New Drain Cleaning & Testing equipment - Moiz...

Drain Cleaning & Testing equipment

Clearing Wheel: Guides rods arounddifficult bends and removes minorblockages by pushing material clear.

Drop Scraper: Glides over smallobstructions and drops into verticalscraping position to allow offendingmaterial to be dragged back towardsthe operator.

Double Worm Screw: Piercesblockages such as paper or rags andthe obstruction is drawn back to clearthe pipe.

Plunger: Builds up pressure of waterwhich forces obstruction clear.

Within this catalogue you will find detailed information regarding thecomprehensive range of Bailey drain cleaning rods, duct rods anddrain testing equipment. The drain and chimney cleaning rods aresupplied in four diameters, various lengths and colours, with eitheruniversal or lockfast joints. The Bailey Blue rods are covered byinternational trademarks and are renowned world-wide for theirquality, durability and strength. To complement the rods there is awide range of tools and brushes available to cover virtually anyapplication. A range of drain test plugs are supplied in sizes from15mm to 2000mm in steel, aluminium or nylon. Canvas air bags andother testing products are also available. A range of duct rods forcable laying, produced to BT specifications, together with coupling uppieces, leaders and followers and adaptors are also manufactured.

The products enjoy an international reputation for quality and areendorsed by a long list of both national and international companieswho specify these products as their preferred choice. These includepublic utilities, water authorities, national and local government,multi-national civil engineering companies, international constructioncompanies and professional tradesmen. This diverse customer baseextends to over 30 countries worldwide.

Manufacturing quality of the company’s products is of the higheststandard and has been attained through years of experience andexpert knowledge of the industry. Continuation of these traditionalstandards is essential and since 1991 the company has operated acertified quality management system and is currently registered toISO 9001:2008, certifying its ability to supply quality products at aconsistent level.

With a fully integrated manufacturing facility the company is able tocarefully control the quality standards of each component prior tofinal assembly. The manufacturing skills extend to hot brassstamping, metal pressings, machined components and plasticextrusion.

The products in this catalogue are the most popular standard items butthe company is able to offer many variations or specials to meetcustomers’ individual requirements. For further information in respectof this or if you wish to discuss any aspect of the company’s products,please contact the sales office who will be able to assist you or arrangefor a local representative to visit your office.

Liverpool StreetDigbethBirmingham, B9 4DS

Tel: 0121 380 8000Fax: 0121 380 8020

Email: [email protected]: www.bailey-products.com

All Bailey products are supplied subject to Conditions of Sale, copies of which are available on request.

Carriage and settlement terms:-

• UK mainland orders over £100.00 are carriage paid.

Orders less than £100.00 are subject to a delivery

and packing surcharge of £7.25.

• Monthly account nett.

ALL PRICES ARE SUBJECT TO VAT AT CURRENT RATE.

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1 DRAIN AND CHIMNEY RODSAll Blue Rods®Polypropylene Rods

2 ACCESSORIES FOR RODSClearing WheelDrop ScraperDouble Worm ScrewPlungerCup & ScrewRotating HandleHarpoon

3 Retrieving ToolBoring ToolArchimedean ScrewSpear HeadChiselCrown Root Cutter

4 CLEANING ROD SETSCleaning Rod Set in Rigid Plastic CaseCleaning Rod Set in Blue Carry Bag

5 DRAIN ROD MERCHANDISER UNITS2 Tools3 Tools4 ToolsRod Sets

6 CLEANING BRUSHESDrain, Chimney and Flue Brushes

Drain and Sweep’s Brushes, Wooden StockDrain and Sweep’s Brushes, Plastic StockWire Tube BrushesBrass Adaptors

7 PIPE & FLUE CLEANING RODS & TOOLSCoiled Spring Rods

Coiled Spring RodLeading Coil Spring RodKey

8 SEWER CLEANING RODS & TOOLSSteelflex Rods

Steelflex RodsFlexible Coil Spring Leading Rod

Steelflex ToolsRotating HandleLocking Spanner

9 STEELFLEX ACCESSORIESSuitable 8/10mm Rods

Clearing WheelDrop ScraperDouble Worm ScrewRubber PlungerCrown Root CutterWire Tube BrushSpear HeadChiselBoring ToolRetrieving Tool

10 DRAIN TESTING PLUGS AND EQUIPMENTCentre LockingRim Fastening

11 AIR TESTTesting Procedure

WATER TESTTesting Procedure

12 DRAIN TEST PLUGSSteel, Centre LockingAluminium, Centre LockingNylon, Centre Locking

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13 DRAIN TEST PLUGSSteel, Double Seal Drain Test PlugsOperating Pressures

14 Steel, Twin Port Rim Fastening Drain Test PlugsRim Fastening Drain Test Plugs -

Operating Instructions

15 DRAIN TESTING EQUIPMENTDrain Test KitHand BellowsAir Gauges‘U’ Gauge Tubing‘Y’ PiecesTest Nipple CapsPlug Caps

16 Canvas Air BagInflatable PVC PlugsInflator Pumps

17 Drain Testing EquipmentDrain Testing Dyes, 200g JarsSmoke TestersSmoke Pellets

18 Sewer Tools - Gully GrabsGully Grabs

19 PLUMBER’S HAND TOOLSForce CupsPipe & Sink Cleaner

20 DUCT RODING EQUIPMENT AND ACCESSORIES FOR CABLE LAYING

Duct Rods for Cable LayingFerret PVC RodGlass Fibre RodCoiled PVC RodCoupling for Duct Rod No.3

21 Coupling-Up Pieces (Marrying Sets)Coupling-Up Pieces

Leaders and FollowersFerret Leader and Follower 1⁄2"Leader and Follower SteelLeader and Follower 1⁄2" with SpringBellmouth Split

