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KTH Chemical Science and Engineering Nanotribology, Surface Interactions and Characterization: An AFM Study Rubén Álvarez-Asencio Doctoral Thesis at the KTH Royal Institute of Technology Stockholm 2014
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Page 1: Nanotribology, Surface Interactions and Characterization ...720102/FULLTEXT01.pdf · Nanotribology, Surface Interactions and Characterization: An AFM Study Rubén Álvarez-Asencio

KTH Chemical Science

and Engineering

Nanotribology, Surface Interactions

and Characterization: An AFM Study

Rubén Álvarez-Asencio

Doctoral Thesis at the KTH Royal Institute of Technology

Stockholm 2014

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ii

Akademisk avhandling som med tillstånd av Kungliga Tekniska

Högskolan framlägges till offentling granskning för avläggande av

teknologie doctorsexamen den 13 juni 2014 kl 10 i hörstal F3, KTH

Lindstedtsvägen 26, Stockholm. Avhandling presenteras på engelska.

Nanotribology, Surface Interactions and Characterization: An

AFM Study

Rubén Álvarez-Asencio ([email protected])

Doctoral Thesis

TRITA-CHE Report 2014:13

ISSN 1654-1081

ISBN 978-91-7595-102-7

KTH Royal Institute of Technology

School of Chemical Science and Engineering

Surface and Corrosion Science

Drottning Kristinas väg 51

SE-100 44 Stockholm

Sweden

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Denna avhandling är skyddad enligt upphovsrättslagen. Alla

rättigheter förbehålles.

Copyright© 2014 Rubén Álvarez-Asencio. All rights reserved. No part

of this thesis may be reproduced by any means without permission

from the author.

The following items are reprinted with permission:

Paper I: Copyright© American Chemical Society

Paper II: Copyright© AIP Publishing LLC

Paper III: Copyright© Springer

Printed at US-AB, Stockholm 2014

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“God grant me the serenity

to accept the things I cannot change;

courage to change the things I can;

and wisdom to know the difference”.

Reinhold Niebuhr

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v

To Antonio, Ángeles, Antonio-José and Alejandro

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Abstract

When two surfaces achieve contact, then contact phenomena such as

adhesion, friction and wear can occur, which are of great interest in many

disciplines, including physics, physical chemistry, material chemistry, and

life and health sciences. These phenomena are largely determined by the

nature and magnitude of the surface forces such as van der Waals, capillary

and hydration forces. Moreover these forces are length-dependent, and

therefore when the system scales down, their contribution scales up,

dominating the interaction between the surfaces.

A goal of my PhD work was to investigate fundamental contact phenomena

in terms of the surface forces that regulate their properties. The primary tool

applied in this PhD thesis work has been the atomic force microscopy

(AFM), which (with all of its sub-techniques) offers the possibility to study

such forces with high resolution virtually between all types of materials and

intervening media. Therefore, in this work it was possible to study the long

ranged interactions presented in air between different industrially relevant

materials and how these interactions are shielded when the systems are

immersed in an ionic liquid.

Also investigated was the influence of microstructure on the tribological

properties of metal alloys, where their good tribological properties were

related with the vanadium and nitrogen contents for a FeCrVN tool alloy

and with the chromium content for a biomedical CoCrMo alloy. Moreover,

the effect of the intervening media can significantly affect the surface

properties, and when the biomedical CoCrMo alloy was immersed in

phosphate buffer saline solution (PBS), repulsive hydration forces

decreased the friction coefficient and contact adhesion. On the other hand,

with the immersion of the FeCrVN tool alloy in the NaCl solution, small

particles displaying low adhesion were generated in specific regions on the

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surface with low chromium content. These particles are assumed to be

related to a prepitting corrosion event in the tool alloy.

The mechanical properties of stratum corneum (SC), which is the outermost

layer of the skin, were also studied in this work. The SC presents a highly

elastic, but stiff surface where the mechanical properties depend on the

nanoscale. A novel probe has been designed with a single hair fibre in order

to understand how the skin deforms locally in response to the interaction

with such a fibre probe. This study revealed that is mostly the lateral scale

of the deformation which determines the mechanical properties of the SC.

Finally, important achievements in this work are the developments of two

new techniques - tribological property mapping and the Hybrid method for

torsional spring constant evaluation. Tribological property mapping is an

AFM technique that provides friction coefficient and contact adhesion maps

with information attributed to the surface microstructure. The Hybrid

method is an approach that was originally required to obtain the torsional

spring constants for rigid beam shaped cantilevers, which could not be

previously determined from their power torsional thermal spectra

(conventional method). However, the applicability is shown to be general

and this simple method can be used to obtain torsional spring constants for

any type of beam shape cantilever.

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Sammanfattning

När två ytor kommer i kontakt, sker det en interaktion dem emellan varvid

grundläggande kontaktfenomen som adhesion, friktion och förslitning

uppkommer. Detta är av stort intresse inom flera discipliner till exempel

fysik, fysiskalisk kemi, materialkemi och medicinsk forskning. Dessa

fenomen bestäms till stor del av naturen och omfattningen hos de krafter

som verkar på ytorna såsom van der Waals-, kapillär- och hydrationskrafter.

Dessutom är dessa krafter beroende av avståndsberoende så för system i

liten skala blir deras vikt mer betydande och kommer att dominera

interaktionen mellan ytorna.

Målet med denna avhandlig har varit att undersöka grundläggande

kontaktfenomen i termer av de ytkrafter som styr deras unika egenskaper.

Det huvudsakliga verktyget som har tillämpats är atomkraftsmikroskopet

(AFM) som (med all dess sub-tekniker) erbjuder möjligheten att kunna

studera dessa krafter med hög upplösning mellan närapå alla typer av

material och mellanliggande media. Därför har det i detta arbete varit

möjligt att studera de brett varierande interaktionerna som förekommer i

luft mellan olika industriellt relevanta material och hur dessa interaktioner

är skärmade när systemen befinner sig i en jonvätska.

En annan studie var inverkan av mikrostruktur på de tribologiska

egenskaperna hos metallegeringar. De goda tribologiska egenskaperna

fanns vara relaterade till vanadin- och krominnehållet för FeCrVN

verktygslegeringen och med kromhalten för den biomedicinska CoCrMo

legeringen. Vidare kan effekten av mellanliggande media märkbart påverka

ytans egenskaper och när den biomedicinska CoCrMo legeringen var dränkt

i fosfat buffertsaltlösning (FBS), reducerades friktionskoefficienterna och

kontaktvidhäftningen av repulsiva hydrationskrafter. När FeCrVN

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verktygslegeringen var dränkt i en NaC1 lösning, alstrades små partiklar

inom specifika områden på ytan. Dessa partiklar uppvisade en låg

vidhäftning och antas vara relaterade till en tidigare gropfrätning i

verktygslegeringen.

Vidare studerades även de mekaniska egenskaperna av stratum corneum

(SC), vilket är det yttersta lagret av huden. SC uppvisar en hög elasticitet

men med stela ytor där de mekaniska egenskaperna är beroende av

nanonivån. En prob tillverkades med ett enstaka hårfiber bundet i änden av

kantilevern. Fibern slipades efteråt med hjälp av en fokuserad jonstråle.

Denna nya typ av prob användes för att kunna förstå hur huden deformeras

lokalt som gensvar på interaktionen med en sådan fiberprob. Studien

avslöjade att det till största del är den laterala skalan av deformationen som

avgör de mekaniska egenskaperna hos SC.

Slutligen, viktiga delar av detta arbete är utvecklingen av ”tribological

property mapping” och hybridmetoden.”Tribological property mapping” är

en AFM teknik som ger bilder av friktionskoefficienter och

kontaktvidhäftning vilket ger information om mikrostrukturen på ytan.

Hybridmetoden däremot är en uppskattning som från början var designad

för att erhålla vridmomentsfjäderkonstanterna för styva, rektangulära

kantilevrar, vilka tidigare inte kunde bestämmas utifrån deras termiska

kraftspektra. Emellertid visar det sig att tillämpningen är allomfattande, och

denna metod kan användas för att erhålla vridmomentsfjäderkonstanter för

alla typer av rektangulära kantilevrar.

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List of Papers

Included Papers

I. Ionic Liquid Nanotribology: Stiction Suppression and Surface Induced

Shear Thinning

Álvarez-Asencio, R., Cranston, E. D., Atkin, R., Rutland, M. W.

Langmuir, 2012, 28, 9967-9976

II. Determination of Torsional Spring Constant of Atomic Force Microscopy

Cantilevers: Combining Normal Spring Constant and Classical Beam

Theory

Álvarez-Asencio, R., Thormann, E., Rutland, M. W.

Review of Scientific Instruments, 2013, 84, 096102

III. Tribological Property Mapping: Local Variation in Friction Coefficient and

Adhesion

Álvarez-Asencio, R., Pan, J., Thormann, E., Rutland, M. W.

Tribology Letters, 2013, 50, 387-395

IV. Nanotribology and Microstructure of a CoCrMo Alloy: A Tribological

Properties Mapping Study

Álvarez-Asencio, R., Bettini, E., Pan, J., Leygraf, C., Rutland, M. W.

Manuscript

V. Role of Microstructure on Pitting Corrosion Initiation of an Experimental

Tool Alloy: A PeakForce QNM Atomic Force Microscopy Study

Álvarez-Asencio, R., Sababi, M., Pan, J., Ejnermark, S., Rutland, M. W.,

L. Ekman

Corrosion Science, Submitted, 2014

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VI. Nanomechanical Properties of Human Skin Studied by AFM and a Novel

Hair Indenter

Álvarez-Asencio, R., Wallqvist, V., Kjellin, M., Luengo, G., Rutland, M. W.,

Nordgren, N.

Manuscript

The author contribution to the included papers:

I. Major part of the experimental work and manuscript preparation

II. All the experimental work and major part of manuscript preparation

III. All the experimental work and part of manuscript preparation

IV. Part of the experimental work and major part of manuscript preparation

V. Part of the experimental work and major part of manuscript preparation

VI. Part of experimental work and part of manuscript preparation

Other Papers not Included in this Thesis

I. Monolayer Study by VSFS: In Situ Response to Compression and Shear in a

Contact

Ghalgaoui, A., Shimizu, R., Hosseinpour, S., Álvarez-Asencio, R., McKee, C.,

Johnson, M., Rutland, M., W.

Langmuir, 2014, 30, 3075-3085

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Summary of Papers

The aim of Paper I was to investigate the friction and adhesion between

relevant pairs of materials (silica, alumina, polytetrafluoroethylene) and

interpret them with regard to the longer ranged interactions between the

surfaces. In ambient air the interactions are controlled by attractive van der

Waals and strong adhesion, leading to significant frictional forces. In

ethylammonium nitrate (EAN) the van der Waals attraction is shielded, and

the adhesive/attractive interactions which lead to stiction are almost

eliminated, reducing frictional forces 10-fold at high applied load. The

friction coefficients in EAN were also significantly reduced and the

variation between systems was correlated with surface roughness. The

hydrodynamic forces between the materials surfaces have been also

investigated in EAN. A linear increase of these forces with velocity is

observed, reducing the probability of stiction. An unexpected result was

found when the viscosity extracted from the data was almost 3 times lower

than the EAN bulk viscosity, indicating a surface ordering effect.

In Paper II, a calibration technique was developed for the calculation of

torsional spring constants for AFM cantilevers by combining the normal

spring constant measurement with plate/beam theory. Originally, the aim of

this method was the determination of torsional spring constants for stiff

cantilevers where it is not possible to find the necessary torsional resonance

frequency peak because of its very low signal/noise ratio. However, its

applicability is more general and it can in fact be used to obtain the

torsional spring constant in a simple manner for any beam shaped

cantilever.

