ML Basic Seven Axis Twin Spindle Swiss Turning Lathe...

1

ML Basic Seven Axis TwinSpindle Swiss Turning Lathe CatalogModels : 20,26,32 and 36mm Bar Capacity

w w w . m a i e r - m a c h i n e s . d e


ML Basic- 7 Axis

2

Maximum BarCapacity mm (inch)

ML-20

Main Spindle C1Horsepower kW (hp)

Sub Spindle C2Horsepower kW (hp)

Main Spindle C1Max Speed (rpm)

ML-26 ML-32 ML-36

20 (0.787) 26 (1.023) 32 (1.260) 36 (1.417)

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

8000 8000 8000 6000

Sub Spindle C2Max Speed (rpm) 8000 8000 8000 8000

Cross Drill LT1 LivetoolHorsepower kW (hp)

Back Drill LT2 LivetoolHorsepower kW (hp)

1.1 (1.47) 1.1 (1.47) 1.1 (1.47) 1.1 (1.47)

1.1 (1.47) 1.1 (1.47) 1.1 (1.47) 1.1 (1.47)

Cross Drill LT1 LivetoolMax Speed (rpm)

Cross Drill LT2 LivetoolMax Speed (rpm)

6000 6000 6000 6000

6000 6000 6000 6000

C1/ C2 Indexing Increment (degrees) 0.001 0.001 0.001 0.001


ML Basic- 7 Axis

3

X1 Travel mm (inch)

ML-20

Y1 Travel mm (inch)

Z1 Main Headstock Travel mm (inch)

X2 Travel mm(inch)

ML-26 ML-32 ML-36

65 (2.559) 65 (2.559) 65 (2.559) 65 (2.559)

323 (12.716) 323 (12.716) 323 (12.716) 323 (12.716)

220 (8.660) 220 (8.660) 220 (8.660) 220 (8.660)

340.5 (13.405) 340.5 (13.405) 340.5 (13.405) 340.5 (13.405)

Z2 Sub-Spindle Head-stock Travel mm(inch)

X/Y/Z Axis Max Cutting Feed m/min (inch/min)

220 (8.660) 220 (8.660) 220 (8.660) 220 (8.660)

24 (945) 24 (945) 24 (945) 24 (945)

X/Y/Z Axis Max Rapidm/min (inch/min)

X/Y/Z Axis Accuracymm (inch)

32 (1260) 32 (1260) 32 (1260) 32 (1260)

+/- 0.002 (0.000078)

+/- 0.002 (0.000078)

+/- 0.002 (0.000078)

+/- 0.002 (0.000078)

C1/ C2 Axis Indexing Accuracy (sec) 4” 4” 4” 4”

C1/ C2 Axis indexing Repeatability (sec) 4” 4” 4” 4”

X/Y/Z Axis Repeatabili-ty mm (inch)

+/- 0.003 (0.000118)

+/- 0.003 (0.000118)

+/- 0.003 (0.000118)

+/- 0.003 (0.000118)

Top View

Front View of C1


ML Basic- 7 Axis

4

Standard Number of O.D. Turning Tools

ML-20

Standard Holder Shank Size mm (inch)

Optional Number of O.D. Turning Tools

Optional Holder Shank Size mm (inch)

ML-26 ML-32 ML-36

5 5 5 5

12x12 (0.500x0.500)

12x12 (0.500x0.500)

12x12 (0.500x0.500)

12x12 (0.5x0.5)

4 4 4 4

16x16 (0.625x0.625)

16x16(0.625x0.625)

16x16 (0.625x0.625)

16x16 (0.625x0.625)

Flood Coolant Pressure bar (psi)

Flood Coolant Flow Rate l/min (gpm)

1.5 (22) 1.5 (22) 1.5 (22) 1.5 (22)

240 (85) 240 (85) 240 (85) 240 (85)

High Pressure Coolant Option bar (psi)

Through Tool High Pressure Coolant Opt

137 (2000) 137 (2000) 137 (2000) 137 (2000)

Available Available Available Available

Tool Platten 1 (TP1)- Options and Configurations


ML Basic- 7 Axis

5

Std Main C1 Spindle Holder Positions

ML-20

Std Sub C2 Spindle Holder Positions

Boring Holder Shank Diameter (mm)

Drill Holder Collet Size

ML-26 ML-32 ML-36

5 5 5 5

5 5 5 5

20 20 20 20

ER16 ER16 ER16 ER16

Max Drilling and Bor-ing Depth mm (inch) 63.5 (2.5) 63.5 (2.5) 63.5 (2.5) 63.5 (2.5)

