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ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

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ODYSSEY BATTERIES AGM Military Grade TPPL Technology
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Page 1: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY BATTERIESAGM Military Grade TPPL Technology

Page 2: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

The Dawn of a New Era in Engine Start Batteries

Page 3: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

The World’s Exclusive Pure-lead Flat Plate

AGM Military Grade Technology Battery

Available Commercially Today!

www.odysseybattery.com

Page 4: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

TPPL battery technology serving advanced applications today and tomorrow

TPPL Bragging Rights!

EnerSys is and has been supplying 4,000 to 6,000 M-1 tank batteries per monthfor past 3 years for Iraq war, converting wet to TPPL.

Hawker ArmasafeA-Plus battery

Page 5: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

TPPL battery technology serving advanced applications today and tomorrow

TPPL Bragging Rights!

EnerSys is converting all combat aircraft from wet nickel-cadmiumBatteries to TPPL – AGM.

Hawker aircraftBattery module

Page 6: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

TPPL battery technology serving advanced applications today and tomorrow

New contracts –

• US Navy – Nuclear submarines

Convert from wet sub batteries to EnerSys TPPL $18M contract to date for 10 subs Shipped first sub system December 2008

TPPL Flat Plate Technology

Page 7: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

TPPL battery technology serving advanced applications today and tomorrow

New developing applications –

• Pure electric rail yard locomotive (1,080 – PC2150)

TPPL Flat Plate Technology

Page 8: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

New ODYSSEY Battery Model

ODYSSEY is now the exclusive OE supplier to Ferrari

New ODYSSEY Model – 34R-PC1500T-A

Available March 2009

Universal fit for 24F – Lexus, Honda, Infiniti, Mazda, Nissan, others

Page 9: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Warrensburg, Missouri

One of only two factories globally, both owned by EnerSys to produce flat-plate pure-lead tin starting/deep-cycle batteries

620 employees, 360,000 sq. ft., 33 acres, 20,000 batteries per day$40M expansion under way, completion March 2010, 500,000 sq. ft.820 employees total.

Page 10: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Warrensburg Expansion

• From 350K sq feet to 500K sq feet (1 million batteries per year)

Page 11: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

2 Key Enersys Facilities for Producing Pure Lead 2 Key Enersys Facilities for Producing Pure Lead BatteriesBatteries

Newport South Wales, UK plant• Employs 452 people• Facility is 53,012 square feet

Page 12: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Hazardous Conditions - Conventional Wet Batteries

Page 13: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Top 10 Reasons to Buy ODYSSEY™ Batteries

1.) Guaranteed longer service life 2.) Longer storage life 3.) Deep discharge recovery 4.) Superior cranking and fast charge capability 5.) Easy shipping 6.) Mounting flexibility 7.) Superior shock and vibration resistance 8.) Ready out of the box 9.) No catastrophic failure10.) Industry’s best warranty

Page 14: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

What is ODYSSEY® Drycell Technology?

Pure virgin lead not corrosive in sulfuric acid

Grids can be made extremely thin 1 mm

Thin grids allow more plates per cell

More plates - more plate surface area

More surface area for chemical reaction

Result - 40% greater pulse discharge power, especially for first 5 seconds

Page 15: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Worlds only pulse power and true deep cycle - all in one battery 40% more 5 second cranking amps 400 cycles to 80% depth of discharge

High pressure sealed design, explosion- resistant and completely safe for passenger compartment mounting

Batteries are certified by USDOT and IATA as non-hazardous, nonspillable for shipment by UPS or air transport

Exclusive 4 year full limited warranty against factory defects materials or workmanship on PC1500, PC2150 and PC2250 sizes

Exclusive pure-lead design (not gel) offers performance capabilities not available from conventional batteries

What is ODYSSEY® Drycell Technology?

Page 16: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Potential Liabilities of Conventional Battery Technology

• Massive head space - Explosion’s• Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area• Limited internal terminal mass - Limits power delivery• Lead-alloy - Grids corrode, limits life - Requires thick grids• Low pressure case design - Polypropylene plastic - AGM periodically vents

Page 17: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Potential Liabilities of Lead-Alloy AGM Battery Technology

• Open head space - Potential for explosion - Sharing of chamber gas• Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area• Limited internal terminal mass - Limits power delivery• Lead-alloy - Grids corrode, limits life - Requires thick grids• Low pressure valve & case design - Polypropylene plastic - AGM periodically vents

Page 18: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Conventional battery thru the wall button weld intercell connectors

Page 19: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

• Button weld has small cross sectional area in comparison to the connector• Welds known to corrode, fail and spark causes explosions

Conventional Thru The Wall Welded Connector

Page 20: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

What Makes ODYSSEY® Safe, Rugged & Powerful?

