N2-BLAST, FPS-1750/3000, (TYPE 2), GENERAL ARRANGEMENT ...€¦ · air dryer design data electrical...

N2-BLAST, FPS-1750/3000, (TYPE 2), GENERAL ARRANGEMENT WITH (JV)VERTICAL COMPRESSOR AND REFRIGERATED AIR DRYER

TABLE OF CONTENTSSHEET # DESCRIPTION

1 TABLE OF CONTENTS2 GENERAL ARRANGEMENT3 GENERAL ARRANGEMENT WITH BYPASS

DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY

REVISIONS

- - 2 UPDATED TITLE BLOCK AND TEXT FORMAT 7/22/2015 PJS JVN

- - 1 UPDATED COMPRESSOR MODEL 7/22/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

GA-TYP2M-JV 2

PJS

1:18

DRAWN:

1 OF 3BNUMBER:

SIZE: SHEET:

DATE:

11/28/14PROJECT NAME:

SOUTH-TEK SYSTEMSWEIGHT:

MATERIAL:

FINISH:

N2-BLAST, TYPE 2, GENERAL ARRANGEMENT WITH (JV) VERTICAL

COMPRESSOR AND REFRIGERATED AIR DRYER, TABLE OF CONTENTS

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK

SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.

WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02

THREE DEC.: .005 , ANG.: .05

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES

JVN

11/28/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

REFRIGERATED AIR DRYER

AIR COMPRESSOR

FILTERS ARE TO BE CHANGED ANNUALLYAIR MAINTENANCE DEVICE/S(AMD/S) (SUPPLIED BY OTHERS)

ALL TYPE 2 N2-BLAST MUST BEWALL MOUNTED. WALL MOUNTING

BRACKETS ARE INCLUDED WITH UNIT

28 GALLON NITROGEN STORAGE TANKPROVIDED WITH WALL BRACKETS AND STRAP

NITROGEN GENERATOR BYPASS(NORMALLY CLOSED)

AIR / NITROGEN SUPPLYTO FPS PIPING

110V / 60Hz / 1PHASE NITROGEN GENERATOR HAS A 1/2" CONDUITKNOCKOUT UNDERNEATH CABINETS PANEL FOR POWER SUPPLY TO ELECTRICALPANEL. REFER TO DRAWING ES-TYP2M FOR PROPER CONNECTIONS

SOUTH-TEK RECOMMENDS TO INSTALL 24" OF "1/2" ID FLEX TUBING RATED FOR 200 PSIG / 135 F (MINIMUM) TO REDUCE VIBRATION FROM COMPRESSOR TO HARD PIPING (OPTIONAL PART NUMBER "002-310")

1/4" NPT TANK DRAIN

3/8" OD DRAIN LINE

1/4" MNPT FILTER DRAIN CONNECTION

GENERAL NOTES:ALL COMPONENTS WITHIN THIS DRAWING ARE FOR (1)ILLUSTRATION PURPOSES ONLY. FOR MORE INFORMATION ABOUT THE COMPRESSOR, DRYER AND NITROGEN GENERATOR REFER TO DRAWINGS; DD-AC-CH, DD-RD-SC-10, AND DD-TYP2M-FPS RESPECTFULLY.REFER TO THE MANUFACTURER'S MANUAL FOR ANCHORING (2)REQUIREMENTS OF THE COMPRESSOR AND DRYER.ALL TYPE 2 NITROGEN GENERATORS MUST BE WALL MOUNTED.(3)ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE (4)SPECIFIED.ALL PLUMBING, FITTINGS, VALVES, AND HARDWARE BETWEEN (5)COMPONENTS ARE SUPPLIED BY OTHERS.AIR COMPRESSOR, DRYER AND STORAGE TANK MUST BE (6)INSTALLED ON A HARD FLAT SURFACE.