22 Adaptors

Measuring PolesRod clearance SetTelescopic Clearance Set

Hollow Pole Riggers

23 DUCT AND CONDUIT CONTINUOUS RODSRod Size 4.5mmRod Size 6mmRod Size 9mmRod Size 11mmRod Size 14mm

24 THREADED ROD END ACCESSORIESBrass Male Rod End FittingsBrass Female Rod End FittingsTapered Rod EndJointed Ferrule, BrassSwivel ConnectorReel and FrameRepair Kit

Lockfast

Joints - All rods are offered with two types of joints, either Universal or Lockfast:

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SBlue Rods®, Polypropylene - These Rods are generally acknowledged as the best quality cleaning rods availablewhich are specified on a world wide basis and are the preferred choice of professionals. Blue Rods® have earned aninternational reputation for their reliability, strength, rigidity and the right amount of flexibility.

They have been developed through many years of constant research and development, the rods are manufacturedfrom the highest grade of polypropylene whilst the joints are manufactured from solid brass. To ensure strength anddurability during use the brass joints are securely fitted to the rods by brass rivets.

Application Guide - 3⁄4" rods are for general purpose use, small diameter drains or flues, and septic tanks.7⁄8" rods are for 6" and 8" diameter drains and septic tanks.1" and 11⁄8" rods are for municipal and other heavy duty use.

Should you require different lengths or diameters please contact our sales office who will be able to supply priceand availability information.

Blue Rods® - Carry the Bailey name and thiscombination is your guarantee of quality.Both the “Bailey” name and the colour blue,in respect of drain rods, are covered byinternational trademarks.

• Rods fitted with this type of joint can be rotated in either direction and willremain secure in the most demanding conditions.

Universal

• Rods fitted with this type of joint should only be rotated in a clockwise direction.

Dia.3⁄4"(19mm) 7⁄8"(22mm) 1"(25mm) 11⁄8"(28mm) 3⁄4"(19mm) 7⁄8"(22mm) 1"(25mm) 11⁄8"(28mm)

Length Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.

3' 1600 1601 1602 1603 1604 1605 1606 1607

4' 1609 1615 1621 1627 1633 1639 1645 1651

6' 1611 1617 1623 1629 1635 1641 1647 1653

1m 1608 1614 1620 1626 1632 1638 1644 1650

1.5m 1610 1616 1622 1628 1634 1640 1646 1652

2m 1612 1618 1624 1630 1636 1642 1648 1654

Universal joint Lockfast joint

1

Guides rods around difficult bends andremoves minor blockages by pushingmaterial clear.

Clearing Wheel

2

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1740 1770

Universal Part No.

LockfastPart No.

Glides over small obstructions and dropsinto vertical scraping position to allowoffending material to be dragged backtowards the operator.

Drop Scraper

4" 1741 1771

6" 1742 1772

Pierces blockages such as paper or ragsand the obstruction is drawn back to clearthe pipe.

Double Worm Screw

2" 1749 1779

4" 1759 1789

Builds up pressure of water which forcesobstruction clear.

The plunger complete with rubber andleather washers (C/W R/L) enables therubber plunger disc to be removed andreplaced.

Plunger

4" 1751 1781

6" 1752 1782

4" 3741 3742

6" 1739 1898

One piece mouldedOne piece moulded

C/W R/LC/W R/L

For use with replacement rubbers andwashers.

Cup & Screw

1768 1799

For use with rod lengths to allow easierrotation of rods.

Rotating Handle

2872 1793

To pierce and extract bulky material.

Harpoon

1761 1791

3

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STo retrieve lost rods or tools; coil locatesaround joint for extraction.

Retrieving Tool

1804 1794

Heavy duty tool for breaking up harddeposits.

Boring Tool

1762 1792

Heavy duty tool for screwing into softsand/silt deposits, blockages andextraction.

Archimedean Screw

1757 1787

To break up drain and chimney deposits.

Spear Head

2870 2871

To break up heavy materials.

Chisel

2843 2844

Universal Part No.

LockfastPart No.

For cutting roots.

Crown Root Cutter

4" - 4476

6" - 4477

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Cleaning Rod Sets - For professional people who require their tools to be at hand on a regularbasis there are two purpose designed sets, one in a strong rigid plastic case and another in aheavy duty blue carry bag, both of these are supplied with adjustable shoulder straps. Thecompact nature of these sets allows them to be easily stored in the works, shed, garage or van.

These sets include 30 feet of the finest Bailey Blue Rods® with varying tool options. Their quality, reliabilityand strength ensure that the toughest jobs can be tackled - an essential product for the builder, plumber,chimney sweep or handyman.

Cleaning Rod Set in rigid plastic case

10 3⁄4" x 3’ Bailey Blue Rods®1 - Brass clearing wheel1 4" Drop scraper1 4" Plunger1 2" Double worm screw1 16" Brush

3602 3603

Universal Part No.

LockfastPart No.

Contents: Quantity Size

Cleaning Rod Set in blue carry bag

10 3⁄4" x 3' Bailey Blue Rods®1 4" Drop scraper1 4" Plunger1 2" Double worm screw

5431 5503

Universal Part No.

LockfastPart No.


4

Rod Sets - These Rod sets are packed into a plain polybag and can also be used as refills for merchandiser units.

Drain Rod Merchandiser Unit - An attractive high visibility display unit which will use the minimum of valuable floor space.

Each merchandiser unit contains 10 drain rod sets individually packed into plain polybags, and can be purchased with 2 tool or 4 tool drain sets, fitted with either universal or lockfast joints as required. Also available as a merchandiser unit is the blue carry bag set with 3 tools.

