Mid Term Ppt Final

8/2/2019 Mid Term Ppt Final

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Mid Term Presentationon

To Perform Study of Kirloskar OilEngine Plant, Kolhapur and to

suggest the ConservationOpportunities

Presented by:Kaushik PaulM-Tech, Energy ManagementSEES,DAVV



Prelude Business areas of ECPL

Transition from auditing energy to delivering

energy savings General details of the client

Scope of Work.

Data given by the client

Historical monitoring by the client Data analyzed



ABOUT ENERGETIC



Energetic Consulting Pvt. Ltd (formerly Concept Consultants)is a consortium of technocrats repute in various fields lead by acommon mission of providing knowledge-based services in the fieldof energy management. The company was established in 1995 as

Concept Consultants and subsequently changed to EnergeticConsulting Pvt. Ltd., to provide Energy Audit and managementservices. In the past sixteen years, the company has conductedtechnical studies in more than 200 industries in different sectors.

The company has a well-defined methodology to deliversustainable energy savings with minimum investment and operating

risk. The service portfolio includes Energy Audit, Waste HeatRecovery, Water Audit, Cogeneration feasibility, and AirConditioning design and extends up to the last in the link service,Project Management, to ensure that the projected savings areachieved.

ECPL are one of the 89 Energy Service Companies

(ESCOs) accredited by Bureau of Energy Efficiency (BEE),Ministry of Power, Govt. of IndiaECPL are at Grade 3 by CRISIL ratings



Business Areas of ECPL

•Energy Audit

•Blue print Audit

•Walk-thru Audit

•Detailed Energy Audit

•Power Quality Audit

•Water Audit

•HVAC Audit

•

Lighting Audit•Process Audit

Technical

Audits

•Design Engineering

•ZLD

•Cogeneration

•Sodium Sulphate mfg. plant design

•Integration of chiller

•Solar AC

•Project Management Consultancy

•

GRID Solar•Solar AC

Implementation

Assistance

•Equipment

Performance

Testing

•Instrument Rental

EnerSpices



Business Areas of ECPL

Equiansis:

•This is a diagnostic study of individual equipment performance testing

and instruments on rental for measurements.

Technical Audits:

•

Energy Audits. •Power Quality Audit.

•Water Audit.

•HVAC Audit.

•Lighting Audit.

•Process Audit.

Implementation Assistance:

•Design Engineering.

•Project Management Consultancy (PMC)



Transition from auditing energy todelivering energy savings



Name of the organization:Unit location Address:

Main Products:- Diesel Engines up to 28 HP Single, Double

Cylinders. Installed capacity(units): 150000 Engines per annum.

Last Year Turn Over: Rs.(200cr.) Last year electricity bill: Rs.5 LakhContract Demand: 675 KVA Incoming Voltage: 11KV. Tariffcode: HTP_ITransformers: Total numbers:01. Unit Rate: 3.75Rs/kWh Total capacitor: 11 no (575 KVAR) Total nos. of MCC/PCC: 08/02



Following are the objectives under the scope of work of energy auditstudy.

•To identify the energy wastages in various utility equipments and find out the

ways to reduce the same.

• Identify the ways to procure various energy resources at the lowest cost.

• Establish the benchmarks for specific energy consumption

• Identify the possibilities for reusing and recycling energy by cascading

•Manage energy use resources at the highest energy efficiency .

•Use of renewable energy resources .

•Minimize environmental effects by optimizing the energy usage.



A. Furnace

B. Cooling towers and water pumps

C. Compressed Air System

D. Electrical Systems

E. Electric Drives & motors

F. HVAC & Refrigeration system

G. DG Sets,

H. Fans & blowersI. Lighting

J. Others



Motors Up to 5.5kW

7.5 – 25kW

30-100 kW Above100kW

HT(3.3kV)Motors

HT(6.6kV)Motors

Induction

cage

95 14 2 0 0 0

Slip ring 0 0 1 0 0 0

Invertors/V

FD

2 0 0 0 0 0

DC motors 0 0 0 0 0 0



Sr.No.

Services provided in Addition to Energy Audit Yes/No No.OfDays

1 Infrared Thermography of Electrical Panels, Transformers, etc. (upto 250 0C)

No

2 Infrared Thermography of Steam Traps, Furnaces, Dryers, otherprocess equips., etc. (>250 0C to 500 0C <)

No

3 Ultrasonic Leak Detection Testing of Compressed air lines, SteamTraps, Vacuum, etc.

No

4 Insulation Audit No

5 Vibration Measurement and Analysis. No



6 Detailed Harmonic Analysis. Yes Once

7 Temperature & Humidity Data Logging. No

8 Online Earth Resistance Measurement (Up to 65mm strip) No

9 Boiler Efficiency Measurement and Monitoring No

10 Belt Pulley Alignment Testing Yes

11 Online Liquid Flow Measurement. No

12 Compressor pressure/Temperature data logging Yes

Operating Shifts:- One & half at present.Timings:- 8.00 am to 4.30 pm.



• Harmonic analysis.

• Vibration analysis.

• Temperature & humidity data logging.

• Leak detection test.

• Boiler efficiency measurement andmonitoring.

• Belt pulley alignment test.

• Compressor pressure & temperature check.

• Thermo graphic test of electrical panels (upto 250 deg. C)



• Insulation audit.

• Furnace efficiency measurement and analysis.

• Air flow measurement and efficiency checkanalysis.

• Cooling tower efficiency measurement.

•

Suitable replacement of electricalheaters/dryers.



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