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MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX...

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100% 90% 80% 70% 60% 50% 40% 30% 20% 10% PRECISION SPEED MPLEXITY SURFACE FINISH Certified wires
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Page 1: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

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SURFACE FINISH

Certifiedwires

FilsCertifies_GB GVA 23/10/07 13:30 Page 1

Page 2: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Did you know?can reduce the performance of EDM machining toolsby up to 20%!

The competitiveness of yourmachine depends on thechoice and quality of theconsumables used.

Use of an non-approved wiremay affect the reliabilityof your equipment.

GF AgieCharmilles researchand development engineersand the market’s mostrenowned wiremanufacturers have workedtogether to develop andaccredit wires thatguarantee the performanceof your machine.

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Page 3: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

The GF AgieCharmillesrange of certified wires

GF AgieCharmilles offers a wide choice

of wires, perfectly adapted to

your machining requirements.

A wire EDM machine has a very wide

range of applications and the choice of

wire is crucial in order to obtain the

best productivity and optimum results

in terms of speed, precision and

surface finish.

Processes for technological

development, product accreditation and

production control in cooperation with

its partners, ensure that you benefit

from the quality commitment of a large

manufacturing group.

In this catalog, the qualities of each wireare represented by a “radar” that willhelp you to make your choice accordingto the following 5 machining criteria:• Precision• Speed• Surface finish• Shape complexity• Price

GF AgieCharmilles certifiedEDM wires:

• Enhance your productionquality

• Guarantee the performanceof your machine

• Optimize production costs

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Example : AC SWX-CC

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Page 4: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Customer Services

Ref.:

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Contents

AC Cut X and gamma type coated copper wiresAC Cut X-C AC Cut X AC Cut TEX

Acobra cut a, cobra cut AC Cut AH AC Cut SW-A, SW-S Thermo A

gamma phase and D wiresDeltacut 900 / 500Deltacut 900+ / 500+ topas plus h, topas plus s

AC Brass wiresBrassfil 900 / 500 / 400Bercocut 900 / 500 Special Oki P Oki PN

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AC SWX-CC

Contents

AC Cut X and gamma type coated copper wiresAC Cut X-CC AC Cut X AC Cut TEX

A / G coated brass wirescobra cut a, cobra cut AC Cut AH AC Cut SW-A, SW-S Thermo A

gamma phase and D wiresDeltacut 900 / 500Deltacut 900+ / 500+ topas plus h, topas plus s

AC Brass wiresBrassfil 900 / 500 / 400Bercocut 900 / 500 Special Oki P Oki PN

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Page 5: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

AC SWX-CC

Customer Services

AC SWX-CC

Ref.:

Weight:

Diam:

Made in:

Copper wire witha diffused zinc coating

Description This wire has been specificallydeveloped for the CC generationof AgieCharmilles machines.Due to the performance ofthe generator in these machines,this wire enables exceptional cuttingspeeds of 500 mm2/mn to be achieved.

Application In addition to its productivity, this wirereduces production costs. SWX-CC isparticularly recommended formachining mechanical parts by unit orin series and for machining high parts(H > 150 mm). SWX-CC is alsocompatible with the other FIL typeAgieCharmilles machines; it will increasemachining speed in comparison withAC SWX.

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Properties

Packaging

Ø mmSpool(s)/package

0.25 0.30 0.33

T 160 (8 kg) X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X X 1

Material Coating Tensile Elongation Conductivity

Copper CuZn 500 N/mm2 2 % 65 % IACS

FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160 (8 kg)

Page 6: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

AC SWX

Customer Services

AC SWX

Ref.:

Weight:

Diam:

Made in:

Copper wire witha diffused zinc coating

Description SWX sets the benchmark in the areaof high-performance. It enablesmachining speeds up to 25% faster thanbrass wire. This wire is highly effective when used for both standard and specificapplications. SWX technology developedby AgieCharmilles delivers top results.

Application This wire is intended for FIL seriesmachines. Due to its productivity,SWX is used in many applications;it reduces production costs in the most varied and complex applications.

