 V / 48 V / 115 V / 230 V 100 Wseal, light and protection LD-SAH-B LED and Zener diodes 24 V 15 W

Size Cseal and light LD-SAB-R LED 24 V / 48 V / 115 V / 230 V 100 Wseal, light and protection LD-SAB-B LED and Zener diodes 24 V 15 W

Size CIseal and light LD-SAK-R LED 24 V / 48 V / 115 V / 230 V 15 Wseal, light and protection LD-SAK-B LED and Zener diodes 24 V 15 W


Size BI

Size CI

Size A Size B

Size C

124 125

Light emitting sockets VALVE ELECTRONICSLIGHT EMITTING SOCKETS

ApplicationSolenoid valves withpin-connectorDIN EN 175301-803

function Type Circuit Voltage Solenoid valve power consumption

max.

Size A

cable socket LL-SAW-O – max. 250 V 100 W

cable socket, LED and protection

LL-SAW-S LED and suppressor diodes 24 V 50 W

LL-SAW-V LED and varistor 230 V 50 W

Size B

cable socket LL-SAD-O – max. 250 V 100 W


LL-SAD-S LED and suppressor diodes 24 V 50 W

LL-SAD-V LED and varistor 230 V 50 W

Size BI

cable socket LL-SAH-O – max. 250 V 100 W


LL-SAH-S LED and suppressor diodes 24 V 50 W

LL-SAH-V LED and varistor 230 V 50 W

Size C

cable socket LL-SAB-O – max. 250 V 100 W

cable socket, LED and protection LL-SAB-Z LED and Zener diodes 24 V 15 W

→ Socket with moulded cable (3 x 0.75 mm2)

→ Integrated seal and screw→ LED

→ Transient voltage protection→ Cable lenghts: 1.5 m, 3 m or 5 m


Size C

Size A

Size BI

Size B

5 127126

→ Valve characteristics

→ Principles of operation

TEChNICAL INfORmATIONUseful and

Worth Knowing

128 129

TEChNICAL INfORmATIONVALVE CHARACTERISTICSValve Characteristics

Pressure Differential [bar]The maximum value of the pressure differential is the maximum differential pressure which can be opened by the valve. Valves for alternating current have higher values than direct current valves. The minimum value of the pressure difference is the smallest differential pressure by which the valve still operates reliably.

Flow rate [l/min] and Kv-Value [m³/h]The flow coefficient kv is a specific value for valves. It corresponds to the flow rate of water (in liter per minute) through a valve with a differential pressure of 1 bar and a water temperature of 5 °C – 30 °C. The flow coefficient Kv corresponds to the flow coefficient kv using m³/h as unit.Conversion factor: 1 [m³/h] = 16,7 [l/min] or 0,06 [m³/h] = 1 [l/min]

Orifice [mm]The orifice is indicated as nominal equivalent orifice (DN). This is the diameter of the smallest cross section of flow, measured in [mm], that the media of the valve flows through.

Response TimeThe response time is expressed as the maximum number of actuation per second. The switch on time is the time between the closing of the current flow and final impact of the plunger in its end position.The switch off time is the time between the opening of the current flow and the arrival of the plunger in its resting position.

Static Pressure [bar]The static pressure is the maximum pressure that the connections of the valve can withstand.

Viscosity of the Media [mm²/s], [°E]The viscosity is the flow resistance of a media determined through the internal friction of the valve. The dynamic viscosity is listed in our data sheets, which are expressed in the units of mm²/s (Centistroke) and °E (°Engler).

Datenblatt 604-000-520 / datasheet 604-000-520

0

2

4

6

8

10

12

14

16

18

20

70 120 170 220 270D

urch

fluss

/ flo

w Q

[l/m

in]

Strom / current I [mA]

typische Q-I-Kennlinien / typical Q-I-diagram604-000-525 (DN 0,5); Medium: Luft / Air

1 bar

2 bar

3 bar

4 bar

5 bar

6 bar

7 bar

8 bar

131130

Principles of Operation

Spider®-Valves

Spider µProp®

Pilot valve for water taps

Micro valve 10 mm

Flat Pack®-Valve

Water guards

Solenoid coils

Principles of operationin general

132 133

TEChNICAL INfORmATIONSPIDER®-VALVESSpider®-Valves

functional PrincipleInstead of having a plunger which moves through a coil, Spider®-Valves have a flat armature that is pulled against the magnetic yoke in the energized position. The flat armature is fastened together with a leaf spring that presses the integrated sealing element against the valve seat in the de-energized position.

