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NAVAL POSTGRADUATE SCHOOL Monterey, California AD-A280 908 40' THESIS " 2 Damage and Compressive Failure of Unbalanced Sandwich Composite Panels Subject to a Low-Velocity Impact by L. Bryant Fuller March 1994 Thesis Advisor: Young W. Kwon Approved for public release; distribution is unlimited t JAUN.3'•,;, 1 1'q 94-20023 I ~ill~llllllllllllllll O ,.,., ''..., 0 6 8 :: : : : :: _
Transcript
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NAVAL POSTGRADUATE SCHOOLMonterey, California

AD-A280 908

40'

THESIS " • 2

Damage and Compressive Failure ofUnbalanced Sandwich Composite Panels

Subject to a Low-Velocity Impact

by

L. Bryant Fuller

March 1994

Thesis Advisor: Young W. Kwon

Approved for public release; distribution is unlimited

t JAUN.3'•,;, 1 1'q

94-20023I ~ill~llllllllllllllll O ,.,., ''..., 0 6 8:: : : : :: _

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REPORT DOCUMENTATION PAGE Form Approved ()MB No. o704

Public reporting burden for this collection of Iiformation Is estimated to average I hou per response, including the time for reviewing instruction,searching existing dat sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send commentsregarding i•is burden estinate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washingtonheadquarters Services, Directornae for Informstion Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202.4302, wid tothe Office of Management and Budget, paperwork Reduction Project (0704-0188) Wulungton DC 20S03.

1. AGENCY USE ONL" 2. REPORT DATE 3, REPORT TYPE AND DATES COVERED17 March 1994 Master's Thesis

4. TITLE AND SUBTITLE Damage and Compressive Failure of 5, FUNDING NUMBERSUnbalanced Sandwich Composite Panels Subject to a Low-VelocityImpact

6. AUTHOR(S) FULLER, L. Bryant7, PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMINGNaval Postgraduate School ORGANIZATIONMonterey, CA 93943-5000 REPORT NUMBER

9. SPONSORINO/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSORING/MONITORINOI AGENCY REPORT NUMBER

11. SUPPLEMENTARY NOTES The views expressed in this thesis are those of the author and do notreflect the official policy or position of the Department of Defense or the U.S, Government.12a. DISTRIBUTION/AVAILABILITY STATEMENT .... 12b,--DISTRIBU'TION CODEApproved for public release; distribution is unlimited. *A

13. ABSTRACTAn unbalanced sandwich composite structure consisting of titanium and glass reinforced plastic

(GRP) facesheets with a phenolic honeycomb core will be used for construction of a surface ship mast.Principle areas of concern in using these composites in primary load-bearing applications are theresponse due to compressive loads and the effects of low-velocity impact damage. This researchfocuses on experimental studies of the compressive strength after impact (CAI) of unbalancedsandwich composite beam6, The beams, in simply supported configurations, are impacted transverselyand then subjected to a compressive axial loads. Samples are impacted on both the titanium and GRPsides. Additionally, the composites are statically loaded on each side. This study investigatesinitiation and progress of damage in the unbalanced sandwich beams caused by various impact loads,In addition, effects on the compressive failure load resulting from the various impact loadings areexamined.14. SUBJECT TERMS 15, NUMBER OF

Unbalanced sandwich composite, low-velocity impact, compressive strength PAGES 106after impact, damage 16, PRICE CODE

7. SECURITY CLASS[FI. 18. SECURITY CLASSI. I 19, SECURITY CLASSnFI- 20. LIMITATION OFCATION OF REPORT CATION OF THIS PAGE CATION OF ABSTRACT ABSTRACTUnclassified Unclassified Unclassified UL

I~~~ J ei iii

NSN 7540-01-280-5500 Standard Form 298 (Rev. 2-89)Prescribed by ANSI STD. 239.18

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Approved for public release; distribution is unlimited.

Damage and Compressive Failure ofUnbalanced Sandwich Composite Panels

Subject of a Low-Velocity Impact

by

L. Bryant FullerLieutenant, United States Navy

B.S., University of Tennessee, 1984

Submitted in partial fulfillmentof the requirements for the degree of

MASTER OF SCIENCE IN MECHANICAL ENGINEERING

from the

NAVAL POSTGRADUATE SCHOOLMarch 1994

Author: 6 / ~ 3/1'L. Bryant Fuller

Appioved by:Dr. Young W. Kwon, Thesis Advisor

Iatthew D. Kelleher, ChairmanDepartment of Mechnical Engineering

ii

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ABSTRACT

An unbalanced sandwich composite structure consisting of titanium and glass

reinforced plastic (GRP) facesheets with a phenolic honeycomb core will be used for

construction of a surface ship mast, Principle areas of concern in using these composites

in primary load-bearing applications are the response due to compressive loads and the

effects of low-velocity impact damage. This research focuses on experimental studies of

the compressive strength after impact (CAI) of unbalanced sandwich composite beams.

The beams, in simply supported configurations, are impacted transversely and then

subjected to compressive axial loads, Samples are impacted on both the titanium and GRP

sides. Additionally, the composites are statically loaded on each side. This study

investigates initiation and progress of damage in the unbalanced sandwich composite

beams caused by various impact loads. In addition, effects on the compressive failure load

resulting from the various impact of loadings are examined.

IA06oe8o.n Poa

DTiml TAB [

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TABLE OF CONTENTS

I. INTRODUCTION . 1

II. BACKGROUND. . .............. .................... 4

III. EXPERIMENTAL PROCEDURES . . . . . . . . . . . . . 8

A. APPARATUS . . . . . ......... . . . . . . 8

B. PROCEDURES . -. . . . . . , .. *. . . . .s . 16

IV. EXPERIMENTAL RESULTS ............... 20

A. IMPACT RESULTS . . . . . . . . . . . . . . .. 20

B. STATIC LOADING RESULTS . . . . ......... 34

C. COMPRESSIVE LOADING FAILURE TESTS . . . . . . . 38

V. DISCUSSION . . . . . . . . . . . . . . . . . . . . 41

A. TRANSVERSE LOADING RESPONSE . . . . . . . . . . 41

B. COMPRESSIVE STRENGTH AFTER IMPACT . . . . . . . 58

VI. CONCLUSIONS . . . . . . . . . . . . . . . . . . . 64

APPENDIX . . . . .s . .. .. o a * . s p. . s . 66

LIST OF REFERENCES . . . . . . . . . . . . . . . . . . 93

iv

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INITIAL DISTRIBUTION LIST ............... 94

v

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LIST OF FZGURXS

Figure I. Sliding-Mass Impact Mechanism .............. 10

Figure 2. Strain Gage Placement ...................... 12

Figure 3. Sample 'Impact Configuration ................ 12

Figure 4. Compressive Failure Test Fixture ........... IS

Figure 5. Force Plot For Impact on GRP From

0 . 0254 m ....... . .. . .. . .. ........ . .. 24

Figure 6. Force Plot for Impact on Titanium

From 0.0254 m ...................... ..... 24

Figure 7. Force Plot for Impact on GRP From

0 . 0381 m ....... . . . . . . . ........ . .. 25

Figure S. Force Plot for Impact on Titanium

From 0.0381 m .. ....... .................... . 25

Figure 9. Force Plot for Impact on GRP From

0.0508 ,m ....... .. .... ...

Figure 10. Force Plot for Impact on Titanium

From 0.0508 m . ................. .......... 26

Figure 11. Force Plots for Impacts From 0.0254 m ....... 27

Figure 12. Force Plots for Impacts From 0.0508 m ...... 27

1'Zgure 13. Strain Response for Impact on GRP From

0 .0254 m ................................... 30

Figure 14. Strain Response for Impact on Titanium

From 0.0254 m . . .. ................................ 30

vi

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Figure 15. Strain Response for Impact on GRP From

0 .0381 m ................................... 31

Figure 16. Strain Response for Impact on Titanium

From 0.0381 m .............................. 31

Figure 17. Strain Response for Impact on GRP From

0 .0508 m ................................... 32

Figure 18. Strain Response for Impact on Titanium

From 0.0508 m .............................. 32

Figure 19. Force-Displacement, Impact on Titanium

From 0.0254 m .............................. 33

Figure 20. Force-Visplacement, Impact on GRP From

0 .0508 m .... ... ...................... ..... .... 33

Figure 21. Strain Gage Placement for Static

Loading on Titanium Side ............ ..... 37

Figure 22. Impact-Compressive Failure Loads ........... 40

Figure 23. Strain Gage Locations for Four-Point

Bending ....................................... 49

Figure 24. Beam Bending Shapes ........................ 50

Figure 25. Impacts on GRP and Titanium Sides From

0 .0254 m ................................... 53

Figure 26. Impacts on GRP and Titanium Sides From

0 .0508 .m ..................................... 53

Figure 27. Deflection for Static and Impact Loads ..... 55

Figure 28. Strains at Failure Point (GRP Gages) ....... 55

Figure 29. Strains at Failure Point (Ti Gages) ........ 56

vii

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Figure 30. Energy'lmparted vs Compressive

Failure Load ............................... 60

Figure 31. Kinetic Energy vs Compressive Failure

Load ....................................... 61

Figure 32. Change in Momentum vs Compressive

Failure Load ............................... 61

viii

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LIST OF TABLES

TABLE I. MATERIAL PROPERTIES OF SANDWICH

COMPON ENTS ................................. 9

TABLE 1Z . SUMMARY OF IMPACT TESTS .................... 23

TABLE III. AVERAGE RESPONSE FOR GRP STATIC LOADING .... 35

TABLE IV. AVERAGE RESPONSE FOR TITANIUM STATIC

LOADING .... ....... ....................................... 36

TABLE V. COMPRESSIVE LOADING TEST RESULTS ........... 39

TABLE VI. AVERAGE STRAIN VALUES FOR GRP SIDE IMPACT..43

TABLE VIZ. AVERAGE STRAIN VALUES FOR TITANIUM SIDE

IMPACT .. ................................... ............... 44

TABLE VZZI. AVERAGE RESPONSE FOR GRP STATIC LOADING....47

TABLE IX. AVERAGE RESPONSE FOR TITANIUM STATIC

LOADING ........................... . . .... 48

TABLE X. AVERAGE CENTER DEFLECTIONS FOR IMPACT

LOADING ...................... 6.............. 54

TABLE XI. COMPRESSIVE STRENGTH TESTS ................. 62

TABLE XII. COMPRESSIVE FAILURE LOADS FOR STATIC

LOAD SAMPLES . ....... ................................... 63

ix

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ACKNOWLZDGZXZNT

I would like to express my sincerest appreciation to Professor

Young W. Kwon for his expert guidance, excellent instruction and

patience during the course of this thesis.