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Packaging

Ø mmSpool(s)/package

0.25 0.30

T 125/ B4 (4 kg) 4

T 160/ B8 (8 kg) X X 2

T 200/ B16 (16 kg) X X 1

K 250 (25 kg) X X 1

Material Coating Tensile Elongation Conductivity

Copper CuZn 450 N/mm2 1 % 80 % IACS

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AC Cut TEX

Customer Services

AC Cut TEX

Ref.:

Weight:

Diam:

Made in:

Copper wire witha diffused zinc coating

Description TEX represents a new generation ofperformance wire offering increasedspeed and precision.an E

Application This wire is particularly intended forAgieCharmilles FIL series machines. It is perfectly compatible with AC SWX wiretechnology. This wire is recommendedfor a wide range of standard applicationsincluding molds, cutting tools or otherapplications that require the best precision and speed ratio.

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Packaging

Ø mmSpool(s)/package

0.25 0.30

T 125 (4 kg)

T 160 (8 kg) X X 2

T 200 (16 kg) X X 1

K 250 (25 kg) X X 1

P 15 (20 kg) X X 1

Material Coating Tensile Elongation Conductivity

Copper CuZn 450 N/mm2 1 % 70 % IACS

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Page 8: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

topas plus x

Customer Services

topas plus x

Ref.:

Weight:

Diam:

Made in:

Copper wire witha diffused zinc coating

Description This high-performance gamma phasex wire offers up to 35% higher cutting speed compared to traditional brasswire. This increased cutting speed is delivered with high precision.

Application Developed specifically for AgieCharmillesmachines with X wire technology, topasplus x is suitable for a wide range ofapplications.

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Properties

Packaging

Ø mmSpool(s)/package

0.25 0.30

B4 (4 kg)

B8 (8 kg) X X 2

B16 (16 kg) X X 1

K 250 (25 kg) X X 1

P 15 (20 kg) X X 1

Material Coating Tensile Elongation Conductivity

Copper Zn Enriched Brass 500 N/mm2 1 % 70 % IACS

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Page 9: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

cobracut a cobracut

Customer Services

cobracut a

Ref.:

Weight:

Diam:

Made in:

Zinc-coatedbrass wire

Description This high-performance wire wasdeveloped in order to attain greatermachining performance than brasswire, with very good quality surfacefinishes. This brass-based wire hasa very good performance to price ratio.

Application Cobracut A wire has excellentstraightness and surface quality.It is recommended for a wide range ofstandard applications including molds,cutting tools and general mechanicalapplications requiring high precisionand excellent surface finish. This wiremay be used for carbide machining.carbide machining.Cobracut is particularly suited tomachining complex parts with anglesof over 10°. The technical characteristicsof this wire enable particularly goodsurface finishes to be achieved in difficult machining conditions.c

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Properties

Packaging

Ø mm Spool(s)/package0.07 0.10 0.15 0.20 0.25 0.30

K 100 X X X 1

B4 (4 kg) X X X X X 4

B8 (8 kg) X X X X 2

B16 (16 kg) X X X 1

K 250 (25 kg) X X X 1

P 5 (5 kg) X X X X X 4

P 10 (10 kg) X X X X 1

P 15 (20 kg) X X X 1

Wire Material Coating Tensile Elongation Conductivity

cobracut a CuZn 36 Zn 900 N/mm2 1.5 % 22 % IACS

cobracut CuZn 36 Zn 500 N/mm2 15 % 25 % IACS

cobracut a

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cobracut

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Page 10: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

AC Cut AH

Customer Services

AC Cut AH

Ref.:

Weight:

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Made in:

Brass wire witha zinc-based coating

Description AC Cut AH has been developedexclusively for AgieCharmilles machines.Due to the high performance of thelatest series generator, it enablesunequalled precision and surface finishesto be obtained. (Ra 0.1µm)(Ra 0.1µApplication The mechanical resistance, coatingand quality of production make thiswire ideal for high-precisionmachining with extreme surface finishrequirement. This wire is ideal formachining steel or carbide punchesand dies. Using this wire lowersoperating costs by reducingconsumption of wear parts.

