OIL INDIA LIMITED (A Government of India Enterprise)
P.O. Duliajan – 786602, Assam, India Website: www.oil-india.com
Corrigendum No. 3 to IFB No. CPI9724P19
Engineering, Fabrication and Supply of Modular Electrical Packages
respectively for OCS at Nadua and GGS at East Khagorijan in Dibrugarh district, Assam
1. This Corrigendum is issued to notify the following:
a) In view of queries received from bidders in matter corresponding to technical SOW, the final OIL’s responses to the queries are generated. All the bidders are requested to refer to Annexure- I attached herewith.
b) Detailed Electrical schedule/ BOQ for OCS at Nadua and GGS at East
Khagorijan are attached herewith as Attachment – 2 & 3 respectively.
c) Electrical Load List for OCS at Nadua and GGS at East Khagorijan is
issued as per Attachment – 4 & 5.
d) Electrical Single Line Diagram for OCS at Nadua and GGS at East
Khagorijan are issued as per Attachment – 6 & 7 respectively.
e) Revised Technical Volume-II is issued as attached as Attachment – 8
2. All other terms and conditions of the tender remain unaltered.
3. All the prospective bidders are requested to regularly visit OIL’s website: www.oil-india.com and e-procurement portal https://etender.srm.oilindia.in/irj/portal for further announcements/latest
information related to this tender. 4. Bidder to submit this Corrigendum No. 03 along with Annexure – I and
Attachments 1-8 duly signed & stamped in all pages as token of acceptance and shall upload this document in the un-priced folder of the e-
bid.
Annexure – I
SUMMARY OF CONSULTANT/OIL’s RESPONSE TO PRE-BID QUERIES
SL No
RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
1 CPI9724P19 General
Bidder has not received Technical Specifications for LV Switchboard for NAUDA Site. Please provide the same
Bidder shall refer specification document no KIP-17039-E-SP-9001, page 49 of 193 in technical part IV
2 CPI9724P19 General
For Equipments where there is no detailed Specifications, Bidder shall Supply Equipments in
line with the details available in 17039-ND-E -DB-9001 & 17039-ND-E -DB-9001 - DESIGN BASIS
Noted
3 Bidder Presumes DATA SHEET FOR CLARIFIED WATER DISPOSAL PUMP MOTOR is not relevant for this Package. Please confirm
Confirmed
4
Bidder understands that various PIPING & INSTRUMENTATION DIAGRAM enclosed along with Electrical Package Documents are only for Information purpose and the same wont form the basis for any Scope of Supply and/or Service for
MPC-9. Please Confirm
P&ID is provided for reference to identify the electrical equipments and the control scheme/associated signals which bidder may use it along with SLD for the MCC, interface
signal design.
5 VOLUME-II_TECHNICAL
The Scope of supply is not limited to the below mentioned items, MPC Contractor shall supply all required items for the satisfactory operation of the plant.
Clause 2, page 8 of 37
Bidder wishes to clarify that that their Scope is limited to "MPC-9 MODULAR PACKAGE CONSTRUCTION Supply and Installation of Electrical Systems”. Which further is detailed out
in 2.1 TABLE-1: Electrical Scope of supply for Nadua site, TABLE-2: Electrical Scope of supply for East Khagorijan site & ELECTRICAL SOR for each site. However any Component ,Sub-component, Associated hardware, Accessories
etc., forming part of the Main equipment and are required for satisfactory operation , will be part of the Scope, regardless of whether such items are specifically mentioned in the tender or not.
Bidder understanding is correct.
6 VOLUME-
II_TECHNICAL
30 kVA AC UPS (HOLD-1)
Clause 2.1 -05, page 10 & 17 of 37
Bidder understands that rating (30 kVA) is on
HOLD. However the rating will remain valid Noted
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
during the bidding process and suitable commercial & time extension provisions will be made available in the contract to accommodate any change in the rating at the time of detailed
engineering
7 VOLUME-II_TECHNICAL
5 kVA Telecom UPS (HOLD-1), Clause 2.1 -07, page 10 & 17 of 37
Bidder understands that rating (5 kVA) is on HOLD. However the rating will remain valid during the bidding process and suitable commercial & time extension provisions will be
made available in the contract to accommodate any change in the rating at the time of detailed engineering
Noted
8 VOLUME-II_TECHNICAL
Variable quantity Clause 2.1 -15,17,18,19,20,21, page
8 to 22 of 37
We presume that quantities are to be quoted as per ELECTRICAL SOR during the Bidding process.