REVISIONS


- - 1 UPDATED COMPRESSOR MODEL 7/22/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

GA-TYP2M-JV 2

PJS

1:14

DRAWN:

2 OF 3BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

N2-BLAST, TYPE 2, GENERAL ARRANGEMENT WITH (JV) VERTICAL COMPRESSOR AND REFRIGERATED

AIR DRYER




THREE DEC.: .005 , ANG.: .05


JVN

11/28/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

Z

Refrigerated Air Dryer

South-Tek recommends to install 24" of"1/2" ID flex tubing rated for 200 PSIG / 135 F(minimum) to reduce vibration from compressorto hard piping (Optional Part Number "002-310")

Air Compressor

Filters are to be Changed Annually

Air Maintenance Device/s (AMD/s)(Supplied by Others)

All Type II N2-Blast must beWall Mounted. Wall Mounting

Brackets are included with Unit

100# Nitrogen Storage TankProvided with Wall Bracket w/ Strap

Air / Nitrogen Supplyto FPS Piping

110V / 60Hz / 1Phase Nitrogen Generator has a 1/2" ConduitKnockout underneath Cabinets Panel for Power Supply to ElectricalPanel. Refer to Drawing ES-TYP2M for Proper Connections

1/4" NPT Tank Drain

3/8" OD Drain Line

1/4" MNPTFilter Drain

Connections

Air Bypass Alarm Option

DETAIL ZSCALE 1 : 7

General Notes:1) All Components within this Drawing are for Illustration Purposes only. For more information about the Compressor, Dryer and Nitrogen Generator refer to Drawings; DD-AC-CH, DD-RD-SC-10, and DD-TYP2M-FPS respectfully.2) Refer to the Manufacturer's Manual for Anchoring Requirements of the Compressor and Dryer.3) All Type II Nitrogen Generators must be Wall Mounted.4) All Connections are 1/2" NPT F unless otherwise specified.5) All Plumbing, Fittings, Valves, and hardware between components are Supplied by Others.6) Air Compressor, Dryer and Storage Tank must be installed on a hard flat surface.

A

B

C

D

SCALE:

DATE:

APPROVED BY:

REVISION:

GA-TYP2M-JV-03 1

11/28/14

PJS

1:14

DRAWN BY: CHECKED BY:

FINISH:MATERIAL: WEIGHT:

3 of 3BNUMBER:

SIZE: SHEET:

DATE: DATE:

PROJECT NAME;South-Tek Systems

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF SOUTH-TEK SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES

TOLERANCES:A

B

C

D

12345678

2345678 1

Whole Number Dim's: 1One Place Decimal: .2Two Place Decimals: .02Three Place Decimals: .005Angular: .05

N2-Blast, Type II, General Arrangement with (JV) Vertical Compressor,

Refrigerated Air Dryer and Air Bypass

3

5

4

6

217

Z

32.7

42.3

7.7 11.8

Y

34.1

7.7

11

DETAIL YSCALE 1 : 4

1412 13 15 16

17

DETAIL ZSCALE 1 : 5

89

10

3.57

36.25

.50 16.00

(4X) .33

1

EXTERNAL COMPONENTSITEM # DESCRIPTION

1 1/4" NPT M x F MINI BALL VALVE2 1/2" NPT F x 1/4" NPT M REDUCER3 PARTICULATE FILTER / REGULATOR COMBO4 COALESCING FILTER5 ABSORBING FILTER6 WALL MOUNT BRACKET7 1/2" NPT F x 1/4" NPT M REDUCER8 POWER SUPPLY KNOCKOUT FOR 1/2" CONDUIT9 DRYER CONTACT KNOCKOUT FOR 1/2" CONDUIT10 BLASTOFF LED LIGHT , 24V11 SERIAL NUMBER LABEL12 POWER ON/OFF ROCKER SWITCH13 BLASTOFF ALARM KNOCKOUT FOR1/2" CONDUIT14 HOUR METER15 STANDBY LED LIGHT, 24V16 OPTIONAL AIR BYPASS LIGHT KNOCKOUT17 UL 508A OPEN INDUSTRIAL CONTROL PANEL LABEL

DESIGN DATA FOR N2-BLAST TYPE 2 SYSTEMSGENERATOR FPS-1750 FPS-3000 FPS-6000

PURITY 98%AIR REQUIREMENT 3.2 SCFM @ 125 PSI 6.0 SCFM @ 125 PSI 10.5 SCFM @ 125 PSIN2 OUT PRESSURE Up to 80 psiWEIGHT 80 LBS 81 LBS 82 LBSELECTRICAL 110V / 60Hz / 1PHASE, 8AMPS