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Properties

Packaging

Ø mm Spool(s)/package0.10 0.15 0.20 0.25

K 100 X X 1

T 125 (4 kg) X X X X 4

T 160 (8 kg) X X X 2

T 200 (16 kg) X X 1

K 250 (25 kg) X 1

Material Coating Tensile Conductivity

Brass Special alloy 900 N/mm2 21 % IACS

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Page 11: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

AC SW-A AC SW-S

Customer Services

AC SW-A

Ref.:

Weight:

Diam:

Made in:

Zinc-coatedbrass wire

Description This high-performance wire wasdeveloped in order to attain greatermachining performance than brasswire, with very good quality surfacefinishes. This brass-based wire hasa very good performance to price ratio.

Application AC SW- A wire has excellentstraightness and surface quality.It is recommended for a wide range ofstandard applications including molds,cutting tools and general mechanicalapplications requiring high precisionand excellent surface finish. This wiremay be used for carbide machining.cAC SW-S wire is particularly suitedto machining complex parts with wireangles of over 10°. The technicalcharacteristics of this product enableparticularly good surface finishes to beachieved in difficult machiningconditions.

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Properties

Packaging

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K 100 X X X 1

T 125 X X X X X 4

T 160 (8 kg) X X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X X 1

P 5 (5 kg) X X X X X 4

P 10 (10 kg) X X X X 1

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Wire Material Coating Tensile Elongation Conductivity

AC SW-A CuZn 37 Zn 900 N/mm2 1.5 % 22 % IACS

AC SW-S CuZn 37 Zn 500 N/mm2 15 % 25 % IACS

AC Cut A 900

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AC Cut A 500

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Page 12: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Thermo A

Customer Services

Thermo A

Ref.:

Weight:

Diam:

Made in:

Zinc-coatedbrass wire

Description This wire is made using an economicalmanufacturing process, whichmakes it very competitive for allmachining operations. Thermo Acombines all of the main qualitiesexpected from an A type coated brasswire.

Application Thermo A can be used on all machines.It is perfectly compatible with thestandard technology used forA type coated brass wires. It isrecommended for a wide range ofstandard applications in the areas ofmolds, cutting tools or generalmechanics that require the best cost/precision/surface finish ratio.

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Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

T 160 (8 kg) X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P 5 (5 kg) X X X 4

P 10 (10 kg) X X X 1

P 15 (20 kg) X X X 1

Material Coating Tensile Elongation Conductivity

CuZn 37 Zn 900 N/mm 1.5 % 22 % IACS

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cobra cut g

Customer Services

cobra cut g

Ref.:

Weight:

Diam:

Made in:

Zinc-coatedbrass wire

Description This high-performance wire hasa specific surface coating whichdifferentiates it from Cobra Cut A.

Application Cobra Cut G is particularly recommendedfor machining complex parts where thewire must be angled, utilizing AgieCharmillesmachines with torroid guides. The specific coating of this wire and its mechanical propertiesensure an excellent surface finish.

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Ø mmSpool(s)/package

0.15 0.20 0.25 0.30

B4 (4 kg) X X X X 4

B8 (8 kg) X X X X 2

B16 (16 kg) X X X X 1

K 250 (25 kg) X X 1

Material Coating Tensile Elongation Conductivity

CuZn 37 Zn 900 N/mm2 1.5 % 22 % IACS

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Page 14: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Deltacut 900 Deltacut 500

Customer Services

Deltacut 900

Ref.:

Weight:

Diam:

Made in:

Brass wire coated witha zinc-based alloy

Description An efficient and cost effective zinc-enriched gammaphase wire offering significant performance.

Deltacut 900 increases productivitywhile reducing operating costs.t

Application This wire can be used on all machines . Itscompetitive pricing makes Deltacut 900 a product to consider over plain brass. Deltacut 900 is a suitable choice to achievegreater productivity at a price closer to brass.

Deltacut 500 wires are particularlyrecommended for machining partswith taper angles.

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Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

K 125 (4 kg) X X X 4

K 160 (8 kg) X X X 2

K 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P 5 (6 kg) X X X 4

P 10 (10 kg) X X X 1

P 15 (20 kg) X X X 1

Wire Material Coating Tensile Elongation Conductivity

Deltacut 900 CuZn 35 Zn Alloy 900 N/mm2 < 2 % 20 % IACS

Deltacut 500 CuZn 35 Zn Alloy 500 N/mm2 15 % 22 % IACS

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Deltacut 500 (Call for pricing and availability)

Deltacut 900

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Deltacut 900+ Deltacut 500+

Customer Services

Deltacut 900+

Ref.:

Weight:

Diam:

Made in:

Brass wire coated witha zinc-based alloy

Description An efficient and cost effective zinc-enrichedgamma phase wire plus the additionalcleanliness of an electroplated surface layer.

