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8/22/2019 Motores CI reciprocantes - Combustion
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Combustion• Detonacion
• Pre-ignicion•
Teoria Pobre
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Detonation andPreignition
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Objectivos de esta Seccion
• Entender la importancia de detectar
con anticipacion la detonacion y pre-
ignicion
•Enlistar las causas de la detonaciony pre-ignicion
• Entender como eliminar detonacion
and pre-ignicion
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Ka KnockKnock
Ka Knock
Knock
Knock
Ka Ping
Bang Bang
Knock
WAUKESHA
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Early damage on piston crown edge is common.
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Advanced damage
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Aluminum deposits
on the cylinder wall
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Damage in the ring groove area
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Total piston seizure
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Aluminum deposits
from the piston
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DetonationAuto Ignition of the End Gas
The End Gas is the air fuel mixture inside the
combustion chamber that is ahead
of the normal flame front.
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Cylinder Wall
Direction Of
Flame Travel
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Flame Front Propagation
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Detonation
Normal
TDC TDC
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Detonations pinging
sound is caused bypressure waves forcing
the cylinder walls tovibrate
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OCTANE NUMBER
A FUEL STABILITY RATING
A MEASURE OF A FUEL’S ABILITY TORESIST DETONATION
NO LONGER USED BYWAUKESHA
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WAUKESHA
KNOCK INDEXValues
•
Pure Methane 100• Digester 125
• Landfill 140
• Processed Natural Gas 90
• Propane 34
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WKI Number
Btu
When a fuel’s Btu rises the Waukesha
Knock Index Number drops
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Detonation affects an
engine’s potential power output
Why?
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Effect Of Operating Conditions
On Detonation
• Spark Timing• Compression Ratio
• Inlet Fuel / Air Temperature
• Coolant Temperature
• Waukesha Knock Index® Number
• Engine Speed
• Exhaust Back Pressure
•
Atmospheric Humidity• Combustion Chamber Deposits
• Fuel Air Ratio
• Engine Load
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60° 50° 40° 30° 20° 10°
Degrees before TDC
P r e s s u
r e
Ignition Timing
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Compression Ratio
Detonation
tendencies increase
with the rising
compression ratio
11:1
10.5:1
10:1
9.4:1
8.2:1
8:1
7:1
Final compression
gas temperatureincreases
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A .060” (1.52 mm) depositcan raise the compression
by 1/4 of a ratioDeposits
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Pressure Higher combustion
chamber pressurestend to increase
detonation tendencies
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Increased
temperature of the
combustion chamber
can increase detonation
tendencies
HEAT
•
Jacket Water • Air Induction
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Hot generator
air discharge
Air intake
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Engine Speed
W K I R e q
u i r e m e n t
140
130
120
110
100
90
80Low High
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Effect of Back Pressure
on Detonation
Combustion
Temperature Compression
Temperature
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…decreases
detonation
tendencies
Rising intake air
humidity…
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Air/Fuel RatioRich Lean
Temp
16.09:1
Exhaust
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WKI Number Requirements
E n g i n e
L o a d Heat
Pressure
LOW
HIGH
HIGH
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Engine design factors
can influence an engine’s tendency to detonate
• Spark plug location• Combustion chamber shape
• Piston head shape
• Cylinder head size
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Detonation Summary
Detonation Promoters Detonation Reducers
Higher Cylinder Temps Lower Cylinder Temps
Lower WKI ® Fuels Higher WKI® Fuels
More Advanced Timing Less Advanced TimingHigher Compression Ratio Lower Compression Ratio
Higher Inlet Pressure Lower Inlet Pressure
Higher Coolant Temp Lower Coolant Temp
Lower Engine Speeds Higher Engine Speeds
Lower Humidity Higher Humidity
Higher Engine Load Lower Engine Load
Stoichiometric A/F ratio Lean or Rich A/F ratio
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PreignitionIgnition before the timed spark