(FRP-002) FILTER REPLACEMENT KITSTS PART # DESCRIPTION QTY

524-137 PARTICULATE FILTER ELEMENT 1524-138 COALESCING FILTER ELEMENT 1524-139 ABSORBING FILTER ELEMENT 1

DRAWING ECR# REV. DESCRIPTION DATE CHANGED BY APPROVED BYREVISIONS

- - 2 UPDATED TITLE BLOCK, ADDED BACK VIEW WITH MOUNTING PATTERN DIMS 7/22/2015 PJS JVN

- - 1 ADDED FRP KIT INFORMATION 6/3/2015 PJS JVN

SCALE:

DATE:

APPROVED:

REVISION:

DD-TYP2M-FPS 2

PJS

1:10

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

N2-BLAST, TYPE 2, DESIGN DATA AND DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

11/28/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

12

27

AA

16

57

43.5

11.75 .56 TYP

60° TYP

120° TYP

SECTION A-ASCALE 1 : 8

AVAILABLE ELECTRICAL OPTIONS AND DESIGN DATACUSTOMER # ELECTRICAL MOTOR AIR FLOW WEIGHTSTS-NF-C-2-J 120V / 60Hz / 1PHASE, 10.6 AMPS

1 HP 3.8 SCFM @ 120 - 140 PSI 250 LBS

STS-NF-C-2-J 208V / 60Hz / 1PHASE, 4.3 AMPSSTS-NF-C-2-J 230V / 60Hz / 1PHASE, 5.3 AMPSSTS-NF-C-2-J 208V / 60Hz / 3PHASE, 3.5 AMPSSTS-NF-C-2-J 230V / 60Hz / 3PHASE, 3.6 AMPSSTS-NF-C-2-J 460V / 60Hz / 3PHASE, 1.8 AMPSSTS-NF-C-3-J 120V / 60Hz / 1PHASE, 18.4 AMPS

2 HP 7.6 SCFM @ 120 - 140 PSi 250 LBS

STS-NF-C-3-J 208V / 60Hz / 1PHASE, 10.2 AMPSSTS-NF-C-3-J 230V / 60Hz / 1PHASE, 9.2 AMPSSTS-NF-C-3-J 208V / 60Hz / 3PHASE, 6.2 AMPSSTS-NF-C-3-J 230V / 60Hz / 3PHASE, 6.2 AMPSSTS-NF-C-3-J 460V / 60Hz / 3PHASE, 301 AMPS

DRAWING ECR# REV. DESCRIPTION DATE CHANGED BY APPROVED BYREVISIONS

- - 3 UPDATED TITLE BLOCK AND TEXT FORMAT 7/22/2015 PJS JVN- - 2 UPDATED ELECTRICAL TABLE 6/2/2015 PJS JVN- - 1 UPDATED ELECTRICAL TABLE 2/13/2015 PJS JVN

SCALE:

DATE:

APPROVED:

REVISION:

DD-AC-JV 3

PJS

DNS

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

(JV) VERTICAL COMPRESSOR DESIGN DATA AND DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

12/02/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

19.9

8.90

15.14 .59 .40 DRAIN TUBE

11.97

13.27

1.34 6.26

.87 POWER CORD GROMMET

6.02

.61

3/8" FNPT INPUT INSTALL FITTINGS KIT (2222-0122J) TO CONVERT TO 1/2" FNPT PORT

3/8" FNPT OUTPUT, INSTALL FITTINGS KIT (2222-0122J) TO CONVERT TO 1/2" FNPT PORT

1.07

13

1.42 6.06

2.07

NOTES:(1) FITTINGS KIT INCLUDES (2) 3/8" MNPT X 1/2" FNPT ADAPTERS.