Deltacut 900+ increases productivitywhile reducing operating costs.t

Application This wire can be used on all machines . Itselectroplated surface layer provides an extra degree of cleanliness. Deltacut 900+ is a competitively priced choice for parts requiringprecision and surface finish.

Deltacut 500+ wires are particularlyrecommended for machining complexparts requiring a large wire angle.

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Properties

Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

T 125 (4 kg) X X X 4

T 160 (8 kg) X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P 5 (6 kg) X X X 4

P 10 (10 kg) X X X 2

P 15 (20 kg) X X X 1

Wire Material Coating Tensile Elongation Conductivity

Deltacut 900+ CuZn alloy CuZn 875 N/mm2 2 % 20 % IACS

Deltacut 500+ CuZn alloy CuZn 450 N/mm2 15 % 22 % IACS

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Deltacut 500+ (Call for pricing and availability)

Deltacut 900+

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topas plus h topas plus s

Customer Services

topas plus h

Ref.:

Weight:

Diam:

Made in:

Brass wire coated witha zinc-based alloy

Description This gamma phase wire providesincreased productivity compared withtraditional brass wires.Topas Plus H is particularly suited formachines requiring straightness forauto threading.

Application This wire can be used on all machines.It is recommended for the productionof parts requiring precision and surfacefinish.Topas Plus S is recommended for themachining of complex parts wherea taper angle is required.

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Properties

Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

B4 (4 kg) X X X 4

B8 (8 kg) X X X 2

B16 (16 kg) X X X 1

K 250 (25 kg) X X 1

P 5 (5 kg) X X X 4

P 10 (10 kg) X X X 1

P 15 (20 kg) X X X 1

Wire Material Coating Tensile Elongation Conductivity

topas plus h CuZn 36 Special 800 N/mm2 > 1 % 20 % IACS

topas plus s CuZn 36 Special 500 N/mm2 > 10 % 22 % IACS

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topas plus s

topas plus h

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Thermo SE

Customer Services

Thermo SE

Ref.:

Weight:

Diam:

Made in:

Brass wire coated witha zinc-based alloy

Description Thermo SE represents a new generation of performance wire forEDM machines. This wire combines verygood performance and machiningprecision. Thermo SE lowers theoperating cost of your machines. Wirespeed can be reduced by 20% withoutloss of performance, which increasesthe lifespan of wearing parts by 20%.

Application This wire is suitable for all types ofmachines and is recommended forall standard applications that requirespeed and precision. Thermo SE maybe used as a lower cost alternative toD type wires.

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Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

T 125 (4 kg) X X X 4

T 160 (8 kg) X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P 5 (5 kg) X X X 4

P 10 (10 kg) X X X 2

P 15 (20 kg) X X X 1

Material Coating Tensile Elongation Conductivity

CuZn alloy CuZn 750 N/mm2 2 % 28 % IACS

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cobra cut D cobra cut S

Customer Services

cobra cut D

Ref.:

Weight:

Diam:

Made in:

Brass wire with adiffused zinc coating

Description Cobra cut D and Cobra cut S are made from brass alloy with only 20% zinc. Both of theseproducts offer high thermal and electricalconductivity.Developed for use on machines with highpower generators and automatic threading capability.

Application Both wires are intended for AgieCharmilles machines and recommended forstandard machining applications thatrequire speed and precision.Cobra cut S wire is an upgrade toCobra cut D and offers greater performancedue to its thicker diffusion annealed surface.