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2 Tools

10 3⁄4" x 3' Polypropylene Blue Rods®1 4" Plunger1 2" Double worm screw 2 12" Leather Straps

1468 1321

Universal Part No.

LockfastPart No.


4 Tools

10 3⁄4" x 3' Polypropylene Blue Rods®1 - Clearing wheel1 4" Drop scraper1 4" Plunger1 2" Double worm screw2 12" Leather straps

1469 1322

Universal Part No.

LockfastPart No.


Each set contains 10 x 3' polypropyleneBlue Rods®.

1470 1323

1471 1324

1838 1843

3⁄4" dia. Blue Rod® with 2 tools and straps3⁄4" dia. Blue Rod® with 4 tools and straps7⁄8" dia. Blue Rod® with 4 tools and straps

Rod Sets

Universal Part No.

LockfastPart No.

3 Tools in blue carry bag

10 3⁄4" x 3' Polypropylene Blue Rods®1 4" Drop scraper1 4" Plunger1 2" Double worm screw

5483 5504

Universal Part No.

LockfastPart No.


Packed 10 sets per merchandiser unit.



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Drain, Chimney and Flue Cleaning Brushes

Drain and sweep’s brushes with bristles inwooden stock. Use for brick chimneys andcoal burning applications.

Drain and Sweep’s Brushes, Wooden Stock

4" 1846 1854

6" 1847 1855

8" 1848 1856

9" 1849 1857

10" 1850 1858

12" 1851 1859

14" 1852 1860

16" 1853 1861

Universal Part No.

LockfastPart No.

Drain and sweep’s brushes with bristles in plastic stock.Use for brick chimneys and coal burning applications.

Drain and Sweep’s Brushes, Plastic Stock

4" 5682

6" 5683

16" 5689

Universal Part No.

LockfastPart No.

Universal Part No.

Scrapes and brushes ceramicflue pipes, pre-cast sectionalchimneys and brick chimneys.

Wire Tube Brushes

Universal Part No.

LockfastPart No.

1⁄2" Whit MalePart No.

13⁄4" 1862 1868 1874

2" 1863 1869 1875

3" 3611 3614 3608

4" 1864 1870 1876

5" 4094 4095 3092

6" 1865 1871 1877

7" 4327 4329 4325

8" 3770 3771 3772

9" 1866 1872 1878

10" 3612 3615 3609

12" 3613 3616 3610

14" 4328 4330 4326

16" 1867 1873 1879

1⁄2" Whitworth female for use with wire orpolypropylene tube brushes.

Brass Adaptors

0070 0072

Coiled Spring Rods -

Use where maximum flexibility is required.

More flexible than polypropylene or steel rods - light duty for domestic flues and pipework with ‘U’ bends or tight corners.

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Coiled Spring Rod

3⁄4" x 3' 18851⁄2" x 3' 1900

Part No.

To ease the threading of connectingcoiled spring rods and uncoupling.

Key

Key for 3⁄4" 1887

Key for 1⁄2" 3768

Leading Coiled Spring Rod

3⁄4" 18861⁄2" 3767

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Steelflex Rods -

This range of rods and tools are manufactured from high tensile carbon steel. Use for heavy duty sewer cleaning applications. Can also be used with motorised tools.Price on application, minimum quantities apply.

3000

3001

3002

3003

3004

3005

8mm (5⁄16") dia. x 1m long1.5m long

2m long10mm (3⁄8") dia. x 1m long

1.5m long2m long

Steelflex Rods

Part No.

Flexible Coiled Spring Leading Rod

3040

Steelflex Tools

Rotating Handle

8mm/10mm 3055

Locking Spanner

8/10mm 3013

Assists with the negotiation of bends.

For use with rod lengths to allow easierrotation of rods in either direction.

For coupling rods and accessoriestogether.

Suitable for 8/10mm Rods

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SClearing Wheel

3045

Part No.

9

Drop Scraper

3038

3039

4"/100mm6"/150mm

Double Worm Screw

3018

3019

2"/50mm4"/100mm

Rubber Plunger

3035

3036

3037

4"/100mm6"/150mm9"/225mm

Crown Root Cutter

3041

3042

4"/100mm6"/150mm

Wire Tube Brush

3034

3049

3050

3051

Spear Head

3028

Chisel

3030

Boring Tool

3032

Retrieving Tool

31288mm/10mm

Guides rods around difficult bends and removesminor blockages by pushing material clear.

Glides over small obstructions anddrops into vertical scraping position toallow offending material to be draggedback towards the operator.

Pierces blockages such as paper orrags and the obstruction is drawn backto clear the pipe.

Builds up pressure of water whichforces obstruction clear.

Scrapes and brushes ceramic fluepipes, pre-cast sectional chimneys andbrick chimneys.

For cutting roots.

To break up drain and chimneydeposits.

To break up heavy materials.

Heavy duty tool for breaking up harddeposits.

To retrieve lost rods and tools; coillocates around joint for extraction.

4"/100mm6"/150mm9"/225mm

12"/300mm

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Drain Testing Plugs and Equipment - Bailey Products are a leading manufacturer of draintesting plugs and equipment in the world. Our experience and knowledge in this specialistarea is unrivalled and the quality of our products is recognised as being of the higheststandard.

We supply the leading national authorities and many other concerns, as well as offering amade to measure service for customers with special needs. Our helpful staff will freelyadvise any customer about our products and supply an economical answer to their problems.

2 types of drain test plug (centre locking and rim fastening) are manufactured by Bailey’sand they are both comprehensively detailed in this section of the catalogue.

