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TOUs thermal analysesMILANO 14-15/Dec.2010
S. Basso (INAF - Osservatorio Astronomico di Brera)
Tasks
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
The goals of the thermal analysis are:
Dimensioning the baffle size for the three configurations in order to dissipate the heat from the ccd to the sky and to obtain a temperature of the TRP (Temperature Reference Point) of about -90°C
Understanding the temperature distribution in the TOUs (lens and structure)
FE Model description
The FEM model has been implemented according the following optical configuration (with 6lens+window)
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Thickness Z quote material D/2 RcWindow 6 367.999
BK-795 inf
Window 2 361.999 95 infL1 23 359.999
S-FPL5189 177.907
L1 27.351 336.999 89 infL2 7 309.648
N-KZFS1171 794.743
L2 56.975 302.648 65 135.993L3 23 245.673
CaF257 151.934
L3 59.886 222.673 58 -225.28L4 17 162.787
S-FPL5365 -742.987
L4 16.24 145.787 65.5 -139.262L5 5 129.547
KZFSN564.8 -101.298
L5 115.547 124.547 67 -144.147L6 5 9
BK777 -103.275
L6 4 4 92 inf
FE Model description: geometrical parameters 3 cases are analyzed, two
normal TOUs and the fast TOU. The two normal TOUs have a different baffle shape and size according the position into the satellite.
Hbaffle
aincl
a
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
a aincl
2&3 40 24.31&4 40 37.03fast 40 30
FE Model description: thermal parameters
Emissivity of the first lens toward the sky (0.2; 0.9)
Emissivity of the last lens toward the ccd (0.3; 0.9)
Emissivity of the internal surface of the baffle (0.08; 0.3; 0.94)
Heaters (from 0 to 2 W) Heat source from the ccd (from 1.62 to
6 W) Bipod contuctance (from 3*0.00375 to
3*0.0056) Temperature of the Optical Bench (-
10°C; 0°C) Temperature of the ccd (-70°; no
constr.)
e=0.005 e =0.9
e =0.94
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Heaters position
FE Model description:elements description
3 Bipods(link element)
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
• 12 points• metallic ring• 3 points
3 element types are used, SOLID70 and LINK33
~10000 nodes~8000 elements
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Dimensioning of the baffle (middle November)configuration Normal 1&4 Normal 2&3 Fast
Qccd [W] 1.9 1.9 5bipod conductance
OB/TOU [W/K] 0.00375 0.00375 0.00375T OB [°C] -10 -10 -10
Heaters [W] 0 0 0emiss (window) 0.2 0.2 0.2
emiss (lenses) 0.9 0.9 0.9H baffle [mm] 120 160 150
angbaffleincl [deg] 37.03 24.3 30Tccd [°C] -70 -70 -70
Win
dow L1 L2 L3 L4 L5 L6
tube
+ba
ffle
-120
-115
-110
-105
-100
-95
-90
-85
-80
-113.8
-104.4
-94
-85.5
Mean temperature of each lens
Normal 2&3Normal 1&4Fast[°C]
With 5W for the Fast TOU from the CCD it is possible to dimension the heigth of the baffle
The heigth of the 2&3 TOU has been optimized to obtain the same temperature of the cases 1&4
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Dimensioning of the baffle (middle November)
configuration Normal 1&4 Normal 2&3 FastQccd [W] 1.9 1.9 5
bipod conductance OB/TOU [W/K] 0.00375 0.00375 0.00375
T OB [°C] -10 -10 -10Heaters [W] 0 0 0
emiss (window) 0.2 0.2 0.2emiss (lenses) 0.9 0.9 0.9
H baffle [mm] 120 160 150angbaffleincl [deg] 37.03 24.3 30
Tccd [°C] -70 -70 -70
Win
dow L1 L2 L3 L4 L5 L6
tube
+ba
ffle
0
2
4
6
8
10
12
Thermal gradient inside each lens
Normal 2&3Normal 1&4Fast[°C]
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
The sensitivity has been performed on TOU 1&4 (middle November)
parameter
Value 1 Value 2 DT (TRP) [°C]
Qccd [W] 1.9 2.3 3.7
e Window 0.2 0.9 -1.5
T OB [°C] -10 0 1.6
Heaters [W] 0 2 15.1
e L6 0.9 0.2 -4.7
Note that the constrain of Tccd = -70°C overstimate the radial flux from the ccd to L6: for this reason the last row can be uncorrect.