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Properties

Packaging

Ø mmSpool(s)/package

0.25 0.30

B4 (4kg) X X 4

B8 (8 kg) X X 2

B16 (16 kg) X X 1

K 250 (25 kg) X X 1

P 5 (5 kg) X X 4

Wire Material Coating Tensile Elongation Conductivity

cobra cut D CuZn 20 CuZn 50 800 N/mm2 1 % 27 % IACS

cobra cut S CuZn 20 CuZn 50 800 N/mm2 1 % 31 % IACS

cobra cut D

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cobra cut S

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AC SW-D AC SW-W

Customer Services

AC SW-D

Ref.:

Weight:

Diam:

Made in:

Brass wire with adiffused zinc coating

Description This wire, which is made from a brassalloy with only 20% zinc, handles highelectric power, which results in very goodmachining efficiency. It enablesa machining speed of up to 20% fasterthan brass wire. The rigidity of thisproduct enables very good precision tobe obtained.

Application This wire is intended for AgieCharmilles machines. It is particularly recommendedfor standard machining applicationsthat require speed and precision.The AC SW-D wire is alsorecommended for machining high parts(H > 150 mm).The AC SW-W wire is also recommendedfor machining where the wire taper is > 7°.

100%

90%

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30%

20%

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PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mmSpool(s)/package

0.25 0.30

T 125 (4 kg ) X X 4

T 160 (8 kg) X X 2

T 200 (16 kg) X X 1

K 250 (25 kg) X X 1

P 5 (5 kg) X X 4

Wire Material Coating Tensile Elongation Conductivity

AC SW-D CuZn 20 CuZn 50 850 N/mm2 2 % 27 % IACS

AC SW-W CuZn 20 CuZn 50 450 N/mm2 15 % 31 % IACS

AC SW-D

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MACHINING COMPLEXITY SURFACE FINISH

AC SW-W

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Brassfil 900 / 500 / 400

Customer Services

Brassfil 900

Ref.:

Weight:

Diam:

Made in:

Brass wire

Description This non-paraffin brass wire is made from a very pure alloy in order to guarantee consistentquality and performance.

ApplicationBrass wire is the benchmark for wireEDM machines. Brassfil 900 isrecommended for all qualitystandard machining. This wireis suitable for all the machines onthe market.

Brassfil 500 and 400 wires arerecommended for machining complexparts requiring taper angle cuts.

100%

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PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

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90%

80%

70%

60%

50%

40%

30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mm Spool(s)/package0.10 0.15 0.20 0.25 0.30

K 100 X X X X X 1

T 125 (4 kg) X X X X X 4

T 160 (8 kg) X X X X 2

T 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P5 (6 kg) X X X 4

Wire Material Tensile Elongation Conductivity

Brassfil 900 Brass CuZn 63/37 900 N/mm2 1.5 % 22 % IACS

Brassfil 500 Brass CuZn 63/37 500 N/mm2 20 % 25 % IACS

Brassfil 400 Brass CuZn 63/37 400 N/mm2 25 % 26 % IACS

Brassfil 900

Brassfil 500 / 400

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Other sizes available please contact Agie Charmilles.
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Page 21: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Bercocut 900/500 Special

Customer Services

Bercocut 900 Special

Ref.:

Weight:

Diam:

Made in:

Brass wire

Description This premium brass wire is made to exactingspecifications to guarantee consistentquality and performance.

ApplicationBrass wire is the benchmark for wireEDM machines. Bercocut 900 Special isrecommended for all quality machining.This hardened, straightened wire issuitable for all the machines onthe market.

Bercocut 500 is recommended forfor complex machining requiring taper angle cuts.

100%

90%

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60%

50%

40%

30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

100%

90%

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70%

60%

50%

40%

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20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mm Spool(s)/package0.10 0.15 0.20 0.25 0.30

K 100 X X X X X 1

B4 (4 kg) X X X X X 4

B8 (8 kg) X X X X 2

B16 (16 kg) X X X 1

K 250 (25 kg) X X 1

P5 (5 kg) X X X 4

Wire Material Tensile Elongation Conductivity

Bercocut 900 Brass CuZn 36 900 N/mm2 1.5 % 22 % IACS

Bercocut 500 Brass CuZn 36 500 N/mm2 > 15 % 25 % IACS

Bercocut 900 Special

Bercocut 500

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Oki P

Customer Services

Oki

Ref.:

Weight:

Diam:

Made in:

Brass wire

Description Oki P wire is made from a very pure alloyin order to guarantee consistent qualityand performance. The special processused to manufacture this wire increasesits straightness and surface quality.