• Minimum head space (explosion resistant)

• Welded over wall connectors (no internal sparking) (uniform cross sectional area)

• 92% saturated separator (Drycell™ - non-spillable)

• Direct cast brass terminal w/ mechanical compressed terminal seal (no leakage terminals)

• Untapped power – Short Circuit Rating (high cranking voltage)

SOLID BRASSTERMINALS

UNIFORM CROSS SECTIONALAREA OVER PARTITION CONNECTORS

COMPRESSION TUBESEAL DESIGN

Page 21: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S® Unique Cover & Terminal Seal

•Glued cover & encap- sulated connectors (vibration resistance)

• Sealed cell chambers (no cross cell gassing)

• Individual cell Bunsen pressure valves (100% efficient gas recombination, no external corrosion)

EPOXY ENCAPSULATED INTER-CELLCONNECTORS

EPOXY SEALED LIDTO CONTAINER

Page 22: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY®

PC1500 Series

PC1500DTGroup 34/78

PC1500TGroup 34

• Pure lead• PHCA: 1500A @ 80°F for 5 seconds• CCA: 825A @ 0°F• CA/MCA: 1050A @ 32°F• HCA: 1250 @ 80°F• Reserve Capacity: 125 minutes• Short Circuit Current: 3100A• Deep Cycle Capability:400 @ 80% DOD• Design Life: 12 years (float)• Typical Service Life: 6-8 years• Operation Temperature Range: -40°F to 176°F (-40°C to 80°C)• Air Shippable• Shock and Vibration Resistant• Quick Discharge and Recharge Capability • Warrensburg, MO manufactured

Page 23: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Group 34/78 Competitive Comparison

Comparison Item ODYSSEY Optima PC1500DT D34/78

(Yellow Top)

• 5 second HCA 1,500 amps not published• CCA 825 amps 750 amps• Reserve Capacity 125 minutes 120 minutes• Amp Hr. @ 20 Hrs. 68 Ah 55 Ah• Construction Pure-lead tin Pure-lead

AGM flat plate AGM spiral cell• Operational Weight 53 lbs. 43.5 lbs.• Cranking Amps @ 32°F 1050 amps 870 amps• Cranking Amps @ 80°F 1250 amps 1000 amps• Cycle Life 400 300• Warranty 4 yrs. 12 mos. Full

12 mos. Pro-rata

Page 24: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY®

65-PC1750• Pure lead• PHCA: 1750A @ 80°F for 5 seconds• CCA: 930A @ 0°F• CA/MCA: 1070A @ 32°F• Reserve Capacity: 135 minutes• Short Circuit Current: 3500A• Deep Cycle Capability:400 @ 80% DOD• Design Life: 12 years (float)• Typical Service Life: 6-8 years• Operation Temperature Range: -40°F to 176°F (-40°C to 80°C)• Air Shippable• Shock and Vibration Resistant• Quick Discharge and Recharge Capability • Warrensburg, MO manufactured

Page 25: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Newest ODYSSEY Marketing Program

Only ODYSSEY is dual purpose – Maximum cranking power True deep cycle

• Police officers spend 1 hour per 8-hour shift doing paperwork• Ford Crown Vic burns .75 gallons per hour at idle• No idle could save 2.25 gallons per 24 hours per car

• Simple replacement of wet battery to ODYSSEY • See Cost Savings Calculator

Exclusive No – Idle Police Car Program

Page 26: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S ExclusivePolice Car No-Idle Program

Ford Crown Vic – ODYSSEY 65-PC1750T-H

Dodge Charger – ODYSSEY 34R-PC1500T-H

Chevy Impala – ODYSSEY 35-PC1400T-H (V-8)34-PC1500T-H (V-6)

Page 27: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S ExclusivePolice Car No-Idle Program

ODYSSEY’S Exclusive Excel Format

NO-IDLE COST SAVINGS CALCULATOR

Page 28: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Group 65 Competitive Comparison

Comparison Item ODYSSEY Exide Interstate 65-PC1750 65-72 MTP-65

• 5 second HCA 1,750 amps not published not published• CCA 930 amps 850 amps 875 amps• Reserve Capacity 135 minutes 160 minutes 165 minutes• Amp Hr. @ 20 Hrs. 75 Ah not published not published• Construction Pure-lead tin Wet Maint. Free Wet Maint. Free