High Pressure Coolant Option bar (psi)

Through Tool High Pressure Coolant Opt

137 (2000) 137 (2000) 137 (2000) 137 (2000)

Available Available Available Available

Static Drilling Tool Platten 1 (ST1)- Options and Configurations

Std Through Tool Cool-ant Pressure bar (psi) 1.5 (22.0) 1.5 (22.0) 1.5 (22.0) 1.5 (22.0)


ML Basic- 7 Axis

6

Standard Number of Live Drilling Spindles

ML-20

Optional Number of Live Drilling Spindles


Standard Drill Holder Collet Size

ML-26 ML-32 ML-36

4 4 4 4

7ST1 Removed

7ST1 Removed

7ST1 Removed

7ST1 Removed

34 34 34 34

ER16 ER16 ER16 ER16


Through Tool High Pressure Coolant Opt N/A N/A N/A N/A

Standard 6000rpm Live Tool Cross Drilling Platten 1 (LT1)- Options and Configurations

Optional Drill Holder Collet Size

ER204 Station

ER204 Station

ER204 Station

ER204 Station


ML Basic- 7 Axis

7


ML-20




ML-26 ML-32 ML-36

4 4 4 4

N/A N/A N/A N/A

34 34 34 34

ER16 ER16 ER16 ER16


Live Through Tool-Coolant Opt N/A N/A N/A N/A

Standard 6000rpm Live Tool Sub-Spindle Drilling Platten 2 (LT2)-Options and Configurations

Optional Drill Holder Collet Size ER20 ER20 ER20 ER20

Max Static Drilling/Bor-ing Depth mm (inch) 76.2 (3.0) 76.2 (3.0) 76.2 (3.0) 76.2 (3.0)

Static Through Tool-Coolant Opt bar (psi) 137 (2000) 137 (2000) 137 (2000) 137 (2000)

Static Drill Holder Col-let Size

ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25


ML Basic- 7 Axis

8

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)

Maximum Spindle Speed (rpm)

Minumum Remnant Length mm (inch)

ML-26 ML-32 ML-36

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

29.2 (21.5) 29.2 (21.5) 29.2 (21.5) 29.2 (21.5)

8000 8000 8000 8000

200.0 (7.87) 200.0 (7.87) 200.0 (7.87) 200.0 (7.87)

C1 Spindle Max Bar Diameter 20 (0.787) 26 (1.023) 32 (1.260) 36 (1.417)

C1 Spindle Collet Style TF25 F32-221 TF37 TF42

Standard C1 Spindle Configuration

C1 Spindle Liner Length mm (inch) 540.0 (21.26) 540.0 (21.26) 540.0 (21.26) 540.0 (21.26)

C1 Min Collet Clamp-ing Diameter mm (inch) 2.0 (0.079) 2.0 (0.079) 2.0 (0.079) 2.0 (0.079)

C1 Avg Collet Clamp-ing Travel mm (inch) 0.254 (0.010) 0.254 (0.010) 0.254 (0.010) 0.254 (0.010)

C1 Max Collet Clamp-ing Diameter mm (inch) 20 (0.787) 26 (1.023) 32 (1.260) 36 (1.417)

C1 Guide Bushing Model # TD25S CD25 TD32S TD36S


ML Basic- 7 Axis

9

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

29.2 (21.5) 29.2 (21.5) 29.2 (21.5) 29.2 (21.5)

8000 8000 8000 8000



Standard C2 Spindle Configuration




C2 Max Part Length Front Eject mm (inch) 152.4 (6.0) 152.4 (6.0) 152.4 (6.0) 152.4 (6.0)


ML Basic- 7 Axis

10

Machine Width mm (inch)

ML-20

Machine Depthmm (inch)

Machine Heightmm (inch)

ML-26 ML-32 ML-36

3324mm (130.87”)

3324mm (130.87”)

3324mm (130.87”)

3324mm (130.87”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)

Machine Weightkg (lb) 3800 (8398) 3800 (8398) 3800 (8398) 3800 (8398)

Power Consumption 30KVA 30KVA 30KVA 30KVA

Standard Machine Layout

Standard Base Model Controller Fanuc 31iTB Fanuc 31iTB Fanuc 31iTB Fanuc 31iTB

Power Frequency 60Hz 60Hz 60Hz 60Hz

ML Series Standard Machine Layout- 12’ Bar Feeder Shown(Illustrated in First Angle Projection)

3324 2402

5513

9092,21

960

865

141

9

ca.250

646

215

9

(25.