Second, my thanks to Jim Scholfield and Tom Christian for the

outstanding assistance and support in helping assemble and operate

the 'all the experimental equipment and instrumentation required to

conduct this study.

Finally and most importantly, I wish to express my gratitude

to my wife, Candace, for her support, assistance and understanding

over the past several months. After countless hours of listening

to discussions concerning impact testing and unbalanced sandwich

composites, she deserves a Master's degree herself.

x

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1. INTRODUCTION

Sandwich composites are becoming increasingly more

attractive for use as primary structural members. These

composites are constructed of two, thin, str'ong sheets

separated by a thick, light, weaker core. The sheets are

adhesively bonded onto the core to enable load transfer

between the components. The resultant product is a stiff,

lightweight member capable of replacing monolith materials in

many load-bearing applications. Some principle areas of

concern in using these composites in primary load-bearing

applications are the response due to compressive loads and

effects of impact damage. Due to delamination and core

shearing, sandwich composites have considerably reduced

compressive strength under edge-wise loading. Impacts, even

at low velocities, can significantly reduce the load carrying

capability of a composite structural member further. A study

conducted by Murphy [Ref. 1i addressed the buckling stability

of unbalanced sandwich composites. The results and methods of

this study are an integral part of this investigation.

The purpose of this study is to support the Navy's

research and development of an Advanced Performance Mast

System (APMS). The APMS project is sponsored by the Naval

Surface Warfare Center (NSWC), Annapolis, Maryland, carderock

Division. The composite configuration studied in this paper

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is an unbalanced sandwich composite. The term unbalanced

means that the facesheets are each made of two different

materials. In this case, the composite consists of Titanium

6AL-4V and glass reinforced plastic (GRP) facesheets and a

phenolic, Nomex fiber reinforced honeycomb core.

It is well known that low-velocity impacts on composites

can cause significant damage. Such damage can be hardly

detectable by visual examination, but can cause considerable

reductions in the strength and stiffness of the materials.

This study consists of a two-pronged investigation of the

effect of impact damage on the buckling stability of the

unbalanced sandwich composite. The first portion of the

experimental procedure involves subjecting the composite,

while in simply supported beam configuration, to a low-

velocity impact using a mass-slider mechanism. After impact

the sandwich column is subjected to an edgewise compressive

load and tested for Duckling stability in the same manner as

was done in ref. 1.

The primary focus of this study is to predict the

force/energy required to cause core damage due to a low-

velocity impact; develop a quantitative and/or qualitative

correlation between, impact parameters and resulting

compressive load carrying strength; determine if the response

of the composite is the same for an equivalent static force

application; observe differences in sample responses due to

loading on different skin sides and determine the failure

2

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loads which will cause buckling instability once the core has

been damaged. The composite samples were impacted and

statically loaded on both the GRP and titanium sides.

Differences in specimen response and subsequent properties

were analyzed. Secondary objectives of this study are

investigation of otherdamage mechanisms possible; acquisition

of component response data for use in future modeling efforts;

and refining of the experimental techniques required for

future impact testing of composites.

3

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11. BACKGROUND

Reviewing the research literature, it is noted that a

large and increasing amount of effort is being devoted to the

impact response of composites. Most of the studies are

focused on laminate composites, but a considerable amount

involves sandwich composites. To the author's knowledge,

however, not many studies have been focused on unbalanced

sandwich composites.

Although little has been done with unbalanced sandwich

plates/beams, a literature survey of current relevant research

findings is summarized below. Most of the information

pertains to experiments conducted on laminate and balanced

sandwich composites, but many of the results are applicable

for this paper. Kim and Jun [Ref. 2] found that for low speed

impact the damage of a composite plate is usually invisible to

the naked eye and spread over a large region inside the plate.

A portion of the applied impact energy is converted into

elastic deformation and the remaining part is absorbed by the

specimen to result in permanent deformation and damage such as

matrix cracking, delamination, fiber breakage and fiber matrix

debonding. With sandwich composites, additional damage to the

core, such as core crushing and shear defo~mation, can occur.

Since sandwich structures have the additional energy absorbing

mechanism, core deformation, the facesheets of sandwich plates

4

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have smaller delamination areas than laminates. It is also

quite possible that the core can be damaged with no

delamination area present on the facesheets. The damage modes

occurring for sandwich panels depends on the material

properties of the components, the thicknesses of cores and

facesheets, and facesheet-core interfaces. It was found that

Nomex honeycomb specimens appear to have a damage threshold

below which there is no facesheet damage but there is core

damage.

In the work done by Nemes and Simmonds [Ref. 3] it was

noted impact force is a function of many parameters including

dimensions of the plate, flexural properties, dimensions of

the impactor and local contact stiffness of the plate. When

peak displacements greater than 1/100th of the facesheet

thickness occur in sandwich composites containing a

lightweight core, the contact deformations of such composites

are dominated by the deformation of the core, rather than

deformation of the face plates. Since the deformations

occurring in the core beneath the point of contact are large,

the portion of the total deformation due to transverse shear

deformation of the core is quite significant. Normal stresses

that exist in the contact region are predominantly

compressive, therefore, core shear failure is postulated to

occur due to the transverse shear stresses that exist.

Lee, Huang and Pann [Ref. 4] found that because of the

response of the core, the impacted face of a sandwich

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composite behaves differently from the opposite one. The

transverse deflection of the cross section of the sandwich

plate is not the same throughout the thickness. The

transverse deflections of the two facesheets are different

under concentrated static or dynamic load. The core transmits

transverse shear as well as transverse normal deformations.

For points far away from the impacted point, dynamic responses

are dominated mainly by the bending .fect of the whole

sandwich plate. It was also found that the contact force

caused by the impactor is proportional to the impact velocity,

but the duration of contact is insensitive to it. A heavier

impactor mass will increase the impact force as well as the

contact time.

From the paper by Sorblom, Hartneus and Cordell [Ref 5.1

the conclusion can be made that the impact force history is a

more relevant measure of a material's characteristics than is

the total kinetic energy of the impactor. The response of a

structure depends on geomitry, material and velocity of both

the impactor and a target portion of the structure. The term

low-velocity means an impact velocity low enough to neglect

the inertia effect ot the response of the structure.

Furthermore, since so many variables affect the composite's

response it is safe to conclude that impact test results will,

at best, be difficult to relate to the basic material

properties.

6

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Kelkar, Craft and Sandhu [Ref. 6) quantified impact

velocities into three velocity domains:

(a) High velocity or ballistic impact where the velocity

v > 1500 ft/sec or (457.2 m/sec)

(b) Intermediate velocity impact (40 ft/sec < v e 1500

ft/sec) or (12.19 m/sec < v < 457.2 m/suc)

(C) Low velocity impact (v < 40 ft/sec) or (v < 12.19

m/sec)

Based on the mass of the sliding-mass impactor used in this

experiment (6.85 kg or 1S.1 lb.), the impactor energy range

corresponding to a low velocity impact can be considered as 0-

506 Joules (0-373 ft-lb). It would be more appropriate to

classify the impact based on the impact energy level because

the impact depends on both the mass of the impactor and its

velocity.

7

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1zz. RXPNRIRUWTAL PROCNDU•BS

This section provides a detailed description and

illustrations of the experimental apparatus and procedures

used in conducting the testing part of this study.

A. APPARATOS

All tests were conducted at the Naval Postgraduate School,

Monterey, California, in an ambient temperature of 18.01

2.00 C with an average relative humidity equal to 40V j 6S.

All impact and static bending tests, as well as, axially

loaded compressive tests were performed on samples of an

unbalanced, sandwich construction consisting of Titanium 6Al-

4V and glass reinforced plastic (GRP) facesheets and a

phenolic resin, Nomex fiber reinforced honeycomb core.

Nominal dimensions for each specimen tested were as follows:

length - 0.3058 m (12.0 in.), width w 0.06985 m (2.75 in.),

thickness w 0.02997 m (1.18 in.) . The titanium faceshe.t had

a nominal thickness of 0.00254 m (0.1 in.) and the GRP

facesheet had a nominal thickness of 0.00203 m (0.08 in.).

The core thickness was 0.0254 m (1.0 in.). Material

properties of the given composite components are listed in

Table I.

For each impact test a sliding-mass impact mechanism as

illustrated -..n Figure 1 was used. The mass of the impactor

8

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was 56.7 kg (125 lbs.). The drop height varied from 0.0127 m

(0.5 in) to 0.1016 m (4.0 in.). Impact velocities ranged from

0.5 rm/s (1.67 ft/s) to 1.412 m/s (4.632 ft/s). Impactor

potential energies varied from 7.06 J (5.21 ft-lbs) to 56.51

J (41.67 ft-lbs).

TABLE I. MATERIAL PROPERTIES OF SANDWICH COMPONENTS

Titanium GRP HRH-10 Core

Shear Strength 500 1.761/0.965t

(Mpa)

Posisson's .342 .15 0

Ratio

Young's 113.7 20.7 59.3/32.4

Modulus (Gpa) (MPa)

Thickness (m) 0.0027 0.0254 0.0021

- longitudinal direction, t - transverse direction

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H ' .... . .1

Figure 1. Sliding-Mass Zmpact Mechanism

A fixture was designed to hold the composite beam in a

simply supported configuration. The fixture prevented both

lateral and vertical motion of the specimen during impact.