Centre Locking

Water and Air Testing of Drains and Sewers - Testing of drains and sewers is governed bythe requirements of BS8301: 1985, the Code of Practice for Building Drainage and BS8005:1987, the British Standard for Sewerage. Similar requirements are also stated in WaterAuthorities Association publications.Additionally these test plugs enable compliance for testing of drains and sewers inaccordance with European Standard EN 1610: 1997.

GENERAL PROCEDURE FOR AIR AND WATER TESTS - The following procedure should beadopted prior to testing.

1. Inspect the pipeline for possible damage sustained during or subsequent to laying.

2. Clear the pipeline of any debris and flush out.

3. Check that all pipe joints have been correctly made.

4. If any cement mortar joints have been used, leave for at least 24 hours before testing to allow

the mortar to set and reach adequate strength.

5. Thoroughly check all plugs and equipment. Make sure that any rubber tubing used in

connections is in good condition and not perished.

6. Fit expanding plugs into the ends of the pipeline and all branches. Make sure that the surface

of the pipes where plugs fit is also clean and free from any extraneous material such as grit.

N.B. Concrete pipes may require the installation point areas cleaned of any irregular surfaces to

ensure a good seal. If necessary, due to some concrete surfaces being porous, the area

should be painted to create a good seal.

1 inch (25.4mm) head of water gauge is equivalent to 0.036Ib. per square inch.1ft. head of water is equivalent to 0.432Ib. per square inch.1Ib. per square inch is equivalent to 2.3ft head of water.1 bar is equivalent to 14.7Ib. per square inch.1 bar is equivalent to 33.35ft. head of water.

Rim Fastening

10

Water Test - Testing Procedure

1. Fit an expanding plug, suitably strutted to resist the full hydrostatic head, at the lower end of the pipeline. Also plug any branches. The pipes may need strutting to prevent movement.

2. Provide a means of applying the test head of water at the top end of the line, preferably using a 90° bend and a straight pipe of the same diameter as the line. Ensure that the standpipe and plug are suitably strutted to resist the applied hydrostatic head. Provide a means of filling the pipeline with water.

3. Fill the system with water keeping pockets of trapped air to a minimum.

4. Fill the standpipe to the requisite level.

5. Leave for at least two hours to enable the pipes to become saturated, topping up as necessary.

6. After the absorption period measure the loss of water from the system by noting the amount needed to maintain the level in the standpipe over a further period of 30 minutes. In carrying out the test to the requirements of BS8005, the standpipe should be topped up at regular intervals of 5 minutes and the amounts measured.

Air Test - Testing Procedure

1. Seal pipe section with appropriate size drain test plug.

2. Fit test nipple to one of the drain test plugs.

3. Connect rubber hose via ‘Y’ piece to nipple, ‘U’ gauge and hand bellows.

4. Fill ‘U’ gauge with water to ‘zero’.

5. Squeeze the hand bellows gently until the level reaches 100mm on the open side of the gauge and the lower limit below zero on the closed side. The level should not fall to less than 75mm during a period of 5 minutes without further pumping, after allowing a suitable time for stabilization of air temperature. If it drops below 75mm within the specified time the pipe section is leaking.

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Fill water here

Stand pipe

Plug

Sewer/Drain pipe

Branch pipe

Plug

12.5 1⁄2" Solid 1979 - - - 12.5-18

20 3⁄4" Solid 2555 - - - 18.5-24

25 1" Solid 2556 - - - 22-27

30 11⁄4" Solid 1978 - - - 26-32

40 11⁄2" 1⁄2" 2558 1964 5508 5535 36-48

50 2" 1⁄2" 2559 1962 5509 5536 49-60

65 21⁄2" 1⁄2" 2560 1965 5510 5537 61-75

75 3" 1⁄2" 2561 1963 5511 5538 73-85

90 31⁄2" 1⁄2" 2562 1966 5512 5539 85-95

100 4" 1⁄2" 2416 1960 5513 5540 94-110

115 41⁄2" 1⁄2" 1467 1977 5514 5541 110-120

125 5" 1⁄2" 2563 1975 5515 5542 121-138

140 51⁄2" 1⁄2" 5131 5130 - - 138-148

150 6" 1⁄2" 2417 1961 5516 5543 146-163

100 4" 1" - - 5517 - 94-110

125 5" 1" - - 5518 - 121-138

150 6" 1" - - 5519 - 146-163

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Operating Instructions -

1. Select the correct size of plug, to suit the internal diameter of the pipe.2. Remove any grease or foreign material from installation point.3. Ensure no dirt is trapped between seal of plug and plates.4. Ensure plug is inserted square to pipe wall.5. Ensure wing nut and sealing cap are tight.

Centre Locking Drain Test Plugs

Nominal

Pipe Size

Metric/mm

Nominal

Pipe Size

Imperial

BSP

Outlet

Size

Brass Cap

P/N.

Plastic Cap

P/N.

Brass Cap

P/N.

Plastic Cap

P/N.

Min/Max

Operating

Range in

mm

Steel Plates

complete with

Aluminium Plates

complete with

Brass Wing Nut

Nominal

Pipe Size

Metric/mm

Nominal

Pipe Size

Imperial

BSP

Outlet

Size

Brass Cap

P/N.

Brass Cap

P/N.

SteelPlates

complete with

Aluminium Plates

complete with

Steel Wing Nut

Nominal

Pipe Size

Metric/mm

Nominal

Pipe Size

Imperial

BSP

Outlet

Size P/N.