43 in

ches

)

(94.57 inches)

(ca.9.84 inches)

(55.

87 in

ches

)

1504 (59.21 inches)

ca.150-200

ca.

800

ca.1000

ca.

600

335

450

OPEN DOOR(13.98 inches)

(ca.

31.5

inch

es)

(ca.

23.

62 in

ches

)

(17.

72 in

ches

)

(ca.39.37 inches)

(34.

06 in

ches

)

(37.8inches)

(130.87 inches)

(85

inch

es)

(ca.217.05 inches)

(ca.357.96 inches)

J

H

F

E

D

C

B

A

G

K

12111087654321 9

1615141312111091 2 3 4 5 6 7

M

L

K

J

H

G

A

B

C

D

E

8

F

0,2Für alle Bohrungen gilt:

-0,3+0,3

Werkstückkanten DIN 6784

This drawing and all information thereone is our property and may be confidental. It must not be made public or copied unless authorized by us and is subject to return upon request.

Diese Zeichnung ist unser Eigentum und darf ohne unsere Genehmigung weder vervielfältigt noch dritten Personen, insbesondere Konkurrenzfirmen ausgehändigt oder mitgeteilt werden.

111:20

A1Maßstab: Blatt:

Bezeichnung:

LAYOUT C5 WITH 4200 BAR FEEDER

MH

Gewicht in g: 6475650.89Material:

Zeichnungsnummer:

von

Artikel-Nr.:Ersteller:

Allgemeintoleranz: ISO 2768 - mH

Datum: 21.01.2015Geprüft von:

Nr. Änderung NameDatumOberflächenbeh.:Oberflächen: ISO 1302

Werkzeugmaschinen GmbH & Co.KGD-78564 Wehingen, Siemensstrasse 10 Tel.: +497426/5286-0 Fax: +497426/5286-50Mail: [email protected]: www.maier-machines.de

=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x


ML Basic- 7 Axis

11

STANDARD FEATURESFanuc 31i-TB Control with 10.4” LCD Color MonitorElectronic MPG with Program Check Function2Mb Storage (1000 Registered Part Program Storage)EIA Interface by RS232, Eithernet, USB and PCMCIA Fanuc Macro B with High Speed Skip FunctionFanuc Control Manuals on CDFanuc Standard Cycles100 Work Offsets (Wear and Geometry)6 Work CoordinatesBackground EditAngled and Radius ProgrammingTool Nose Radius CompAlarm and Alarm HistoryPolar Coordinate Interpolation G12.1Cylindrical Interpolation G7.1Helical Milling InterpolationThread Whirling Control FunctionsRigid Tapping on all Axis (Without Removal)Polygonal Turning Function (Main and Sub Spindle)Polygonal Turning 3DSub-Spindle C2 Air Blast (M28)Auto Power Off (Soft Key)Speed Control on all AxisSteady Cutting Control Speed for Main and SubProgramming of Chamfer and RadiusOne Touch Call FunctionExtended Part Program EditingParts CounterEight Spare M-CodesBar Feed InterfaceElectrical Cabinet Fan CoolingAuto Lubrication SystemWork LightThree Color Stack LightOil Flow DetectionFlood Type Coolant System with Adjustable Nozzles(High Flood Coolant- Standard Config for Oil)Chip Box for Chip CollectionPart Conveyor and Catch Basket for C2 Part UnloadC2 Sub-Spindle Part Ejector (100mm Ejector Stroke)Leveling Bolts and PadsTool Box with Installation Tools2 Year Warranty on Fanuc Controller

AVAILABLE OPTIONS20hp Main Spindle (C1)10hp Main Spindle (C1)10hp Sub-Spindle with Servo Clamping Cylinder (C2)Y2 Axis (Eight Axis Option- Sub Spindle C2 Side)Hydraulic ClampingJBS Double Cone Guide Bushing SystemJBS Zug Collet Guide Bushing SystemMist CollectorChip Conveyor (Hinge Belt Type)High Pressure Coolant Pump (4 or 8 Port- 2000psi)Water Soluble Coolant Machine Upgrade PackageC2 Extended Sub-Spindle Part Ejector (200mm Stroke)Long Workpiece Extraction through Sub-Spindle C2(Rear Discharge Through Spindle Part Unload)8’ Bar Feeder Package12’ Bar Feeder PackageThread Whirling Head AttachmentPolygon Turning HeadLive Front Back Drilling Attachment- LT1 Mount(3 Front ER16/ 3 Back ER11)Angled Head Drilling Attachment- LT1 MountBlum Part Inspection Probe (TC-52 Compact Probe)WPM Axis and Spindle Load Monitoring SoftwareExtended Work Cabinet (Two Door Ext Work Zone) Multi-tapTransformer 30kVA(Multitap)Fire Trace Fire Supression System