Each sample was positioned underneath the impactor so as to

ensure the impact force occurred at hhe center of the beam.

The fixture was then solidly attached to the mechanism

baseplate. Since the impactor head was of a cylindrical

shape, a thin strip of brass, 0.069 m x 0.15 m x 0.003 m,

(2.75 in x 0.6 in x 0.125 in) was secured to the center of the

impacted facesheet to spread out the contact load over the

10

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width of the beam. This was done in order to cause the impact

to be more representative of a two-dimensional nature rather

than three-dimensional.

The actual impactor, attached to the sliding plate, was

a PCB Impact Force Transducer (Model # 200A04 or Model #

200A05) capable of measuring peak impact forces of 4488.2 N

(1000 lbs.) and 22,241 N (5000 lbs.), respectively. The

sliding mass was also equipped with a PCB accelerometer (Model

# 302B02) to measure changes in acceleration of the impactor.

Each composite sample was instrumented with five CEA-06-250UN-

350 precision strain gages, gage factor 2.100 + 0.5w. The

number of gages was limited to five for the impact test since

the bridge amplifier only had five channels available. As

shown in Figure 2, two strain gages were placed at the quarter

length points on the impacted facesheet and three strain gages

were placed on the opposite side. Two were placed at the

quarter length points and one at the center. One of the

samples used in a static bending test was instrumented with

nine strain gages in order to more accurately measure the

strain response of the beam under load. In this case, strain

gages were place at two inch increments on the backside and. at

two inch increments with the center position vacant on the

loaded side. For impact tests, the strain gages were

connected to a Ectron amplifier bridge (Model # E513-6A-M997).

Figure 3 is an illustration of the composite beam sample in

its impact test configuration.

12.

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Figure 2. Strain Gage Placement

t'-pat~ctr Ma~ss

-Force Trarsducer'

Soamp~e

Figure 3. Sample impact Configuration

12

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All seven instruments were connected to an analog to

digital computer board and a computer with a data acquisition

program sampled each channel during the experiments. Outputs

from each instrument could also be displayed on an

oscilloscope. Due to computer program limitations sampling

frequency of each channel was limited to 3500 Hz when sampling

seven channels. Analysis prior to the beginning of

experimentation, however, indicated that a sample frequency of

2500 Hz would be sufficient for the purposes of this study.

Some samples were loaded statically for comparison with

the results from the low-velocity impact tests. The same

fixture used in the impact tests was employed to achieve a

simply supported condition. The tests on these samples were

done with the MTS material testing machine. The MTS machine

provided readings and a force-displacement print-out for the

applied contact force and a measurement of the displacement of

the sample. Strain gage outputs were read manually as was

done in the axially compressive load tests. Additionally,

each sample was instrumented in the exact same manner with

five strain gages. The only difference being that the load

was applied to the center of each beam in a slow, controlled

manner instead of being imparted by a free-falling mass.

For the compressive buckling portion of this experiment

the same configuration as used by Murphy (Ref. a] was used.

An axial compressive load was applied using the Riehle

Material testing machine, with a capacity of 533,784 Newtons

13

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(120,000 lbf.). A testing fixture was designed to provide

simply supported end conditions on the loaded surfaces of each

beam; the unloaded side surfaces were unconstrained. The

simply supported condition was accomplished using two 0.0762

m (3 in.) diameter, 0.2794 m (11 in.) long, Rycase (1117) low

carbon, high manganese steel round shafts machined with

keyways for holding specimens and shims. Each shaft was

mounted in two Dodge unisphere 0.0762 m (3 in.) pillow blocks,

The shafts were free to rotate 360 in the bearings. The

bearings were bolted to aluminum plates fixed to the Riehle

testing machine. The strain gage outputs were connected to a

Measurements Group SB-10 Switch & Balance Unit, and readouts,

in microstrain, provided by Measurements Group P-3500 Strain

Indicator. Deflection in the center of the beam was measured

with a Starrett 1.000" dial indicator. A distance transducer,

Colesco, model # DV301-6020-111-1110 was mounted vertically

and attached to the upper aluminum baseplate to measure axial

contraction in inches. Figure 4 illustrates the compressive

test machine and sample configuration.

The samples were mounted in the test fixture so that

loading could be applied directly on the neutral axis. The

neutral axis was calculated, neglecting the effect of gluing

materials, to be approximately 0.002 m (0.085 in.) inward from

the titanium facesheet and core interface. Shims were used to

position the composite sample to ensure loading was not

eccentric.

14

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./I

<1. 4

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B. PROC3D~tUS

The first procedure performed on each specimen prior to

the axially compressive loading test was the application of

either a dynamic or static point load. Each contact load was

applied to the center of the composite beam in a simply

supported configuration. For the impact tests, the sample was

positioned to ensure the impactor would strike the center of

the beam. The height of the force transducer for each drop

was carefully set using pre-cut blocks used as measurement

standards. The sliding-mass mechanism was configured to allow

the impactor mass to slide freely down the guide rods after

release.

Each of the seven instruments on the impactor and sample

-was assigned a data acquisition channel on the computer.

Since the time from impactor release to impact with the beam

was very short, the computer was triggered to begin acquiring

data immediately after release. One second of data was taken

at sampling frequencies of 1600 Hz or 2500 Hz for each

channel. This ensured a complete picture of the impact event

was captured. None of the signals were filtered.

Once the impact signals were recorded a simple computer

routine converted the voltages in the appropriate physical

parameters of pounds, g units and microstrain. After the

voltage to force conversions were made, the force versus time

information was then used to determine the acceleration,

energy, velocity and distance versus time information. Simple

16

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algorithms, based on the same ones used by Crane and Juska

(Ref 7.1, were used as follows.

The force recorded by the impact force transducer is the

total contact force imparted on the composite beam (mass times

the acceleration of the impactor). The acceleration of the

impactor is obtained from Newton's second law:

mg - F = ma (1)

where F iE the force measured from the transducer and mg is

the force due to gravity of the impactor.

In equation (1), the only unknown is the acceleration, a,

of the impactor. By rearranging equation (1), the

acceleration can be solved for as

a = g - (F / m) (2)

or substituting in the weight of the sliding mass, w, equation

(2) becomes

a = (I - (F / w)) x g (3)

Using equation (3), the acceleration of the impactor is

determined each time the impactor contact force is measured.

For this study, the force is sampled every 0.0004 or 0.000625

seconds.

The initial velocity of the impactor at the instant before

it strikes the composite can be easily calculated from the

simple formula

v = (2gh)°0 1 (4)

17

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average acceleration during the sampling time interval, ti and

ti.j. The velocity, then, is given by

vi - vlj.• (( ai + aj.1 ) / 2) x 6t (5)

where 8t is the time interval between data points.

The displacement of the composite during each time

interval can be determined from the velocities. The

displacement is calculated by taking the average velocity

multiplied by the time increment added to the previous

displacement and is given as

""i - X1 -. + ((vi + vi.1)) / 2) x 6t (6)

MATLAAJ was used to execute the conversion algorithm and

produce the plots of the signal outputs.

For the static three-point bending tests, the samples were

placed in the simply supporting fixture and positioned in the

SMTS machine to ensure loading at the center of the beam. The

load was applied in 222.4 N (50 lbf.) increments. At each

increment the deflection at the center as well as the reading

for each strain gage was recorded. Loading was increased

until the deformation rate of the specimen exceeded the

loading rate of the MTS machine. Failure, due to core

crimping and shearing, occurred prior to this point. In one

case the loading rate was increased so as to cause more damage

to the core and observe the effect on the subsequent

compressive failure load. Readings of deflection and strain

were also taken after the beam was unloaded.

is

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For the compressive load failure tests each specimen was

placed in the fixture with shims to ensure the line of loading

would be on the neutral axis. The specimen ends were held

securely in the fixtures, but the fixtures themselves were

still free to rotate to ensure a simply supported

configuration was maintained. After the samples were placed

in the fixture and the machine adjusted to be ready to begin

applying a compressive load, strain gages were balanced out

and initial length and center deflection readings were taken.

The compressive load was then applied, initially, in 2224.1 N

(500 lbf.) increments. At each increment the force applied,

strain gage output, amount of deflection and change of axial

length were recorded. As the loading approached the failure

limit the increments were decreased to 444.8 N (100 lbf.) or

889.6 N (200 lbf.) between readings. In each case in which

the core had been damaged during either the impact or static

test, failure was manifested by core crimping/shearing. In

the case which the core was not previously damaged, core

crimping/shear and column buckling occurred virtually

simultaneously.

19

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IV. ZXPEIaMTAL RNSULTS

This section presents the results as obtained from the

individual experiments. While some description of the results

is provided, a more detailed explanation and physical

interpretation of the results are given in the next chapter.

Similar data was taken for all three types of tests, impact,

static and compressive loadings. For the impact tests all

data readings were automated, but for the static and axial

compressive tests the readings were obtained manually. In

order to ensure consistency in recording loading responses,

samples were instrumented as uniformly as possible with strain

gages in the same relative positions, the same force

transducer used for every impact and the same procedures were

employed for each separate test. Results are presented

graphically and in tabular form. Where necessary similar

outputs are presented together to allow for direct comparison.

A. IMPACT ]USULTS

For each impact test the following one second of data was

recorded: output for five strain gages, a force transducer

and an accelerometer. After the output voltages were

converted to more readily usable signals, the complete impact

event was plotted on a hardcopy printout and an output table

could be produced. Table II provides a summary of all impacts

20

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performed and lists some key features of each drop test.

Figures 5 and 6 are the force plots for impacts from

0.0254 m (I in.) on the GRP and titanium facesheets,

respectively. The relatively smooth curve produced by the

force indicates that no damage occurred in the sample.

Figures 7 and 8 are the force plots for impacts from 0.0381 m

(1.5 in.) on the GRP and titanium sides, respectively. The

sudden change in the force output indicates that failure in

the sample has occurred. In this study failure always

resulted from damage to the core in the form of core

crimping/shearing. The results from drop heights of 0.0508 m

(2 in.) are similar. Figures 9 and 10 represent impacts on

the corresponding GRP and titanium facesheets, respectively.