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
On December the values are changed (see e-mail of Helene Pasquier 2/12/10)
1&4 Fast 1&4 FastQccd [W] 1.623 1.9776 Tmax (Window) -123.5 -114.1
bipod conductance OB/TOU [W/K] 0.0044 0.0044 Tmin (Window) -130.7 -122.8
T OB [°C] -10 -10 Tmax (L1) -121.5 -111.7Heaters [W] 0 0 Tmin (L1) -123.4 -114
emiss (Window) 0.9 0.9 Tmax (L2) -121 -111.1emiss (last lens) 0.9 0.9 Tmin (L2) -121.4 -111.6H baffle [mm] 110 95 Tmax (L3) -120.5 -110.5
angbaffle [deg] 40 40 Tmin (L3) -120.5 -110.5angbaffleincl [deg] 37.03 30 Tmax (L4) -120 -110
Tccd [°C] NA NA Tmin (L4) -120.3 -110.4cond. [W/mK] 210 210 Tmax (L5) -120.1 -110.1emiss baffle 0.94 0.94 Tmin (L5) -120.6 -110.7
TRP [°C] (~L2) -121.2 -112.55 Tmin (L6) -121.7 -112Area [m2] 0.1041 0.0789 Tmin (baffle) -124.3 -113.7
ellipt. Area [m2] 0.0897 0.0727
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Temperature of 1&4 configuration with the new parametersW
indow
L1 L2 L3 L4 L5 L6 tube&
baffl
e
-130
-125
-120
-115
-110
-105
-100
-95
-90
-85
-80
K (baffle-tube) = 210 W/mK & baffle emiss. = 0.94 K (baffle-tube) = 6.7 W/mK & baffle emiss. = 0.94
K (baffle-tube) = 210 W/mK & baffle emiss. = 0.3 K (baffle-tube) = 210 W/mK & baffle emiss. = 0.08
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Temperature gradient of 1&4 configuration with the new parameters
Win
dow L1 L2 L3 L4 L5 L6
tube&
baffl
e
0
2
4
6
8
10
12
14
16
K (baffle-tube) = 210 W/mK & baffle emiss. = 0.94K (baffle-tube) = 6.7 W/mK & baffle emiss. = 0.94K (baffle-tube) = 210 W/mK & baffle emiss. = 0.3
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Window (fast TOU) L1 (fast TOU)
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
L2 (fast TOU) L3 (fast TOU)
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
L4 (fast TOU) L5 (fast TOU)
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
L6 (fast TOU) Tube + baffle (fast TOU)
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Temperature at TRP (fast TOU)
FE Model description:results
Milano, 14-15/Dec./2010 S.Basso - INAF OABrera
Conclusion The baffle size could be as short as possible (also for the fast TOU with the new
reduced value of heat (2 W instead of 5 W) To obtain a TRP temperature of -90°C a very low value of emissivity of the baffle
must be used (14°C of thermal gradient in the window!) or insulating the baffle from the tube (problem in the convergence in the FE model)
The heaters increase the temperature in the TRP of 7,5°C/W (to be verified with the new value of the parameters). Their position must be on the top of the tube
The difference of the mean temperature of the lenses are less than 5 °C (not for the window)
Next steps Solving the problem of convergence using an insulating interface between baffle
and tube Better modeling the connections between the lens, the mechanical structure and
the ccd Implementing the thermo-elastic deformation to understand the optical behavior Improving the sensitivity analyses with the new parameters