Tribological property mapping (TPM) is a new imaging technique

developed in Paper III that generates friction coefficient and adhesion

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xiii

maps. This technique is based on the combination of a series of lateral

atomic force microscopy (LAFM) images obtained as a function of load,

which are tiled and pixelwise fitted to a modified Amonton’s law, obtaining

both friction coefficient and an adhesion value for each pixel. This imaging

technique eliminates the uncertainty of the friction contrast in conventional

LAFM imaging since the friction coefficient and adhesion are independent

of the load applied during the mapping. As an example of the application of

the technique, a heterogeneous commercial powder metallurgical tool alloy

has been scanned using a silicon tip, immersed both in air and in

tetradecane, in order to obtain friction coefficient and adhesion maps. These

data provide unique information related to the heterogeneous microstructure

of the alloy as well as an enhanced understanding of the tribological

properties of the material.

TPM was used in Paper IV to study the local tribological properties of a

biomedical CoCrMo alloy in a phosphate buffer solution (PBS) that mimics

the saline conditions of the body. The biomedical alloy turned out to be

stable during the measurement in PBS and displayed low friction

coefficient and contact adhesion values. These low values were attributed to

the chromium oxide surface layer and the hydration forces which originated

in PBS, even led to positive values (repulsive) in the contact adhesion map.

In Paper V, the adhesion properties of a FeCrVN tool alloy in water and

sodium chloride have been studied by PeakForce® QNM in order to

understand the influence of the microstructure on adhesion and corrosion

initiation of the tool alloy. It turned out that the adhesion of the alloy is

strongly influenced by the vanadium and nitrogen contents in water.

However when the alloy is immersed in sodium chloride, other factors

affect the system and small particles are formed on the surface with mostly

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very low adhesion. These particles are assumed to be related to prepitting

events that may lead to passivity breakdown of the alloy.

Nanomechanical properties of the outer most layer of the skin (stratum

corneum, SC) have been studied by atomic force microscopy in Paper VI.

Nanomechanical mapping reveals that the Young’s modulus of the SC

varies somewhat over the surface with a mean value of 0.39 GPa, and the

force indentation measurements show that the SC is deformed permanently

at high applied loads (above 4 µN). In Paper VI a novel probe has also

been designed using a single hair fiber and sharpened with a focused ion

beam. The force indentation measurements performed with this probe on

SC reveals that the lateral scale of the deformation determines the Young’s

modulus of the elastic outermost layer of the skin.

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Table of Contents

Abstract ................................................................................................................ vi

Sammanfattning ................................................................................................. viii

List of Papers ......................................................................................................... x

Included Papers .................................................................................................. x

Other Papers not Included in this Thesis .......................................................... xi

Summary of Papers ............................................................................................. xii

Table of Contents ................................................................................................ xv

Symbols ............................................................................................................. xvii

1 Introduction ........................................................................................................ 1

1.1 Surface Forces .............................................................................................. 1

1.1.1 van der Waals Forces ............................................................................. 1

1.1.2 Capillary Forces ..................................................................................... 2

1.1.3 Solvation Forces .................................................................................... 3

1.1.4 Hydration Forces .................................................................................... 4

1.1.5 Hydrodynamic Forces ............................................................................ 5

1.2 Adhesion ...................................................................................................... 5

1.3 Tribology ...................................................................................................... 6

1.3.1 Nanotribology ........................................................................................ 9

2 Experimental .................................................................................................... 11

2.1 Atomic Force Microscope .......................................................................... 11

2.1.1 Imaging ................................................................................................ 12

2.1.2 Force .................................................................................................... 12

2.1.3 Friction ................................................................................................. 14

2.1.4 PeakForce® QNM ................................................................................ 16

2.1.5 Colloidal Probe .................................................................................... 17

2.1.6 Determination of Spring Constants ..................................................... 18

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2.1.7 Focused Ion Beam (FIB)...................................................................... 20

3 Materials and Fluids ......................................................................................... 22

3.1 Cantilevers and Probes ............................................................................... 22

3.2 Substrates ................................................................................................... 23

3.3 Liquid Media .............................................................................................. 25

4. Summary of Key Results ................................................................................ 27

4.1 Suppression of Surface Interactions by an Ionic Liquid ............................ 27

4.2 A Hybrid Route for the Determination of Torsional Spring Constant for AFM Cantilevers ......................................................................... 32

4.3 A New Technique to Characterize Heterogeneous Surfaces: Tribological Property Mapping ........................................................................ 36

4.4 Biomedical CoCrMo alloy: A Tribological Properties Mapping Study ................................................................................................................ 43

4.5 Surface Study and Corrosion Initiation of an Experimental FeCrVN Tool Alloy ......................................................................................... 48

4.6 Nanomechanical Properties of Human Skin .............................................. 56

4.7 A Novel AFM Probe: The Single Hair Fibre Probe .................................. 60

5. Conclusions ..................................................................................................... 66

6. Acknowledgment ............................................................................................ 69

7. References ....................................................................................................... 70

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Symbols

FLoad Applied Load

∆Vd Average Lateral Output Voltage

k Boltzmann Constant

Sc Critical Shear Contact Stress

rk Curvature of the Meniscus

λ Decay Length

ρ Density

D Distance, Surface Separation

heff Effective Height

Reff Effective Radius

W Energy per Unit Area

µ Friction Coefficient

FFriction Frictional Force

A Hamaker Constant

CH Hydration Constant

FHydration Hydration Force

FHydrodynamic Hydrodynamic Force

() Imaginary Component of the Hydrodynamic Function for

Normal Vibrations

() Imaginary Component of the Hydrodynamic Function for

Torsional Vibrations

δ Lateral Deflection Sensitivity

L Length

Vm Molar Volume

F Normal Force

Qz Normal Quality Factor

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fz Normal Resonance Frequency

ν Poisson’s Ratio

R Radius of the Sphere

A Real Contact Area

E* Reduced Young’s Modulus

p/p0 Relative Vapour Pressure

vR Relative Velocity

G Shear Modulus

γ Surface Tension

T Temperature

t Thickness

Qϕ Torsional Quality Factor

fϕ Torsional Resonance Frequency

kϕ Torsional Spring Constant

FvdW van der Waals Force

Vn* Vertical Deflection in Newton

Vn Vertical Deflection in Volts

η Viscosity of the Fluid

w Width

E Young’s Modulus

z Z – Piezo Position

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1 Introduction

1.1 Surface Forces

1.1.1 van der Waals Forces

van der Waals forces arise from the interaction between electromagnetic

fields generated from the surface of any material. They are formed by the

sum of three contributions: the orientation force, the induction force and

the dispersion or London force.[1, 2]

Dispersion forces usually dominate over orientation and induction forces.

Besides, they are always present, playing an important role in a multitude of

fundamental phenomena, such as, adhesion and surface tension. Therefore,

they are considered the most important contribution to the van der Waals

interactions.

The determination of the van der Waals force between molecular pairs is

straight forward by adding the orientation, induction and dispersion

contributions,[1] but for bulk materials the situation gets more complicated.

Hamaker[3] in 1937 was able to estimate the overall van der Waals

interaction between two macroscopic solids by summation of all the

molecular pair interactions between the two bodies. His approximation was

based on the interaction of a sphere against a flat surface, according to Eq.

1:

= (1)

where FvdW corresponds to van der Waals force, D is the distance between

the surfaces, R is the radius of the sphere and A the Hamaker constant,

where typical values are around 10-19 J. The addition method suggested by

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Hamaker for the calculation of A does not consider the influence of

neighbouring atoms in the interaction between the molecular pair.

Moreover, the Hamaker approach cannot be easily applied to two bodies

with an intervening liquid. Therefore, Lifshitz in 1956[1] proposed for the

calculation of the Hamaker constant a new theory that ignores the atomic

structure and treats the force as a continuous medium. This approximation

is able to calculate the Hamaker constant based on only bulk properties,

such as, dielectric responses. Hamaker constants are mostly positive,

generating an attractive van der Waals. However, there are cases for certain

combination of media[4-7] (two different surfaces and an intermediate

fluid) where the Hamaker constant is negative, generating a repulsive van

der Waals force.

1.1.2 Capillary Forces

Capillary forces tend to arise when a capillary bridge spontaneously forms

between two hydrophilic neighbouring asperities in a humid

environment.[1, 8] These forces mostly form with the water absorbed on

lyophilic surfaces. However, they can also appear in other cases, such as,

with hydrophobic surfaces immersed in water connected by air cavities.

The Kelvin equation (Eq. 2) is a useful approximation that describes the

thermodynamic equilibrium of a drop. It determines the dimensions of the

capillary bridge:

= (/) (2)

where rk is the Kelvin radius (mean radius of curvature of the meniscus),

p/p0 the relative vapour pressure, γ is the surface tension, Vm is the

molecular volume, k is the Boltzmann constant and T the temperature.

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Capillary forces depend mostly on the surface roughness and the relative

humidity. When the two asperities are in contact, a capillary bridge is

formed if the Kelvin radius is larger than the height of the smaller asperity

(which is characteristic of surface roughness of both surfaces).[9-11] Only

in the case of the interaction between macroscopic smooth spheres, do they

become independent of humidity.

Capillary forces have a long range thus they can mask other short range

interactions, such as van der Waals. Therefore, in order to measure other

forces, the capillary bridge must be eliminated by either working at low

relative humidity or immersing the system in liquid.[2]

1.1.3 Solvation Forces

When liquid molecules are confined between two surfaces (Figure 1), they

tend to achieve a higher ordering. The increase of this order with the

decrease in surface separation generates the solvation force.[1] This

interaction depends on the properties of the liquid media, as well as, on the

physical and chemical properties of the confining surfaces.

Solvation forces can have an attractive, repulsive or oscillatory nature,

becoming dominant at short range. Moreover, as they can be stronger than

other forces at small separations (e. g. van der Waals), they can become

more important than other interactions, contributing more to the overall

adhesion between two particles or surfaces.

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Figure 1. Schematic showing the ordering of liquid molecules between two surfaces that generates

the solvation forces.

1.1.4 Hydration Forces

The hydration force can be thought of as a type of solvation force where the

liquid compressed between the surfaces is water, and is originated by the

overlapping of structured water layers between hydrophilic surfaces.[1, 12,

13]

When two hydrophilic surfaces are immersed in a dilute ion solution, the

interaction between the surfaces obeys the DLVO theory.[1] However,

when the ion concentration increases, the hydrated cations adsorb on the

negatively charged hydrophilic surfaces leads to a repulsive hydration force

that dominates the interaction. This force depends on the hydration number

of the cations adsorbed on the surface, increasing in range and strength with

it (Mg2+>Li+~ Na+>K+).

The hydration forces have an exponential decay thus can be successfully fit

by Eq. 3:

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!"#$%&'(() = )!*+ ,− ./ (3)

where FHydration is the hydration force, λ is the decay length and CH is the

hydration constant.

This interaction is strong, repulsive and short ranged, and occurs typically

below 2 nm.

1.1.5 Hydrodynamic Forces

The hydrodynamic force (FHydrodynamic) is the additional force between two

bodies corresponding to displacing the liquid between them.[14] This force,

which causes dissipation of energy in hydrodynamic flow, was first

experimentally determined by Chan and Horn[15] for the interaction of a

sphere against a flat surface as a function of the viscosity of the fluid (η)

and relative velocity (vR) according to Eq. 4:

!"#$#"'%01 = 2 345 (4)

This force becomes so dominant at high relative velocities and fluid

viscosities that it shields the contribution of shorter ranged forces, such as

solvation or van der Waals forces.

1.2 Adhesion

When two solid surfaces are brought close enough, an attraction induced by

intermolecular interactions causes them to stick at contact spots or

asperities. The force that is required to overcome this interaction is defined

as adhesion or adhesion force. The forces that control the measured

adhesion depend mostly on the material pair and their interfacial properties,

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such as roughness, surface energy, cleanliness, crystalline structure,

solubility of material in contact with each other, separation rate, time in

contact, etc. With the immersion of the system in liquid, these surface

forces may be modified or shielded, and new surface interactions may arise

(e.g. solvation forces, capillary forces, hydrodynamics, double layer forces),

contributing to the overall adhesion between the surfaces.

Therefore, the interpretation of adhesion can be challenging due to the

number of factors involved, however it can provide useful information

about the surface properties, as well as, assist to understand, predict and

control other contact phenomena like lubrication and friction.