Before damage is initiated in the core, the magnitude of

peak force increases and the contact time of impact lengthens

for higher drop heights. Once damage occurs in the core, the

contact time continues to greatly increase for higher drop

heights, but the magnitude of the peak force remains almost

constant. For the GRP side impact from 0.1016 m (4 in.) the

peak force actually less than the resulting force for GRP side

impact from 0.0254 m (I in.). Due to the higher initial

velocity of the impactor, more energy is imparted to the

composite in a shorter period of time. This results in a

earlier failure of the core, or loss of beam stiffness, and

therefore the magnitude of the force applied by the composite

on the force transducer is smaller.

21

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Peak force values as well as the durations of impact are

functions of the stiffness of the impacted sandwich beam.

These values depend on the global beam stiffness, the

stiffness of the facesheet impacted, sample geometry and mass

of impactor. In all cases, except for the drop from 0.0127 m,

the peak force is greater and the contact time is shorter for

impact. on the GRP side. Figures 11 and 12 clearly show that

up until failure occurs the force response is very nearly the

same for each side impacted. Failure occurs at a lower force

level for titanium side impact. After failure occurs the

titanium impact force signal is basically the same shape am

that for GRP impact, but the plateau for the titanium impact

force lasts a slightly longer period.

22

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TABLE II. SUMMARY OF IMPACT TESTS

Drop Impact Peak Contact Energy Damage

Height Side Force Time (s) Imparted Location"

(in) (ta) (J)

0.0127 GRP 2860 0.0360 5.89 -

0.0127 Ti 3132 0.0332 4.41

0.0254 GRP 3825 0.0332 10.17 -

0.0254 Ti 3545 0.0356 10.96 -

0,0381 GRP 3874 0.0492 21.58 2/6

0.0381 Ti 3496 0.0548 19.81 2/6

0.0508 GRP 3950 0.0570 31.20 3/4

0.0508 Ti 3514 0.0706 30.52 2/6

0.1016 GRP 3608 0.1112 65.0 3/4

* Damage location is based on strain gage location.

See Figure 2 for gage location numbers.

23

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350~-Peak 7orce -3825 N4

2000,

1500-

1000,-I /Contact Time -0.0332 1Soo

.00

0 0.00S 0.01 0.013 0.02 01025 0.03 0.035 0.04

Time (sac)Figure S. Force Plot for Impa~ct an GRP From 0.0254 m

4000-

3500-.Pa u34~

3000-. .,

2500 .-.. ... .

1000 .. ...

'0 0.005 0.01 0.015 0.02 0.02.5 0.03 0.035 0.04

Time (sac)Figure 6. Force Plot for Impact on Titadnum From 0.0254 m

24

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4000

3500 Peak Force * 3874 N

3000.. . . .... . .,

2500 .

150

1 000k K-

Soo Contact Tie - 0.0492 s

0 0.00S 0.01 0.015 0.02 0.025 0.03 0,035 0.04 0.045 0.05

Time (sea)Figure 7. Force Pl.ot for Impact on GRP From 0.0381 m

Peak Force * 3496 N3000k

2500 /

2000 ,j

"1000 - . "

Contac: T• e 0.0548 s500 ... .. .. . .... ........

00 0.01 0.02 0.03 0.04 0.05 0.06

Time (sec)Figure 8. Force Plot for Impact on Titanium From 0.0381 m

25

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4000

asaoo- F .Peak Force - 39M0 N

3000U-•'. 3'.000 - !

2000-

1o00 t2

,+ . ..Jo . Co+c T m .07

04

45000 0.01 0.02 0.03 0.04 0.05 0.06

Time (see)Figure 9. ForceP3.ot for Impact on~ GRP From 0.0508 m

400r3500 Oeak FOrC*.,- 3$14 N.. . .

3000 j

2500-12

2000 11$00 - ....

1000 . . ...-. . ... ..

Contact Time *0.0706 s

:+ •.. ,•, Soo ,

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

Time (sac)Figure 1.0, Force Plot: for Impact on Titanium From 0.0508 m

26

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4000 r~ p I3500 ~O~P tpact

T1 Impact et. .... *10

31000

S20006..

1500-

1000~-. -¾

0 0.005 0.01 0.01S 0.02 0.025 0.03 0.03S 0.04

Time ($a 0)Figure it1. Force Plots for Impacts From 0.02S4 m

4000 ,

000 OR? Impact

I, 2000 .

1000-

00

-so

00 0.0 0.0,2 0.03 0.04 0.05 0.06 0.07 0.08

Time (sac)Figure 12. Force Plots for impacts From 0.0508 mn

27

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The strain response caused by impact behaves in a similar

manner. Figures 13 and 14 are the strain responses from

impacts fzom 0.0254 m (I in.) on the GRP and titanium sides,

respectively. Once again, the relatively smooth traces

indicate that no damage has occurred in the sample. Figures

15 and 16 are the strain signals for impacts from 0.0381 m

(1.5 in.) on the GRP and titanium facesheets, respectively,

The sudden change in the strain response represents the point

at which damage occurred within the composite. By noting

which strain gages showed the rapid changes, it is easy to

determine at what location damage in the core has occurred.

For example, on Figure 15 gage locations 2 and 6 are the sites

of core damage. The strain responses for drop heights of

0.0508 m (2 in.) are, likewise, similar. Figures 17 and 18

rppresent impacts on the GRP and titanium sides for these drop

heights, respectively.

Using the values calculated for displacement of the sample

during contact with the impactor, force versus displacement

plots can be generated. Figures 19 and 20 are representative

of the outputs produced impacts from a drop height of 0.0254

m (I in.) and a drop height of 0.0508 m (2 in.) on the GRP

side, respectively. From the force-displacement plot for each

impact test a simple trapezoidal rule algorithm was employed

to integrate area under the hysterisis curve produced. This

calculated value represents the amount of work done on the

sample by the impactor during impact. As indicated in Table

28

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II, the amount of energy imparted to each composite increases

as the drop height increases. Examination of the energy

amounts for drops from 0.0254 m (I in.) on both the GRP and

titanium sides indicates an approximate value of 11 J (100 lb-

in) is close to the maximum amount of energy which can be

imparted to the composite without damage occurring. The

energy amount associated with a 0.0254 m (I in.) impact

appears to be a threshold value. Once this energy level is

exceeded damage in the core is initiated and begins to

propagate. By subtracting the threshold energy of 11 Joules

from the area of the plot in which damage does occur, one may

determine the amount of energy used in deforming the core.

The appendix contains complete outputs of all plots

generated for each impact test performed during this study.

For each test performed graphical plots corresponding to

force-time, velocity-time, displacement-time and force-

displacement data are included.

29

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3000

20001

.~11001

1000~/.

0I~ #4

So,

' :ooo . .........../--..

.500H -

-1000L. /

'N .#z,.0'. ,

0 0.00S 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (see)Figure 1.3. Strain Response for Impact on GRP From 040254 m

50001

4000

j30001I

} / .. . . .. 'N.. . . .200 - ........ .. .............. .. *w '"4

4 06

1 0 ... ....... ...... ... ..... ...... . ... ... .;, ..... .7" .

'i•~ ~~~~ .llli ... ............ .-- ......

-.....0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (bce)Figure 14. Strain Response for Impact on Ti From 0.254 m

30

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2500

2000..#

1~000

10- /ý ........................

's .500

-25000 0.0 .1 005 00 .2 .3 0.035 0.04 0.045 0.05

Figure 15. Strain Response for impact on GR.P From 0.03S8. m

4000....7

3000- .5.

0~........... . .............. . . . . . . ..

.2000 . *6

F.......16. .t i ......on .. for .m ac.on Ti..o...3S. m.................

-1030

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4000-

3000,r-#

2000~ ..-- #

J.LMJ......... ..........................................

0 .......,

*zoooh#

.3000'0 0.01 0.02 0.0 W00 0.05 0.06

Time (see)

Figure 17.ý $train2 Response for Impact on GRP Prom 0.050S m

4 000w 1 *. . *

...... .....

13000'

0 0.01. 0.02 0.03 G.0 0.05S 0.06 0.07 0.0'8

Time (sac)

Figure 18. Strain Response for Impact on Ti From 0.0508 Mn

32

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4000

35 00'-

3000-1500 .

S'ooo-. /.ti :,,o-./I

00I •

.•. 1~~~000 .," •. ,,

-i

Displacement (m) X10"3

Figure 19. Force-Displacement, I'mpact an GRP From 0.0254 m

40.00 ....... . .III

40002500-1/

3S 000-

13 0 -S .... ..

10 0 . .. . ....-.... - .-

Soo i

.0 0002 0.004 0.006 0.008 0.01 0.012 0.014S~ Displacement (m)

Figfur~e 20. Force-Displacement, Impact on GRP From 0.0508 m

33

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B. STATIC LOADZNG URSULTS

The static loading tests were three point bending tests

with the load applied in increments. During each test the MTS

machine was used to determine the force applied and the

displacement of the beam under load. As a result, a force

displacement plot w%.j produced. The load was applied in

approximately 222.4 N (50.0 lbf.) increments. At each load

level strain gage outputs, amount of force and sample

deflection readings were recorded. Tables III and IV provide

average values for specimen strain and deflection responses

for the three point bending tests conducted.

Each static loading test was carried out until the

composite failed due to core damage. The peak force achieved

during each test corresponded to failure of the sample due to

rapid deformation. The most readily noticeable difference

between the composite responses for dynamic and static

loadings is that the force levels required to cause core

damage for the static tests is approximately 444.8 N (100

lbf.) or approximately lit less than those for the dynamic

tests. Additionally, statically loaded samples failed

symmetrically in two locations, at each quarter point, instead

of a single location. More detailed analysis and comparison

sample responses will be considered in the Discussion and

Summary section of this paper.