Flat armature valves are distinguished because of their virtually frictionless movement throughout very high cycle life (depending upon application up to 109) and, due to the very low mass of the armature, through switching times in the millisecond (ms) range. Therefore, they are applicable as quasi-proportional valves in that they can be driven

with current pulses. The response time in switching can be varied as desired to reach variable flow rates (so called pulse width modulation).

Characteristics• Frictionless movement• High cycle life• Short response times• Small size• 100 % calibrated

Cartridge type 3-way Spider®-Valve Cross section

P-Port

A-Port

R-Port (exhaust)

solenoid connector

solenoid coil assembly

flat armature

134 135

TEChNICAL INfORmATIONSPIDER µPROP®Spider µProp®

functional PrincipleInstead of having a plunger which moves within a coil, this valves have a flat armature that moves between the seat and the solenoid. The flat arma-ture is assembled together with a flat spring which presses the integrated sealing element against the valve seat in the de-energized position.

Flat armature valves distinguish themselves by frictionless movement and very high life cycles (depending upon application up to 109). The Spider µProp® are real proportional valves in which the armature stroke and thus the flow rate can be varied by the applied coil current.

Characteristics• 2-way-proportional-valve NC• Seat principle, direct actuated• Frictionless movement• High durability• Low response time• Small size• 100 % calibrated

Product example

Typical Q-I-diagram (orifice 0.5; medium: air)

Current I [mA]

Flow

Q [l

/min

]

16 mm

23 mm

136 137

Pilot valve for water taps TEChNICAL INfORmATIONPILOT VALVE FOR WATER TAPS

Version exampleDeployment2/2-way latching pilot valve for valves in water taps

BenefitThe low power consumption by the impulse control is ideally suited for use in electronically controlled taps with battery operation.

The valve is constructed entirely of water-approved materials.

Characteristics• Orifice (DN): 0.6 mm• Pressure range: 0.5 – 10 bar• Operating voltage: 6 VDC• Power consumption: max. 1.4 W• Degree of protection: IP65

138 139

Micro valves 10 mm TEChNICAL INfORmATIONMICRO VALVE SIZE 10 MM

functional Principle and designThe new compact 10 mm Valve range is based on a modular and flexible system. The basis is a cart-ridgevalve which can be integrated into customer- specific subbases or standard valve bodies out of plastic, ALU, stainless steel or similar.

The flange connection with inte-grated flat seal is executed with the ISO norm connection diagram.

A great selection of electrical connections is also available.

model variety• Cartridge valve in 2- and 3-way, NC and NO• Stand alone valve in 2- and 3-way, NC and NO• Isolation valves• Accessories, mounting plates• Customer specific mounting plates

Characteristics• Cartridge based valve directly insertable

into mounting plates• High cycle life• Just one seal and spring inside• Designed as a flexible cid• Flange connection ISO• Multitude of electrical connection• With Cartridge version coil is rotatable

Section view of 3-way micro Valve size 10

screw

subbase seal

manual override

solenoid coil

plunger

valve seat

140 141

flat Pack® valve TEChNICAL INfORmATIONFLAT PACK VALVE

functional PrincipleThe moving part of the Flat Pack® valve is a slide – a thin metal plate – moved by a loop controlled linear motor. The slide opens or closes the path between pipe connections thus regulating the flow.As soon as the motor is turned off, the slide immediately stops and remains in this position.

Characteristics• Orifice (DN): 12 mm• Port connection: euro taper; G 1/4 i;

G 3/8 i; G 1/2 i (i = female thread)• Pressure: 0 – 10 bar• Weight: 0.4 kg• Static Pressure: max. 12 bar• Operating Voltage: 24 VDC• Power input: max. 6.4 W• Installation position: any

Product example of a flat Pack valve

→ Linear gears→ Extremly flat slide element→ No dead volume

→ Immune to dirt→ Suitable for water and neutral

liquids

142 143

TEChNICAL INfORmATIONWATER GUARDSWater guards

ApplicationSolenoid valve system for automatic monitoring of leaks in water supply pipes and tubes. To be used in household and laboratory equipment.