1.3 Tribology

Tribology literally means “the science of rubbing” and was defined in 1966

as “the science and technology of interacting surfaces in relative motion and

of associated subjects and practices”.[16] This science that studies friction,

wear and lubrication is of great interest and huge practical significance.

Friction is commonly defined as the force resisting sliding when two bodies

are brought in contact, and it has been part of our history since ancient

times where, for example, fire was produced by generating high friction

between two sliding sticks and large stone building blocks were transported

using water lubricated sleds.[16] Friction prevents slipping or sliding and

thus allows the possibility to walk, write, drive, grab, push, pull, etc.

However, friction can be an inconvenience also because it resists motion.

For example friction increases the energy required to drive a car, it can even

lead to failure in mechanical devices with moving parts such as

microelectromechanical motors and gears.

The first systematic study of friction registered was performed by Leonardo

D. Vinci (1452-1519). Amontons later in 1699 received the credit and

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postulated[17] that the friction between two sliding materials (FFriction) is

proportional to the normal applied load (FLoad) according to Eq. 5

(Amontons’ first law):

$1&'( ) = 6 7%# (5)

where µ is the friction coefficient defined as the proportionality constant

between the friction force and the applied load

This friction coefficient, which is a suitable parameter to compare the

lubrication properties between systems, is independent of both the apparent

contact area[17] (according to Amontons’ second law) and the sliding

velocity[18] (Coulombs’ law of friction). However both these laws are

phenomenological and applied at the macroscopic scale. When the adhesion

forces in the system are in the range of the applied load, as is the case at the

nanoscale, the adhesion behaves as an additional loading force, and Eq. 5 is

no longer valid. As a consequence of this additional force, friction forces

extend to negative applied loads according to the following equation

proposed by Derjaguin[19]:

$1&'( 7%#) = 6 7%# + $1&'(0) (6)

where FFriction(0) corresponds to the friction force at zero applied load. Eq. 6

is a useful simplification and allows the friction coefficient and adhesion to

be obtained independently of each other, where the adhesion or “contact

adhesion”[20] is obtained from the intercept of the friction-load relationship

with the load axis (Figure 2).

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Figure 2. Effect of the applied load on the friction force according Derjaguins’, Amontons’ and

JKR approximations.

Amontons’ and modified Amontons’ laws are based on experimental

observations, but for a single asperity contact, the friction-force relationship

is not linear at low loads and thus another approximation is required. One of

the first attempts to deal with the adhesive contact of spherical asperities

was performed by Johnson, Kendall and Robert (JKR theory, 1971).[1, 21]

This theoretical treatment describes quite well the adhesive contact by

contact mechanics, even during sliding. This model is simple in principle

and postulates that the friction force is not proportional to the load but to

the real contact area (Figure 2)[22] according to:

$1&' = :1; (7)

where Sc is the critical shear contact stress at the contacting interface and A

is the real contact area.

However, in measurements when the deformation is small over the

measured range, the contact area does not change too much and the

modified Amontons’ law describes generally well the adhesive contact

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interaction. Therefore, this friction-force relationship can be generally used,

has been proven in many experimental systems,[11, 23-25] and is one the

most common approaches to describe quantitative friction between

surfaces.[21, 26, 27]

1.3.1 Nanotribology

Nanotribology is a branch of tribology that studies, friction, adhesion, thin–

film lubrication and wear between sliding surfaces, at the molecular and

atomic scale.[28] This is an exciting field where scientists of different

backgrounds meet in order to understand fundamental contact phenomena

that occur when two surfaces are sliding relative to each other.

However, nanotribology faces major challenges; for example, in

miniaturized devices with moving parts, such as, micro- and nano-

electromechanical systems (MEMS/NEMS), the small length scale and

surface-area-to-volume ratio makes interfacial phenomena become

dominant. Therefore, a good understanding is required of how surface

interactions, such as van der Waals and capillary forces affect friction and

adhesion at the molecular and atomic scale.[28-30]

Some light was shed on this topic around 1942 by Bowden and Tabor[31]

that demonstrated the real contact between two solids in contact is only a

fraction of the apparent contact area due to the surface roughness. At the

nanometre/micrometre scale all surfaces are rough and they contact at some

microscopic points (asperities). Therefore, the study of the surface

interactions between these asperities at the molecular and atomic scale

would provide an enhanced understanding of nanotribology.

Since the development of atomic force microscopy (AFM) by Binnig et al.

in 1986,[32] much effort has been devoted to the study of the interactions

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that govern nanotribology. AFM allows the study of the interactions that

occur between the tip and the surface, which is used to mimic the

interaction between the asperities.[33] Therefore, this technique has

provided new insights at length scales not previously accessible, which are

essential in order to understand nanotribology. This technique will be

discussed in Section 2.1.

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2 Experimental

2.1 Atomic Force Microscope

Atomic force microscopy (AFM) [32] is a popular, common and extremely

versatile technique for analyzing surface properties. AFM has been mostly

designed for imaging at the nano- and micro- scales but a more specialized,

and no less important area is the study of force and friction with pico-

Newton Force resolution.[34]

Typically, the sample is glued on the top of a metal disc that is magnetically

attached to the base of the AFM (Figure 3). The scanner can be either

located in the head or in the base of the AFM and moves the sample and

cantilever relative to each other in x, y and z directions. The cantilever is

placed in a holder located over the sample with the tip pointing down. A

laser is focused on the cantilever and deflected onto a quartered photodiode.

The photodiode voltage reveals the deflection and twist of the cantilever in

response to an interaction of the tip where the vertical sections are related

with topography and forces and lateral sections with friction.

Figure 3. Schematic illustration of an AFM where: (a) is the quartered photodiode, (b) is the laser,

(c) is the cantilever, (d) is the tip, (e) is the sample and (f) is the scanner (Molworx®).

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2.1.1 Imaging

AFM was originally developed to study topography by determining the

height changes on the sample surface. The two most common modes for

topographical imaging are contact mode and tapping mode. In contact

mode, the tip is in permanent contact with the sample, and the scanner is

moved up and down to keep the force constant. These height changes in the

scanner position provide the topography. This mode is theoretically

supposed to give better image resolution and is appropriate for relatively

hard samples where the tip cannot damage them. In tapping mode, the

cantilever is forced to oscillate with a certain amplitude, making

intermittent contact with the sample surface. The topographic image is also

generated here by the changes in the scanner height. This mode provides

generally the best performance for imaging in general conditions, being

recommended for fragile samples. Recently, new modes have been

developed such as PeakForce® Quantitative NanoMechanics (QNM) from

Bruker®, and the very promising Intermodulation AFM (ImAFM®) from

Intermodulation products®.

PeakForce® QNM provides not only topographic information, but other

relevant material properties, such as Young’s modulus and adhesion. This

mode will be described in Section 2.1.5.

2.1.2 Force

Normal forces are measured in an AFM by moving the surface toward and

away (often referred to approach and retraction) from the cantilever tip by

the piezoelectric scanner, and the raw data are obtained as cantilever

vertical deflection (Vn) versus Z-piezo position (z). The raw data are then

transformed into force versus separation as described below.

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Figure 4. Vertical deflection (Vn) versus Z-piezo position (z-top), where A corresponds to the

constant compliance region, Z is the point of zero separation and B is the zero deflection region.

The inset displays a schematic illustration of a force measurement before contact (A) and in

contact (B). Force (FL) versus separation data (D - bottom) obtained after processing.

There are three important regions in the force curve that are identified in

Figure 4 (top); the zero deflection, the constant compliance and the point of

zero separation. The zero deflection region corresponds to the value of

vertical deflection when the tip is not interacting with the surface and is

unperturbed. The constant compliance defines the region after contact when

the cantilever deflects by the same amount as the piezoelectric scanner

moves and thus the slope of the representation Vn versus z becomes

constant. This calibrates the cantilever deflection in terms of distance units.

The projections of these two areas intersect at the point of zero separation

(Z), which is where the tip comes in physical contact with the studied

surface.

The processing of the normal force curve starts with the transformation of

Vn from Volts via the inverse of the slope extracted from the constant

compliance region. Afterwards, Hooke´s law (Eq. 8) is applied in order to

convert deflection in metres (<'∗) to force in Newtons, where kz is the

normal spring constant of the cantilever. Finally, z is converted to

separation by taking into account the movement of the cantilever in Eq. 9:

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= >'(<'∗) (8)

( = ? − <'∗ (9)

Although the measurement and processing of force curves are usually

straightforward particularly for rigid substrates, interpretation of these force

curves is not trivial at all. A good review of this topic is presented by

Ralston et al.[33]

2.1.3 Friction

Friction is measured in lateral atomic force microscopy (LFM) by sliding

the sample perpendicularly to the cantilever axis while in contact mode at a

specific applied load, and recording the resulting cantilever twist. While

changes in the vertical deflection of the cantilever give topography and

normal forces, variation of the lateral deflection generates the friction

information between the tip and the sample. During the scanning of the

sample with the tip in both directions (often referred to trace and retrace),

the cantilever twists in opposite directions, producing two photodetector

output signals with opposite signs for each direction scanned (Figure 5). In

the absence of anisotropy, the retrace lateral signal will be a mirror image

of the trace.

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Figure 5. Schematic representation of a typical friction loop. The inversion of the voltage sign is

related to the change in the scanning direction (Paper II).

The conversion of the vertical deflection to applied load is calculated in the

same way as for the vertical deflections show in Section 2.1.2. On the other

hand, the average lateral output voltage (∆Vd), which is obtained from the

difference between the trace and retrace output lateral photodetector

signals, is transformed to friction forces by Eq. 10:

$1&' = ∆@ABCC DE (10)

where δ is the lateral deflection sensitivity, kϕ is the torsional spring

constant, and heff is the effective height, which corresponds to the height of

the tip plus half the cantilever thickness.

Afterwards, friction forces can be displayed as a function of applied load

(Figure 6) and the modified Amontons’ law (Eq. 6) can be applied to fit the

data and extract µ from the slope and a measure of the adhesion from the

negative applied load where the Ff becomes zero (Figure 2).

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Figure 6. A Typical relationship between the applied load and the friction force.

2.1.4 PeakForce® QNM

PeakForce® QNM or PeakForce® Quantitative NanoMechanics is an atomic

force microscopy mode that allows high resolution topography imaging, as

well as providing nanomechanical properties such as adhesion, Young’s

modulus and deformation.[35, 36] Therefore, this technique is suitable for

the study of heterogeneous surfaces like metal alloys.

In PeakForce® QNM, the piezo scanner oscillates in the normal direction

with a standard frequency of 2 kHz and a force curve is thus generated

every 0.5 ms. During the scanning, the AFM feedback loop keeps the

chosen maximum applied force constant (Peak Force) by adjusting the

overall extension of the piezo. The possibility of controlling the applied

force provides the opportunity for non-destructive imaging.

A force curve is generated with every cantilever tap and its analysis

provides the nanomechanical properties (Figure 7), which afterwards are

presented in the images.

0

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Figure 7. Schematic representation of a force curve as a function of separation on approach (solid

line) and retraction (dotted line), indicating which part of the force curve provides the

nanomechanical properties.

Figure 7 shows that adhesion is extracted from the difference between the

baseline and the minimum force during retraction, the deformation from the

distance between zero separation and a position with a given percentage of

the full deformation of the approaching curve and the Young’s modulus by

fitting the linear part of the retraction force curve using the Derjaguin-

Muller-Toporov (DMT)[35] contact mechanical model, which describes the

relationship between applied force and deformation of a material.

Afterwards, a set of images can be obtained for every sample scan, where

each image displays a different nanomechanical property of the surface.

2.1.5 Colloidal Probe

The colloidal probe technique developed by Ducker et al.[13, 37] and

Butt[38] is based on the exchange of the AFM cantilever tip by a colloidal

particle (1-20 µm in diameter), as shown in Figure 8. It has the advantage of

allowing forces to be measured with a probe made of virtually any material,

as long as the probe has a well defined shape and is almost incompressible,

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where the magnitude of the measured force scales with the size of the

probe.