34

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TABLE III. AVERAGE RESPONSE FOR STATIC LOADING ON GRP SIDE

Force Strain Gage Reading. (microstrain)

(N) #2 #3 #4 #5 #6

463 -158 -186 30 271 28

903 -329 -368 60 534 57

1343 -493 -551 92 802 86

.1784 -659 -735 125 1084 120

2006 -745 -832 140 1234 134

2211 -816 -922 157 1386 157

2438 -902 -1031 180 1568 174

2647 -971 -1136 205 1775 196

2878* -1120 -1306 263 2005 228

3078* -1125 -1328 565 2333 248

SFpailure has occurred.

35

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TABLE IV. AVERAGE RESPONSE FOR STATIC LOADING ON

TITANIUM SIDE

Force Strain Gage Readings (microstrain)

(N) #1 #2 #7 #8 #9

400 -6 -44 408 214 78

939 -19 -110 985 510 182

1366 -28 -165 1444 745 261

1815 -36 -228 1944 1011 345

2006 -38 -262 2168 1120 375

2237 -39 -310 2430 1265 418

2442 -33 -369 2672 1406 449

2660 -23 -449 2922 1566 482

2891" 2 -566 3225 1765 528

3149* 29 -724 3560 2003 602

* Failure has occurred.

Due to the symmetric response of the composite beam,

only half the strain gage readings are listed in the

above table. Figure 21 illustrates the strain gage

placement for these static loading tests.

36

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1 2 3 4

:i "9 / "0!

,Figure 21. Strain Gage Placement for Static Loading on

Titanium Side

37

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C. COMPRSSIVE LOADING IAILURZ TZSTS

After each sample was either impacted or statically

loaded, the composite was placed in the compressive test

fixture and an axial compressive load was applied. The load

was applied in 2224 N (500 lbf.) or smaller increments until

failure occurred. Again, the mode of failure was core

crimping/shear. At each load increment strain gage outputs,

change in axial length and deflection of the center of the

sample measurements were recorded. Table V provides a summary

"of the results of the compressive loading tests.

"From the test results it is apparent that as the level of

force imparted to the composite increases, the axial

"compressive failure load decreases. Figure 22 graphically

illustrates there exists a threshold value. When an impact

force exceeds the threshold value, it results in a significant

reduction in load carrying capability under compression. This

threshold value corresponds the force level required to

initiatQ oore damage in the composite. As the amount of force

continues to increase and damage in the core becomes bigger,

the compressive failure load decreases further. A compressive

failure test was also conducted oni a sample which, after

repeated impact and compressive liadings, had severe damage in

the core and had suffered delamination between the GRP and

core on one end. The failure load for this sample was found

to 6672 N (1500 lbf.),. This value could be considered to

38

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represent the minimum compressive load carrying capability of

the samples even after catastrophic damage has occurred.

TABLE V. COMPRESSIVE LOADING TEST RESULTS

7 Peak Impact Energy Compressive

Force Side Absorbed Failure Load

(N) (J) (N)

2860 GRP 5.89 43370

3132 Ti 4.41 43370

3545 Ti 10.96 43370

3825 GRP 10.17 43370

3496 Ti 19.81 15035

3874 GRP 21.58 21351

3514 Ti 30.52 10676

3950 GRP 31.20 14590

3608 GRP 65.0 9341

39

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XC10'

4 r

TI Side Impact

2 I" oRn side rmpactl

"" oo o ..... 3200 3400 3600 3800 4000

Peakc Force (N)Figure 22. Impact-Compressive Failur~e Loads

40

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V. DZSCUSSZON

It was originally assumed that many of the observed

responses of the unbalanced sandwich composite samples could

have been predicted using intuition and modeling the specimen

using the beam theory. Several experimental results, however,

proved to be different than expected. This underscores the

importance of performing experimental tests in order to

understand the complex responses with a structure such as an

unbalanced sandwich composite.

A. TRANEVURIN LOADING RRSbONIN

Tables V1 and VII provide a listing of the average force

and strain response outputs for different impacts from 0.0254

m (I in.) to 0.0508 m (2 in.) on the GRP and titanium

facesheets, respectively. From statics, the resultant moment

at the center of a simply supported beam is twice the moment

at the quarter point. For the linear elastic deformation, the

strain is proportional to bending moment. Neglecting the

effect of transverse .shear deformation, it is expected the

strain to be two times greater at the center than the quarter

point. Due to positioning of the samples on the support

device, the configuration actually had an overhang of

approximately 0.0127 m (0.5 in.) on each end of the beam.

Considering this, it would be expected for the moment, and

41

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therefore, strain to be a factor of 2.2 times greater at the

center than at the quarter point, neglecting the transverse

shear effect. The data in Tables VI and VII indicates for

impacts on the GRP side the strain at the center is almost 9.5

times greater than at the quarter point, and for titanium

impacts it is approximately 3.4 times greater. Correcting for

the effect of core shear deformation can account for some

deviation from expected values, however, increases in ratios

by a factor of 9.5 were not expected and are highly unusual.

Analysis of strain gage readings and videotape recordings

of the impact tests and of the static loading tests, shows

that the radius of curvature of the beam is quite different

from that expected. A much greater amount of curvature takesI.

place in the local vicinity of the point of load application.

42

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TABLE VI. AVERAGE STRAIN VALUES FOR GRP SIDE IMPACT

Force Strain Gage Readings (microstrain)

(N) #2 #3 #4 #5 #6

427 -5.2 -5.6 -14.6 275 -2.0

694 -274 -264 48 546 78

1059 -461 -417 73 735 86

1463 -620 -630 103 962 117

2122 -774 -798 129 1240 167

2424 -986 -986 163 1472 191

2882 -1074 -1083 187 1715 216

3176 -1154 -1154 195 1854 239

3358 -1247 -1245 220 2007 261

3656 -1329 -1287 223 2192 297

3825 -1387 -1431 215 2407 362

43

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TABLE VII. AVERAGE STRAIN VALUES FOR TITANIUM SIDE IMPACT

Force Strain Gage Readings (microstrain)

(N) #2 #3 #4 #5 #6

512 25 21 122 617 169

943 -61 -69 357 1326 393

1085 -127 -,85 432 1484 51s

1268 -115 -127 534 1737 532

1561 -129 -137 657 2187 610

1748 -209 -193 734 2371 696

1979 -167 -199 791 2689 774

2197 -209 -224 925 3088o 69

2411 -213 -247 949 3230 931

2673 -244 -274 1047 3550 1055

2860 -210 -275 1155 3861 1069

3136 -271 -324 1289 4218 12ý9

3323 -323 -372 1424 4539 1364

3407 -340 -399 1478 4675 1403

44_ ___ _I

44

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Another important deviation from the classical beam theory

for the unbalanced sandwich composite, as compared with a

monolith material, ii the shear deformation of the core

material. If the beam is considered to be made of steel or

"aluminum, the presence of a shear stress of approximately 1.1

Mpa (160 psi) would result in- negligible shear deformation for

the monolith material with a large shear modulus. However,

the composite core (HRH-10) in this study has a shear modulus

of only 1 Mpa (140 psi) Clearly, the effect of shear

deformation in the composite cannot be neglected and

contributes significantly to the response of the beam.

When the samples were subjected to static transverse

loads, the re3ults in the strain responses were not markedly

"different from the impact results. For the samples which were

statically loaded on the GRP side the strain gage arrangements

were exactly the same as for the GRP impact tests. Once

again, the ratio of strains at the mid-point and quarter

points should have been 2.2 based on the actual configuration

of the tests, neglecting the shear deformation. As can be

seen in Table VIII, the actual strain ratio is approximately

8.6.

When the loading was applied to the titanium side the

strain gage arrangement was modified in order to provide a

more detailed picture of the strain response of the beam. In

this case strain gages.were placed at the one-third, two-third

and center points of the specimen. The beam still had a

45

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0.0127 m (0.5 in.) overhang on each end. Based on the

'classical theory the ratios of strains between the one-third

and middl16 points should be 3.67, between the two-third and

middle points should be 16 S 7 and between the one -third and two

third points should be 2.33. Experimental results listed in

Ta~ble IX show these ratios to be approximately 5.1, 1.85 and

-2.85, respectively., Due to the symmetric. bending o~f the

composite beam under static load, up to failure of the core,

the strain gage readings on ohse side are reported in Table IX.

While these ratios ara,'certainly closer to t~he classical

theory 'values, a discrepancy' 'Ahih cannot necessarily be

attributed to a poime nt~l errors sit&i' exists', in both.oases

when the samples are either dynamically or statically loaded

'un thdt titanium side, the, de~iatioig kirom beamnbendirlg theory

are smaller. When loading is applied to* the GRP side,

however, the ratios significantly vary.

46

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TABLE VIII. AVERAGE RESPONSE FOR GRP STATIC LOADING

Force Deflection Strain Gage Readinge (microstrain)

(N) (M) #2 #3 #4 #5 #6-a - - -, " -64-+ 0.0006 -158 -186 30 271 28

,03 0.0012 -329 -368 60 534 57

, 1343 0.0019 -493 -551 92 802 86

1784 0.0,025 -659 -735 125 1084 120

* 2006 0.0029 -74S -832 140 1234 134

2211 0.0033 -816 -922 157 13'86 157

2438 0.0039 -902 -1031 180 1568 174

2647 0.0044 -971 -1136 205 1775 196

2878 0.0054 -1120 -1306 263 2005 228

3078 0.0064 -1125 -1328 565 2333 248

47

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TABLE IX. AVERAGE RESPONSE FOR TITANIUM STATIC LOADING

Force Deflection Strain Gage Readings (microstrain)

(N) (m) #1 #2 #7 #8 #9

400 0.0005 -6 -44 408 214 78

939 0.0012 -19 -110 985 510 182

1366 0.0018 -28 -165 1444 745 261

1815 0.0025 -36 -228 1944 1011 345

2.006 0.0028 -38 -262 2168 1120 375

2237 0.0032 -39 -310 2430 1265 418

2442 0.0036 -33 -369 2672 1406 449

2660 0.0042 -23 -449 2922 1566 482

2891 0.0049 2 -566 3225 1765 528

3149 0.0060 29 -724 3560 2003 602

In order to more fully understand the mechanics of these

strain responses, a four point bending test was performed.