ML Basic- 7 Axis

13

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)



ML-26 ML-32 ML-36

7.5 (10.0) 7.5 (10.0) 7.5 (10.0) 7.5 (10.0)

34.1 (25.1) 34.1 (25.1) 34.1 (25.1) 34.1 (25.1)

6000 6000 6000 6000

200.0 (7.87) 200.0 (7.87) 200.0 (7.87) 200.0 (7.87)



Optional C1 Spindle Configuration- 10hp/ 7.5kW

C1 Spindle Liner Length mm (inch) 540.0 (21.26) 540.0 (21.26) 540.0 (21.26) 540.0 (21.26)




C1 Guide Bushing Model # TD25S CD25 TD32S TD36S


ML Basic- 7 Axis

14

Horsepower kW (hp)

Torque N*m (ft*lb)



ML-32 ML-36

15.0 (20.0) 15.0 (20.0)

73.5 (54.2) 73.5 (54.2)

8000 8000

200.0 (7.87) 200.0 (7.87)

C1 Spindle Max Bar Diameter 32 (1.260) 36 (1.417)

C1 Spindle Collet Style TF37 TF42

Optional C1 Spindle Configuration- 20.0hp/ 15.0kW

C1 Spindle Liner Length mm (inch) 540.0 (21.26) 540.0 (21.26)

C1 Min Collet Clamp-ing Diameter mm (inch) 2.0 (0.079) 2.0 (0.079)

C1 Avg Collet Clamp-ing Travel mm (inch) 0.254 (0.010) 0.254 (0.010)

C1 Max Collet Clamp-ing Diameter mm (inch) 32 (1.260) 36 (1.417)

C1 Guide Bushing Model # TD32S TD36S


ML Basic- 7 Axis

15

Horsepower kW (hp)

Torque N*m (ft*lb)



ML-32 ML-36

15.0 (20.0) 15.0 (20.0)

73.5 (54.2) 73.5 (54.2)

8000 8000

200.0 (7.87) 200.0 (7.87)

C1 Spindle Max Bar Diameter 32 (1.260) 36 (1.417)

C1 Spindle Collet Style TF37 TF42

Optional C1 Hydraulic Clamping Spindle Configuration- 20.0hp/ 15.0kW

C1 Spindle Liner Length mm (inch) 540.0 (21.26) 540.0 (21.26)

C1 Min Collet Clamp-ing Diameter mm (inch) 2.0 (0.079) 2.0 (0.079)

C1 Avg Collet Clamp-ing Travel mm (inch) 0.254 (0.010) 0.254 (0.010)

C1 Max Collet Clamp-ing Diameter mm (inch) 32 (1.260) 36 (1.417)

C1 Guide Bushing Model # TD32S TD36S

4XM8

90

B

B

(3,54 INCHES)

845

41

40

40

708

B-B

(1,6

09 IN

CHE

S)

(1,57 INCHES)

(33,27 INCHES)

(27,87 INCHES)

(1,5

69 IN

CHE

S)

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B


-0,3+0,3




=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x


Oberflächen: ISO 1302 Oberflächenbeh.:Datum NameÄnderungNr.

Geprüft von:17.10.2014Datum:


Ersteller:Artikel-Nr.:

von

Zeichnungsnummer:

29242Material:

227897.04Gewicht in g:

MH

HBG Z1 -760 BASISSPINDEL MIT HYDR. SPANNER, VNK 102-46 171E2-036-C00-3100-2

Bezeichnung:

Blatt:Maßstab:

A31:5 1 1

Hydraulic Chuck Cross-Section View


ML Basic- 7 Axis

16

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

7.5 (10.0) 7.5 (10.0) 7.5 (10.0) 7.5 (10.0)

34.1 (25.1) 34.1 (25.1) 34.1 (25.1) 34.1 (25.1)