Application This wire works on all machines, it isit is particularly recommended for many MITSUBISHI machines. It enableshigh-precision parts with an excellentsurface finish.

100%

90%

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60%

50%

40%

30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mmSpool(s)/package

0.20 0.25 0.30

P 5 (5 kg) X X X 4

P 5R (6 kg) X X X 4

P 10 (10 kg) X X X 2

P 15 (20 kg) X X X 1

Material Tensile Elongation Conductivity

Brass CuZn 63/37 980 N/mm2 1.5 % 22 % IACS

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Other sizes available please contact Agie Charmilles.
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Page 23: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Oki PN

Customer Services

Oki PN

Ref.:

Weight:

Diam:

Made in:

Brass wire

Description This paraffin-free wire is made from a very pure alloy in order to guarantee consistent qualityand performance. The special processused to manufacture this wire increasesits straightness and surface quality.

Application Oki PN works on all machines. It isparticularly recommended for FANUCand MITSUBISHI machines. This wireproduces high-precision parts with an excellent surface finish.

100%

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60%

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30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mmSpool/package

0.20 0.25 0.30

P 5 (5 kg) X X X 4

P 5R (6 kg) X X X 4

P 10 (10 kg) X X X 2

P 15 (20 kg) X X X 1

Material Tensile Elongation Conductivity

Brass CuZn 63/37 980 N/mm2 1.5 % 22 % IACS

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K200 (15 kg) X X X 1
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Page 24: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Standard Brass 900/500

Customer Services

Standard Brass 900

Ref.:

Weight:

Diam:

Made in:

Brass wire

Description This paraffin-free brass wire is an alternative to more expensive brasswires of similar composition.

ApplicationBrass wire is the benchmark for wireEDM machines. Standard Brass 900 isrecommended for all standardmachining. This wire may be usedon any application where a lowercost wire is appropriate.

Standard Brass 500 wire isrecommended for machining partsrequiring taper angle cuts.

100%

90%

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60%

50%

40%

30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

PRECISION

PRICE SPEED

MACHINING COMPLEXITY SURFACE FINISH

Properties

Packaging

Ø mm Spool(s)/package0.10 0.15 0.20 0.25 0.30

K 100 X X X X X 1

K 125 X X X X X 4

K 160 (8 kg) X X X X 2

K 200 (16 kg) X X X 1

K 250 (25 kg) X X 1

P5 (6 kg) X X X 4

Wire Material Tensile Elongation Conductivity

Standard 900 Brass CuZn 63/37 900 N/mm2 1.5 % 22 % IACS

Standard 500 Brass CuZn 63/37 500 N/mm2 20 % 25 % IACS

Standard Brass 900

Standard Brass 500

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Other sizes available please contact Agie Charmilles.
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Page 25: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Molybdenum Wire Fine Wire

Description Due to tensile strength limitations, few EDM wire typescan be manufactured in very small wire diameters, whichare necessary when EDMing small radii.

ApplicationSuitable for accurate cuts, small radii and geometricallycomplicated workpieces. The high strength of molybdenumwire makes it suitable for deep cuts that necessitate highlyaccurate parallelism and surface finish. It is especiallyrecommended for cutting carbides, steel, tungsten, titaniumand synthetic diamond.

Properties

Packaging **Please contact AgieCharmilles for additional sizes and diameters.

Ø mm Qty0.03 0.05 0.08 0.10 0.13

10,000m 1

5,000m 1

3,000m 1

2,000m 1

Wire Material Tensile Elongation

Molybdenum Molybdenum 100 1900 N/mm2 5 %

FilsCertifies_GB GVA 23/10/07 13:30 Page 15

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Page 26: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

Tungsten WireFine Wire

Description Tungsten alloy wire has been developed for ultra preciseEDM. This wire is especially effective when used withAgieCharmilles Vertex and Cut 1000 series machines.

ApplicationMost effective in the production of ultra precise metal moldsfor sophisticated plastic parts, electronic parts such as IClead frames, optical instruments, and miniature mechanicalparts.

Properties

Packaging **Please contact AgieCharmilles for additional sizes and diameters.