For this four point bending test the load was applied to both

the GRP and titanium sides at the quarter points or 0.0762 m

(3 in.) from each end. The composite was placed on the simple

support fixture with the same 0,0127 m (0.5 in.) overhang and

instrumented with ten strain gages placed (five on each

facesheet) at 0,0254 i (1 in.) increments along the length of

48

S. . . ... ... , I I ] j

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the beam. The location where the load was applied was left

vacant. Due to the symmetric response of the sample for

static loads only one half of the composite was instrumented.

Strain gage placement' is shown in Figure 23. :n the four

point bending test the moment in the section between the

applied loads is constant and the shear is zero. Since there

is no transverse shear force and a constant bending moment in

the center section, it would be expected for all the strains

in this region to be the same for a given load. Strain

amounts for the gages on the GRP facesheet remained almost

constant. Strain amounts on the titanium facesheet, however

varied by amounts up to 100% for most loads. The reason for

this deviation is unclear.

1 2 3 4 5

10 9 8 7 6

Figure 23. Strain Gage Locations for Four-Point Bending

49

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CLý,,ss~:a 3eoarn Tkieory

Figure 24. Beam Bending Shapes

Figure 24 ill.ustrates the shape resulting from both three

point: and tour point loading tests. For both cases It is

clear from observations made during the tests and when

reviewing the videotapes afterward that the deformed shape was

very different from what was expected from the beam bending

theory. Strain gage readings for the location 0.0254 m (I

in.) from the end actually show the top facesheet to be in

50

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tension and the bottom facesheet to be in compression instead

of the opposite states expected from classical beam be Aiz.g

theory. It can be argued that the samples used in this study

are actually "short" beams and therefore classical beam theory

does not strictly apply. While to a limited extent this may

be correct, there is clearly more physics involved than can be

i 'explained away by the "short" beam effect. In order to gain

a more complete understanding of the mechanisms at work in

this and similar unbalanced sandwich composites, more research

needs to be done using different sample geometries and support

configurations.

Other interesting points discovered from the experimental

data comes by comparing the force, strain and deflection at

the .center of the beam responses for the various loading

configurations. Even though transversely applied failure

loads can vary depending on which side is impacted or whether

or not the load is dynamically or statically tranumitted,

there are many similarities up to the failure point for each

test. Figures 25 and 26 show the force transducer outputs for

impacts from 0.0254' m (I in.) and 0.0508 m (2 in.),

respectively, on the GRP and titanium facesheets. Up to the

point of failure the for:ce traces practically coincide with

one another.

Table X lists the average center deflections for impact

loadings on both the GRP and titanium facesheets. Average

center deflections for static tests are included in Tables

51

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VIII and IX. Figure 27 shows that the average deflections of

the center of the beam do not vary significantly, up to the

failure, when the beam is loaded either by impact or

statically. The deflection traces, again, nearly coincide

with one another (only vary by approximately 1 mm (0.04 in.))

up to the failure load. Once failure has occurred in thecore, however, the static loading deflections increase

significantly compared to the impact tests. This is because

I I, itatic loading causes core damage at both ends and impact

loading only cause damage at one location.

One composite response parameter, however, appears to be

*• independent of the manner in which the sample was loadeC.

Examination of the data for impacts on both the GRP and

titanium sides, as well as, static loadings on both sides

reveals that failure in the core always occurs near the

* quarter length points. Additionally, the magnitudes of the

strains in the facesheets at the failure points are fairly

constant. Figures 28 and 29 show the strains at the failure

point for impacts from 0.0508 m (2 in.) for the GRP and

titanium facesheet gages, respectively.

52

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* 4000-

3500*~...*.............R?, Impact~ IImpaict

3000 /,,~

2500-~ I,

1500

1000

Saoo-

-500'0 0.00S 0.02 0.035 0.02 0.025 0.06 0.075 0.08

Time (see)

Fiure 26. Impacts on GP..P and Titanium Sides from 0.02508 m

4003

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TABLEH X. AVERAGE CENTER DEFLECTIONS POR IMPACT LOADING

Force GRP Side Titanium Side

(N) (mn) (mn)

445 0.0007 0.0008

890 0.0015 0.0013

13335 0.0022 0.0020

1780 0.0026 0.0029

2225 0.0033 0.0041

2670 0.0037 0.004Si-

7.893 0.0043 0.0051

ý115 0.0046 0".0055

3338 0.0051 0.0063

3560 0.0056

54

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6r

'.TI Impact0

Q!

,M T

S00 1000 1500 2000 2300 3000 3300 4000

Transverse Load (N)Figure 2i7. Deflection for Static an~d Impact Loads

3000 -

20TItanim Side Impact

.1 0001 6.

................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

a100OýCA ~d mpc

.2000 . .....

-3000L ,0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

Thme (sac)Figu[re 28. Strains at Failure Point (GRP Gages)

55

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2000

GRP Side Impac:

1 000

500-

_2000 ........ ....

Figur ,29o. Strin at, Failur Poit,.Gaes

nea the ,qr ,o, on Tleneum Side Impacs.+,+::• ,: .2000h... .......' ,i.+.,ii.+

appoxmael 150mcotai o h RPfcsw napproximatl y ..... 0 micrstai fo .... tiaimlaehe

........ O0 0... ,01 0.02 0,03 0.04 0.0 0,06 0,07; 0.08

failr Figure 29. Strains ath Failure Point (Ti Gagen)

From the dat.a it appears that. when the strain magnitude.

near the qu.art'er point on the beam simultanecuily reach

approximately 1500 microltrain for the GRP facesheets and

approximately 250 microitrain for the titanium facesheets,

failure in the core occurs. This failure always occurs near

the beam's quarter length point. Examination of the beam

under load reveals that the greatest amount of change in

curvature occurs in this region. Intuitively, this indicates

that the shear should also be greatest in this vicinity. The

large amount of shear streos in the core results in failure at

the quarter points.

56

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It was also observed that failure for impacted samples

occurred at one location, but the statically loaded samples

failed at two locations. These two locations were at each end

near the quarter points. Similar to a monolith material,

failure initiates at an internal point of discontinuity or

weakness. Once damage is initiated, increasing the amount of

absorbed energy due to loading causes the damage to propagate

throughout the local vicinity until the structure is

sufficiently weakened so that failure on a global scale of the

component occurs. This type of failure mechanism is a time

dependent function. In the impacted specimens, failure

occurred only at one end. Once failure occurred at one

location the deformation in that region rapidly increased as

the core lost stiffness. The massive deformation in this one

region sufficiently precluded failure at another location

during the extremely short time interval of the impact.

When the composites were statically loaded, however, the

loading process took a much longer time to complete. In this

case, the force level was built up incrementally and

sufficient time was. available for damage to occur and

propagate at more than one location. All statically loaded

samples were damaged by core crimping/shear at two locations.

This time dependent behavior may also be the reason the

magnitude of force required for failure in the static loading

case is approximately 444.8 N (100 lbf.) less than the failure

load in the impact tests.

57

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D. COMPRESSIVE STRENGTH AFTER IMPACT

One of the objectives of this study at the onset was the

development of a relation which would correlate the amount of

damage inflicted in the composite to the residual compressive

strength of the sample. The initiation and degree of

propagation of damage is a function of load applied to the

:omposite, Primary indicators of this applied load are peak

impact force, work dope on the sample by the impactor, the

momentum imparted to the sample and the change of kinetic

energy experienced by the impactor. From the force plots it

was obvious that the failure force was dependent on the manner

I,, the force was applied and the side of the composite which was

II loaded, As illustrated in Figure 22, peak contact force

,levels do not provide consistent indicati•-ns of residual

compressive strength. The absorbed energy, however, provides

a mor.i independent indicator.

Since peak force does not provide a good indication,

other loading parameters available from the experimental

results were considered. As detailed earlier the area under

the force displacement curve provides a measure of the amount

of work done by the impactor on the composite. A simple

trapezoidal rule integration can be used to calculate this

amount of energy. Likewise, the area under the force versus

time plot is equal to the amount of momentum imparted to the

sample ( M = Fdt). A simple trapezoidal rule integration

can be again employed to determine this amount. Another

58

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energy parameter which can be easily determined from the data

is the change in kinetic energy of the impactor. By using the

relation:

K. E.IM VI-Vt

where vi is the impactor velocity immediately prior to impact

and vf is the rebound velocity of the impactor, the change in

kinetic energy occurring during the impact can be determined.

Table XI lists the peak forces, momentum, energy

imparted, change in kinetic energy values and the resulting

compressive failure strengths for each impact test. Note that

although the peak forces generated for the same drop heights

vary by at least 444.8 N (100 lbt.), the energy amounts and

momentum values vary by less than 10k. For this reason, the

energy levels and momentum are the principal indicators which

need to be considered. Figures 30, 31 and 32 graphically

illustrate the residual compressive strength relationships

between energy imparted, change in kinetic energy and change

"in momentum, respectively. Based on deviations for each side

impacted, momentum values appear to be the most consistent

indicators.

A comparison of energy imparted ratios and compressive

failure load ratios (using the drop height figures from 0.0254

m (I in.) in the denominator each time) suggests some type of

one-to-one correlation for the GRP impacts. The energy ratios

59

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for drops from 0.0381 m (1.5 in.) and 0.0508 m (2 in.) are

2.12 and 3.07, respectively. The corresponding compressive

"failure load ratio@ are 2.03 and 2.97, respectively.

Unfortunately, when the same ratios are compared for the

titanium impacts a good correlation is not readily apparent.

The energy ratios are 1.8 and 2.78, respectively, while the

compressive failure load ratios are 2.88 and 4.06,

respectively. Zt is clear that in order to develop a more

definitive quantitative relation, further experiments need to

be performed. With more data available, a more reliable

correlation between energy levels and the resulting reduction

"in compressive load carrying capability can be developed,

X1,54-.-O

zoNSv 3,•S- ""

; 25," ? Side Impact

- T1 Side Impact

!.5

0.50 t.o 20 30 40 5o 60 70

Hnergy Imparted to Composite (J)Figure 30. Energy Imparted vs Compressive Failure Load

60

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X1014.5

I ' \'IIORP Side Impact

*; .~ 2- K",

.-. - . 5 i T1 Side Impact ".

