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the Mayfran refiLLMatic ® SySteMWat is a modular expandable system for refilling, monitoring and controlling the quality of water-soluble cooling lubricants in metal removal machines?
The Mayfran RefillMatic®‚ System can be adapted to suite various process conditions in machining facilities.
Because of its sophisticated technology the Refill Control Center (RCC) is able to refill fully automatically a coolant tank. For each refill cycle the integrated mix and dosing system mixes homogenously fresh emulsion to refill the coolant tank.
Improving coolant stability (comparable to a central filter system).
Allowable deviation of pre-defined oil concentration +/- 0,5% Re-fill of coolant within 10% of coolant tank height n- / on- time correction of coolant enabled by pH-value control.
ModUL 1: rcc – refiLL controL center
aUtoMatic controL of voLUMe and conditionS of Water-SoLUbLe cooLinG LUbricantS
refiLLMatic®
refiLLMatic®
The combination of the modules RCC, MCU and LCU enables a self-regulating fully automated refill process. Fluctuations in volume and concentration level can be reduced to a minimum.
The controller collects and stores consumption data’s as well as the measuring data’s. Via communication interface the data’s easily can be read out.
SUitabLe to varioUS proceSS conditionS in MachininG faciLitieS:
foUr ModULeS to bUiLd yoUr SySteM
• Stand alone machining centers • Modul1:RCC–RefillControlCenter Controls your refill-process and gives information about the fluid consumption
• Cell type configuration • Modul2:LCU–LevelControlUnit Failsafes the filling level control of your coolant tank
• Centralized systems • Modul3:MCU–MeasuringCellUnit records the measuring data’s and prepares them for analyzing
The Mayfran RefillMatic®‚ is developed to make the most of your cooling lubricant, which improves the lifetime of your tools, as-sures the accuracy of your work piece and reduces consump-tion costs to a minimum.
Machine Tool
What is a modular expandable system for refilling, monitoringand controlling the quality of water-soluble coolinglubricants in metal removal machines?
The Mayfran RefillMatic® System can be adapted to suitevarious process conditions in machining facilities.
Because of its sophisticated technology the Refill ControlCenter (RCC) is able to refill fully automatically a coolanttank. For each refill cycle the integrated mix and dosing system mixes homogenously fresh emulsion to refill the coolant tank.
SySteMS Main featUreS:
•indiv idual programmable ref i l l ing of up to 12 separate coolant tanks
•May fran duplex mix and dosing uni t : concentrate/ water mix ing rat io between 0.5% and 16% cont inuously available
•integrated hpc 2 touch screen controller wi th consumption data logging of f luid usage
•Simple mounting both on a coolant tank and on a hub to feed several coolant tanks
•applicable to connect up to 12 May fran McU - Measur ing cell Uni ts
Concentration fluctuation in coolant tanks occurs, if different amounts of water and oil are carried out during the machining process. These fluctuations affect the quality characteristics of the coolant. By keeping the variations as small as possible the emulsion is strongly influenced and stabilized on long-term.
* depending on tank constraction
ModUL 1: rcc – refiLL controL center
aUtoMatic controL of voLUMe and conditionS of Water-SoLUbLe cooLinG LUbricantS
aUtoMatic MixinG doSinG SySteM for MULtipLe cooLant tanKS
RCC 12 Module reduces the variation of properties in time through automated refilling to a pre-defined set-value
• By customer (or “others”) • By Mayfran
(or equivalent)
LCD
2-Point Probe
ModUL 3: McU – MeaSUrinG ceLL Unit
aUtoMatic controL of voLUMe and conditionS of Water-SoLUbLe cooLinG LUbricantS
SySteM Main featUreS:
•Use of resistant measur ing instruments to guarantee a long l i fe t ime and l i t t le cal ibrat ion ef for t
•rcc – McU communicat ion wir ing by Mod-bus System
•Simple connect ion to the coolant clean tank to feed the measur ing instruments
•data expor t per internet /ethernet or modem (rS485 por t) possible
MeaSUrinG, reGULation and reGiStration
•„on-Line“ measur ing of oi l concentrat ion by refractometer
•„on-Line“ measur ing of ph-value
•„on-Line“ measur ing of temperature
•coolant level control in clean coolant tank to control re-f i l l process
•dosage / re-f i l l of ‘ lost ’ coolant
•continuous registrat ion and logging of al l measur ing data
Mayfran International, Inc.6650 Beta Drive Cleveland, OH 44143 USA
Ph +1 440 461 4100 Fax+1 440 461 5565
www.Mayfran.com
www.Mayfran.com
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Mayfran International, Inc.6650 Beta Drive Cleveland, OH 44143 USA
Ph +1 440 461 4100 Fax+1 440 461 5565
www.Mayfran.com
FRM 8589 10.2015PRINTED IN U.S.A.