Please confirm
Confirmed
9 VOLUME-
II_TECHNICAL
Prefabricated substation - Set -1
Clause 16, page 12 of 37
Bidder Assumes that 1 Set consists one number of i) Switchgear Containerized room, ii) Emergency Switchgear Containerized room
iii UPS Containerized room iv) Battery Containerized room. v) CCR Containerized room. Please confirm
Confirmed, CCR Containerized room will be supplied by MPC10
contractor.
10 VOLUME-II_TECHNICAL
Prefabricated substation - Set -10 Clause 16, page 19 of 37
Please clarify if each set contains One number of
i) Switchgear Containerized room, ii) Emergency Switchgear Containerized room iii) UPS Containerized room iv) Battery Containerized room. v) CCR Containerized room.
Also ELECTRICAL SOR FOR EAST KHAGORIJAN mentions the quantity as "EA -1 "
Each set contains One number of
i) Switchgear Containerized room, ii) Emergency Switchgear Containerized room iii) UPS Containerized room iv) Battery Containerized room.
11 VOLUME-II_TECHNICAL
Common Lifting kit including Slings, Spreader Bar, Shackles and Certifications. Clause 24, page 19 of
37
Please clarify this requirement
This lifting Kit is required for lifting prefabricated substation. Bidder shall design and supply lifting kits based
on the weight of the prefabricated substation and shall be part of the
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
pre fabricated substation line item.
12 VOLUME-II_TECHNICAL
The design of the modular package shall not exceed the package size specified in the overall plot plan. Clause 4 g), page 25 of 37
Please clarify if the dimensions mentioned in the DWG No. 17039-ND-E-DW-9012 ELECTRICAL SUBSTATION LAYOUT & DWG No. 17039-EK-E-
DW-8012 ELECTRICAL SUBSTATION LAYOUT are limiting Dimensions. Bidder understands that suitable commercial & time extension provisions will be made available in the contract in case number of standard containers increase due to
detailed engineering requirement
Layout specified in the drawing is
only a guideline and bidder shall recheck based on the dimension of the equipments which will be supplied and decide the no of containers.
13 VOLUME-II_TECHNICAL
The fabrication of panels/ containers shall be carried out at MPC Contractor’s fabrication yard. Clause 11 a), page 30 of 37
The fabrication of panels/containers shall be carried out at MPC Contractor’s fabrication yard or Sub-Vendors Fabrication yard
Tender condition prevails.
14 VOLUME-II_TECHNICAL
MPC Contractor shall install and complete Factory Acceptance Test for all electrical equipment modeled inside the containerized electrical substation.
Clause 18, page 32 of 37
Bidder understands that Electrical Panels like LV Switchgear Panels, Emergency Switchgear panels,
APFC, MLDB, IRP & Various DBs etc. are manufactured, inspected and despatched to site from respective panel manufacturers premises. These panels will be installed inside the containerized Substation at the site location after
installation and proper grouting of Containerised Electrical room. Please confirm
Company expect bidder to supply pre installed, interface cables wired up and tested at factory, before shipping the substation to site. Only limited reassembly and re installation of
panels which are removed for meeting the transport limitation. If the bidder plans to assemble all the panels inside the ready built substation and do the
interconnection cabling at site ,it is the bidder responsibility for all works like unloading, storing ,safe guarding ,shifting to site and installation and meet the project schedule
15 ELECTRICAL DESIGN BASIS
SCOPE OF WORK: 2 numbers of 415V Gas Engine Driven Genset (GEG) and Generator Control Panels with required protection and synchronization facility shall be
supplied for this Captive Power
On the Basis of TABLE-1: Electrical Scope of supply for Nadua site, TABLE-2: Electrical Scope of supply for East Khagorijan site, ELECTRICAL SOR FOR NAUDA/EAST KHAGORIJAN, Bidder understands that GEG as associated equipments
mentioned in the referred clauses are not in the
Confirmed
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
Plant ND-Clause 7.1 to 7.4, page 13 of 46 EK-Clause 7.1 to 7.4, page 14 of 47