InstallationThe solenoid valve is built into the pipe of a water supply. The sensor is located on the floor and is connected via cable to the control electronics. The solenoid coil and control elec-tronics are installed in a plastic housing and are connected to a plug-in power supply.

Characteristics• Reduced energy consumption due to electronic

holding current reduction• The automatic shut-off closes the valve several

times a day for a short time to check proper function

• Nominal diameters from DN10 to DN50• Fittings G1/2 to G2• Piezo alarm system• LED indicator of operation• Drinking water approval

functionUpon energizing, the control electro-nics opens the solenoid valve. The sensor can monitor a water film of approximately 0.5 mm and sends a signal to the electronics. The solenoid valve is closed and an audible alarm signal is triggered. This condition will be reset by interrupting the power supply.

LED

valve body

electronics housing

buzz

er

power supply

floor

water sensor

flow direction

water hose

15 SAK 00 - 24/00 SW X

144 145

TEChNICAL INfORmATIONSOLENOID COILSSolenoid coils

The solenoids used for Staiger valves are built as steel encased electro-magnets. The magnetic housings are manufactured as patented, folded metal stampings. A high temperature resistant plastic coil carries the windings. The coil is wrapped in isolating tape. An electrical connector is also integrated into the design. These components are assembled in a „snap together“ process, resulting in compact sub-assembly. This sub-assembly is installed into the metal solenoid housing which

builds the magnetic yoke. Through the modular design the highest flexibility is realized. In additi-on, the construction permits electrical circuits for e. g. surge protection to be built directly into the magnetic coil. For yet higher performance and protection the complete solenoid can be encapsulated with plastic; e. g. type Macromelt“. Hereby protection degrees can be realized up to IP68.

Electrical connectorsSAB Two-pole pin connector according to DIN EN 175301-803, CSAh Three-pole pin connector according to

DIN EN 175301-803, BI (industry)SAK Three-pole pin connector according to

DIN EN 175301-803, CI (industry)SAL Two-pole pin lead wires,

standard length 400 mmSAP Two-pole pin connector for soldering or

plugging into e. g. PC boardsSAT Three-pole cable, electronic timer inside SAV Three-pole cable with standard lengths

of 500 mm and 1000 mm (3 x 0.75 sq. mm)SAW Three-pole pin connector according to

DIN EN 175301-803, ASAZ Two-pole cable with standard lengths of,

500 mm and 1000 mm (2 x 0.75 sq. mm)

Frequence [Hz]

Voltage [V]

Electrical connector

Cable length [mm] only SAL, SAV, SAZ

Internal circuitType 10/15/20/27/32

Housing colorSW=black,GZ=gal. zinc coating

Order code for Solenoid coils

Type 27 SAH

Type 27 SAT

Type 27 SAL

Type 27 SAZ

Type 27 SAW

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TECHNICAL INFORMATIONPRINCIPLES OF OPERATION


3-way solenoid valve, direct actuated,NC (normally closed)In the resting position a spring pushes the plunger against valve seat P, and exhaust A is connected with R. Upon energizing the solenoid, the plunger is pulled against seat R through magnetic energy and thereby closed. The connection P to A is thus opened. The media flows along the plunger. Upon de-energizing the solenoid, a spring pushes the plunger back into the resting position again.

2-way solenoid valve, direct actuated,NO (normally open)In the resting position a spring pushes the sealing element against the plunger. The valve is open. Upon energizing the solenoid, the plunger is pulled through magnetic energy. The plunger presses thereby the sealing element against the valve seat. The valve is then closed. The media supports the sealing action. Upon de-energizing the solenoid, a spring presses the sealing element including plunger upwards and the valve is then opened.