AIR DRYER DESIGN DATAELECTRICAL 115V / 60Hz / 1PHASE, 11AMPSFLOW RATE 10 SCFMWEIGHT 40 LBS

DRAWING ECR# REV. DESCRIPTION DATE CHANGED BY APPROVED BY

REVISIONS

- - 2 UPDATED TITLE BLOCK, TEXT FORMAT, AND ADDED CONNECTION KIT PART NUMBER 7/22/2015 PJS JVN

- - 1 UPDATED TITLE BLOCK 6/2/2015 PJS JVN

ITEM # STS PART # DESCRIPTION QTY.1 2222-0319 RD-10 AIR DRYER 12 2222-0122J (SEE NOTE 1) RD-10 FITTINGS KIT 1

SCALE:

DATE:

APPROVED:

REVISION:

DD-RD-SC-10 2

PJS

1:8

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

MODEL 10 REFRIGERATED AIR DRYER DESIGN DATA AND

DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

12/03/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

33

49.5

15.10

1

2

3

WRAP STRAP AROUND TANK AND USE THEPLASTIC CLIP TO SECURE THE TANK TO WALL

SCALE 1 : 4

A5

A5

A2 A3A4

A1

SCALE 1 : 8

B2

B1B3

B4

DETAIL ASCALE 1 : 6

D-RING ASSEMBLY SHOULD BESECURED TO THE WALL USING1/4" HARDWARE (NOT SUPPLIED)

DD-A01-0100-04-04, INCLUDED ASSEMBLIESITEM # STS PART # DESCRIPTION QTY.

1 A01-0100-S-A TANK MANIFOLD WITH 0.500" NOZZLES 12 A01-0100-A TANK STRAP ASSEMBLY 13 800-111-FPS 100# RED TANK WITH LABEL 1

A01-0100-A, 100# Tank Strap AssemblyITEM # STS PART # DESCRIPTION QTY.

B1 800-155 TANK STRAP 1B2 800-157 D-RING ASSEMBLY 2B3 800-154 LIGHT DUTY PLASTIC BUCKLE 1B4 800-156 FINISHING TIP 2

A01-0100-S-A, TANK MANIFOLD WITH 0.500" NOZZLE CONNECTIONSITEM # STS PART # DESCRIPTION QTY.

A1 800-245-A TANK MANIFOLD 1A2 124-308 0.250" NPT M x F BALL VALVE, BRASS, MINIATURE 2A3 124-335-A 0.250" SAFETY RELIEF, 115 PSI, UCI 1A4 124-125 0.250" NPT x 02.000" 0-160 PSIG, BM 1A5 524-218 0.500" NPT F x 0.250" NPT M REDUCER, BRASS 2

(800-111) NITROGEN STORAGE TANK DESIGN DATAVOLUME 28 GALLONSWEIGHT 75 LBS


REVISIONS

- - 1 UPDATED TITLE BLOCK AND TEXT FORMAT 7/22/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

DD-A01-0100-04-04 1

PJS

1:12

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

28 GALLON (100#) TANK ASSEMBLY DESIGN DATA




THREE DEC.: .005 , ANG.: .05


JVN

12/03/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

A1

14

12

A2

1114

BlastOffRelay

1112

B

A7

AM

PFU

SE B

LOC

K

TIMER

18NO

16NC A2

A1 15 Y1

~

~

-

+

A2 1816

15Y1A1

TIMER LOGIC RELAY LOGIC1411

12

A2

A1

JUMPERS

CUSTOMER FIELDCONNECTION

GRO

UND

BLO

CK

GRO

UND

BLO

CK

END

STO

P

END

STO

P

1 2 3 4 5 6 7 9 10

GENERAL NOTES:ALL TERMINAL BLOCKS OPEN SIDE WILL FACE RIGHT, OR DOWN IN FINAL INSTALLATION POSITION.(1)BOTH GROUND BLOCKS OPEN SIDE WILL FACE LEFT.(2)ITEMS IN RED ARE FOR THE ELECTRICAL WIRING IF BLASTOFF ASSEMBLY IS INSTALLED "STS PART# - A00-TYP2M ".(3)ITEMS IN BLUE ARE FOR THE ELECTRICAL WIRING IF BYPASS ASSEMBLY IS INSTALLED "STS PART# - TYP2M-N2-BP".(4)