Nylon Centre

Locking Drain Test

Plugs, White, with

plastic wing nuts

and cap

Min/Max

Operating

Range in

mm

175 7" 1" 2564 5520 170-195

200 8" 1" 2565 5521 191-211

225 9" 1" 2420 5522 216-235

250 10" 1" 2566 5523 244-260

275 11" 1" 1976 5524 275-305

300 12" 1" 2567 5525 296-314

325 13" 1" 2568 - 315-350

350 14" 1" 2569 5526 340-375

375 15" 1" 2570 5527 365-400

400 16" 1" 2571 5528 390-425

425 17" 1" 2572 - 415-440

450 18" 1" 3193 5529 440-475

500 20" 2" - 3720 495-525

525 21" 2" - 3721 520-555

550 22" 2" - 5530 534-569

600 24" 2" - 3722 590-630

650 26" 2" - 5531 640-675

675 27" 2" - 3723 660-690

700 28" 2" - 3724 680-705

750 30" 2" - 3726 735-760

800 32" 2" - 5532 790-825

825 33" 2" - 5533 814-845

900 36" 2" - 5534 890-925

Min/Max

Operating

Range in

mm

12.7 1⁄2" Solid 5702 13-17

19 3⁄4" Solid 5703 20-26

25.4 1" Solid 5704 25-32

32 11⁄4" Solid 5705 34-43

38 11⁄2" Solid 5706 38-45

38 11⁄2" 1⁄2" 5490 38-45

50 2" 1⁄2" 5491 50-62

65 21⁄2" 1⁄2" 5492 62-70

75 3" 1⁄2" 5493 74-87

100 4" 1⁄2" 5494 97-107

125 5" 1⁄2" 5495 124-137

150 6" 1⁄2" 5496 149-165

Double Seal Drain Test Plugs - Useful for correct alignment, uneven wallsurface and also provides longer duration of seal.

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Nominal

Pipe Size

Metric/mm

Nominal

Pipe Size

Imperial

BSP

Outlet

Size P/N.

Steel Plateswith Brass Wing Nut

Complete withBrass Cap

Nominal

Pipe Size

Metric/mm

Nominal

Pipe Size

Imperial

BSP

Outlet

Size P/N.

Steel Plateswith Steel Wing Nut

Complete withBrass Cap

Min/Max

Operating

Range in

mm

40 11⁄2" 1⁄2" 2880 36-48

50 2" 1⁄2" 2582 49-60

65 21⁄2" 1⁄2" 2881 61-75

75 3" 1⁄2" 2583 73-85

90 31⁄2" 1⁄2" 2882 84-95

100 4" 1⁄2" 2584 94-110

115 41⁄2" 1⁄2" 3649 108-120

125 5" 1⁄2" 2585 121-138

140 51⁄2" 1⁄2" 5132 138-148

150 6" 1⁄2" 2586 146-163

Min/Max

Operating

Range in

mm

175 7" 1 " 2587 170-195

200 8" 1" 2588 191-211

225 9" 1" 2589 216-235

250 10" 1" 2590 244-260

275 11" 1" 2934 275-305

300 12" 1" 2591 296-314

350 14" 1" 2592 340-375

375 15" 1" 2593 365-400

400 16" 1" 2594 390-425

Operating Pressures

Sizes 1⁄2"(12.5mm) to (30mm) 30PSI

Sizes 11⁄2"(40mm) to (300mm) 7PSI

Sizes 13"(325mm) to (1200mm) 5PSI

Sizes Over 40"(1200mm) 3PSI

The information below is a guide to the maximum back pressure for the different types and sizes of test plugs:-

These pressures will vary upon cleanliness and condition of pipe bore and ambient temperature.

Nominal

Pipe Size

Imperial

Min/Max

Operating

Range in

mmP/N.

Nominal

Pipe Size

Metric/mm P/N.

Min/Max

Operating

Range in

inches

432 4451 419-445 17" 4451

450 1901 437-463 18" 1927

475 1902 462-488 19" 1928

500 1903 487-513 20" 1929

525 1904 512-538 21" 1930

600 1905 587-613 22" 1931

675 1906 662-688 23" 1932

700 1907 687-713 24" 1933

750 1908 737-763 26" 1934

800 1909 787-813 27" 1935

825 1910 812-838 28" 1936

850 1911 837-863 30" 1937

900 1912 887-913 31" 1938

950 1913 937-963 32" 1939

975 1914 962-988 33" 1940

1000 1915 987-1013 34" 1941

1050 1916 1037-1063 36" 1942

1125 1917 1112-1138 38" 1943

1150 1918 1137-1163 39" 1944

1200 1919 1187-1213 40" 1945

1250 1920 1237-1263 42" 1946

- - - 47" 5158

- - - 48" 1947

16.5"-17.5"

17.5"-18.5"

18.5"-19.5"

19.5"-20.5"

20.5"-21.5"

21.5"-22.5"

22.5"-23.5"

23.5"-24.5"

25.5"-26.5"

26.5"-27.5"

27.5"-28.5"

29.5"-30.5"

30.5"-31.5"

31.5"-32.5"

32.5"-33.5"

33.5"-34.5"

35.5"-36.5"

37.5"-38.5"

38.5"-39.5"

39.5"-40.5"

41.5"-42.5"

46.5"-47.5"

47.5"-48.5"

Rim Fastening Drain Test Plugs - Operating Instructions

1. Select the correct size of plug, to suit the internal diameter of the pipe.

2. Remove any grease or foreign material from installation point.

3. Ensure plug is inserted square to pipe wall.

4. Tighten rim nuts progressively in diametrically opposite order. They must be tightened equally. Over-tightening of nuts may result in distortion of the clamp ring.

5. Ensure sealing cap is tight. If the plug has a second outlet ensure that this is also tightly sealed.

6. FOR SAFETY: These plugs must be supported by an engineered brace to withstand the calculated back pressure. They must NOT be used without such a brace.

Rim fastening steel plugs,especially the larger sizes, havethe advantage over centre lockingplugs, as the peripheral nutsenable plates to be closedtogether evenly with ease.