However, the comparison of forces obtained with different probes is not

straight forward, and is thus necessary to normalize them, by applying the

Derjaguin’s approximation.[39] This approximation relates the normal

force to the energy per unit area (W) between two flat surfaces, according

to:

()@2 BCC = F(() (11)

where Reff is the effective radius that depends on the interacting surfaces. In

the case of a colloidal probe interacting against a flat surface (Paper I), the

spherical shape of the probe simplifies the calculation of effective radius,

which can be approximated to the radius of the colloidal probe.

Figure 8. Scanning electron microscope image of a 5µm silica colloidal probe glued on a tipless

cantilever (Paper I).

2.1.6 Determination of Spring Constants

In force and friction measurements, the determination of the normal and

torsional spring constants is crucial because these constants transform the

cantilever bending and twisting to forces (see Section 2.1.2). During the last

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two decades, a large number of solutions have been proposed, which are

theoretical, experimental or a combination of both, but there is one

approach that has been widely used due to its accuracy and simplicity. [40]

This technique, developed by Sader,[41-44] is commonly known as the

Sader method.

2.1.6.1 Determination of Spring Constants by the Sader Method

The Sader method is based on how the cantilever vibration frequency

response is affected by the surrounding fluid. The cantilever is allowed to

vibrate due to thermal motion in a fluid, which is generally air. The normal

resonance frequency (fz) (which can be thought of as the vertical vibration

frequency of for example a diving board) and the normal quality factor (Qz)

are obtained by fitting a simple harmonic oscillator function to the normal

resonance peak obtained from the thermal power spectra of the cantilever,

and afterwards they are combined with the measured length (L) and width

(w) of the cantilever, and the density (ρ) of the fluid, to determine the

normal spring constant, according to Eq. 12[43] where () is the

imaginary component of the hydrodynamic function for normal vibrations.

[45]

> = 0.1906LM@NO(2QR)@Γ() (12)

= ST@2UVW5 (13)

The determination of the torsional spring constant is very similar to the

calculation of kz presented above, but in this case the torsional resonance

frequency (fϕ) and the torsional quality factor (Qϕ) are obtained from the

torsional resonance peak. Therefore, kϕ is calculated using:[42]

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> = 0.1592LMWNOY2QRZ@Γ() (14)

= ST@2UDW5 (15)

where Γ()is the imaginary component of the hydrodynamic function

for torsional vibrations.[46]

There is a limitation in the determination of the torsional resonance

frequency from the power torsional thermal spectra because of its lower

resolution, and for stiffer cantilevers this resonance is hard to measure.

Section 4.2 and Paper II contains an approach to avoid this issue.

2.1.7 Focused Ion Beam (FIB)

Focused ion beam (FIB)[47] is a technique that employs a focussed beam of

ions (usually gallium) to irradiate the sample (Figure 9). One of the

applications of FIB is the ability to generate images from the charged

particles (ions and electrons) that are released from the sample when the

beam of ions hits the surface. Another application is the milling that occurs

during beam exposure due to the atomic collision process that removes

atoms from the sample surface. An FIB can also be used to deposit material

via a gas delivery system that provides a chemical compound close to the

beam-sample interaction point. The FIB decomposes the gas locally, and

the products are deposited on the surface. In this thesis the FIB has been

used solely as a cutting tool for microscopic samples. (Paper VI)

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Figure 9. Schematic representation of the focus ion beam operation principle.

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3 Materials and Fluids

3.1 Cantilevers and Probes

The AFM cantilevers used for calibration, imaging, force and friction

throughout this thesis were crystalline silicon cantilevers with rectangular

shape from MikroMasch (Tallinn, Estonia).

The silica and alumina colloidal probes used in Paper I, were provided by

Bang Laboratories (Fishers, IN) and Sveriges Tekniska Forskningsinstitut

(SP, Stockholm), respectively. These particles were glued on tipless

cantilevers using a micromanipulator (Micromanipulator 5171, Eppendorf,

Hamburg, Germany) under an optical microscope (Nikon Optiphot 100,

Tokyo, Japan).

A hair fibre is composed of a layered structured with three regions: cuticle,

cortex and medulla. The cuticle is the outer part of the fibre and is

responsible for the surface properties of the hair (Figure 10). The cortex is

the main structural component and provides the special mechanical

properties of the hair. Finally, the medulla is the central part and is not

always present, only for thick hairs, which tend to protrude mostly from the

scalp, and its function remain unclear.[48] The facial human hair involved

in the Paper VI was provided by L’Oréal (Paris, France).

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Figure 10. Scanning electron microscopy image of a human hair cuticle surface.

3.2 Substrates

In Paper I, the silica wafers (model Ultrapack Wafershield H9100-0302)

were purchased from Entegris (Dresden, Germany) and the smooth

polytetrafluoroethylene (PTFE) surface was prepared by compressing

pieces of PTFE between fleshly cleaved mica sheets inside of an oven

overnight at 500 °C.[4]

The metal alloy used in Paper III is a nitride tool steel (Vancron® 40)

provided by Uddeholm AB (Sweden), chemical composition of which is

given in Table 1. This material consists of a homogeneous distribution of

fine nitride particles embedded in a metallic matrix. Vancron® 40 does not

need surface coating in applications because the surface microstructure of

the metal alloy leads to low adhesion against soft working materials.

Moreover, it is a hard material with enough ductility and toughness to avoid

premature failure.[49, 50]

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Table 1. Chemical composition (wt. %) of Vancron® 40, Fe is balanced.[49]

Wt. % C N Si Mn Cr Mo W V

Vancron® 40 1.1 1.8 0.5 0.4 4.5 3.2 3.7 8.5

In Paper IV, the biomedical CoCrMo alloy was supplied by Sandvik

Material Technology (Sweden) with a chemical composition (wt %)

described in Table 2. This CoCrMo alloy consists of two different types of

nitride particles embedded in a Co rich matrix that forms a native protective

thin film mostly composed of Cr2O3 and, (in minor amount) Co and Mo

oxides.[51, 52] These alloys are widely used for joint replacement due to

their corrosion and wear resistance, good mechanical properties, and

biocompatibility with the human body.[53, 54]

Table 2. Chemical composition (wt. %) of the CoCrMo alloy, Co is balanced.[52]

Wt. % Cr C Mo Mn Ni Fe

CoCrMo alloy 28 6.3 0.5 0.2 0.2 0.2

FeCrVN is the experimental nitrogen based tool alloy studied in Paper V

provided by Uddeholm AB (Sweden), the chemical composition of which is

given in Table 3. This metal alloy is formed by two different types of

nitrides (with different vanadium and iron contents), which are embedded in

the alloy matrix.[55]

Table 3. Chemical composition (wt. %) of the FeCrVN alloy, Fe is balanced.

Wt. % C Mn Si N Ni Cr Mo V

FeCrVN 0.2 0.3 0.3 4.2 0.05 21.2 1.3 9.0

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The stratum corneum (SC) is the outer part of the skin and is formed by

keratin-rich dead cells called coenocytes, which are inserted in a lipid

cement providing high mechanical strength and good elastic properties.

This layer has important functions, such as skin barrier, preventing water

loss, for the appearance (i.e. optical properties) and photoprotection. It also

acts as contact surface for tactile perception.[56-59] The human abdominal

SC (~15µm thick) studied in Paper VI was kindly provided by L’Oréal

(Paris, France).

3.3 Liquid Media

The ultrapure water used throughout this thesis has a pH of ca. 5.7,

resistivity of 18.2 MΩ-cm and carbon content below 2 ppb, and was

obtained with a Milli-Q unit (Millipore, Molsheim, France). The ethanol

(99.5% purity) used in this work was acquired from Kemetyl (Haninge,

Sweden).

Ionic Liquids (ILs) are molten organic salts with melting temperatures

below 100°C, which have a wide range of applications due to their unusual

properties, such as, high temperature stability, thermal conductivity, low

volatility and electrical conductivity.[60] Ethylammonium nitrate (EAN),

discovered in 1912, is a protic ionic liquid formed by an ethyl ammonium

cation and a nitrate anion that forms a 3D H-bonded network structure. This

IL has a viscosity that is 30 times higher than water.[61, 62] In Paper I,

EAN was synthesized according to a process described previously,[63]

combining ethylamine and nitric acid, which were acquired from Sigma

Aldrich (Munich, Germany) and Merck (Darmstadt, Germany),

respectively.

The tetradecane with a purity of 99% used in Paper III was purchased from

Sigma (Haninge, Sweden).

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The phosphate buffered saline (PBS) is a solution generally used in

biological research since it mimics the saline conditions of the body. This

salt used in Paper IV contains 8.77 g/L NaCl, 0.2 g/L KCl, 1.28 g/L

Na2HPO4 and 1.36 g/L KH2PO4, and was obtained from Sigma Aldrich

(Munich, Germany).

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4. Summary of Key Results

4.1 Suppression of Surface Interactions by an Ionic Liquid

In Paper I, the friction and adhesion between pairs of industrially relevant

materials (silica, alumina and polytetrafluoroethylene-PTFE) have been

analyzed in terms of the long ranged surface interactions, such as, van der

Waals and capillary forces. The four systems (with the convention “probe-

surface”: silica-silica, silica-PTFE, alumina-silica and alumina-PTFE) were

studied in both ambient air and in EAN in order to understand the different

types of interactions involved between the surfaces and how EAN

lubricates the contact. In Figure 11a is presented a normalized force curve

for the silica-PTFE system in air, and in Figure 11b the frictional force as a

function of applied load for the same system. When the tip is getting close

to the surface (around 5 nm), a jump-in is observed that is characteristic of a

van der Waals interaction; when the tip is moved away from the surface,

adhesive forces keep the surfaces together until this interaction is overcome.

The fitting of the approach curve by using Eq. 1 (Figure 11a, inset)

confirms the van der Waals nature of this interaction.

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Figure 11. Normalized silica–PTFE force curve in air (a) on approach (closed symbols) and

retraction (open symbols). The inset in (a) shows five normalized force curves for the same system

on approach fitted with van der Waals theory. (b) Friction as a function of applied load in air for

silica-PTFE (Paper I).

The friction response of the silica-PTFE system is also affected by the

adhesion forces observed in Figure 11a. Figure 11b presents large friction

values, where the large friction at zero applied load is produced by the

significant adhesion that acts as an extra load (see Section 1.3). The friction

coefficient extracted from the gradient of the friction-force data in the linear

part of the Figure 11b is constant and thus does not depend on the applied

load or frictional force according to Eq. 7. However, a careful examination

of the figure reveals that this linear regime is broken at low applied loads.

This is expected for PTFE because it is much softer than silica and is

deformed after contact, changing the real contact area. As a consequence,

the friction force becomes dependent on the area of contact which is

increasing due to contact mechanics (see Section 1.3).

The hydrophobicity of PTFE makes the silica-PTFE and alumina-PTFE

systems representative of minimal adhesion because of the absence of

capillary forces that greatly contribute to adhesion forces. However, the

other systems studied in air without PTFE (silica-silica and alumina-silica

in Paper I) presented strong capillary forces, leading to high adhesive and

friction values which depends on the ambient conditions, such as relative

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humidity. The differences of the systems studied in air were highly

influenced by the materials chemistry, the environment (humidity and

temperature), and the number/sequence of measurements.

Figure 12. Normalized force curves on approach (closed symbols) and retraction (open symbols)

at an approach rate of 100 nm/s (Paper I).

Figure 12 shows that with the immersion in EAN, van der Waals and

capillary forces in every system were shielded because of the screening

effect of the IL. The systems studied in EAN showed no adhesion with

friction forces and friction coefficients lower than in air (Figure 13). Since

these systems show almost no adhesion at zero applied load, they follow a

more classical Amontons’ law (Eq. 5). The differences observed between

the systems immersed in EAN were mainly influenced by the sample/probe

roughness.

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Figure 13. Friction measurement between a silica colloidal probe and a silica surface in EAN

(Paper I).