00 10 20 30 40 5o 60

Change in Impactor Kinetic Energy (3)

figure 31. Change in Impactor Kinetic Energy vs CompressiveX1O4

3.-

= ' \ ,, Ti Sidle Impact -,• 2.,5- ,

ORP Side Impat

0-56.0 70 so 90 100 110 1.0 130 140 1•0

Momentuni Imparted to Composite (N-s)Figure 32. Change in Momentum vs Compressive Failure Load

63.

I I a I I

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TABLE XI. COMPRESSIVE STRENTGH TESTS

Peak Impact Energy Kinetic Momentum Compres-

Force Side Imparted Energy Change sive

(N) (J) Change (N-s) Failure

(J) Load (N)

2860 GRP 5.89 4.36 66.06 43370

3132 Ti 4,41 3.41 66.80 43370

3545 Ti 10.96 9.53 83.39 43370

3825 GRP 10.17 8.80 83.48 43370

3496 Ti 19.81 18.10 98.22 15035

3874 GRP 21.58 19.20 91.22 21351

3514 Ti 30.52 27.20 106.83 10676

3950 GRP 31.20 27.0 99.85 14590

3608 GRP 65.0 56.23 143.31 9341

It is noted that the same mode of failure which

occurred in Murphy's study (Ref 1) of undamaged composites,

also took place in the damaged samples in this study. In each

case core crimping occurred at a region near the end, the

sample would then rapidly deform, creating a 'S" bend shape in

the vicinity of the core crimping. Failure in each sample

would, of course, occur in the same region which crimped

62

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during impact or static loading. Table XII provides data for

each of the statically loaded samples and the corresponding

compressive failure loads.

"From the data it appears that in the case of static

loading, the resulting compressive failure load is independent

of the side loaded. It should be noted that the compressive

failure load for the second GRP side loaded sample was lower.

In this case, once failure occurred at 3292 N (740 lbf.) the

loading rate of the MTS machine was increased in order to

cause more damage in the core and determine if the load

magnitude could be further increased. The sample responded by

increasing its deformation rate so that the 3292 N level was

not exceeded. This did result, though, in more core damage

Which led to a reduced compressive load carrying capability by

approximately 8896 N (2000 lbf.).

TABLE XII. COMPRESSIVE FAILURE LOADS FOR STATIC LOAD

SAMPLES

Force Side Compressive Failure

(N) Loaded Load (N)

3292 GRP 25444

3292 GRP 17793

3403 Ti 27490

53

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VZ. CONCLUSZONS

The response of an unbalanced sandwich composite subjected

to either low-velocity impact or static transverse loads is

complex. The results discovered during the experimental

portion of this study underscores the requirement for

performing numerous tests in order to be able to accurately

understand how the composite behaves. Often times it was

found that unexpected responses occurred for the various

loading configurations. More tests are still required to be

better able to understand and predict the mechanisms involved

in the behavior of these unbalanced sandwich composites,

Several key findings from this study are listed below:

0 Classical beam bending theory cannot be applied to modelthis composite.

0 Transverse shear forces in the core cannot be neglectedand have significant effects on the facesheet strainresponse.

0 The compressive load carrying capability of an unbalancedsa"-wich composite is very sensitive to core damage. Oncea ireshold value is exceeded a small amount of damageoc- .rs in the core. This small amount of damage leads toa rignificant reduction (50-60%) in compressive loadcarrying strength.

* For impacts from the same height, impacts on the titaniumside result in 30-40 greater reductions in compressivestrength.

0 External work performed by the impactor on the composite,the change of impactor kinetic energy and the amount ofmomentum imparted to the sample are all better indicatorsto be used as a parameter to predict residual compressivestrength. Of these three, momentum may be the bestindicator.

64

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0 Failure occurs at the quarter points of the beam. Failureoccurs at one location for impact loads and at bothquarter points for static loads.

* Onset of core damage occurs at the same magnitude ofitrain, approximately 300 microstrains for titanium and1500 microstrains for GRP, regardless of type of loadingor side loaded. This indicates failure occurs, Asexpected, at the same stress levels and can, therefore, beused as a good failure criteria.

As stated previously more research needs to be focused on

the'behavior of this unbalanced sandwich composite and other

similar composite. It will be important to perform tests on

samples involving different geometries and support

configurations. With the gathering of more data, more

accurate predictions concerning structural responses due to

low-velocity impact and compressive loads can be made.

Additional data will also enable verification of any finite

element model designed to analyze this type of composite.

65

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Force va Time (0.0127 m drop on ORP side)

Peak Force -2860 N

IS00I10i

CottTme 006

0o~c T.53 0.03030004

Time (see)

Strain vs Time (0.0127 m drop on ORP side)2000-

IS0

c 500 - . .. ..... .-.......

0...................... .... .. .... . ............-- ......

-1500 0 0.005 0.01 .41S 0.02 0.025 U.03 0.035 0.04

Time (sac)66

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Velocity vs Time (0.0127 m drop on GRP side)

0.5

0.4 .-

.0.2 ...

0 , .1 ..

0-I

0 0.005 00 0.... 00-025 0.03 0.035 0.04

Time (sea)

.XI0.3 Displacement vs Time (0.0127 m drop on CRY side)

6 r

3 .. ... ..

00 0 0.01 -.20

Tie(sac)

67I

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Force vs Displacemzent (0.0127 m drop on GRP side)

3000

2500 ..

S...O/0.. /,/. -

I SOOh 11000

vvw; ... .',:,,,,, 5000 ..

0 1 23 6 7

Displacement (m) 1

'•>' ... " /6

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Force vs Time (0,0127 m drop on Titanium side)

3S00

3000- Peak Force 3 132 N

2.500

2000

1s.0 - I,•i... :IS00 -'\

ii, /\,1000 6 ,/.

Contact Time = 0.0332 sSooJ

- 0.00~ 0.01 0.015 0.02 0.02.5 0.03 0,033 0.04

Time (sac)

Strain vs Time (0.0127 m drop on titanium side)

4300

4O000~

3500 ... . .

~3000~ .,,

i... .... ... ..... ...

'-:!1000- . ;oo ........ ... 0oo4 ~ a oo• ~ •' oo o

5l00 /7 ý!.......... . .. ...... ....

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (see)

69

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Velocity vs Time (0.0127 m drop on titanium side)

0.6.

0.5

0,41 ... •

S .o~~~,21 . ...i•, ,

0I...-

0.0.. 0.03 si0e)

0. I -I l

* I

$1 *.0.4~0 0.00 0.01 0.01S 0.02 0.0,00 005 004

Thme (sac)

x 10.3Displacement vs Thme (0.0127 m drop on titanium side)

6. .

LL4/

/t '/

0I\ '"j . ? , . ." 9

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Thme (sac)70

Page 82: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0127 m drop on titanium side)35001, . ,.

3000o- ..

j5o ///"

1500 ~~

Dlsptacement (m) ,X10 4

71

Page 83: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.0254 m drop on ORP side)

Speak Force 3825 N350 6 - . . . ......

3000

I ./2500-

1500 I

1000 /I0 ./ Contact Time i 0.0332 s ,

So.0 ,i i.

.500 0 0.500 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (sac)

Strain vs Time (0.0254 m drop on GRP side)

3000.

2500

Soooi...0 .... ,.

i 1000

~ ....... .. . ...........~

0 0.005 0.01 0.015 0.02 0.025 0.01 0.03S 0.04

Time (sec)72

Page 84: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0.0254 m drop on GRP side)

0.8

016-

0.4

•0.005 0,01 0.015 0.02 0.025 0.03 0.035 0,04

Time (sac)

x .0.3 Displacement vs Time (0.0254 m drop on GRP side)

'p ..... ,

- -\

- //\

0IV"

-I / "S

1)- , "* • .... "

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (sec)73

Page 85: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0254 m drop on ORP? side)40003 5 0 0 L ... ...... ... .. ... .. ... . .... .. . .... ... .

3000..

2500-

2000//

1500[

I000

".50% ' 2 3 4 5 67 8

Displacement (m) xtO-*

74

Page 86: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.02-4 m drop un titanium side)

400 0 Peak Force - 3545 N .3500r....

3000 // 4S2o00~

13001-I /

I / \

0i-o /Contact Time -0.0356 s1I000',

All .... 5 ,!\.

0 0.005 0.01 0.013 0.02 0.025 0.03 0.0315 0.04

Time (see)

Strain vs Time (0.0254 m drop on titanium side)$00C1

4000ý-

50 0 . .. ,.. . . . ..... .. .... -2 #

/ S

j•00 II.-

-1 0 0 0 1 _ .,. .. .

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Time (sac)

75

Page 87: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0.0254 m drop on titanium)0.8.. . . , .... ,... . .. , - , .. .

0 .6 -..

I 0 ,2 L . - ,, - ,

02I

-0.4-

r0.00 . 0,0 0.015 0.02 0.02 0.03 0.03S 0.04

Time (sec)

x10.3 Displacement vs Time (0.0214 m drop on titanium side)9-:

Of 2

/1... . ' .43..l .Ix ,

\"13--~

00 0.005 001 0.015 0.02 0. 0.03 0.035 0.04

Time (sec)75

Page 88: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0254 m drop on titanium side)4000 13500o

3000,

"2500 //,i

2000. -o

1.500 h

11000- L

/,z

0 1 3 4 5 6 7 8 9

Displacement (in) xcO"=

77

Page 89: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.0381 m drop on OR? side)

4ooo0 Pe Ik Force .3874 N

3000° .. . ...

S20001S..... , sooi / ... \

1000 .. ..