Please ensure that you quoteeither metric or imperial sizes withpart number when ordering. Themetric size is not compatible withthe imperial size.

Rim fastening plugs can be made

to sizes up to 2400mm and other

special sizes. Further details on

application.

• Both the Metric and Imperial sizes are with 2" BSP outlet size.

Twin Port Rim Fastening Drain Test Plugs - Rim fastening plugs expansion guidelines only

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The twin port rim fastening steel plugs are available in the same sizes as the standard rim fastening plugs. The secondport is normally fitted with a 4" (100mm) plain bore and supplied complete with a 4" (100mm) steel drain test plug.The second port is normally offset to the outer edge of the test plug. This allows the water to be easily drained fromthe pipeline after testing, without having to remove the test plug. Alternative ports are available to order.

Steel

Hand Bellows

1985

Air Gauges

Drain Test Kit - The Bailey® Drain Test Kit has been produced to supply the industry with an“Off the Shelf” solution for the completion of air tests up to 4" water gauge.

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Air Testing Procedure

1. Seal pipe section with appropriate size drain test plug.2. Fit test nipple to one of the drain test plugs.3. Connect rubber hose via ‘Y’ piece to nipple, ‘U’ gauge and

hand bellows.4. Fill ‘U’ gauge with water up to the zero level.5. Squeeze the hand bellows gently until the level reaches

100mm on the open side of the gauge and the lower limit below zero on the closed side. The level should not fall to less than 75mm during a period of 5 minutes without further pumping, after allowing a suitable time for stabilization of air temperature. If it drops below 75mm within the specified time the pipe section is leaking.

1986

1987

4" ‘U’ air gauges12" ‘U’ air gauges

‘U’ Gauge Tubing

1988

‘Y’ Pieces

1989

Test Nipple Caps

1995

1996

1997

1⁄2" test nipple caps1" test nipple caps2" test nipple caps

Plug Caps

1880

1882

1884

1⁄2" brass plug caps1" brass plug caps2" brass plug caps

4074

Part No.

All the necessary components, inconjunction with the appropriate size ofdrain test plugs (separately supplied),consisting of a 4" ‘U’ Gauge, 9’ lengthof tubing, hand bellows, ‘Y’ piece, 1⁄2" and1" test nipple cap.

(Standard coil length 50 metres)

Brass

6055

6056

Plastic

2"/50mm 1720 5954

3"/75mm 1967 1193

4"/100mm 1968 1194

5"/125mm 1721 5955

6"/150mm 1969 1195

8"/200mm 3636 1196

9"/225mm 1970 4847

10"/250mm 1723 1197

12"/300mm 1724 1198

15"/375mm 1726 5956

16"/400mm 5393 5957

18"/450mm 4598 5958

24"/600mm 5371 5959

30"/750mm 5574 5960

36"/900mm 5053 5961

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Drain Testing Equipment

Canvas Air Bag - With 4' 6" rubber tubing

Other sizes available on request.

Inflatable rubber bladder withcanvas protective cases whichcan be used during maintenanceand similar applications.

Canvas Air Bags Recommended

Inflation Pressures

2" - 5" dia. - 10 p.s.i.6" - 8" dia. - 6 p.s.i.9" - 10" dia. - 4 p.s.i.

12" - 16" dia. - 3 p.s.i.18" dia. and over - 2 p.s.i.

With 1⁄4"

Brass TapPart No.

WithSchrader valve

Part No.

These plugs are similar in use to the canvas or nylon coveredbags. They have the additional advantages of being morerobust, easy to keep clean, seal across a wider tolerance bandand will achieve a good seal in all types of pipe very easily and quickly.

Nominal Size

For sealing pipes with actual internal diameters in the range

Max.Inflation

P.S.I.

With Schrader valve

Part No.

2"/50mm 2"/50mm but under 3"/75mm 25 5507

3"/75mm 3"/75mm but under 4"/100mm 20 5646

4"/100mm 4"/100mm but under 6"/150mm 15 1587

6"/150mm 6"/150mm but under 8"/200mm 8 1588

8"-12"/

200-300mm 8"/200mm but under 12.5"/315mm 7 5647

Inflatable PVC Plugs

Inflator Pumps

1993

Part No.

Brass pump to suit 1⁄4" brass or plastic tap.

Inflator Pumps

5852Plastic pump to suit Schrader valve.

Brass Tap

Schrader Valve

Smoke Testers

1990

1991

Suitable for boiler testing and for aboveand below ground drain and pipe testingfor defects and leaks. Gives off a brownsmoke when ignited.

SmallLarge

Drain Testing Equipment

Drain Testing Dyes, 200g Jars

5170 20 - 25,000

3589 15 - 20,000

3590 12 - 15,000

1992 12 - 14,000

3592 12 - 14,000

3591 10 - 12,000

5502 10 - 12,000

Part No.

The dyes are soluble in water and are used to locate thedirection of water flow in pipes, drains etc. The best way touse the dye is to dissolve the required amount into aboutfive litres of water and then add into the flow or tank. Thedilution rates assume that the dye is being added to cleanwater, dirty water will require a greater concentration.

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FluoresceineGreenRedBluePurpleYellowOrange

Smoke Pellets

3745For testing flues chimneys and fans. Givesoff a white smoke when ignited.

Small - 6 per tube

Dilution RatesLitres

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Sewer Tools - Gully Grabs

Gully Grabs

31⁄2" Round gully grab 4459

with 1.5m handle

51⁄4" Round gully grab 4950

with 1.5m handle

6" Square gully grab 5501

with 1.5m handle

8" Round gully grab 5377

with 1.5m handle

Manufactured in steel these are all easyand effective tools for clearing gulliesand silt traps.