8

110

VAC

+

110

VAC

-

GRO

UND

FUSE

BLO

CK

1211

BYPASSRELAY

14

A1

11

A2

12

14

24 VDCPOWER SUPPLY

+

L N

+ - -

TB-9B

TB-9A

TB-9C

TB-9D

TB-5B

TB-5C

TB-5D

TB-5A

TB-6A

TB-10A

TB-10C

TB-10D

TB-6B

TB-6D

TB-7D

TB-7A

TB-6C

TB-7C

TB-7B

15 " BLUE

15 " BLUE

TB-8A

TB-4A

TB-4C

TB-4D

TB-4B

3" BLACK

9-7/8" BROWN

6-3/4" BLUE

12-1/4" BLUE

11" BLUE

14-1/2" BLUE13-1

/2" B

ROW

N

6-1/2" BROWN

13" B

LAC

K12

-1/2

" BLA

CK

6-1/2" BROWN

10" BROWN

11" BROWN

15-1/4" BROWN

15-1/2" BLUE

2-3/4" BLACK7-3/4" BROWN

10-1/2" BROWN

10-1/4" BROWN

3-5/8" Black

3-5/8" WHITE

6" BLUE

12-7/8" WHITE

WHEN BLASTOFF IS ALARMING11-14 WILL BE CLOSED11-12 WILL BE OPEN

PRESSURE SWITCH

COM

NC NO

SWITCH

TOGGLE

5B

3B

1A

WHEN BYPASS IS ALARMING11-14 WILL BE CLOSED11-12 WILL BE OPEN24VDC

0V

110 VAC -110 VAC +

TB-8B

TB-2D

TB-2C

TB-2B

TB-2A

TB-1B

TB-1C

SOLENOID

HOUR METER

BUZZER

RED BYPASS LIGHT

STANDBY YELLOW LIGHT(GREEN FOR 07-HD)

RED BLASTOFF LIGHT

TB-1A

MAGNETIC SWITCHQC3-PINEMPTY

RED (N.O)

WHITE

BLACK (N.C)

WIRING TABLEAWG COLOR SERVICE FIELD/INTERNAL

14 CUST. DETERMINED 120 VAC FIELD14-16 BLACK +120 VAC INTERNAL14-16 WHITE -120 VAC INTERNAL16-18 BROWN 24 + VDC INTERNAL16-18 BLUE 0V INTERNAL16-18 YELLOW SIGNAL INTERNAL

TORQUE SPECIFICATIONSITEM MIN - MAX

TERMINAL BLOCK 0.4 Nm - 0.6 NmFUSE BLOCK 0.8 Nm - 1.6 NmGROUND BLOCK 0.4 Nm - 0.6 NmPOWER SUPPLY .67 Nm MAX

DRAWING ECR# REV. DESCRIPTION DATE CHANGED BY APPROVED BY

REVISIONS

- - 6 ADDED MAGNETIC SWITCH REMOVED COLD CLIMATE DRYER OPTION 8/21/2015 PJS JVN


- - 1-4 OLDER REVS CONSOLIDATED AND FILED 7/22/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

ES-TYP2M 6

PJS

2.5:3

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

TYPE 2M, ELECTRICAL PANEL WIRING




THREE DEC.: .005 , ANG.: .05


JVN

08/29/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

DD-A01-0100-04-04, 100# TANK ASSEMBLY DESIGN DATA, (R1)Sheet1Drawing View1Drawing View2Drawing View5Detail View A (1 : 6)

DD-AC-JV, JV AIR COMPRESSOR DESIGN DATA AND DIMENSIONS, (R3)ASheet1Drawing View1Drawing View2Section View A-A

DD-RD-SC-10, SM-10 AIR DRYER, (R2)BSheet1Drawing View1Drawing View4Drawing View5Drawing View6

DD-TYP2M-FPS, N2-BLAST TYPE 2M DESIGN DATA, (R2)ASheet1Drawing View1Drawing View2Drawing View3Drawing View4Detail View Y (1 : 4)Detail View Z (1 : 5)Drawing View7

ES-TYP2M, TYPE 2M ELECTRICAL PANEL WIRING, (R6)ASheet1Drawing View1

GA-TYP2M-JV, GENERAL ARRANGEMENT, (R2)BGA-TYP2M-JV-01GA-TYP2M-JV-02Drawing View1

GA-TYP2M-JV-03Drawing View4Detail View Z (1 : 7)Drawing View6

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