TM

www.canadoilgroup.comWorld Class Provider of Piping Solutions

OIL & GAS PETROCHEMICAL POWER GENERATION RENEWABLE POWER WATER TREATMENT REFINERY CHEMICAL PROCESSING MINING

Thermal SprayAluminum (TSA)CoatingTSA coating has become an efficient/durable solution for long-term corrosion control and protection of steel structures. Canadoil has successfully launched a new dedicated state-of-the-art TSA coating facility capable of using the “Twin Wire Arc System”; where two consumable wires are arced together and entrained in an air jet from the gun to the surface of all piping products (i.e. pipes/fittings). This method deposits a consistently atomized coating, resulting in high bond strength, and the highest rate of application of all thermal spraying methods.

Twin Wire Arc originated in the high-tech Aerospace & Power Generation industry. In the piping industry, this system is a new concept application of well-established coating technique. TSA coating offers a superior alternative to the conventional coatings for corrosion protection of steel structures.

All

right

s re

serv

ed. A

ny u

naut

horiz

ed re

prod

uctio

ns, e

xhib

ition

, dis

trib

utio

n or

co

mm

unic

atio

n of

this

mat

eria

l can

resu

lt in

sev

ere

crim

inal

and

civ

il pe

nalti

es.

FROM SINGLECOMPONENT

TO COMPLETEENGINEERED PIPING

SYSTEMSCANADOIL GROUP

IS THE ONE-STOP-SHOP

Please visit our website for your regional sale offices

Canadoil GroupE-mail: sales@canadoilgroup.comwww.canadoilgroup.com

TWIN WIRE ARC METHOD (ARC SPRAY)

QUALITY OF COATING IS GUARANTEED BY

Twin Wire Arc systems functions by pulling or pushing two electrically charged wires into a gun head assembly where they are arced together. Located immediately behind this hot plasma zone is a compressed air jet which blows across the arc area, atomizing and propelling the molten metal particles forward to coat the substrate.

Our pipe coating solutions includes

Estimated Service Life of Aluminum Thermal Spray Deposits Coating Thickness Required for Service Life- μm (mil)

Excellent adhesive and cohesive strength of coatingDoes not require Cathodic protectionCorrosion protectionLifetime of service: Thicker coatings provide longer life, based on the sacrificial wear rate of the metal.Harder, better adhesion can be used for high temperature applications No mixing, set up or pot life limitations

Coating Thickness Pull - Off Adhesion testBend test TSC PorosityMetallography

1. High purity Aluminium Wire (>99.5%) 2. Compressed Air cleanliness 3. Purity of Blast Cleaning Abrasives 4. Ambient conditions check

(Dew Point and Relative Humidity) 5. High quality surface preparation

Marine environments, both fresh and oceanicTemperature/Oxidation protection (thermal barrier coatings)Chemical environment (low-high pH)Power-generating windmill towers Bridge structure and expansion jointsCompressor componentsSeals/Flanges

ADVANTAGES

QUALITY CHECK TESTS

SERVICE APPLICATIONS

Thermal Spray Aluminum Coating CANADOILGROUP

Environment 5-10 years 10-20 years 20-40 years >40 years

Rural Atmosphere - - 50 – 200 (2-8) -

Industrial Atmosphere - 150 – 200 (6-8) 250-300 (10-12) 300 (12)

Marine Atmosphere 150-200 (6-8) 200-250 (8-10) 250-300 (10-12) 300 (12)

Seawater Immersion 200-250 (8-10) 250-300 (8-10) 300-350 (12-14) -

Fresh Water Atmosphere 150-200 (6-8) 200-250 (8-10) 250-300 (10-12) -

High Temperature (300°-660°C) 200-250 (8-10) 250-300 (10-12) - -

FBE 3LPP 3LPE TSA

Product Description FBE is a plant pow-der coating that was developed for oil and gas pipeline applica-tions where superior coating bond, chemi-cal resistance, soil stress, and cathodic disbondment protec-tion is required.

3LP is a multilayer coating systemconsisting of a layer of fusion bondedepoxy, a copolymer adhesive and anouter layer of poly-propylene whichoffers the toughest, most durablepipe coating solution available.

3LPE is a multilayer coating system con-sisting of a layer of fusion bonded epoxy, a copolymer adhesive and an outer layer of poly-ethylene which offers a tough, durable pipe coating solution.

Thermal Sprayed Aluminum is a process whereby a powdered or wire form of metal is melted by an energy source and propelled or sprayed onto the surface of another metal or structure for the purpose of corrosion control, wear resistance, traction, or to restore dimensions.

Product Features •Long term corro-sion resistance

•High continuous operating tempera-ture performance

•Chemical resist-ance, soil stress resistance, and resistance to cathodic disbond-ment

•Global manufactur-ing capability

•Long term corro-sion resistance

•High temperature performance

•Resistance to moisture penetra-tion and mechani-cal damage

•Resistance to cathodic disbond-ment

•Global manufactur-ing capability

•Long term corro-sion resistance

•Resistance to moisture penetra-tion and mechani-cal damage

•Excellent resist-ance to cathodic disbondment

•Global manufactur-ing capability

•Long term corro-sion resistance

•Excellent adhesive and cohesive strength of coating

•Not require Ca-thodic protection

•One/third of convention cost for coating

•Global manufactur-ing capability

Minimum Pipe Diameter 90 mm (3.5”) 90 mm (3.5”) 90 mm (3.5”) 90 mm (3.5”)

Maximum Pipe Diameter 1220 mm+ (48”+) 1220 mm+ (48”+) 1220 mm+ (48”+) 1524 mm (60”)

Minimum Pipe Length 5.5 m (18’) 5.5 m (18’) 5.5 m (18’) 3.0 m (9.84’)

Maximum Pipe Length 24.4 m (80’) 24.4 m (80’) 24.4 m (80’) 12.0 m (39.37’)

Recommended Operating Temperature

-40°C (-40°F) – 85°C (185°F)

-40°C (-40°F) – 85°C (185°F)

-40°C (-40°F) - 110°C (230°F)

-50°C (-50°F) - 660°C (1220°F)