< Longer 2.5m handles are also available.

Plumber’s Hand Tools

A popular tool which createsa high pressure to clear drainstoppages in sinks, basinsand shower/ bath wastes.

Force Cups

Cup dia.OverallLength Part No.

Medium 4" 12" 1981

Large 5" 18" 1982

Manufactured from galvanised steel wire.Hold gripping handle to clear sink, bathand shower wastes.

1⁄4" x 3' 11061⁄4" x 6' 11071⁄4" x 9' 11081⁄4" x 12' 1109

Pipe & Sink Cleaners

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DUCT RODS FOR CABLE LAYING

Bailey’s rods, produced to British Telecom specification, are made from PVC in lengths up to 3 metres, fittedwith brass joints. The joints can be either Ferret type as supplied to British Telecom. In addition a 250 metrePVC coil is available.

TYPE OF JOINT

Ferret joints operate on the principle of a spring loaded pin engaging into a mating hole when the joints arescrewed together. The trigger, which is flush with the body of the joint, is pressed for quick release. Thisensures total security of the joint.This type of joint is favoured as there are no sharp edges to damage existing cable in the duct, or the duct itself.Ferret joints are made in two sizes (for 15⁄16" and 1⁄2" diameter rods). To couple the different sizes together anadaptor is used.

COLOUR

Rods are supplied in yellow.

GLASS FIBRE RODS

We offer 10mm diameter white solid glass fibre rods. These are more rigid than the 1⁄2" PVC rods. They are fittedwith non-locking joints which will not couple with any other type of joint. These rods must be rotated clockwisein use to help prevent them becoming unscrewed.

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Glass Fibre Rod

No.6A 126537 171010 mm dia. Glass Fibre Rod, 1 metre, white

Coiled PVC Rod

No.3 126330 1500Duct Rod No. 3

Coupling for Duct Rod No.3

- 126394 2129

- 126395 2131

- 126393 2130

- 126454 2260

Coupling Rods Duct No. 3 femaleCoupling Rods Duct No. 3 male swivel

Coupling Rods Duct No. 3 maleDuct No. 3 reel

USE OF ABOVE:

Part No. 2129 and 2130 can be used to join together two lengths ofRod Duct No.3 where one of the lengths can be easily rotated. Themale and female threads can then be screwed together in thenormal manner.Part No. 2129 and 2131 can be used to join together two lengths ofRod Duct No.3 where, due to the length of the pieces to be joined,neither length can be rotated. In this case the swivelling nut isrotated to join the threads together.Part No. 2130 or 2131 can be used to attach Part No. 2937 (Leaderand Follower, Steel) to Rod Duct No.3.

This is a 250 metre long coil of 15⁄16" diameter black PVC rod, with no joints fitted.This item is usually supplied on its own to fit a motorised swift in large vans. Wherea motorised swift is not available, a hand operated swift mounted on a frame canbe supplied. A range of plated steel joints, shown below, are available separately.

Ferret PVC Rod

No.1 126254 1700

No.2 126277 1702

No.5 126436 1704

B.T. titleRod Duct

No.B.T. itemCode No.

BaileyPart No.

15⁄16" dia. Ferret PVC Rod, 3 metre, yellow15⁄16" dia. Ferret PVC Rod, 2 metre, yellow

1⁄2" dia. Ferret PVC Rod, 2 metre, yellow

< 2129

< 2131

< 2130

< 2260

Leader and Follower 1⁄2" with Spring

Attachment Rod 3A 126973 3276

Leader or follower to 1⁄2" Ferret rod completewith 6" long spring.

Bellmouth Split

Bellmouth Split No. 1 110500 4545

Bellmouth Split No. 2 110501 4546

Bellmouth Split No. 1A 126514 4547

Leader and Follower Steel

Attachment Rod combined 126382 2937

Leader and Follower

Ferret Leader and Follower 1⁄2"



Leaders and Followers

Leaders provide a smooth bullet shaped joint on the leading end of the rod to guide the rod through the duct,especially where cables already exist in the duct. Followers allow a cord to be attached to the trailing end of arod prior to pulling through a cable.

COUPLING-UP PIECES (Marrying Sets)

Coupling-Up Pieces

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Coupling-up pieces are used for joining rods together in the duct. When pushed together (from each end ofthe duct) the two halves of the coupling-up pieces join together and lock. The pieces can be separated byunscrewing.Coupling-up pieces are available with Lockfast female threads at each end, as listed below.

B.T. itemCode No.

BaileyPart No.

B.T. titleCoupling-

Up Piece No. SizeWeight(GRAMS)

Coupling-Up Piece No.1 Lockfast

Coupling-Up Piece No.2 Lockfast

No.1 Small, 13⁄8" (35mm) dia. 930 112857 2087

No.2 Medium, 17⁄8" (48mm) dia. 1600 112858 2088

1⁄2" Ferret Male Leader and Follower1⁄2" Ferret Female Leader and Follower

Solid one piece fittings.

Solid one piece fitting, will function as eitherleader or follower on Rod Duct No. 3.

126479 126480

110500 126514110501

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Adaptors - A range of adaptors is manufactured:

(a) to enable connection to be made between different types of joint.(b) to enable connection to be made between two male or two female ends of the same type of joint.(c) The term ‘Ferret’ refers to the Ferret joint fitted to 15⁄16" dia. Ferret Rods.(d) The term ‘1⁄2" ‘Ferret’ refers to the 1⁄2" dia. Ferret Rods.(e) More than one adaptor may be needed to achieve a desired connection.