AGM• Operational Weight 55 lbs. not published 47 lbs.• CA or MCA @ 32°F 1070 amps 1000 amps 1000 amps•Cycle Life to 80% DOD 400 not published not published• Warranty 4 yrs. 18 mos. full 18 mos. full

72 mos. pro-rata 67 mos. pro-rata

Page 29: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

• Pure lead• PHCA: 2150A @ 80°F for 5 seconds• CCA: 1150A @ 0°F• CA/MCA: 1370A @ 32°F• HCA: 1545 @ 80°F• Reserve Capacity: 205 minutes• Short Circuit Current: 5000A• Deep Cycle Capability:400 @ 80% DOD• Design Life: 12 years (float)• Typical Service Life: 6-8 years• Operation Temperature Range: -40°F to 176°F (-40°C to 80°C)• Air Shippable• Shock and Vibration Resistant• Quick Discharge and Recharge Capability • Warrensburg, MO manufactured

ODYSSEY® PC2150 Group 31

Page 30: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Comparison Item ODYSSEY Interstate PC 2150 Grp 31 Model # 31-ECLEng Srt/Deep Cyc High Cycling

• 5 second HCA 2,150 amps not published• CCA 1,150 amps 700 amps• Reserve Capacity 205 minutes 190 minutes• Amp Hr. @ 20 Hrs. 100 Ah 100 Ah• Construction Pure-lead tin Lead-Calcium

AGM Flooded• Maintenance No term corr. Terminal corrosion• Operational Weight 75 lbs. Not published• Short Circuit 5,000 amps Hazardous• Starting Power @-20°F 1082 amps 560 amps• Design Life 12 yrs. 4 yrs.• Service Life 6-10 yrs. 20-28 mths. (estimated)

Group 31 Competitive Comparison

Page 31: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Comparison Item ODYSSEY OPTIMA PC 2150 Grp 31 Yellow Top D31Eng Srt/Deep Cyc Eng Srt/Deep Cyc

• 5 second HCA 2,150 amps not published• CCA 1,150 amps 900 amps• Reserve Capacity 205 minutes 155 minutes• Amp Hr. @ 20 Hrs. 100 Ah 75 Ah• Construction Pure-lead tin High purity lead

AGM AGM• Maintenance No term. corr. No term. corr • Operational Weight 75 lbs. 60 lbs.• Short Circuit 5,000 amps not published• Starting Power @-4°F 1082 amps 810 amps• Design Life 12 yrs. 8 yrs.• Service Life 6-10 yrs. 3-5 yrs. (estimated)

Group 31 Competitive Comparison

Page 32: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S Incredible Cranking Power

0500

100015002000250030003500400045005000

Short C

ircuit 3 6 9 12 15 18 21 24 27 30

HCA @ 80F

CCA @ 0F

PC2150 Series

Page 33: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S Cranking Power Vs Competitive Brands

0500

1000150020002500300035004000

Short 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

PC 2150 @ CCA Exide HP-31D Exide COM-31D

Interstate 31-ECL OPTIMA D31

Comparison at CCA Ratings

Page 34: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Group 31 Warranty Comparisons

ReserveModel Number CCA CA Minutes Free Replacement

ODYSSEY PC 2150 1150 1370 205 48 months

OPTIMA Yellow Top 31 900 1125 155 24 months

EXIDE HP-31D 925 1050 160 18 months HP-31E 925 1050 160 18 months HC-31D 700 840 180 18 months HC-31E 700 840 180 18 months COM-31D 625 750 160 18 months COM-31E 625 750 160 18 months

Page 35: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S® - 8D PC2250

PC2250ST

• Pure lead• PHCA: 2250A @ 80°F for 5 seconds• CCA: 1225A @ 0°F• CA/MCA: 1550A @ 32°F• HCA: 1730 @ 80°F• Reserve Capacity: 240 minutes• Short Circuit Current: 5000A• Deep Cycle Capability: 400 @ 80% DOD• Design Life: 12 years (float)• Typical Service Life: 6-8 years• Operation Temperature Range: -22°F to 104°F (-30°C to 40°C)• Air Shippable• Shock and Vibration Resistant• Quick Discharge and Recharge Capability • Newport, UK manufactured

