www.Ltshf.com Nuclear-sector forgings Forgings for nuclear project Forgings for Pressuriser Shells MOC : SA 266M Gr2 Weight : 35 MT Forgings for Spent fuel Storage Casks Typical Nuclear Tube sheet SS plates for ITER India – ITER France MOC : SS 304L Maximum Dimensions : Length 7m, Width 2m and thickness 300mm to 900mm Maximum Weight : 20 MT L&T Special Steels and Heavy Forgings Private Limited Hazira Manufacturing Complex P. O. Bhatha, Surat, Gujarat- 394 510, INDIA Email: [email protected]www.Ltshf.com CIN : U27109MH2009PTC193699 Registered Office: L&T House, N. M. Marg Ballard Estate Mumbai 400 001, INDIA CBMC/PRD/102015 We have produced and supplied forgings for 700MWe PHWR steam generators and pressuriser. We have supplied forgings for international nuclear projects like the spent fuel cask and the ITER project. Track Record Steam generator forgings - NPCIL 700 MWe PHWR Shell MOC : Weight : 24 MT SA508 Gr 3 Cl 1 / 20MnMoNi55 Formed torispherical head Steam generator shell Formed cone shell forging Formed spherical segment hemi-head We have manufactured and supplied stainless steel plates of high thickness for ITER – the international nuclear fusion research and engineering project that aims to produce electricity from fusion power. L&T is manufacturing the cryostat – the world's largest high-pressure vacuum vessel. Nuclear-Grade Heavy Forgings Made in India, made for the world L&T Special Steels and Heavy Forgings Besides the Nuclear Sector, LTSSHF Supplies Heavy Forgings for critical industries like Hydrocarbon, Power, Steel, Mining & Metal, Oil & Gas Etc in various grades of Carbon, Low Alloy and Stainless steel. MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55 Weight : 11 MT MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55 Weight : 18 MT MOC : SA 266 Gr 3 Weight : 15 MT Formed Torrispherical head MOC : Unit Weight : 9.5 MT SA508 Gr 3 Cl 1 / 20MnMoNi55 Formed Cone Shell Forging MOC : Unit Weight : 17.5 MT SA508 Gr 3 Cl 1 / 20MnMoNi55 Spherical Segment Hemi Head MOC : Unit Weight : 23.9 MT SA508 Gr 3 Cl 1 / 20MnMoNi55
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www.Ltshf.comNuclear-sector forgings
Forgings for nuclear project
Forgings for Pressuriser Shells
MOC : SA 266M Gr2Weight : 35 MT
Forgings for Spent fuel Storage Casks
Typical Nuclear Tube sheet
SS plates for ITER India – ITER FranceMOC : SS 304L Maximum Dimensions : Length 7m, Width 2m and thickness 300mm to 900mmMaximum Weight : 20 MT
L&T Special Steels and Heavy Forgings Private LimitedHazira Manufacturing ComplexP. O. Bhatha, Surat, Gujarat- 394 510, INDIAEmail: [email protected] CIN : U27109MH2009PTC193699
Registered Office:L&T House, N. M. MargBallard EstateMumbai 400 001, INDIA
CBM
C/P
RD/1
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We have produced and supplied forgings for 700MWe PHWR steam generators and pressuriser. We have supplied forgings for international nuclear projects like the spent fuel cask and the ITER project.
Track Record
Steam generator forgings - NPCIL 700 MWe PHWR
ShellMOC : Weight : 24 MT
SA508 Gr 3 Cl 1 / 20MnMoNi55
Formed torispherical headSteam generator shell
Forgings for Shells CREST – BARC
Formed cone shell forging Formed spherical segment hemi-head
We have manufactured and supplied stainless steel plates of high thickness for ITER – the international nuclear fusion research and engineering project that aims to produce electricity from fusion power. L&T is manufacturing the cryostat – the world's largest high-pressure vacuum vessel.