Previous works have been applying adsorbed thin films of ILs,[64-67] but

in this work the systems were immersed in the IL. This modification

eliminates potential problems, such as, film depletion and atmospheric

water absorption.[68]

EAN is a highly viscous liquid, and hydrodynamics (fluid dynamics in this

case) thus need to be addressed in the surface interactions. Therefore, in

Paper I, an investigation has been performed in order to quantify this

effect. Figure 14a shows normal force measurements, on approach, between

a silica probe and a silica surface with different scan speeds. They present a

relatively long-ranged repulsive force that increased with increasing

approach speed. This effect was not observed in the silica-silica force curve

presented above in Figure 12a because of the low scanning speed (100

nm/s). At high velocities this hydrodynamic resistance controls the

interaction and provides an extra barrier against contact, which from a

tribological point of view, adds an extra barrier to avoid adhesion and

decrease friction. On the other hand, the opposite effect occurs on retraction

where an attractive force is generated because of the viscous resistance to

flow into the contact area. These forces during approach and retraction

increase monotonically with the ramping speed.

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This hydrodynamic resistance can be minimized by decreasing the ramping

velocity of the AFM scanner which controls the speed of approach. For

very slow approaches, where the hydrodynamic force is small (Eq. 4) it is

possible to detect steps in the normalized force curve in the inset of Figure

14a that correspond to structural layering of the EAN ion pairs, as shown

previously.[62, 69-72] These steps are separated by 0.5 nm which

corresponds to the IL ion pair diameter.[69] Thus this can be seen as a type

of solvation force where the ion pairs act as solvent molecules (see Section

1.2.3). However, these steps produced by EAN are not visible at high rates

because they become masked by the much larger and more long ranged

hydrodynamic force.

To verify the nature of the hydrodynamic forces in the Figure 14b, a

retraction force curve was fitted by Eq. 4, allowing the viscosity to be

extracted (all the other parameters in Eq. 4 are fixed. Details of the fitting

procedure are given in Paper I). The inset of Figure 14b shows that the

model describes the experimental data remarkably well but the viscosity

obtained by the fit is 12 mPa·s, which is much lower than the bulk viscosity

of EAN at room temperature (32 mPa·s).[61]

The interpretation of this astonishing result is provided by the consideration

of a lamellar ordering of the EAN at the surface which may offer a lower

resistance to sliding due to well-defined shear planes.

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Figure 14. Normalized forces curves on (a) approach and (b) retraction between a silica probe and

a silica surface in EAN for different ramping velocities. The inset in (a) presents steps with the

EAN ion pair dimensions obtained at 12 nm/s. Inset in (b) shows the fit using Eq. 6 in the

retraction experimental data at 4360 nm/s (Paper I).

4.2 A Hybrid Route for the Determination of Torsional Spring

Constant for AFM Cantilevers

For the determination of the normal and frictional forces in Paper I, III and

IV, it was necessary to transform the photodiode voltages (which are

related with the deflection and twist of the cantilever) into friction force

through the normal and torsional spring constants of the cantilever, (kz and

kθ, respectively, see Sections 2.1.2 and 2.1.3).[33, 40, 73] However, due to

the high stiffness of the cantilevers used, it was not possible to apply the

Sader method for the determination of the torsional constant. As the rigidity

of the cantilever increases, the signal/noise ratio of the torsional resonance

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peak decreases, and at certain rigidity, the peak cannot be found. Therefore,

for very rigid cantilevers the Qθ and fθ values cannot be extracted and the

torsional resonance frequencies cannot be calculated. A new approach is

thus needed for the determination of kθ for rectangular rigid cantilevers that

does not rely on the determination of Qθ and fθ.

The determination of these spring constants for rectangular cantilevers can

be performed by using theoretical approximations, such as standard beam

theory,[74, 75] where the spring constant is related to the beam dimensions

and the Young’s (E) or Shear (G) moduli of the cantilever material,[76] and

t is the thickness of the cantilever:

>[\%0 = &]^_W7] (16)

>[\%0 = &]^`a7 (17)

Another approach is to consider experimental approximations, such as the

Sader method (see Section 2.1.6.1), which are preferred because the

cantilevers are very thin and it is difficult to obtain the thickness accurately

or to know how the thickness varies. Furthermore, there is no guarantee that

the moduli of a micron thickness cantilever should have the same as the

bulk. Besides, the standard beam model for the calculation of kθ does not

consider the inherent restraint on axial warping. This term, which becomes

important for short cantilevers,[44] has been considered in a derivation

from plate theory:[44]

>b%&\ = &]^`a7 c1 − (^&%'Adefga,Whi/j7ga,Whi/ )kl

(18)

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Eq. 18 takes into consideration the above issue in the theoretical treatment

and improves the accuracy of Eq. 17 but the other problems still remain.

Therefore, an appropriate experimental calibration technique is needed to

determine the spring constant of stiff cantilevers.

In Paper II, a hybrid route has been developed, where the normal Sader

method (nSm) to obtain kz is combined with the theoretical approximation

based on the plate theory for the determination of the torsional spring

constant for stiff cantilevers. This method, which is referred to as the

Hybrid model, does not need to extract any parameters from the power

torsional thermal spectra and does not depend on a measured cantilever

thickness. The hybrid method was obtained by combining Eq. 18 with Eq.

16 leading to Eq. 19:

>!"T$# = VW7`a_ c1 − (^&%'Adefga,Whi/j7ga,Whi/ )kl

(19)

To validate the above derived equation for the Hybrid method, it was tested

it against the torsional Sader method (tSm) for several cantilevers with

different dimensions, and with and without coatings.

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Figure 15. Comparison between the torsional spring constants (>!"T$#) calculated by the Hybrid

method with respect to the torsional spring constants calculated by the established Sader method (>m%#\$), with dashed linear fit. The solid line in the figure corresponds to a perfect agreement

with the torsional Sader method (Paper II).

Figure 15 displays a comparison between the torsional spring constant

calculated by the tSm and Eq. 19 where the data are obtained from a set of

beam shaped monocrystalline silicon cantilevers, both coated and uncoated

(see Paper II). The error bars were obtained from the standard deviations

of three consecutive measurements. This error was omitted for clarity when

the error bar was smaller than the symbol. The solid diagonal line in the

figure corresponds to the case where both methods return the same values,

and the almost indistinguishable dashed fit is the linear regression of

>!"T$# with respect to >m%#\$. Standard deviations of kθ for stiffer

cantilevers were larger than for softer ones because the amplitude/noise

ratio of the torsional resonance peaks becomes smaller for more rigid

cantilevers. Besides, there is a larger error in the x direction than in the y

direction that is generated by the greater uncertainty in the tSm method,

especially for the more rigid cantilevers. The only required factor in Eq. 19

is the ratio of G/E which is used as a fitting parameter such that the dashed

fit is as close as possible to the solid line in Figure 15. The 3.0 value

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provides the best fit, but the fact that the results are linear is an indication

that the approach is correct.

It could also be considered that the quality of the fit in Figure 15 should be

affected by the surface coating of the cantilever, however a linear fit was

obtained, irrespective of whether coated cantilevers were used or not.

Therefore, this coating effect appears to be negligible or to be adequately

addressed in the measurement of kz.

In this work, it has been established a working value of G/E for a family of

cantilevers by comparing >!"T$# with >m%#\$. It can be seen that this value

is general and thereafter, can be safely used in conjunction with the kz to

obtain the torsional spring constant, irrespective of whether the cantilever is

stiff or not. This agreement between the hydrodynamic approach and the

mechanics calculations provides further confidence to the applicability of

this model, not only for stiff, rectangular, silicon cantilever, but also for any

other type of rectangular beam cantilevers.

4.3 A New Technique to Characterize Heterogeneous Surfaces:

Tribological Property Mapping

The friction constant of a material depends on the material properties and

through them the strength of the adhesive force at contact, for example the

magnitude of the van der Waals force.[77] In Paper I the effect of

screening the van der Waals force completely through the use of an IL was

clearly observed in the magnitude of the friction coefficient. In that paper

homogeneous materials were used, but in an application, a heterogeneous

material is usually used where the properties of the surface can vary

significantly from place to place, reflecting the local composition. Often, as

in a tool steel, the various properties can be harnessed in the performance of

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the material. Thus, it is useful to be able to map this local variation in the

property of a system.

Scanning probe techniques are used for the characterization of material

properties at the nanoscale, and lateral atomic force microscopy (see

Section 2.1.3) has long been a part of this armoury. As the scanning tip

transverses the sample surface in LFM, the twisting of the cantilever

generates a friction force that depends not only on the applied load but, also

depends on the local adhesion between the tip and the surface, which varies

with the surface composition and microstructure. Therefore, the friction

force depends on the tip, surface and ambient conditions. On the other hand,

the friction coefficient is a more useful parameter to compare lubrication

properties between different systems (see Section 1.3) but is not obtained

directly from LFM measurements.

LFM can be used to map different surfaces[78-83] providing qualitative

friction images (by sliding the tip across the surface). However, quantitative

measurements are more difficult but possible to obtain by transforming the

lateral photodetector output to friction force (see Section 2.1.3). Both of

these measurements provide relevant information of the sample-tip

interactions, but to map fully the tribological response of the sample, the

adhesion and friction coefficient are required for each pixel of the image.

Therefore, tribological property mapping (TPM) has been developed in

Paper III for a complete tribological analysis of the surface, where a set of

images containing information about the twisting of the cantilever at

different applied loads are transformed into two new images in which each

pixel contains friction coefficient and adhesion values, respectively. In this

study, the commercial powder metallurgical tool alloy, Vancron®40, was

employed because its heterogeneous microstructure allows the

identification of local tribological properties.

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Figure 16. Friction images of Vancron®40 in air obtained from trace (a, d, g), retrace (b, e, h) and

average (c, f, i) friction data applying a load of 15.19, 80.29 and 145.39 nN. The insets show the

friction values vary through a cross section of 3.7 µm and the symbols x and + correspond to two

positions with lower and higher friction contrast respectively (Paper III).

Figure 16 presents LFM trace, retrace and average friction force obtained at

three different applied loads, where the average friction was created by the

combination of the trace and retrace data (Paper III). Afterwards, these

average friction images obtained at different applied loads are employed to

generate the friction coefficient and adhesion maps. The line sections

inserted in every image in Figure 16 demonstrate how the friction contrast

varies locally with the applied load, indicating that there are different

regions with significantly different frictional properties. This structure of

particles embedded in a matrix is consistent with previous studies, which

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show that Vancron®40 has a heterogeneous microstructure of fine carbide

and carbide-nitride particles inserted in the alloy matrix.[49, 50]

The images in Figure 16 only provide frictional information at the applied

load that they were obtained. However, it is unknown what would occur at

other applied loads and neither could we predict how the friction would

vary with load. Therefore, it is more useful to obtain images containing

tribological information which are not related to the applied load. With

these images, it is possible to describe fully the frictional properties of the

studied system and predict their variation with load.

To show how these images are obtained, the calculation was simplified to

two positions on the image, one located over a particle (+) and another over

the matrix (x), which display higher and lower friction contrast,

respectively. The average friction forces were extracted at each of the two

pixels for all of the seven images obtained at different applied load and

plotted with respect to the applied load (Figure 17).

Figure 17. Effect of applied load on friction force, at individual pixels. The filled symbols

correspond to the particle (+) and the empty symbols to the matrix (x) (Paper III).

Afterwards, linear regressions were applied according to Eq. 6 (see Section

1.3) and the friction coefficients and the adhesion values were obtained.

These two parameters provide load-independent tribological information

related to the local microstructure of the two positions analyzed on the

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images. In Paper III, such treatment was automatically applied to every

pixel-position on the seven images, and two maps containing friction

coefficients and adhesion values were generated.

Figure 18. Vancron®40 surface scanned with a silicon cantilever in air, (a) height, (b) friction

coefficient and (c) contact adhesion (Paper III).