SooContact Time *0.0492 s

00 0.005 0.01 0MIS 0.02 0.0o5 0.03 0.035 0,04 0.045 0.05

Time (sec)

Strain vs Time (0,0381 m drop on OtRP side)

• 00 , ,, , • , .... ... A 6... ...... ... .. . ...1000k- . -

S~o o ... ,, ,. .. . . , ,

,.. I 00•' ... ," ... . • . ---"............. ..

I #I1500 - , .-.. ... .

,.. .. .. ... .. ....1 ... .00

4.2000

"U00• 0.005 0.01 0.011 0.02 0.025 0.03 0.035 0.04 0.045 0.05

Time (see)

78

Page 90: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0,0381 m drop on OnR side)

1/

S0 , 6z ,-

0 is .... .........

.. . ... ...... .0 . .. oo

0-

r 0 0,005 0.01 0-015 0.02 0.025 0.03 0.035 0.04 0.04S 0.05

Time (sew)

+//

Displacement vs Time (0.0:381 drop on OR? side)

0.01 .. . / N

o'ol L•

Oi 0. 0061

1.000.004F

/I

0.0027 '

0 0.005 0.01 0.01o 0.02 0.025 0.03 0.035 0.04 0.045 0.05

Time (see)

"79

Page 91: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0381 m drop on GRP side)4000

30001-

2 00

, 2000 /1500/

0 0.002 0.004 0.006 0.008 0.01 0.011.

Displacement (mn)

80

• , , i I i I I I I I I I --

Page 92: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.0381 mn drop on titanium side)3500

Peak Force -3496 N3000 F

25001-

~2000FS1300I

Contact Time -0.0548 s

0 0 0101 0.02 0.03 0.04 0.05 0.06

Time (sac)

Strain vs Time (0.0381 m drop on titanium side)50001

.zo ,~ ........ -...........

1000-'

1000

.1 0 ,#3-

-2000 02#

300 0.01 0.02 0.03 0.04 0.05 0.06

Time (sec)

Page 93: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0.0381 m drop on titanium side)

0. 4

.0--

*040 0.01 0.02 0.03 0,04 0.05 0.06

"Time (sec)

Displacement vs Time (0.0381 m drop on titanium side)0.012.

0.01 "/

I 0006

0.004- .

0.002, .... . .. ",

0 0.01 0.02 0.03 0.04 0.05 0.06

Time (sec)

82

Page 94: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0381 m drop on titanium side)

K 4d2500 "

• ~/1000 I

, 1500- /

00 0.002 0.,004 0.006 0.008 0.01 0.012

Displacement (m)

83

Page 95: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.0508 m drop on OR? side)

40001

0PeukForce $950 N

3500-. 200 0 •If

500 /100/ Cotc 1e .72000

.500

10 00 00 00 0 00 00

Contact Tim e (s70c)

Strain vs Time (0.0508 mi drop on OR? side)4000

3000k* N

iooo•- \.*

0......... .

.ioookc**:a•T • = o 2. ..o -'

....................

*3000

0 .... ............. ....

0 0.01 0.02 0.03 0.04 0.05 0.06

Time (sac)

84

Page 96: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0,0508 m drop on OR? side)

*~0.4 N,

U

.014

0 0.01 0.0. 0.03 0.04 0.05 0.06

Time (sec)

Displacemnent vs Time (0.0508 mn drop on OR? side)* 0.014

0.012

0.01)-.

10. 008k /N

40.004-

,., ,

0.oo- ",-

0.0027

0 0 0,01 0.02 0.03 0.04 0.05 0.06

Time (sea)

Displaemont as Tm 000 rpo R ie

Page 97: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.108 m drop on OR? side)

4000,

• =o! / /\ 0.--.3000t /

2500 /A//

o2000I- / -

/ ,

S1S000-

500r•/,-•

Diplcee00(n00 0,002 0,004 0.006 0,008 0.01 0.012 0.01Displacement (m)

86

Page 98: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.0508 m drop on titanium side)4000 ,

3•00 Peak Force - 3514 N....

3000- *\2500,L/ II

ISOO/ 41000 j.Contac Time 0.0706 s

0)0 0.01 0.02 0.03 0.04 0.05 0406 0.07 00

Time (seec)

W~aini vs Time (0.0508 m drop on titanium side)

6000~

5000H

4000 1- .,t.

, .0 .......

100

/........ ..

O 0 -............ .

................ .................. ..........-1000o / :,' ..

IT))

S• ~~~~ ~~// ----. .,-.0 ..,................. .•......... ..............

.2000

-3000 -_____________________________0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

Time (sac)sly

Page 99: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0.0508 m drop on titanium side)1.2 .

1

j 0.6'r

0.4,,

0.2

L. 0.01 0.02 0.03 0.05 0.06 0.07 0.08

Time (see)

Displacement vs Time (0.0508 m drop on titanium side)

0.016!1 10.014'-

0.0121- /

~0.0 1 .

•- 7/\

S0.006 -r ..... .. . -,

So.oo6r..../. ......................... . ....... "."

I /0.

0 0 4 .. ........ ... ..... . . . . . . .

o oozK L

0~0 0.01 0.02 0.03 0.04. 0.05 0.06 0.07 0.08

Time (sec)

Page 100: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.0508 m drop on titanium side)

40001

3500

3000 "\

000/,, 1S0/ -

1000- / /"

500 I-

0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016

Displacement (m)

89

Page 101: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Time (0.1016 m drop on GRP side)

4000,

3500 Peak Force 3 3608 N

3000'

20010, I L2

Contact Time -0.1032 a

1500. ,

000,02 0.04 0.06 0.08 0.1 0.12

Time (sac)

Strain vs Time (0.1016 m drop on ORP side)

6000,

4000 !

4000 ', • a". x,•...

S30001 :ooo i :/ ........ . ... ... ..: ......: ....... ..' " ; .' f..

1000

10 0 •- , ? • .. , ,,.. ... .. .. .. .. .

~~~~'I~ ~ ~~~# ......................----- -------------

o10 0 0 .. .... ... ... .'.. ....... .. ..... ........

#3-2000'

"0 0.02 0.04 0.06 0.08 0.1 0.12

Time (sac)

90

Page 102: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Velocity vs Time (0.1016 m drop on GRP side)1.6

1.4i 12- J

0.6-,dig.

S0.2,-g. o+- 'I,

0I0.2- ,

.0.2:-00 0.02 0.04 0.06 0.08 0.1 0.12

Time (sec)

Displacement vs Time (0.1016 m drop on ORP side)0.03.

S//

-,0.023-

- II

0. 0is~0,0 ,

I

0.005-

/

t.C~ // .

0 0.02 0.04 0.06 0.08 0.1 0.

Time (sea)

I - 0,1 •.2.

Page 103: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

Force vs Displacement (0.1016 m drop on ORP side)4000

3!00

30001-

SO, /'.

2500,:- -- -- "

2000.,, ,

0 0.005 0.01 0.015 0.02 0.02.5 0.03

Displacement (m)

92

Page 104: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

LIST 0 RZFIXINCRS

1. Murphy, M. C., (1993) A Study of the Structural Stabilityof an Unbalanced Sandwich Composite Configuration, Master'sThesis, Naval Postgraduate School, Monterey, California.

2. Kim, C., and Jun, B., (1992) "Impact Resistance ofComposite Laminated Sandwich Plates," Journal of CompositeMaterials, 26, 15.

3. Nemes, J. A., and Simonds, K. E., (1992) "Low-VelocityImpact Response of Faom-Core Sandwich Composites," Journal ofComposite Materials, 26, 4.

4. Lee, L. J., Huang, K. Y., and Fann, Y. J., (1993) "DynamicResponse of Composite Sandwich Plate Impacted by a RigidBall," Journal of Composite Materials, 27, 13.

5. Sioblom, P. 0., *Hartness, J. T., and Cordell, T. M.,(1988) "On Low-Velocity Impact Testing of CompositeMaterials," Journal of Composite Materials, 22, January.

6. Kelkar, A. D., Craft, W. J., and Sandhu, R. S., (1993)"Study of Progressive Damage in Thin and Thick CompositeLaminates Subjected to Low-Velocity Impact Loading," RecentAdvances in Structural Mechanics, PVP-Vol 269/NE-Vol. 13,ASME.

7. David Taylor Research Center, DTRC-SME88/73, InstrumentedImpact Testing of Composite Materials, by R. M. Crane and T.D. Juska, Januaty 1989.

93

Page 105: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

INITIAL DISTZIBUTION LIST

No. Copies1. Defense Technical Information Center 2

Cameron StationAlexandria VA 22304-6145

2. Library, Code 052 2Naval Postgraduate SchoolMonterey CA 93943-5002

3. Professor Y.W. Kwon, Code MZ/Kw 2Department of Mechnical EngineeringNaval Postgraduate SchoolMonterey Ck 93943-5000

4. Department Chairman, Code ME/Kk 1Department of Mechnical EngineeringNaval Postgraduate SchoolMonterey CA 93943-5000

5. Naval Enineering Curricular Office, Code 34 1Naval Postgraduate SchoolMonterey CA 93943-5000

6. Dr. Vincent J. Castelli 1Naval Surface Warfare Center, Carderock Div.Composites and Resins Branch, Code 644Annapolis HD 21402-5067

7. Dr. Roger M. Crane 1Naval Surface Warfare Center, Carderock Div.Composites and Resins Branch, Code 644Annapolis MD 21402-5067

8. Dr. Y.D. Rajapakse 1Office of Naval ResearchMechanics Division, Code 1132800 North Quincy StreetArlington VA 22217-5000

9. Mr. David Bonnani 1Naval Surface Warfare Center, Carderock Div.Code 1720.2Bethesda MD 20084-5000

94

Page 106: O ,.,., '', 0 6 8 - DTIC · 2011-05-14 · sandwich composite beam6, The beams, in simply supported configurations, are impacted transversely and then ... shearing, sandwich ... while

10. Dr. Phillip B. AbrahamOffice of Naval ResearchMechanics Division, Code 1132800 North Quincy StreetArlington VA 22217-5000

11. Lt. Bryant Fuller 2Puget Sound Naval ShipyardBremerton WA 98314-5001

95


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