Adaptor No. 2268

Adaptor No. 2225

Adaptor No. 0036

Adaptor No. 2288

Adaptor No. 2224

To join Ferret female to Rod Duct No.3 male.No.1A 126484 2224

To join Ferret male to Rod Duct No.3 female.No.2A 126540 2268

To join Ferret female to Rod Duct No.3 female.No.3A 126485 2225

No.5 126296 2288To join Lockfast female to Ferret female. This adaptor incorporates a 6" long spring to give flexibility to the connection.

To join Ferret male to 1⁄2" dia. Ferret female.

Rod clearance set telescopic, 6.5 metre length fully extended. Each set is calibrated.

Comprising: 7 x 1 metre connecting glass fibre rods with ‘Vee’ attachment for top rod, plus a 2 metresurveyor’s rod, complete with carrying case.

No.7 110002 0036

Measuring Poles - To determine the height of overhead telegraph or power cables to enable the correctdistance between these two cables to be set.

Rod Clearance Set Complete

B.T. itemCode No.

BaileyPart No.

116121 2669

Telescopic Clearance Set

008874 4947

Hollow Pole Riggers - This device is used for threading cable up the inside of hollow telegraph poles. It is used by screwing the head on to Rod Duct No.2 and pushing it up the inside of the telegraph pole. A weight attached to a length of rope drops down the outside of the pole, leaving the pole threaded byrope. Cable can then be drawn up the inside of the pole. The rope and weight are not supplied with theRigging Head 1A.

Rigging Head 1A

126687 2573

Reels and Frame Dimensions

H520mm x W400mm x D162mm


Size

Rod - reel,frame and

fittings

Part No.

Rod onlywith

fittings

Part No.

4.5mm x 30m 5980 4.5 6003

4.5mm x 50m 5981 4.8 6004

4.5mm x 60m 5982 5.0 6005

4.5mm x 70m 5983 5.3 6006

4.5mm x 80m 5984 5.5 6007

6.0mm x 60m 5985 9.0 6008

6.0mm x 80m 5986 10.0 6009

6.0mm x 100m 5987 11.0 6010

6.0mm x 150m 5988 13.0 6011


14mm x 150m 5999 70.2 6022

14mm x 200m 6000 84.5 6023

14mm x 250m 6001 98.8 6024

14mm x 300m 6002 113.1 6025


9mm x 60m 5989 29.0 6012

9mm x 80m 5990 31.0 6013

9mm x 100m 5991 33.0 6014

9mm x 120m 5992 35.0 6015

9mm x 150m 5993 38.0 6016


11mm x 100m 5994 42.0 6017

11mm x 150m 5995 48.0 6018

11mm x 200m 5996 55.0 6019

11mm x 250m 5997 62.0 6020

11mm x 300m 5998 69.0 6021

DUCT AND CONDUIT CONTINUOUS RODS - A comprehensive range of Ducts and Conduit Rodssupplied on a reel complete with support frame. They are available in five diameters with lengthsfrom 30m to 300m to suit the varying applications.

These are manufactured with a fibreglass core which offers exceptional high tensile strength. Theflexibility is provided by radially wrapping with reinforced fibres and then covering with aprotective and wear resistant polypropylene outer covering.

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• The reel and frame is manufactured in sturdy tubular steel which is plated for maximum protection.

• The frames for the 4.5mm and 6.7mm rods are free standing, the frames for the 9mm, 11mm and 14mm are fitted with two wheels for easy transportation.

• The leading end of the rods are fitted with a male brass coupling, onto this an aluminium rod end tip is fitted which guides the rod through the duct and allows pulling rope to be attached. The other end of the rod is fitted with a female brass coupling for rod extension if required.

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Brass Male Rod End Fittings

M5 for 4.5mm rods 6026


M12 for 9mm rods 6028



Part No.

Brass male rod end fittings are fitted asstandard to the leading end of the rods.Other rod accessories can easily befitted to these.

Brass Female Rod End Fittings






Brass female rod end fittings are fittedas standard to the end of the rods.Extension rods can be fitted to this.

Tapered Rod End



M12 for 9mm, 603811mm,14mm rods

Aluminium female rod end tips are fitted asstandard with the rods. This will guide the rodalong the duct and allows pulling rope to beattached through the eye.

Jointed Ferrule, Brass

4.5mm rods 6039

6.7mm rods 6040

9mm rods 6041

11mm rods 6042

14mm rods 6043

To repair rod breakages, the ferrule is adhered tothe rod with a proprietory two part adhesive.

Swivel Connector

M12 for 9mm, 604411mm, 14mm rods

Used to connect two duct rods together when therequired length exceeds a single rod length.

Reel and Frame only

For 4.5mm, rods 6045


For 9mm, rods 6047

For 11mm, rods 6048

For 14mm, rods 6049

Repair Kit



For 9mm, rods 6052

For 11mm, rods 6053

For 14mm, rods 6054

Included in this kit is the brass jointing ferrule,adhesive and an instruction leaflet.

Threaded Rod End Fittings

A Marmon Group/Berkshire Hathaway Company

Liverpool StreetDigbeth

Birmingham B9 4DS

Tel: 0121 380 8000Fax: 0121 380 8020

Email: [email protected]: www.bailey-products.com

Whilst every effort has been made to ensure the accuracy of all information contained in this catalogue, the company will not acceptresponsibility for any claims arising from errors or omissions. In the interests of technical improvement and/or customer service, the

company reserves the right to introduce modification to any of the products illustrated or described in the catalogue.

Bailey Products also produce hot brass stampings, metal pressings, machined components and plastic extrusions.

Bailey products are protected by British and International patents, patent applications, design registrations and copyright. Bailey Products reserves the right to alter specifications and/or prices without prior notice. All goods supplied by Bailey Products are

supplied subject to Conditions of Sale, copies of which are available on request.

ISO 9001: 2008

September 2010

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