Ø mm Qty0.02 0.03 0.05 0.07 0.15

10,000m 1

5,000m 1

3,000m 1

Wire Material Tensile Elongation

Tungsten W alloy 2825-3825 N/mm2 1 %

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SP WireFine Wire

Description SP wire is a hybrid electrode wire consisting of a high-strengthcore and a highly conductive outer shell. The end result is a product that combines the advantages of tungsten and brass wires.

ApplicationSP wire has an excellent free cast and straightness, allowinga higher success rate for autothreading. With its high tensilestrength and stable characteristics, SP wire provides fine, precisecutting.

Properties

Packaging **Please contact AgieCharmilles for additional sizes and diameters.

Ø mm Qty0.03 0.04 0.05 0.06 0.07

20,000m X X 1

10,000m X X X X 1

5,000m X X 1

Wire Tensile

SP 1960-2160 N/mm2

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Page 28: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

SP-Z WireFine Wire

Description SP-Z wire has been developed to maximize the capabilities ofthe most advanced wire EDMs available today.

ApplicationSP-Z wire enables highly precise machining and reducedmachining time through its zinc enriched surface layer.

Properties

Packaging **Please contact AgieCharmilles for additional sizes and diameters.

Ø mm Qty0.03 0.04 0.05 0.06 0.07

20,000m X X 1

10,000m X X X X 1

5,000m X X 1

Wire Tensile

SP-Z 2160 N/mm2 <

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Privilege Club

Same Day Shipment

For every dollar invested in consumables and wear parts, you will earn one Privilege Club point. These points can be used to improve your productivity and lower your costs on such items as:+ Options, accessories and upgrades + Operator training + Preventive Maintenance contracts

Privilege Club not only rewards you with points to use towards future purchases of good and services; it also provides you with tools to maximize your efficiency.

All GF AgieCharmilles customers are immediately eligible to participate in the program through automatic enrollment. Join now by visiting us.gfac.com/uptime/privilege.

Built in 2007, the GF AgieCharmilles North American Hub for Spare Parts and Consumables houses the largest parts inventory in the industry. The 32,000 square foot facility with 30 foot clear ceilings holds over 11,000 different part numbers. With over 300 daily outgoing packages, all in-stock orders placed by 4pm CST are shipped same day.

GF AgieCharmilles takes efficiency to the next level with a barcode identification system and First In–First Out system (FIFO) for consumables which ensures shipping and inventory accuracy, as well as inventory age. An electronics repair lab is also located on-site to help get you back up and running fast. We accept:American Express, Mastercard and Visa.

Here’s how to place your order:1. Call (847) 913-5300 (USA) (905) 565-6942 (Canada)

2. Fax (847) 913-5344 (USA) (847) 913-5339 (USA) (905) 565-6945 (Canada)

Regional Sales Centers &Stocking Locations

Headquarters (Chicago)

560 Bond StreetLincolnshire, IL 60069Tel: (847) 913-5300Fax: (847) 913-5344

Charlotte, North Carolina Sales & Applications Center

9009-G Perimeter Woods DriveCharlotte, NC 28216Tel: (704) 927-8900Fax: (704) 927-0955

Holliston, Massachusetts Sales & Applications Center

150 Hopping Brook RoadHolliston, MA 01746Tel: (508) 474-1100Fax: (508) 474-1111

Phoenix, Arizona Sales Center

5025 South Ash, Suite B-5Tempe, AZ 85282Tel: (480) 839-4114Tel: (847) 955-7138Fax: (480) 967-9255

Seattle, Washington Sales Center

238 SW 43rd StreetRenton, WA 98055Tel: (425) 251-4979Fax: (425) 251-1245

Toronto, Canada Sales Center

6975-B Pacific CircleMississauga, Ontario L5T 2H3Tel: (905) 565-6942Fax: (905) 565-6945

Page 30: MPLEXITY Certified wires - GFMS...FilsCertifies_GB GVA 23/10/07 13:30 Page 5 T 160(8 kg) AC SWX Customer Services AC SWX Ref.: Weight: Diam: Made in: Copper wire with adiffused zinc

GF AgieCharmilles560 Bond StreetLincolnshire, IL 60069Tel: (847) 913-5300Fax: (847) 913-5344

www.gfac.com/us

Contact


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