2-way solenoid valve, direct actuated, NC (normally closed)In the resting position a spring pushes the plunger with seal against the valve seat. The media hereby supports the sealing action. Upon energizing the solenoid, the plunger is pulled away from the valve seat through mag-netic energy and thereby opened. The media can flow uninhibited from P to A. Upon de-energizing the solenoid, a spring pushes the plunger against the valve seat and closes the valve.

2-way solenoid valve, direct actuated,with diaphragm separation, NC (normally closed)In the resting position a spring presses the plunger including diaphragm against the valve seat. Upon energizing the solenoid, the plunger and diaphragm are pulled away from the valve seat through magnetic energy. The valve is thereby opened. Upon de-energizing the solenoid, a spring presses the plunger with diaphragm against the valve seat and the valve is closed. The diaphragm separates the media from the inner solenoid components.

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3-way solenoid valve, direct actuated,with bellow separation, universal functionIn the resting position a spring pushes the plunger including sealing element against the NC valve seat and seals it shut. The C port is connected with the NO port. Upon energizing the solenoid, the plunger with sealing element are pulled against the spring force through magnetic energy. Hereby is port C connected with port NC, and port NO is closed. Upon de-energizing the solenoid, the resting position is assumed again. The bellows separates the media from the inner solenoid components.

2-way solenoid valve, direct actuated,with diaphragm separation, NC (normally closed)In the resting position a spring presses the plunger including diaphragm against the valve seat. Upon energizing the solenoid, the plunger and diaphragm are pulled away from the valve seat through magnetic energy. The valve is thereby open. Upon de-energizing the solenoid, a spring presses the plunger with diaphragm against the valve seat and the valve is closed. The diaphragm is designed such that the working diameter equals the inner diameter of the plunger tube.

2-way solenoid valve, direct actuated, with bellow separation, NC (normally closed)In the resting position a spring presses the plunger including bellow against the valve seat. Upon energizing the solenoid, the plunger and bellow are pulled away from the valve seat through magnetic energy. The valve is thereby opened. Upon de-energizing the solenoid, a spring presses the plunger with bellow against the valve seat and the valve is closed. The bellow separates the media from the internal solenoid components.

2-way solenoid valve, servo acutated, NC (normally closed)In the resting position a spring presses the plunger including sealing element against the servo valve seat located in the diaphragm. The valve is closed. Upon energizing the solenoid, the plunger is pulled against the spring force through the magnetic energy and the servo orifice opens. The pressure relieved diaphragm is lifted upwards by the pressure of the media and the main valve seat opens. Upon de-energizing the solenoid, the spring pushes the plunger back against the servo valve seat. Hereby pressure accumulates behind the diaphragm which presses the diaphragm against the main valve seat. The valve is thus closed.

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2-way proportional solenoid valve, direct actuated,NC (normally closed)In the resting position a spring pushes the plunger including sealing element against the valve seat. A proportional magnet field builds within the current when the solenoid is energized. The plunger is lifted away from the valve seat according to the current and thereby the equivalent through flow of the valve is proportional to the changing current. Upon de-energizing the solenoid, the spring pushes the plunger with sealing element against the valve seat and the valve is thereby closed.

2-way solenoid valve, latching functionThe valve has two stable positions of resting. In the spring resting position a spring pushes the plunger with sealing element against the valve seat. Through a short current impulse the plunger is lifted up from the valve seat and goes into the magnetic resting position; the built-in permanent magnet supports hereby the opening. The media can flow from P to A. A short current impulse in the reversed polarity pushes the plunger back into the spring resting position. The valve is closed. The media supports the sealing action.

3-way solenoid valve, latching functionThe valve has two stable resting positions. In the spring resting position a spring pushes the plunger with sealing element against the valve seat P. Exhaust A is connected with R. Through a short current impulse the plunger is pulled against the seat R and goes into the magnetic resting position. A built-in permanent magnet supports thereby the opening. The media flows from P to A. Through a short current impulse in the reversed polarity the plunger is pushed away and goes back into the spring resting position.

2-way solenoid valve, servo actutated, latching function The valve has two stable resting positions. In the spring resting position a spring pushes the plunger with sealing element against the servo valve seat; the valve is closed. A short current impulse pulls the plunger away from valve seat and goes into the magnetic resting position. The pressure relieved diaphragm is lifted up by the pressure of the media; the valve is open. Through a short current impulse in the reversed polarity the plunger is pushed away and goes back into the spring resting position. The pressure rises behind the diaphragm and presses the diaphragm against the valve seat and the valve is closed.