Figure 18a is a topographic image obtained in contact mode performed in

air (19% relative humidity), which presents the microstructure of

Vancron®40. It is composed of a matrix containing particulate features with

a diameter smaller than 2 µm. These tops of the particles are located both

above and below the matrix surface. Figure 18b is the friction coefficient

image obtained by TPM for the same area as in Figure 18a, where the

features show a larger friction coefficient than the matrix. It appears that

whether or not the particles protrude has no effect on the friction coefficient

values. Therefore these particles, with friction coefficient values ranged

between 0.65 and 0.85, may have the same or similar kind of surface

composition (note that composition differences for such materials are

nominal, and the composition of the both the matrix and the particles can

vary within the same sample).[49, 50] The matrix displays a lower friction

coefficient ranged between 0.40 and 0.70.

The other contribution of TPM is the adhesion image shown in Figure 18c.

This adhesion is obtained without actually separating the surfaces from

contact and for convenience this value is referred as “contact adhesion”

(Paper III). In this case, the correlation with Figures 18a-b is possible but

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not easy because the contact adhesion values for both the particle and

matrix against the silicon tip in air are very similar, around -40 nN. This

result is not unexpected because the surface is exposed to ambient relative

humidity (19% in this case), and when the tip comes in contact with the

surface, a capillary bridge forms due to vapour condensation, increasing the

adhesion contribution. This contribution is expected to be relatively similar

for all the surface components and thus independent of the scanning

position. The magnitude is also expected to be comparable to, or larger

than, the influence of other types of surface interactions, such as van der

Waals forces.[25] To confirm this contention, normal force measurements

were performed between a silicon tip and the Vancron®40 surface in air. A

result is displayed in Figure 19 where the jump in and jump out in the force

curve are consistent with this type of interaction. Note that the values of the

conventional adhesion extracted from force curves such as that in Figure 19

are slightly lower than the contact adhesion obtained from Figure 18c

because of the underestimation of the adhesion expected in the traditional

pull off measurements. The lifetime of the capillary condensate is also very

different in the two cases, and vapour harvesting[25] may have contributed

to a larger condensate with greater adhesion in the TPM images.

Figure 19. Normal force curves on approach and retraction between a silicon tip and a

Vancron®40 surface in air.

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Thus it is very important to measure the humidity when the measurements

are performed in to order to compare tribological measurements, - this is

true for any system where adhesion is important, irrespective of the

technique.

On the other hand when the system is immersed in liquid, capillary

condensation may not occur and the sole contributor to adhesion is most

likely to be the van der Waals interactions between the tip and the surface.

Therefore, TPM was performed between Vancron®40 and a silicon

cantilever in tetradecane. Figure 20a shows again a topographic image, and

the surface microstructure is very similar to that in Figure 18a. Figure 20b

displays the friction coefficient image obtained once again by TPM. As for

Figure 18b the particulate features show a larger friction coefficient than the

matrix, but in this case, the values are lower than those in air due to the

lubricating contribution of tetradecane. Thus, the particles display friction

coefficients ranging between 0.25 and 0.55, and the matrix displays values

between 0.25 and 0.45. The friction coefficient map also shows less noise

than the previous measurement in air probably because of the absence of a

capillary condensate during the scanning.

Figure 20. Vancron®40 surface scanned with silicon cantilever in tetradecane, (a) height, (b)

friction coefficient and (c) contact adhesion (Paper III).

In contrast to Figure 18c, the contact adhesion image in Figure 20c shows

heterogeneity. The absence of the capillary condensate leads to contrast

between the matrix and the particulates, which can be clearly distinguished

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in the image. The contact adhesion values observed on the asperities ranged

between -10 and -40 nN and on the matrix between -15 nN and -25 nN. The

considerably lower adhesion values in Figure 20c and the jump in and jump

out of the force curve in Figure 21 reflect the absence of the condensate.

Thus the major contribution to the contact adhesion is from other forces,

such as van der Waals which depend upon the local composition of the

sample.

Figure 21. Normal force curves on approach and retraction between a silicon tip and a

Vancron®40 surface in tetradecane (Paper III).

4.4 Biomedical CoCrMo alloy: A Tribological Properties Mapping

Study

TPM[20] was applied once again to another heterogeneous material in

Paper IV. In this case a biomedical CoCrMo alloy was selected because of

its special properties such as corrosion and wear resistance, good

mechanical properties, and biocompatibility with the human body, and the

intermediate medium was PBS because it mimics the saline conditions of

the body (see Section 3.3). Under these conditions, the local tribological

properties could be studied and the stability of the alloy in similar

biological environment to which, for example, hip-joint replacements are

exposed during their working life.

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The biomedical CoCrMo alloy is formed by two different types of carbides

embedded in a Co-based matrix according to the atomic composition shown

in Table 4. These two types of carbides are observed in the backscatter

SEM image in Figure 22, where the bright areas correspond to the M6C

carbides with heavier elements (9.70% molybdenum) and the darker areas

are the M23C6 carbides and matrix with lighter elements, (2.26% and 3.80%

Mo respectively).[52] Both carbides have face centred cubic structure

(FCC), but the M6C carbides with a diamond like crystalline structure Fd-

3m[84] are the hardest part of the biomedical alloy.

Table 4. Element composition (at. %) of the respective phases obtained from energy dispersive

spectroscopy (EDS) and transmission electron microscopy (TEM).[52]

Element (at. %) Cr Co Mo Mn Ni Fe C Si

M6C 18.66 17.91 9.70 - - - 44.40 9.33

M23C6 37.42 6.45 2.26 - - - 53.87 -

Alloy matrix 31.20 63.17 3.80 0.52 0.21 0.21 0.98 -

Figure 22. BSE-SEM image of a CoCrMo alloy, displaying the matrix and the two different types

of carbides.

Figure 23a shows a topographic image of the studied medical alloy in

contact mode performed in PBS after one hour of immersion. It indicates

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particulate features contained inside the matrix that protrude above the

surface. Two sets of particles with different heights are observed in the

image. During the polishing of the sample the harder, more resistant part of

the metal abrades less than the softer parts, thus the features of harder

particles are higher than the softer matrix. Figure 23b corresponds to the

same area as Figure 23a and it displays a TPM image of friction coefficient

variation. The particles can be clearly distinguished from the matrix. TPM

shows clearly that the particles, which might be speculated as being of

different hardness due to their different heights, are in fact of very different

nature. One type of particle displays the highest friction coefficient values

(between 0.22 and 0.33), and the other type of particle presents the lowest

friction coefficient values in the image, ranging between 0 and 0.15. Thus

the matrix has frictional properties that are intermediate between the two

types of particles described above. The contact adhesion information is

presented in Figure 23c, where particles with the highest friction

coefficients in Figure 23b also show higher contact adhesion values ranging

between 10 and -20 nN. On the other hand, particles with the lowest friction

coefficient also present the lowest adhesion, with values that range between

25 and 5 nN. The matrix displays intermediate contact adhesion values

between 15 and -5 nN. The contact adhesion according to the definition in

Section 1.3 is the intercept of the friction force data with the load axis. If

the surfaces experience an adhesion then the value is a negative load, but

there is no reason why a “negative adhesion” i.e. an intercept at a positive

load, cannot occur. This corresponds to the case of a repulsive force which

must be overcome before the surfaces can achieve contact and dissipate

frictional energy.[85] I clarify that a true adhesion is denoted for TMP by

negative numbers, and a more negative value corresponds to a more

attractive interaction. Positive values thus correspond to repulsion.

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Figure 23. Si - CoCrMo alloy images in PBS, (a) height, (b) friction coefficient and (c) contact

adhesion.

TPM provides relevant tribological information of the CoCrMo alloy but in

order to understand why differences phases have different tribological

responses, it is necessary to study the influence of the surface

microstructure of this alloy.

The chromium content is a very important parameter that affects the

tribological properties of the studied alloy. When Cr is exposed to oxygen,

it readily oxidizes forming a chromium oxide layer, which decreases the

friction coefficient and the contact adhesion. The good tribological

properties of the chromium oxide were attributed in previous work[86] to

the poor wettability and high hardness of the thin oxide formed on a

chromium coated steel tool. Moreover, the Cr content at the interface is

slightly enhanced with respect to the bulk due to its preference to form a

thin oxide.[87] Therefore, the phases that displayed higher friction

coefficients and contact adhesions in Figures 23b-c can be identified as the

M6C carbides because of their low chromium content (Table 4). On the

other hand, the phases with lower friction coefficient and adhesion values

correspond to the M23C6 carbides with more than 37% chromium content.

This identification agrees with the previous speculation about the relative

hardness, where the M6C carbides with a diamond like hardness will

protrude more than the M23C6 carbides which abrade more during the

polishing. As a conclusion, it is more likely that the thin chromium oxide

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formed on the biomedical alloy surface is responsible for the good

tribological properties of the material. Moreover, the M23C6 carbides with

the highest chromium content generates the more effective oxide layer

displaying the lowest friction coefficient and contact adhesion values in

Figures 23 b-c.

Another parameter that affects the tribological response is the intervening

medium. After one hour of immersion in PBS, TPM was performed and no

indication of corrosion or alteration of the biomedical alloy surface was

observed. This supports the inertness of the CoCrMo alloy within this type

of biological environment.[54]

Figure 24. Normal force curves on approach (closed symbols) and on retraction (open symbols)

between a silicon tip and a CoCrMo alloy surface in PBS. The continuous line in the approach

curve represents the fit according to Eq. 20. The inset shows an enlargement of the data.

Figure 24 shows the surface force at an arbitrary point in PBS. As the tip

approaches the surface, it experiences first, from around 7 nm, an attraction

attributted to a van der Waals force (see Section 1.2.1). Afterwards, an

attraction is overcome by a hydration force (see Section 1.2.4), generating a

repulsion around 2 nm of separation distance. A threshold-force of about 15

nN is needed to reach the hard contact region (constant compliance), which

corresponds to the range of positive values (repulsive) observed in Figure

23c and explains why the contact adhesion values are repulsive in this case.

The fitting in Figure 24 is not perfect, but verifies that the forces between

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the tip and the biomedical alloy are likely explicable by the superposition of

van der Waals (Eq 1) and hydration forces (Eq 3) according to Eq. 20:

(() = #n + !"#$%&' (20)

where the fitting parameters are A = 3x10-20 J, λ = 0.2 nm and CH = 3.7 N.

On retraction, the superposition between hydration and van der Waals

forces generated a light repulsion below 2 nm and an attractive interaction

between 2 and 8 nm. Therefore, the system formed by the silicon tip and

the CoCrMo alloy in PBS experiences repulsive interactions mostly because

of hydration forces, which generate a decrease in the friction coefficient and

contact adhesion values in Figures 23b-c. The effects of these forces are so

important than even positive contact adhesion values (repulsion) are

observed in Figure 23c, especially in the case of the M23C6 carbides.

4.5 Surface Study and Corrosion Initiation of an Experimental

FeCrVN Tool Alloy

Mechanical properties describe how materials deform when they are

exposed to external forces. These mechanical properties can be combined

with tribological information in order to understand the microstructure of a

material as well as shed light onto surface phenomena such as corrosion.

The aim in Paper V was to study a FeCrVN stainless steel tool alloy by

PeakForce QNM® in water and in NaCl (0.1 M) in order to understand the

influence of microstructure on corrosion initiation of the tool alloy.

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Figure 24. (a) Back-scatter SEM image of FeCrVN experimental tool alloy and (b) Volta potential

image of the alloy.

Figure 24a is a back-scatter SEM image of the FeCrVN alloy showing its

heterogeneous structure. The alloy is formed by particles of 0.5-3.0 µm

enriched in chromium and molybdenum, which are harder than the iron-

based martensitic matrix that contain them, and are referred to in this work

as nitride particles. There are two types of particles embedded in the matrix

and their compositions are displayed in Table 5. The darker ones in Figure

24a have more vanadium and nitrogen, and the lighter ones have more

chromium and molybdenum. For simplicity, I will further refer to the two

types of hard phase particles as Cr-V rich and Cr-Fe rich nitrides.

Table 5. Average of at least five analysis points showing the EDS chemical analysis of the matrix

and the two different particles that form the alloy (lighter and darker nitrides).