Nuclear-Grade Heavy ForgingsMade in India, made for the world
L&T Special Steels and Heavy Forgings
Besides the Nuclear Sector, LTSSHF Supplies Heavy Forgings for critical industries like Hydrocarbon, Power, Steel, Mining & Metal, Oil & Gas Etc in various grades of Carbon, Low Alloy and Stainless steel.
MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55Weight : 11 MT
MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55Weight : 18 MT
MOC : SA 266 Gr 3Weight : 15 MT
Formed Torrispherical head
MOC : Unit Weight : 9.5 MT
SA508 Gr 3 Cl 1 / 20MnMoNi55
Formed Cone Shell Forging
MOC : Unit Weight : 17.5 MT
SA508 Gr 3 Cl 1 / 20MnMoNi55
Spherical Segment Hemi Head
MOC : Unit Weight : 23.9 MT
SA508 Gr 3 Cl 1 / 20MnMoNi55
L&T Special Steels and Heavy Forgings Pvt. Ltd. is a one-stop shop for nuclear-grade and heavy forgings. The advantages of an integrated manufacturing facility are many: convenience, seamless interface, total QC, cost-efficiency, faster delivery and total trust.
Our full spectrum of world-class manufacturing shops comprises:
Our integrated approach towards the crucial area of Environment, Health and Safety (EHS) is based on national and international standards, and extends beyond legal compliance.
Competency monitoring and behaviour-based safety methodology bring our safety-based culture to every aspect of operations.
• Employing a high-efficiency fume-extraction system
• Ensuring zero-liquid discharge• 100% recycling of treated effluent• Reuse of treated sewage• Using advanced technology for
pollution-control• Rainwater harvesting • Using green fuel (natural gas)
In recognition of our EHS efforts, OHSAS has awarded us several certificates: OHSAS 18001:2007 (for Safety), ISO 14001:2004 (for Environment) and OHSAS 18001 (for EHS).
Our facility's environmental management best practices include:
Environment, Health & Safety – Globally Benchmarked
Every piece of forging equipment we create undergoes a battery of mechanical, chemical, metallurgical and radioactivity tests at our world-class in-house testing facilities, which are the only such facilities in India for nuclear-grade forgings.
We are India's only forging company with ASME's QSC certificate as a Material Organization (MO).
Certified for Excellence
For the Indian nuclear programme (nuclear plants) we have the capability to produce the following:For Nuclear PHWR programmes:• Forgings for steam generators
(shells, cones, tube sheets, and dished ends)
• Forgings for pressurizer (shells anddished ends)
• SS plates for Calandria and end shields
• Lattice tubes & End fittings.• Headers and High pressure piping
Critical castings can also be developed in this unit.
For LWR & IPWR programs:• Forgings for reactors (shells and
dished ends)• Forgings for steam generators
(shells, cones, tube sheets, and dished ends)
• Forgings for pressuriser (shells and dished ends)
• High-pressure piping
Eliminating India's need for the import of critical and strategic forgings, the Company manufactures forgings of special grades for the nuclear, defense and power sectors. It also manufactures heavy forgings for the hydrocarbon sector and other core-sector industries like steel, cement, fertilizer.
We possess the integrated capability to manufacture forgings up to 120MT of finished weight from ingots made in-house up to 300MT weight. This facility can be enhanced to make 600MT ingots and with these ingots, forgings heavier than 120MT can be manufactured.
L&T Special Steels and Heavy Forgings Pvt. Ltd. is India's largest integrated steel-making, forging and machining facility – and is the only company of its kind in South-East Asia to produce nuclear-grade forgings. It is a joint venture of Larsen & Toubro Limited (L&T) and Nuclear Power Corporation of India Limited (NPCIL).
Larsen & Toubro is a multi-billion-dollar technology, engineering, construction, manufacturing and financial services conglomerate, with global operations – and one of the largest and most respected companies in India's private sector.
NPCIL operates under the Department of Atomic Energy, India. It is the sole operator of 20 commercial nuclear power plants in India, and has 320 reactor years of safe and reliable operation.