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Preignition Promoters
• Incandescent cylinder deposits
• Spark plug with incorrect heat
range
• Burning valve
• Overheated piston crown
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Detonation - Preignition
Preignition - Detonation
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Lean CombustionTheory
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OOxygen
- 20.9% of atmosphere- Naturally found as 2
atoms
- Chemical designation: O2
Nitrogen
- 78% of atmosphere- An inert gas- Naturally found as 2
atoms
- Chemical designation: N2
Major Components in the Atmosphere(98.9%)
O
NN
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Water
- Concentration depends onhumidity and temperature
- Chemical designation: H20
Carbon Dioxide- Makes up 0.034% of
atmosphere- By-product of combustion- Major contributor to
greenhouse effect- Chemical designation: CO2
Trace Compounds in the Atmosphere
O
H
H
O
OC
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Ozone - Bluish, pungent gas- Formed by ultraviolet light
- Formed in upper atmosphere- By-product of photochemical- Chemical designation: O3
Regulated Compounds in the
Atmosphere
O O
O
R l d G F d i h
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CH H
OC
Hydrocarbons:- Methane not included as toxic- Pollutant emitted by engines- Fuel in photochemical smog
- Chemical designation: NMHC
Carbon Monoxide:- Colorless and odorless
- Extremely toxic- Believed to promotephotochemical smog
- Chemical designation: CO
Regulated Gases Found in the
Atmosphere
H H
(Methane)
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ONitric Oxide
- emitted by the engine- Oxidizes quickly to nitrogen
dioxide- Chemical designation: NO
Nitrogen dioxide
- The catalyst in photochemicalsmog
- Yellowish brown in color (Haze)- Chemical designation: NO2
Regulated Gases Found in theAtmosphere
N
ON
O
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Regulated Gases Found in
the Atmosphere
Formaldehyde
- Higher levels produced in GLengines (0.2-0.3 GL, 0.05 GSI g/BHP-hr)
- Considered toxic and restricted by
government agencies- Chemical designation: CH2O
OO
H
C
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Toxic Gas Which May Be Regulated
OS
OSulfur Dioxide
- Occurs in combustion when gascontains H
2S
- Heavy, pungent, colorless gas- Can form sulfuric acid- Chemical designation: SO2
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Two Types of Smog:
Particulate Smog (Cold wet days)Photo-chemical Smog (Hot dry days)
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NO O(Nitric Oxide)(Atomic Oxygen)
NO2(NitrogenDioxide)
Ultra-violetlight
NO2
O
NO
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OO
O
Formation of Ozone
(Atomic Oxygen)
(Oxygen)
OO
O (Ozone)
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NO2
NO
O
O2
O3OzoneMain
ToxicantPhotochemic
al Smog
HC
HCO
HCNO2
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Stoichiometric Combustion
Chemically Ideal Combustion
CH4 + 202 + 2N2 CO2 + 2H20 + 2N2Combustion
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OO
OON
N
N
NC
H
HH
H
CH
HH
H
OO
O
O
Stoichiometric Combustion
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OO
NN
N
NC
H
C
O
Stoichiometric Exhaust
OO
H
H
O
H
HO
H H
OH
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OO
OO
N
N
N
NC
H
HH
H
O
O
Rich Combustion
CH
HH
H
C H
HH
H
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NN
N
N
HO
Rich Exhaust
H
H
O
H
HO
H
H
OH
CH
HH
H
OC
OC
Cooler Flame
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OO
OON
N
N
NC
H
HH
H OO
O
O
OO
Lean Combustion
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OO
N N
NC
Lean Exhaust
H
O
H
HO
H
ON
OOO
OO
Cooler Flame
NOx Production
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NOx ProductionTemperature vs. Oxygen
MaxNOx
oF
EXHAUST O2
oC
807
670
642
615
587
559
53214 15 16 17 18 19 20
1000
1050
1100
1150
1200
1250
1300
0
1
2
3
4
5
AIR / FUEL RATIO
02 %
EXHAUST TEMP
Emissions
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EmissionsNOx, CO, & HC
CO
HC
NOX
% CO & NOX
AIR /FUEL RATIO
%HC
GL Emissions vs Ignition Timing
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GL Emissions vs. Ignition Timing
NOX
CO
NMHC
G/BHP/HR
IGNITION TIMING (BTDC)
GL O ti Wi d
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GL Operating Window
Too
rich
AFR
Toolean
AFR
Timing Advance
Timing Retard
•
HighCombustionTemperature
• Detonation
• Power Loss
• Misfire
• Elevated emissions
• Detonation
• Elevated BSFC
Emissions
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EmissionsNOx, CO, & HC
NOX
HCCO
%HC%CO &NOX
AIR / FUEL RATIO
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Emission Levels
Series II VHPAFR NOx NMHC CO
Best Power (G/GSI engine out)
8.5 0.35 32
Best
Economy(G/GSI engine out)
22 0.25 1.5
Catalyst(G/GSI exhaust out)
0.15 0.15 0.6
GL(G/GSI engine out)
1.5 1 2.65
Grams /BHP-hr
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