6000 6000 6000 6000



Optional C2 Spindle Configuration- 10.0hp/7.5kW






ML Basic- 7 Axis

17

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

29.2 (21.5) 29.2 (21.5) 29.2 (21.5) 29.2 (21.5)

8000 8000 8000 8000







Optional C2 Hydraulic Clamping Spindle Configuration- 7.3hp/5.5kW

4XM8

90°

90

A

A

C=804 BEI MLK +31

650

23,50 A

=37

B=

33

A-A

(3,54 INCHES)

(25.59 INCHES)

(31,65 INCHES)

(1,4

6 IN

CHE

S)

(1,2

9 IN

CHE

S)

(0,93 INCHES)

Spindeltyp Maß A Maß BML-20 37 21ML-26 37 27ML-32 37 33

Spindle type Dimension A Dimension BML-20 1,46 0,83ML-26 1,46 1,06ML-32 1,46 1,3

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B


-0,3+0,3




=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x






von

Zeichnungsnummer:

29423Material:


MH


Bezeichnung:

Blatt:Maßstab:

A31:5 1 1 4XM8

90

B

B

(3,54 INCHES)

841

710

41

37

40

B-B

(1,6

09 IN

CHE

S)

(1,57 INCHES)

(33,11 INCHES)

(27,95 INCHES)

(1,4

6 IN

CHE

S)

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B


-0,3+0,3




=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x






von

Zeichnungsnummer:

29242Material:


MH


Bezeichnung:

Blatt:Maßstab:

A31:5 1 1

ML-36 Sub-Spindle Layout (Hydraulic) Hydraulic Chuck Cross-Section View


ML Basic- 7 Axis

18

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

5.5 (7.3) 5.5 (7.3) 5.5 (7.3) 5.5 (7.3)

29.2 (21.5) 29.2 (21.5) 29.2 (21.5) 29.2 (21.5)

8000 8000 8000

C2 Spindle Max Bar Diameter 20 (0.787) 26 (1.023) 32 (1.260)

C2 Spindle Collet Style BN IIBN III

BN IIIBN IV BN IV

C2 Min Collet Clamp-ing Diameter mm (inch)

12.5 (0.492)19.0 (0.748)

19.0 (0.748)25.5 (1.004) 25.5 (1.004) 32.0 (1.260)

C2 Effective Collet Travel mm (inch)

6.5 (0.256)1.0 (0.039)

6.5 (0.256)0.5 (0.020) 6.5 (0.256) 4.0 (0.157)

C2 Max Collet Clamp-ing Diameter mm (inch)

19.0 (0.748)20.0 (0.787)

25.5 (1.004)26.0 (1.023) 32 (1.260) 36 (1.417)


Optional C2 Hydraulic Clamping Spindle Configuration- 7.3hp/5.5kW (Extended Clamping Range- Forkardt Multi-Blade Collet Chuck LZK-S)

8000

32 (1.260)

BN V

Note: Reference Page 16 for Spindle Layout and Torque Diagrams


ML Basic- 7 Axis

19

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

7.5 (10.0) 7.5 (10.0) 7.5 (10.0) 7.5 (10.0)

34.1 (25.1) 34.1 (25.1) 34.1 (25.1) 34.1 (25.1)

6000 6000 6000 6000


Optional C2 Hydraulic Clamping Spindle Configuration- 10.0hp/7.5kW

4XM8

90°

90

A

A

C=804 BEI MLK +31

650

23,50

A=

37

B=

33

A-A

(3,54 INCHES)

(25.59 INCHES)

(31,65 INCHES)

(1,4

6 IN

CHE

S)

(1,2

9 IN

CHE

S)

(0,93 INCHES)

Spindeltyp Maß A Maß BML-20 37 21ML-26 37 27ML-32 37 33

Spindle type Dimension A Dimension BML-20 1,46 0,83ML-26 1,46 1,06ML-32 1,46 1,3

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B


-0,3+0,3




=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x






von

Zeichnungsnummer:

29423Material:


MH


Bezeichnung:

Blatt:Maßstab:

A31:5 1 1 4XM8

90

B

B

(3,54 INCHES)

841

710

41

37

40

B-B

(1,6

09 IN

CHE

S)

(1,57 INCHES)

(33,11 INCHES)

(27,95 INCHES)

(1,4

6 IN

CHE

S)

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B


-0,3+0,3




=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x






von

Zeichnungsnummer:

29242Material:


MH


Bezeichnung:

Blatt:Maßstab:

A31:5 1 1

ML-36 Sub-Spindle Layout (Hydraulic) Hydraulic Chuck Cross-Section View







ML Basic- 7 Axis

20

Horsepower kW (hp)

ML-20

Torque N*m (ft*lb)


ML-26 ML-32 ML-36

7.5 (10.0) 7.5 (10.0) 7.5 (10.0) 7.5 (10.0)

34.1 (25.1) 34.1 (25.1) 34.1 (25.1) 34.1 (25.1)

6000 6000 6000 6000


C2 Spindle Collet Style BN IIBN III

BN IIIBN IV BN IV

C2 Min Collet Clamp-ing Diameter mm (inch)

12.5 (0.492)19.0 (0.748)

19.0 (0.748)25.5 (1.004) 25.5 (1.004) 32.0 (1.260)

C2 Effective Collet Travel mm (inch)

6.5 (0.256)1.0 (0.039)

6.5 (0.256)0.5 (0.020) 6.5 (0.256) 4.0 (0.157)

C2 Max Collet Clamp-ing Diameter mm (inch)

19.0 (0.748)20.0 (0.787)

25.5 (1.004)26.0 (1.023) 32 (1.260) 36 (1.417)


BN V

Optional C2 Hydraulic Clamping Spindle Configuration- 10.0hp/7.5kW (Extended Clamping Range- Forkardt Multi-Blade Collet Chuck LZK-S)

Note: Reference Page 18 for Spindle Layout and Torque Diagrams


ML Basic- 7 Axis

21

Optional JBS Guide Bushing System Options(Recommended for Non-Ground or Variable Diameter Bar Stock)

Option #1- JBS Double Cone Self Adjusting System (General Application)

Option #2- JBS Zug Collet Self Adjusting System(High Accuracy/ Tight Runout Applications)

• Adjustment of Guide Tongs is +/-0.5mm (Bar Tolerance)

• Guide Clamp is Synchronized to spinde and adapts during the processing of the part.

• Quick Change System (3 minute changeover)• Self Adjusting• Designed to easily integrate with bar feed systems.• Designed to operate with all materials: 1) Plastics 2) High Alloyed Chromium Steels 3) Rolled Material DIN1013 4) All Aerospace and Automotive Ferious and Non-Ferious Materials• M Code Operated (Four Positions)

• Adjustment range of collet system is +/-0.15mm (Bar Tolerance)

• Guide Clamp is Synchronized to spinde and adapts during the processing of the part.

• Quick Change System (3 minute changeover)• Self Adjusting• High Concentricity• High Rigidity during milling operations.• Designed to easily integrate with bar feed systems.• Designed to operate with all materials: 1) Plastics 2) High Alloyed Chromium Steels 3) Rolled Material DIN1013 4) All Aerospace and Automotive Ferious and Non-Ferious Materials• M Code Operated (Four Positions)


ML Basic- 7 Axis

22


ML-20




ML-26 ML-32 ML-36

4 4 4 4

7ST1 Removed

7ST1 Removed

7ST1 Removed

7ST1 Removed

34 34 34 34

ER16 ER16 ER16 ER16


Through Tool High Pressure Coolant Opt N/A N/A N/A N/A

Optional 8000rpm Live Tool Cross Drilling Platten 1 (LT1)- Options and Configurations

Optional Drill Holder Collet Size

ER204 Station

ER204 Station

ER204 Station

ER204 Station


ML Basic- 7 Axis

23


ML-20




ML-26 ML-32 ML-36

4 4 4 4

N/A N/A N/A N/A

34 34 34 34

ER16 ER16 ER16 ER16



Optional 8000rpm Live Tool Sub-Spindle Drilling Platten 2 (LT2)- Options and Configurations





ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25


ML Basic- 7 Axis

24

Y2 Axis Travel mm (inch)

ML-20

Spindle X Axis Center to Center mm (inch)

ML-26 ML-32 ML-36

55.0 (2.165) 55.0 (2.165) 55.0 (2.165) 55.0 (2.165)

48.0 (1.89) 48.0 (1.89) 48.0 (1.89) 48.0 (1.89)

Live Tool Sub-Spindle Drilling Platten 2 (LT2)- Y2 Axis Eighth Axis Machine Option

Y2Axis

Y2Axis

Spindle Y Axis Center to Center mm (inch) 48.0 (1.89) 48.0 (1.89) 48.0 (1.89) 48.0 (1.89)


ML Basic- 7 Axis

25


ML-20




ML-26 ML-32 ML-36

4(Bottom Row Live)