Element (wt. %) Cr V N Mo Fe

Darker nitride 34.1 ± 0.3 33.9 ± 0.7 18.9 ± 0.5 0.8 ± 0.1 13.3 ± 0.5

Lighter nitride 38.2 ± 0.7 5.4 ± 0.3 8.4 ± 0.2 2.2 ± 0.3 43.3 ± 0.8

Alloy matrix 18.7 ± 0.5 1.2 ± 0.3 2.7 ± 0.4 1.7 ± 0.6 73.1 ± 0.5

Figure 24b is a Volta potential image obtained from a Kelvin Force

Microscopy (KFM)[88] where the nitride particles have higher Volta

30 μm

a) b)

5 μm

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potential than the alloy matrix. Differences are also observed between the

particles in Figure 24b, where Cr-V rich nitrides present higher Volta

potential than the Cr-Fe rich nitrides. Therefore under corrosion conditions

the latter ones would likely show more tendency to corrode[55] because

corrosion typically starts where the Volta potential is lower, i.e., lower

relative nobility.[55, 89-91]

Figure 25a presents a topographic image taken in PeakForce® mode in MQ-

water after one hour of immersion, showing the microstructure of the metal

alloy; a matrix containing particles with diameters below 3 µm located

above and below the matrix surface.

The adhesion image in Figure 25b displays the adhesion force generated by

interactions between the metal alloy and the silicon tip, where the matrix

displays high adhesion with values between 25 and 28 nN. The particles

contained in the matrix present two different adhesion values, one very

similar to the matrix, and other with values between 19 and 25 nN.

Furthermore, there are regions around the particles displaying lower

adhesion. All the differences in adhesion observed in Figure 25b suggest

that there are different compositions in the alloy which agree with the

microstructure described below in Figure 24 and Table 5.

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Figure 25. Peak Force® QNM images of FeCrVN tool alloy using a silicon tip, in water (a-b) and

NaCl solution, 0.1 M (c-h). This series of images in NaCl display how the small particles are

gradually generated in the salt solution, until it is impossible to continue imaging due the

streakiness presented in (g and h), which is typical of particles adhering to the tip. The closed and

open white circles correspond to Cr-V rich and Cr-Fe rich nitride particles, respectively.

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Vanadium and nitrogen content in the tool alloy are important parameters to

consider because they form vanadium nitride (VN), which is characteristic

of low adhesion.[92] The origin of this low adhesion is still not fully

understood, but it has been reported that VN is prone to lower adhesion

than TiN[93] and the surface VN oxide formed at high temperature leads to

crystallographic planes that are easy to shear.[94] Therefore, it is most

likely that the particles with lower adhesion in Figure 25b correspond to Cr-

V rich nitrides and the particles with higher adhesion to Cr-Fe rich nitrides.

In relation to the lower adhesion observed around the rich nitrides in Figure

25b, a possible explanation relates the low adhesion in these corona regions

with a different microstructure or a higher surface charge than in the rest of

the alloy. This effect is not fully understood, but is probably related to the

transition in composition between the particles and the matrix.

The tool alloy surface was immersed in a NaCl solution (0.1 M), and after a

waiting time of 60 minutes the sample was scanned three times with

PeakForce® QNM mode, where every image took 8 minutes. After this first

scan, Figure 25c shows a surface topography almost identical to the earlier

case in water (Figure 25a), but small particles appear on the surface mostly

on the matrix and around the nitride particles (especially, around the Cr-V

rich nitride particles). In contrast, the adhesion data (Figure 25d) present

important changes where the adhesion decreased dramatically in the three

regions. This reduction was larger for the matrix where the adhesion

decreased dramatically from 19.98 to 0.95 nN, becoming almost

indistinguishable from the Cr-V rich nitride particles.

Figures 25e-f show that the topography and adhesion maps generated after

the second scan are rather similar to the previous case (Figures 25c-d).

However, in Figure 25f the contrast difference between the Cr-V rich

nitride particles and matrix decreased even more, and specific areas located

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in the matrix and around nitride particles display very low adhesion -

around 1 nN.

After a further waiting time of 22 minutes (total immersion 82 minutes), the

surface was scanned a third time, and Figures 25g-h present important

differences with respect to Figures 25e-f. First, the horizontal artifacts

displayed in Figures 25e-f leads to loss of quality on the images. Second,

the overall adhesion in Figure 25f decreases, likely as a consequence of the

artifacts observed on the images. In all the images obtained in NaCl

solution, small spot features are observed on the surface (Figures 25c, e and

g), which are mostly on the matrix and around the nitrides (especially

around the Cr-V rich nitride particles). After 90 minutes of immersion in

NaCl, the probability of attachment of the spots to the cantilever tip

increases which prevents imaging. The generation of horizontal artifacts in

imaging due to loose particles attaching to the tip is well described in the

literature.[95]

With the NaCl solution in the system, new forces may arise contributing to

the adhesion, which generally decrease in Figures 25d and f. This is likely a

consequence of hydration forces originated by cations absorbed on the

surfaces. To understand these changes, the surface chemistry of the silicon

tip and the alloy has to be considered. Both surfaces oxidize in contact with

oxygen, and the oxide evolves after water exposure.

Silicon forms silicon oxide with oxygen exposure. Afterwards it gets

hydrolyzed by water and forms silanol groups on the surface. These groups

ionize, generating a negative charge on the surface according to:[96, 97]

:opq + q@p ↔ :op + qaps

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Therefore, the oxide layer on the silicon tip is negatively charged, and when

it is immersed in the NaCl solution it attracts and accumulates hydrated Na+

ions.

The alloy surface has also a native oxide-like passive layer which is formed

in contact with water. However, the structure of this native oxide layer is

different than the silicon one, and is formed by a gel-like structure with a

large amount of bound water with different bridging structures.[87, 98] In

NaCl, the Cl- ions start to attack weak sites in the native oxide, creating

metal-salt or corrosion products,[99] which can be assumed to be negatively

charged and thus also attract and accumulate Na+ ions.

During a PeakForce® measurement, the tip and the alloy achieve contact

and the interaction between the hydrated Na+ ions accumulated on the

surfaces generates a repulsion or a hydration force[2, 12, 100, 101] that

could be responsible for the decrease in adhesion observed in Figures 25d

and f. This adhesion force appears to be region specific, and thus related to

the microstructure of the experimental tool alloy.

The corrosion of this tool alloy generally leads to metal dissolution and

pitting formation.[55] However, in this work, small protrusions produced

by metal salts or corrosion products appear on the surface, which are mostly

correlated with small spots of very low adhesion displayed in the adhesion

images. It is hypothesized that these areas are related to pre-pitting events

due to the action of the NaCl solution that generates the formation of

probably some kind of oxides, hydroxides, and/or chloride complex

compounds.

Chromium and nitrogen are two elements that are commonly used to

enhance the passivity of stainless steel[87, 102, 103] leading to a high

corrosion resistance. The matrix is the region of the tool alloy where the

chromium content is lower in the passive layer, thus this area is weaker

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against Cl- attack,[55, 87, 102, 103] and has more tendency to form metal

salts or corrosion products. Moreover, these protrusions appear to

concentrate around the nitrides which correspond to regions in the matrix

with deficiency of Cr and N (Figure 25f).[55, 87, 104-106] Likely, pre-

pitting events preferentially take place in these areas, resulting in higher

concentration of negatively charged corrosion products that lead to stronger

hydration forces and thus lower adhesion, as described previously.

However, a new study is necessary to verify this hypothesis where the

challenge is the in-situ chemical analysis of such small features on the tool

alloy surface.

Adhesion, topography and chemical composition provide us with relevant

information about microstructure and phenomena such as corrosion, but

when deformation and Young’s modulus were expected to provide

additional information, a difficulty arose. PeakForce® QNM provides the

Young’s modulus of a material by deforming the studied substrate with the

cantilever tip applying a threshold force. This threshold will increase with

the hardness of the studied material. Therefore, by using an AFM tip softer

than the studied surface, the tip tends to deform and even to break (Figure

26) without reaching the necessary threshold force to deform the surface.

Consequently, no relevant information based on the Young’s modulus and

deformation of the tool alloy was obtained by using an AFM silicon tip in

PeakForce® QNM mode.

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Figure 26. SEM image of a silicon tip after (a) and before (b) a PeakForce® QNM measurement

applying high force.

4.6 Nanomechanical Properties of Human Skin

The limitation for obtaining the Young’s modulus and deformation faced in

Paper V is of course lifted for softer materials. For unambiguous studies

the material of the AFM tip should be harder than the surface scanned. The

rigidity of the chosen cantilever has to be selected carefully because first,

the applied force by the AFM tip has to be high enough to induce a relevant

deformation on the surface. Furthermore the cantilever laser-reflection must

always be located in the linear regime of the AFM-photodetector, otherwise

the load applied would incorporate a high error. Therefore, it is necessary to

use a cantilever made of a harder material than the sample, where the

cantilever should be of the right rigidity.

The stratum corneum (SC - see Section 3.3) has mechanical properties that

contribute significantly to its special functions as the outer protective layer

such as skin barrier and photoprotection. Of particular interest are

biointeractions, for example how much deflection is caused as a human hair

interacts with the skin, but there are limited data available in the area.[56-

58] In order to gain a better understanding of the mechanical properties of

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the SC, surface indentation and PeakForce® QNM measurements have been

performed.

Indentation[107-109] is a commonly used technique to study the

mechanical properties of materials (such as hardness and elastic modulus)

where the load and the indentation depth are obtained simultaneously

during the load and unloading process. Indentation can be designed for use

with very small indenters, applying very small loads in the range of

nanometres, causing nanometre-indentation depths. In this way was born

nanoindentation[109, 110] where the atomic force microscopy became a

very important asset for this type of measurement.

The aim of this study was to investigate the nanomechanical properties and

the magnitude of the force needed to induce elastic/plastic deformation of

the outer layer of skin (SC) by combining AFM imaging and

force/nanoindentaion measurements.

Figure 27. AFM PeakForce QNM images with Topography (a-c) and DMT modulus histograms

(c-e) at scan sizes of 20µm, 10µm and 5µm respectively. The vertical axes in (a-c) indicate the

maximum difference between the darkest and the brightest parts.

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Figures 27 (a-f) shows the heterogeneous topography of the outer part of

the SC layer obtained after a PeakForce® QNM measurement. The reduced

Young’s moduli (E* in Eqs. 21-22)[111] were obtained by fitting the

contact mechanical theory of Derjaguin, Muller and Toropov (DMT) to the

force curve obtained at each pixel. The extracted values which were

obtained at the nanoscale can be plotted as histograms (see Figures 27 d-f),

where the mean reduced Young’s modulus obtained was 0.51 GPa.

Afterwards, the values of the reduced Young’s moduli were transformed

into Young’s moduli (ESC) for comparison purposes according to Eq. 22

(this equation was derived from Eq. 21[112] by ignoring the contribution of

the silicon because of its much higher relative stiffness):

l_∗ = lνtu_vw + lνt_v (21)

lx∗ = lνtyxty (22)

where the subscript S corresponds to the silicon, SC to the stratum corneum

and ν to Poisson’s ratio (νSC = 0.48). [113]

Therefore, the reduced Young´s modulus of 0.51 GPa was transformed into

a value of 0.39 GPa, which is consistent with the relative high stiffness of

the SC reported in literature.[56, 113, 114]

Afterwards, the deformation of the SC surface was studied by normal force

measurements (nanoindentation) using the same silicon cantilever. First, the

topography of a 1 µm2 region of the surface was obtained. Afterwards,

nanoindentation was performed, and finally the surface was imaged again in

order to detect any type of permanent deformation. This nanoindentation

experiment was performed at different locations by applying 2.5 µN once

and then twice applying 4.8 µN.

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Figure 28. PeakForce topography images (a-d from left to right) of SC using a sharp tip. (a) 1 µm

scan of neat SC sample (b) 1 µm scans after force indentation using a sharp tip at 2.5 µN (c) 1 µm

scan after force indentation using a sharp tip at 4.8 µN (d) 1 µm scan after repeat force indentation

in a new location using a sharp tip at 4.8 µN. The vertical axes indicate the maximum difference

between the darkest and the brightest parts in the topographic images.