Page 36: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

PC2250 Competitive Comparison

Comparison Item ODYSSEY Interstate (2) PC 2250 8D-XHD Parallel Heavy Duty

• 5 second HCA 4500 amps not published• CCA 2450 amps 1155 amps• Reserve Capacity 480 minutes 380 minutes• Amp Hr. @ 20 Hrs. 252 Ah not published• Construction Pure-lead tin Flooded

AGM• Maintenance No term. corr. Terminal corrosion • Operational Weight 172 lbs. not published• Short Circuit 5,000 amps not published• Starting Power @-4°F 1211 amps not published• Design Life 12 yrs. (float) not published• Service Life 6-8 yrs. 18-36 mths. (estimated)

• Free Replacement Period 4 yrs. 6 months

BCI 8D footprint = 2 PC2250’s

Page 37: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

PC2250 Competitive Comparison

Comparison Item ODYSSEY EXIDE (2) PC 2250 COM-8D Parallel Heavy Duty

• 5 second HCA 4500 amps not published• CCA 2450 amps 1300 amps• Reserve Capacity 480 minutes 435 minutes• Amp Hr. @ 20 Hrs. 252 Ah not published• Construction Pure-lead tin Wet maint. free

AGM• Maintenance No term. corr. Term. corrosion • Operational Weight 172 lbs. not published• Short Circuit 5,000 amps not published• Starting Power @-4°F 1,715 amps 700-800 amps• Design Life 12 yrs. (float) not published• Service Life 6-8 yrs. 18-36 mths.. (estimated)

• Free Replacement Period 4 yrs. 24 months

BCI 8D footprint = 2 PC2250’s

Page 38: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY’S Outstanding Starting Power at Low Temperatures

0%

20%

40%

60%

80%

100%

120%

140%

-40 -30 -20 -10 0 10 20 30 40 50

ODYSSEY Conventional SLI

Temperature

Sta

rtin

g C

apac

ity

of

Rat

ed

-40 -22 -4 14 32 50 68 86 104 122 Fahrenheit

Celsius

Page 39: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

What to Expect in Using ODYSSEY® Batteries

• Assurance of safe operation

• 3-4 times the service life

• Incredible cold temperature starting performance

• No terminal or battery compartment corrosion

• No catastrophic failures

• No external explosions

Page 40: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

• Can be mounted in any position (inverted not recommended)

• No gassing, fumes or corrosion during use

• Excellent cold temperature starting power, 70% at -4°F

• 12-year float life for stationary applications (generators)

• Fast chargeable (10 minutes to 95% SOC from 80% DOD)

• 400 cycle rated to 80% DOD

ODYSSEY® OPERATIONAL BENEFITS

Page 41: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY TESTING AND CERTIFICATIONS

• 100 hour Caterpillar vibration test – past without epoxy embedded plates• Lloyd’s Register of Shipping certified• MIL S-190C Shock, High Impact Test• MIL S-167-1 for Mechanical Vibrations• Three axis vibration test• Shock & Vibration Test as per IEC 61373, sections 8-10

Page 42: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

ODYSSEY SERVICE EXPERIENCE Heavy Duty Applications

• King County Metro Transit Full fleet• City of Los Angeles, CA -

Metro - City Bus FleetFire TrucksSchool Buses

• County of Los Angeles, CA Fire Trucks, Sheriffs Cars• Las Vegas, NV -

Clark County - School Bus• City of Anaheim, CA - School Bus• City of Orange, CA - School Bus• City of Arcadia, CA - School Bus

Many Others

Page 43: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

SIX MONTHS OF OPERATION IN HAMILTON CANADA

Page 44: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

SIX MONTHS OF OPERATION IN ONTARIO CANADA

AFTER HIGH PRESSURE WASH

Page 45: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Two 8-D side terminal New Flyer conversion to four 31-PC2150S-H

Page 46: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Ultimizer Chargers

Size Battery Types 6A PC310/535/545/625/680 12A PC310/535/545/625/680/925 25A Single Bank PC310/535/545/625/680/925/1500/1700 40A 3 Bank PC310/535/545/625/680/925/1500/1700/2150 50A Single Bank PC310/535/545/625/680/925/1500/1700/2150/2250 50A 3 Bank PC310/535/545/625/680/925/1500/1700/2150/2250

Page 47: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

Introducing the PortAlyzer –

• Battery tester all makes• Alternators and other electrical systems tests• Unique testing – * Works on batteries with 1 volt• Conductance & Physical load test• Exclusive design• Stand alone performance• Extremely accurate every time on every battery tested

Page 48: ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

In Conclusion

The battery the heavy duty vehicle industryhas been waiting for

Made in the USA


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