4(Bottom Row Live)

4(Bottom Row Live)

4(Bottom Row Live)

8 8 8 8

34 34 34 34

ER16 ER16 ER16 ER16



Option 1- 6000rpm Live Tool Sub-Spindle Drilling Platten 2 (LT2)- Y2 Eighth Axis Configuration





ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

Y2Axis LT2 (Eight Station Std)

Livetool Spindle Mount

Y2 Axis


ML Basic- 7 Axis

26


ML-20




ML-26 ML-32 ML-36

4(Bottom Row Live)

4(Bottom Row Live)

4(Bottom Row Live)

4(Bottom Row Live)

8 8 8 8

34 34 34 34

ER16 ER16 ER16 ER16



Option 2- 8000rpm Live Tool Sub-Spindle Drilling Platten 2 (LT2)- Y2 Eighth Axis Configuration





ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

ER16, ER20, ER25

Y2Axis LT2 (Eight Station Std)

Livetool Spindle Mount

Y2 Axis


ML Basic- 7 Axis

27

System Width mm (inch)

ML-20

System Depthmm (inch)

System Heightmm (inch)

ML-26 ML-32 ML-36

8143mm (320.59”)

8143mm (320.59”)

8143mm (320.59”)

8143mm (320.59”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)

Edge Loader Model #(Loader Bar Length)

Minuteman 320 SE6 foot bar length


Minuteman *** SE6 foot bar length


FMB Loader Model #(Loader Bar Length)

Turbo 2-207 foot bar length




Standard ML Series System Layout- Short Loader Option

MTA Loader Model #(Loader Bar Length)

Tracer 20-66 foot bar length


Tracer 32V-68 foot bar length


ca. 8143

4515

865

960

2402 3324

ca. 250

215

9

141

9

646

(37.8inches)

(177.76 inches)

(ca.9.84 inches)(94.57 inches)

1504 (59.21 inches)

972

335

ca.

800

ca. 1000

ca.

600

ca. 150-200

450

(ca.39.37 inches)

(ca.

31.5

inch

es)

(ca.

23.

62 in

ches

)

(13.98 inches)OPEN DOOR (ca.5.91- 9.84 inches)

(38.27 inches)

(34.

06 in

ches

)

(25.

43 in

ches

)

(85

inch

es)

(ca..320.59 inches)

(55.

87 in

ches

)

(130.87 inches)

(17.

72 in

ches

)

J

H

F

E

D

C

B

A

G

K

12111087654321 9

1615141312111091 2 3 4 5 6 7

M

L

K

J

H

G

A

B

C

D

E

8

F


-0,3+0,3




111:20

A1Maßstab: Blatt:

Bezeichnung:


MH


Zeichnungsnummer:

von






=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x

ML Series Standard Machine Layout- 6’ Bar Feeder(Illustrated in First Angle Projection)


ML Basic- 7 Axis

28


ML-20



ML-26 ML-32 ML-36

9092mm (357.96”)

9092mm (357.96”)

9092mm (357.96”)

9092mm (357.96”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

1954mm (76.93”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)

2159mm (85.0”)




Patriot 33812 foot bar length



Mini Mag 20 12 foot bar length





Tracer 2012 foot bar length


Tracer 32V12 foot bar length


Standard ML Series System Layout- Long Loader Option

ML Series Standard Machine Layout- 12’ Bar Feeder(Illustrated in First Angle Projection)

3324 2402

5513

9092,21

960

865

141

9

ca.250

646

215

9

(25.

43 in

ches

)

(94.57 inches)

(ca.9.84 inches)

(55.

87 in

ches

)

1504 (59.21 inches)

ca.150-200

ca.

800

ca.1000

ca.

600

335

450

OPEN DOOR(13.98 inches)

(ca.

31.5

inch

es)

(ca.

23.

62 in

ches

)

(17.

72 in

ches

)

(ca.39.37 inches)

(34.