152 153



3-way solenoid valve, servo acutated,spool control principle, NC (normally closed)In the resting position a spring pushes the sealing element with seal against valve seat P. The connection A to R is opened. Upon energizing the solenoid the 3-way valve is opened and the control spool is actuated from pressure. Hereby the sealing element is pushed against the valve seat R. The connection P to A is simultaneously made, and the valve is opened. Upon de-energizing the solenoid, the servo valve closes and the spring pushes the sealing element back into the resting position.

2-way tube-seat valve, direct actuated,NC (normally closed)In the resting position a spring pushes the plunger with the tube system against the sealing element. The media supports the sealing action hereby. Upon energizing the solenoid, the plunger with the tube system is pulled away from the seal and through flow is free. The media flows from P to A. Upon de-energizing the solenoid, a spring pushes the plunger back into the resting position and the valve is closed.

2-way solenoid valve, direct acutated,NO (normally open)In the resting position a spring pushes the sealing element against the plunger. The servo valve seat is open and the control chamber is depressurized. The diaphragm is held in the „open“ position by the through flow of the media. Upon energizing the solenoid, the plunger is pulled away through the electrical energy. The plunger thereby pushes the sealing element against the servo valve seat. Pressure begins to accumulate in the control chamber and because of its working area, the diaphragm is held in the „closed“ position.

2-way tube-seat valve, direct actuated, NC (normally closed)In the resting position a spring pushes the plunger with the tube system against the sealing element. The media supports the sealing action hereby. Upon energizing the solenoid, the plunger with the tube system is pulled away from the seal and through flow is free. The media flows from P to A. Upon de-energizing the solenoid, a spring pushes the plunger back into the resting position and the valve is closed.

154 155



3-way Spider®-Valve, direct actuated,NC (normally closed)In the resting position a leaf spring pushes the disk armature with sealing against valve seat P. Port A is connected with port R. Upon energizing the solenoid, the disk armature is attracted and seals off exhaust R. The connection from P to A is opened. The media flows around the armatu-re. Upon de-energizing the solenoid, the leaf spring pushes the disk arma-ture back into the resting position again, and the valve is closed.

2-way Spider®-Valve, direct actuated,NO (normally open)In the resting position a leaf spring pushes the disk armature into the lower position. Port P is connected with port A. Upon energizing the solenoid the armature is lifted and seales port P, the valve is closed. Upon de-energizing the leaf spring pushes the armature back into the resting position and opens the valve.

2-way Spider®-Valve, direct actuated,NC (normally closed)In the resting position the leaf spring pushes the disk armature with sealing element against the valve seat. The media supports the sealing action. Upon energizing the solenoid, the disk armature is lifted away from valve and allows through flow. The media flows from P to A. Upon de-energizing the solenoid, the leaf spring pushes the disk armature back against the valve seat and the valve is closed.

2-way solenoid valve, servo acutated, NC (normally closed)In the resting position a spring pushes the plunger against the servo valve seat. Pressure accumulates in the control chamber and because of its working area, the diaphragm is held in the „closed“ position. Upon energizing the solenoid, the plunger is pulled against the spring force through magnetic energy and the servo valve seat opens. Hereby the control chamber is relieved and the diaphragm held in the „open“ position by the through flow of the media. Hereto is a minimum pressure differential necessary.

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2-way flat-Pack®-Valve, direct actuated, with solenoidThe slide is made of a thin metal foil, which is beared between two connection plates P and A. The position of the hole in the slide defines the way through the valve body. The slide is direct actuated with a solenoid.

2-way flat-Pack®-Valve, direct actuated, with motor driveThe slide is made of a thin metal foil, which is beared between two connection plates P and A. The position of the hole in the slide defines the way through the valve body. The slide is direct actuated with a Faulhaber Smoovy motor drive.