Scope of this Package. Please confirm
16 ELECTRICAL DESIGN BASIS
SCOPE OF WORK: A source of
emergency D.G. power shall also be considered ND-Clause 7.10, page 15 of 46 EK-Clause 7.10, page 16 of 47
On the Basis of TABLE-1: Electrical Scope of
supply for Nadua site, TABLE-2: Electrical Scope of supply for East Khagorijan site, ELECTRICAL SOR FOR NAUDA/EAST KHAGORIJAN, Bidder understands that DG associated equipments are not in the Scope of this Package
confirmed
17 ELECTRICAL DESIGN BASIS
SCOPE OF WORK: Electrical Heat Tracer for Pipelines along with all accessories like valves, strainers, instrumentation etc. ND-Clause 7.29, page 18 of 46
EK-Clause 7.29, page 18 of 47
Bidder understands that their scope is limited to providing HEAT TRACING DISTRIBUTION BOARD consisting of EHT Transformer of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/delta, 4% impedance, Off Load Tap changer
(OCTC) with ±5% in steps of 2.5% & along with requisite number of Outgoing Circuits fed via MCBs with Earth Leakage Protection. Please confirm
Bidder shall also supply heat tracing controller with display panel which receives RTD input from the corresponding heat trace pipe lines and provide output to the heat
tracing circuits through the heat tracing Distribution board. The heat tracing line list is provided for the bidder to estimate the no of circuits required. Scope includes supply and
laying of RTD cables from field to CCR, supply and installation of power cable from the DB to the field junction box provided by others. Further Heat tracing specification
shall be referred.
18 ELECTRICAL DESIGN BASIS
SCOPE OF WORK LV INDUCTION MOTORS ND-Clause 10.3, page 29 of 46
EK-Clause 10.3 page 29 of 47
On the Basis of TABLE-1: Electrical Scope of supply for Nadua site ,TABLE-2: Electrical Scope of supply for East Khagorijan site, ELECTRICAL SOR FOR NAUDA/EAST KHAGORIJAN, Bidder
understands that LV Induction motors mentioned in the referred clauses are not in the Scope of this Package. Please confirm
Confirmed.
19 ELECTRICAL
DESIGN BASIS
SCOPE OF WORK CATHODIC PROTECTION SYSTEM
ND-Clause 10.16, page 44 of 46 EK-Clause 10.16, page 45 of 47
On the Basis of TABLE-1: Electrical Scope of supply for Nadua site, TABLE-2: Electrical Scope
of supply for East Khagorijan site, ELECTRICAL SOR FOR NAUDA/EAST KHAGORIJAN, Bidder
confirmed
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
understands that CATHODIC PROTECTION SYSTEM mentioned in the referred clauses are not in the Scope of this Package. Please confirm
20 ELECTRICAL DESIGN BASIS
SCOPE OF WORK MOTOR OPERATED VALVES ND-Clause 10.17, page 45 of 46 EK-Clause 10.17, page 46 of 47
On the Basis of TABLE-1: Electrical Scope of
supply for Nadua site ,TABLE-2: Electrical Scope of supply for East Khagorijan site, ELECTRICAL SOR FOR NAUDA/EAST KHAGORIJAN , Bidder understands that MOTOR OPERATED VALVES mentioned in the referred clauses are not in the
Scope of this Package. Please confirm
confirmed
21 ELECTRICAL DESIGN BASIS
The residual current monitoring system (RCMS) shall be provided with a minimum 12 inputs from outgoing feeders.
ND-Clause 7.15, page 15 of 46 EK-Clause 7.15, page 16 of 47
Considering the given Distribution Scheme. 6 Channel RCM Modules are sufficient. Kindly Accept
Tender condition prevails.
22 ELECTRICAL DESIGN BASIS
SHORT CIRCUIT LEVELS 240 V Systems: 16 kA (rms) for 1 sec ND-Clause 9.1, page 21 of 46
EK-Clause 9.1, page 21 of 47
Short Circuit levels for 240 V System is 10 kA for I Sec as per ELECTRCIAL SINGLE LINE DIAGRAM. We presume that the SLD will supersede this
requirement in Design Basis
16 KA for 1 sec short cicruit level shall be considered for 240 V system
23 ELECTRICAL DESIGN BASIS
Bidder shall design adequate number & size of portable modularized ISO container to house electrical equipment. If required ISO
containers readily available can be combined and modified suitably to have sufficient space for installing electrical equipments. The suggested number of container based systems
are, (a) Containerized substation for Normal LV Switchgear. (b) Container for Emergency LV Switchgear.