06 in

ches

)

(37.8inches)

(130.87 inches)

(85

inch

es)

(ca.217.05 inches)

(ca.357.96 inches)

J

H

F

E

D

C

B

A

G

K

12111087654321 9

1615141312111091 2 3 4 5 6 7

M

L

K

J

H

G

A

B

C

D

E

8

F


-0,3+0,3




111:20

A1Maßstab: Blatt:

Bezeichnung:


MH


Zeichnungsnummer:

von






=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x


ML Basic- 7 Axis

29


ML-20



ML-26 ML-32 ML-36

7892mm (310.70”)

7892mm (310.70”)

7892mm (310.70”)

7892mm (310.70”)

2094mm (82.44”)

2094mm (82.44”)

2094mm (82.44”)

2094mm (82.44”)

2275mm (89.57”)

2275mm (89.57”)

2275mm (89.57”)

2275mm (89.57”)











Expanded Cabinet ML Series System Layout- Short Loader Option






ML Series Expanded Cabinet Machine Layout- 6’ Bar Feeder(Illustrated in First Angle Projection)

ca. 7892

141

9 2

275

646

960

872

2607

ca.250

4320 3322

(25.

43 in

ches

)

1644

972

255

ca.

800

ca.

600

ca.150-200

ca.1000

9042

278

0

450

(38.27 inches)

(10.04 inches)

OPEN DOOR

(ca.39.37 inches)

(ca.

23.

62 in

ches

)(c

a.31

.5 in

ches

) (ca.5.91-7.87 inches)

(109

.45

inch

es)(1

5.75

inch

es)

(34.

33 in

ches

)

(37.8 inches)

(310.71 inches)

(170.08 inches)

(89.

57 in

ches

)

(55.

87 in

ches

)

(64.72 inches)

ca.

ca. (355.98 inches)

(130.79 inches)

(102.64 inches)

(ca.9.84 inches)

J

H

F

E

D

C

B

A

G

K

12111087654321 9

1615141312111091 2 3 4 5 6 7

M

L

K

J

H

G

A

B

C

D

E

8

F


-0,3+0,3




111:20

A1Maßstab: Blatt:

Bezeichnung:

ML A-D 3200 BAR FEEDER

MH


Zeichnungsnummer:

von






=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x

Expanded Cabinet Requiredfor the following Options;1) Z2 Extention to 350mm2) Hydraulic Clamping3) Y2 Axis Option


ML Basic- 7 Axis

30


ML-20



ML-26 ML-32 ML-36

9085mm (357.68”)

9085mm (357.68”)

9085mm (357.68”)

9085mm (357.68”)

2094mm (82.44”)

2094mm (82.44”)

2094mm (82.44”)

2094mm (82.44”)

2275mm (89.57”)

2275mm (89.57”)

2275mm (89.57”)

2275mm (89.57”)







Mini Mag 20 12 foot bar length









Expanded Cabinet ML Series System Layout- Long Loader Option

ML Series Expanded Cabinet Machine Layout- 12’ Bar Feeder(Illustrated in First Angle Projection)

ca. 9085

148

4

960

2607

3322

ca.250

5520

229

6

646

872

(34

.33

inch

es)

(37.8 inches)

(ca.357.68 inches)

(ca.9.84 inches)

1649 (64.72 inches)

972

255

ca.150-200

ca

.800

ca.1000

ca

.600

ca

.278

0

450

ca.10242

OPEN DOOR

(10.04 inches)

(ca.5.91-7.87 inches)

(ca

.31.

5 in

ches

)

(15.

75 in

ches

)

(ca

. 2

3.62

inch

es)

(ca.39.37 inches)

(25.

43 in

ches

)

(58.

43 in

ches

)

(90.

39 in

ches

)(38.27 inches)

(130.79 inches)

(102.64 inches)

(217.32 inches)

(ca

.109

.45

inch

es)

(ca.403.23 inches)

J

H

F

E

D

C

B

A

G

K

12111087654321 9

1615141312111091 2 3 4 5 6 7

M

L

K

J

H

G

A

B

C

D

E

8

F


-0,3+0,3




111:20

A1Maßstab: Blatt:

Bezeichnung:

ML A-D 4200 BAR FEEDER

MH


Zeichnungsnummer:

von






=

V=

Ra 6,3 y=

geschliffenRa 1,6

w=

Ra 3,2 z=

geschliffenRa 0,8

Ra 1,6x

Expanded Cabinet Requiredfor the following Options;1) Z2 Extention to 350mm2) Hydraulic Clamping3) Y2 Axis Option

31V2014.11

Maier Machine GMBH- GermanyCorporate HeadquartersSiemensstrasse 10Postfach 1124-78560 WehingenGermanyPhone: 01149-7426-52 86-0Fax: 01149-7428-52 86-50

Maier Machines & RobiticsHeadquarters- North America19 Ohio AvenueNorwich, CT 06360Phone: (508)671-0055Fax: (860)823-0623Email: [email protected]

V2014.11

Date post:	04-Nov-2019
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