6INSIDE STAIGER

159158

Trade fairs, Eventsand Impressions

INSIDE STAIGER

160 161

↓ Dräger Supplier of the Year Award 2014 Hannover Trade Fair 2015 ↓↑ Lounge Meeting room ↓↑ Lounge Meeting room ↓ ↓ Development center Protec ↑

We pay attention to modern, bright work- places, cleanliness as well as a good working environment.

A5A6

A8A81

Heidelberg

FrankfurtKöln

Karlsruhe

Bruchsal

Sinsheim-Steinsfurt

Bruchsal

WalldorferKreuz

Mannheim

Sinsheim

Richen

Brackenheim

Bönnigheim

Pforzheim- Ost

Illingen

LöchgauHohenhaslach

gheim-Bissingen

Lauff en

Heilbronn

ErligheimBr en

Ilsfeld

Mundelsheim

LB-Nord

LudwigsburgPforzheim

Stu gart

München

Singen

BaselFreiburg

Nürnberg

Würzburg

164 165

how to find us

Staiger GmbH & Co. KG Johannes-Bieg-Straße 8 D-74391 Erligheim Phone: +49 (0) 7143 27 07-0 Fax: +49 (0) 7143 27 07-88 [email protected] www.staiger.de

CONTACT

166 167

SALES PARTNERS

IsraelTritech LTD22 Hanagar St.Industrial Zone Newe Ne'eman BIL-Hod-Hasharon 45240Phone: +972-9-741-7277Fax: +972-9-748-2616www.tritech.co.il

AustraliaSCE System Controls Engineering Pty. Ldt. Building 9, 621 Whitehorse Road AU-Mitcham, Victoria 3132 Phone: +61 (0) 3-98773211 Fax: +61 (0) 3-98785337 www.systemcontrol.com.au

ChinaTune Right Technology Company Ltd.Unit B1, 21/F, Glee Industrial Building, 77-81 Chai Wan Kok Street, Tsuen Wan, N. T., Hong KongPhone: +852 3616 3436Mobile +852 6808 9862 M: +86 150 189 118 [email protected]

ItalyFlai International s.r.l. Via Canal delle Barche, 8/A IT-48123 Ravenna Phone: +39 (0) 544483613 Fax: +39 (0) 544680035 [email protected]

finlandSitek-Palvelu OY Laukaantie 4 FI-40320 Jyväskylä Phone: +358 (0) 14 3372300 Fax: +358 (0) 14 3372301 [email protected] www.sitek.fi

Belgium & the NetherlandsBIBUSRomicon B.V.Vlijtweg 10 ANL-8191 JP WapenveldPhone: +31 (0) 38 4479181Fax: +31 (0) 38 [email protected]

SwitzerlandOmni Ray AG Im Schörli 5 CH-8600 Dübendorf Phone: +41 (0) 44-802 28 80 Fax: +41 (0) 44-802 28 28 [email protected] www.omniray.ch

AustriaArCon Armaturen Components GmbH Stadlweg 40 AT-6020 Innsbruck Phone: +43 (0) 512-342800 Fax: +43 (0) 512-34280012 [email protected] www.arcon-gmbh.at

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Publisher: Staiger GmbH & Co. KG Design/Layout: Nele Reinke, Staiger GmbH & Co. KG Manufacturer: Henkel GmbH Druckerei, Stuttgart Edition: 650 copies Photos: Staiger GmbH & Co. KG, Annette Cardinale Fotografie, Richard F. Kraning,

Regina Djakonov (Raff Architekten), iStock, fotoliaRights: All rights pertaining to post-publication or reproduction of this catalog, including

individual pages, are reserved and prohibited. No part of this work is allowed to be reproduced in any form without written permission from Staiger GmbH & Co. KG, including the usage of electronic methods of processing or reproduction.

Modifications: Through continuous technical progress, all rights to changes and modifications are reserved.

Note on technical data: All specifications in this catalogue are based on our experience and provide approximate values only applicable for guidance. These product details as well as expressly stipulated performance characteristics/operational purposes shall not relieve the customer of the need to test and validate the product for the intended purpose.

Status: October 2019

ImPRINT

Staiger GmbH & Co. KGJohannes-Bieg-Straße 874391 Erligheim, GermanyPhone +49 (0) 7143 2707-0Fax +49 (0) 7143 [email protected]

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