(c) Container for UPS system and container for batteries.
Containers specified here does not match with DWG No. 17039-ND-E-DW-9012 ELECTRICAL SUBSTATION LAYOUT/DWG No. 17039-EK-E-DW-8012 ELECTRICAL SUBSTATION LAYOUT.
Bidder understands that 1) Containers are to be supplied in line with DWG No. 17039-ND-E-DW-9012 ELECTRICAL SUBSTATION LAYOUT & DWG No. 17039-EK-E-
DW-8012 ELECTRICAL SUBSTATION LAYOUT 2) Containers for installing gas engine generator and its accessories including control panel are in the Scope of GEG Supplier.
Please confirm
Confirmed.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
(d) Container for installing gas engine generator and its accessories including control panel. (e) Container for installing
emergency switchboard and EDG control panel. ND-Clause 9.4.1, page 22 of 46 EK-Clause 9.4.1, page 22 of 47
24 ELECTRICAL DESIGN BASIS
VFD units shall be employed for the
process pump motors where required ND-Clause 10.1.5, page 25 of 46 EK-Clause 10.1.5, page 25 of 47
Bidder shall follow the Load List (ETP LOADS &
OWS+CRWS+RWTP LOADS) as the basis for Consideration of VFDs
Revised load list for water treatment package will be provided
25 ELECTRICAL DESIGN BASIS
Motor Protection:
• Motors rated up to 12.5hp shall be equipped with Direct On Line starters. • Motors rated above 12.5hp and upto 40hp shall be equipped with
Star-Delta starters. • Motors rated above 40hp shall be provided with soft starter and numerical motor protection relays.
• Motors rated for 100hp and above shall be provided with Motor Protection Relays. ND-Clause 10.1.9, page 25 of 46 EK-Clause 10.1.9, page 25 of 47
Requirements Specified in this clause does not
match with STARTING METHOD mentioned the Load List (ETP LOADS & OWS+CRWS+RWTP LOADS) . Bidder understands that Load list needs to be followed. Please confirm
Revised load list for water treatment package will be provided
26 ELECTRICAL DESIGN BASIS
Protection relays for LV incomer feeders shall be of numeric type ND-Clause 10.1.10, page 25 of 46 EK-Clause 10.1.10, page 25 of 47
As per Serial Number 2a) of ELECTRICAL SOR, Incomers needs to be provided with μp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault protection
(N)). Protection having communication capability. Hence Numerical Protection relays are not
Confirmed.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
considered by the Bidder. Please confirm
27 Electrical Single Line
Diagram
The degree of protection for ratings upto 2500 should be IP54 or better and for ratings more than 2500 it
should be IP42 or better ND- Notes 14, page 03 of 04 EK- Notes 14, page 04 of 04
LV Switchboards shall have ingress protection of IP42 as mentioned in ELECTRICAL SOR page No. 3 & 4 of 12
Confirmed
28 Electrical Single Line
Diagram
63A,415 VAC,50Hz,3PH,3W, 10 kA/1 Sec CU BUSBAR.
MOV DB, page 04 of 04
Bidder feels that the MOV DB needs to be fed through an Auxiliary Transformer as the Fault
levels needs to be maintained at 10 kA or less. Please re-look
Bidder shall consider bus bar and all MCCBs Fault level shall be made suitable for 50 kA for 1 sec.
29 Electrical Single Line
Diagram
400A,415 VAC,50Hz,3PH,3W, 10 kA/1 Sec CU BUSBAR MPDB, page 04 of 04
Bidder feels that the MPDB needs to be fed through an Auxiliary Transformer as the Fault levels needs to be maintained at 10 kA or less.
Alternately CU Bus bar rating shall be made suitable for 50 kA for 1 Sec and MCCB Outgoings may be used. Please suggest
30
Electrical Single Line Diagram, ETP LOADS
List, OWS+CRWS+RWTP LOADS, ELECTRICAL SOR
General Bidder Presumes that in case of any discrepancy among the referred documents, Electrical SOR
Will supersede the other documents. Please confirm
Confirm
31 ETP LOADS List, OWS+CRWS+RWTP LOADS
TAG NO. (HOLD-1) Bidder understands that ratings mentioned in
Load List are presently on HOLD, However it will remain valid during the bidding process and suitable commercial & time extension provisions will be made available in the contract to accommodate any change in the rating at the time
of detailed engineering
HOLD will be removed during detail engineering.