Figure 28a presents the topographic image before indentation and Figure

28b after applying 2.5 µN, and it can be seen that no permanent

deformation occurred. Afterwards, a larger force of 4.8 µN was applied in

two adjacent spots and Figure 28d demonstrates that this nanoindentation

force was enough to produce permanent deformation in both areas with

similar shape and depth.

Figure 29 shows the characteristic normal force curves obtained from the

nanoindentation measurements from which mechanical properties of the SC

can also be extracted.

Figure 29. (a) Force indentation using a sharp tip on approach at a ramp size of 2 µm (1 Hz).

Maximum applied force 2.5 µN (black curve) and 4.8 µN (grey curve). Inset: Indention curve on

retraction for 4.8 µN maximum applied force (grey curve). (b) Indentation profile (4.8 µN)

obtained from the cross section of the topography image that corresponds to the permanent

deformation of the SC (Figure 28c), where the tip image (which corresponds to a SEM image of a

cantilever tip) in inset indicates maximum indentation depth.

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The black curve in Figure 29a is obtained by applying a load of 2.5 µN,

which causes an indentation depth of approximately 125 nm. This

indentation has mostly an elastic deformation since no permanent

deformation was observed in Figure 28b. On the other hand, the grey curve

generated with an applied load of 4.8 µN, which corresponds to an applied

pressure of 0.47 GPa (Paper VI), presents an even larger indentation depth,

of around 200 nm. Figures 28 c-d show that this value is large enough to

produce a permanent deformation on the SC. On retraction, the elastic

recovery of the SC reduced the indentation depth to the permanent

deformation of around 37 nm observed in the cross section of the

topography in Figure 29b. When the tip contacts a new spot on the SC

surface, the surface may undergo both plastic and elastic deformation. On

retraction the material tries to recover its original shape, but is partially

prevented because of the permanent or plastic deformation. The only

recovery undergone by the material is due to its elastic relaxation, which

corresponds to the apparent indentation depth on retraction.[108] Therefore,

a way to extract the permanent deformation is by taking the difference of

the apparent indentation depths of the force curves measured during

approach and retraction (Figure 29a). This treatment generates a value of 45

nm, which is quite consistent with the 37 nm observed in the cross section

of Figure 29b and thus confirms the elastic-plastic behavior of the SC.

4.7 A Novel AFM Probe: The Single Hair Fibre Probe

Another advantage of AFM is the possibility to use different probes in order

to understand the tip-sample interactions. A material which often interacts

with SC is wool, the fibres of which can cause discomfort. Our own hair, or

that of other individuals, can also cause discomfort and to be able to treat

this issue it is necessary to understand how the SC deforms locally in

response to interaction with such a “probe”.

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Thus as part of Paper VI, a nanoindentation AFM study was performed

using a novel probe, which was designed from only a single hair fibre

(Figure 30).

Figure 30. SEM images of (a) a single vertical hair fibre attached to the end of a cantilever pre-cut

using sharp scissors and (b) the attached fibre cut after using FIB.

The indentation measurements were initiated by imaging the topography of

the SC sample using a silicon tip. Afterwards, a single force measurement

was performed in the same area using the novel hair probe at an applied

load of 4.8 µN. Subsequently, the surface area was imaged again with the

silicon tip.

Figure 31. PeakForce® topography images. 100 µm2 scans of SC (a) before and (b) after force

measurement using the single hair fibre indenter.

Figure 31 presents the topographic images obtained before and after the

nanoindentation measurement, and a comparison of both images suggests

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that there is no apparent alteration of the surface. This result might be a bit

unexpected considering the permanent deformation observed in Figure 28,

however there are more parameters to be considered, such as the tip radius

and effective area of contact. Thus, in order to further analyze this

nanoindentation experiment, the force distance profile should also be

considered.

Figure 32. Force indentation (grey curve) on retraction using single hair fibre probe indenter on

SC (ramp size of 2 µm and rate 1 Hz). The black curve represents reference measurement on

retraction of the single hair fibre probe against a bare mica substrate.

Figure 32 displays an example of normal force curves on retraction

obtained during the nanoindentation AFM measurement using the hair fibre

probe. The grey curve corresponds to the measurement against the SC

surface (negative separation corresponds to the indentation depth) and the

black one against a stiff mica surface. The sharp 90º angle in the force upon

contact is characteristic behavior of a stiff non-deformable substrate. The

analysis of the force curve is performed on the assumption that constant

compliance is achieved, and the linearity of the constant compliance region

strongly suggests that the probe does not deform. If it does then the

deformation is pseudo linear and thus the deformation is taken into account

in the deflection sensitivity which is then employed for the interaction with

SC. In contrast, the grey curve shows an indentation depth of around 550

nm and a nonlinearity which is presumably related to the viscoelastic nature

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of the SC.[115] Comparison of the maximum indentation depths of the hair-

SC force profiles during approach and retraction shows that they differ by

about 164 nm, which corresponds to the plastic deformation that is

observed only during approach (Figure 32). However, in contrast to the

apparent plastic deformation observed in Figures 28c-d, this 164 nm of

plastic deformation are not visible in Figure 31 because the deformation is

spread over a larger area, which reflects the much larger radius of the hair

probe (at least in one dimension). At first, the difference in penetration

depths observed for the different probe diameters is difficult to justify, but it

can be resolved by considering that the Young’s moduli are actually a

function of the interaction size.

Three different combinations of Hertzian mechanical models were assumed

in Paper VI for the approximation of appropriate Young’s moduli for the

hair probe against the SC. The first model (Figure 33a) is based on a sphere

against an elastic half space, where the hair probe is assumed to behave as a

sphere of radius corresponding to the large radius of curvature of the probe.

This model simplifies the situation because it does not account for the large

topographic variation of the SC, and generates a Young’s modulus of 0.98

MPa and a maximum applied pressure of 0.09 MPa. The second (Figure

33b) and the third (Figure 33c) models take into consideration the

topography of the SC, assuming that the hair probe contacts the SC surface,

deforming it at two levels; both individual features and a more general flat

surface of the SC, simultaneously. These interactions can be coarsely

approximated by a sphere-sphere contact (i.e. the hair probe interacting

with a SC asperity) in series with a sphere-flat contact (i.e. the hair probe

interacting with the underlying SC surface). The differences between

second and third models are that in the second it is assumed the same

Young’s modulus for the SC asperity and the SC surface and in the third

they are different (Paper VI).

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Figure 33. Schematic showing the different Hertzian models applied between the hair probe

(sphere) and SC (surface) before (left) and after indentation (right). (a) A sphere interacting with

an elastic surface, where EH is the Young’s modulus of the hair and ESC2 is a fitting parameter that

corresponds to the Young’s modulus of the SC. (b) A combination of a sphere interacting against

an elastic sphere (SC-asperity), and a sphere interacting against an elastic surface, where ESC3 is a

fitting parameter that corresponds to both the Young’s modulus of the SC-asperity and the

underlying SC surface. (c) A combination between a sphere interacting against an elastic sphere

(SC-asperity), and a sphere interacting against an elastic surface, where ESC1 is the Young’s

modulus of SC-asperity (obtained from Figure 27) and ESC4 is a fitting parameter that corresponds

to the Young’s modulus of the SC.

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Finally, the second and third models generate Young’s moduli of 2.79 and

1.01 MPa, and maximum applied pressure of 0.70 and 17.7 MPa,

respectively.

It is stressed that there is no good contact model for the geometry

employed, and the above values are not more than an approximation, but

should be of the right order of magnitude. The most important development

here is that it has been identified the scale of applied pressures that are

appropriate to describe hair induced deformation of the SC.

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5. Conclusions

The combination of a nanotribology approach with corrosion showed that

this synergy can lead to new insights and research avenues. Significant

technique development in atomic force microscopy (AFM) was achieved

which enabled investigation of metal surfaces in a new light. Such expertise

has the ability to be applied over a wide variety of fields-for example in

understanding interactions in ionic liquid, as well as how the stratum

corneum deforms in response to probes of different sizes.

The long ranged interactions between pairs of materials have been studied

by AFM in air and after immersion into ethylammonium nitrate (EAN). In

air the tribological properties depends on the long ranged interactions

present between them (van der Waals and capillary forces), which are

significantly affected by the environmental conditions, material properties

and number/sequence of measurements. However, in EAN the ionic liquid

suppress the long ranged interactions and reduces the friction and adhesion,

which become only affected by the roughness of the surfaces in contact.

When the surfaces were approaching each other (in EAN) with a relative

fast speed, there was a repulsion that precluded contact because of

hydrodynamic forces. The analysis of the hydrodynamic force provided an

interfacial viscosity which was almost a 3-fold reduction compared to the

bulk viscosity. It is assumed that this low viscosity value is due to a

lamellar ordering of the EAN at the interface that reduces the resistance to

sliding.

Tribological property mapping (TPM) is a new technique that generates

friction coefficient and especially contact adhesion maps, by using lateral

atomic force microscopy images. TPM provides tribological information

which can be related to the sample microstructure. This technique has been

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applied to two different metal alloys showing their heterogeneous

microstructure which is formed by hard particles embedded in a softer

matrix. In case of the CoCrMo alloy, it was shown that the chromium oxide

and the phosphate buffer saline solution are responsible for the low friction

coefficient and contact adhesion.

Another AFM technique, PeakForce® QNM was used in water to study the

surface microstructure of an experimental FeCrVN tool alloy, and in NaCl

solution to understand the influence of microstructure in the corrosion

initiation of this tool alloy. The results show that the low adhesion is

attributed to the vanadium and nitrogen contents, and the corrosion

initiation or prepitting depends on the chromium content. Moreover, this

prepitting originates in specific areas leading to small particles with low

adhesion.

Force and PeakForce® QNM measurements with a Si tip were also used to

understand the mechanical properties of the human stratum corneum (SC).

The SC is heterogeneous at the nanoscale where substancial permanent

deformation occurs at an applied pressure of about 0.47 GPa.

A novel probe was developed by attaching a single hair probe to the end of

a cantilever to perform nanoindentation measurements on the SC sample.

These measurements show that the SC is extremely elastic at the nanoscale,

and that the lateral deformation regulates the effective Young’s modulus.

Three models were proposed in order to calculate the pressure applied for

the novel hair probe in SC.

A new approximation referred as Hybrid method was originally developed

to obtain the torsional spring constants of rigid cantilevers where the power

torsional thermal spectra are difficult to obtain because of the high

resonance frequency and low signal/noise ratio. This method that combines

the normal spring constant with the length and the width of the cantilever to

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obtain the torsional spring constant can be used for the determination of any

type of rectangular cantilever with or without coating.

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6. Acknowledgments

First of all, I would like to express my sincere gratitude to my supervisors

Prof. Mark Rutland and Jinshan Pan, for giving me the opportunity to do

my PhD in KTH. Especially to Prof. Mark Rutland for his support and

guidance, as well as, the attitude to find always the positive side of any

situation has really inspired me.

I also want to thanks Emily Cranston and Esben Thormann (co-supervisors)

for patiently teaching me to use the AFM and help me to become the

professional that I am now.

Thanks to my friends Deborah Wakeham and Beatrice Johannson for

helping with my Thesis.

There are so many people who have contributed in their own way to the

completion of my PhD, coauthors, friends, and colleagues. They work not

only at the Division of Surface and Corrosion Science, but also at SP,

Nanologica AB, L´Oreal and Stockholm University. You know who you

are and even I don’t name you will be always with me wherever I go.

I want to especially thank my dear friend Rodrigo Robinson, for being

willing to listen and share complaints and for giving me good advices.

SSF (Swedish foundation for Strategic Research) is gratefully

acknowledged for sponsoring this project.

Alfredo Metere at Molworx (www.molworx.com) is also acknowledged for

the design of Figure 3.

My sweet Linnéa Bengstsson, thank you for your love, support, faith and

patience. I could never have made it without you.

The last and not the least, my family because they have always believed in

and supported me. Os quiero y os echo de menos, siempre estaréis conmigo

esté donde esté.

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