32
ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall
Bidder informs that MCCBs for Motor Feeders shall be provided with Magnetic release only and the same will be as per Type-2 Co-ordination chart of the Switchgear OEM
Tender condition prevails.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
be provided with MCCB having μp based protection and Numerical Motor Protection Relay having protective functions as per OISD
RP149. Clause 2.1 a) & b), page 02 of 12
33 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic
protection. b) Motor Feeders above 40 HP shall be provided with MCCB having μp based protection and Numerical Motor Protection Relay having
protective functions as per OISD RP149. Clause 2.2 a) & b), page 03 of 12
Bidder informs that MCCBs for Motor Feeders shall be provided with Magnetic release only and the same will be as per Type-2 Co-ordination
chart of the Switchgear OEM
Tender condition prevails.
34 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
INTERPOSING RELAY PANEL-Location: Emergency Switchgear
Room Clause 3.2, page 04 of 12
Even though Location for one of the Interface Relay Panel is mentioned as Emergency
Switchgear Room, DWG No. 17039-ND-E-DW-9012 ELECTRICAL SUBSTATION LAYOUT & DWG No. 17039-EK-E-DW-8012 ELECTRICAL SUBSTATION LAYOUT does not show this panel as being part of this room. Kindly re-check and
confirm
IRP panel shall be accommodated in the emergency switchgear room Layout
35 ELECTRICAL SOR FOR NAUDA / EAST
KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 30 kVA AC UPS (UPS rating shall be
confirmed during Detailed Engineering) Clause 4.1, page 04 of 12
Bidder understands that rating (30 kVA) will remain valid during the bidding process and suitable commercial & time extension provisions will be made available in the contract to
accommodate any change in the rating at the time of detailed engineering
Noted
36 ELECTRICAL SOR
FOR NAUDA
Battery Backup time shall be 6 hours
Clause 4.1, page 04 of 12
As per Clause No. 7.17 (Page 16 of 46) of Electrical Design Basis, back up time required is 1
Hour. Bidder understands the back-up requirement is only for 1 hour
Back up time shall be 1 hour
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
37 ELECTRICAL SOR FOR NAUDA
Battery backup time shall be 2 hours Clause 4.2, page 04 of 12
As per Clause No. 7.18 (Page 16 of 46) of Electrical Design Basis, back up time required is 1 Hour. Bidder understands the back-up requirement is only for 1 hour
Back up time shall be 1 hour
38 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 5 kVA Telecom UPS (UPS rating shall be confirmed during Detailed
Engineering Clause 4.3, page 04 of 12
Bidder understands that rating (5 kVA) will remain valid during the bidding process and suitable commercial & time extension provisions will be made available in the contract to accommodate any change in the rating at the time
of detailed engineering
Noted
39 ELECTRICAL SOR FOR NAUDA
Battery Backup time shall be 12 hours. Clause 4.3, page 04 of 12
As per Clause No. 7.19 (Page 16 of 46) of Electrical Design Basis, back up time required is 8 Hours. Please clarify
Back up time shall be 8 hours
40 ELECTRICAL SOR FOR NAUDA / EAST
KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Security Room Utility Transformer and Utility
Distribution Board Clause 6.4, page 05 of 12
This Distribution board is neither shown in the Electrical Single Line Diagram nor in the 2.1. SUMMARY SCOPE OF SUPPLY TABLE-1: Electrical Scope of supply for Nadua site/TABLE-2: Electrical Scope of supply for East Khagorijan
site In case this is fed from the Normal LV Switchboard , kindly update the same in the feeder list
Bidder shall consider transformer feeders in Normal switchboard
41 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Incomer : 1 No. of 32A, 240VAC,
16kA for 1 Sec, TP MCCB Outgoing Feeders : 1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ΔIn of100mA Clause 6.5, page 05 of 12
Since the MLDB which provides the source to
these LDBs are rated for 10 kA for 1 Sec, We suggest the fault rating for LDBs to be maintained as 10 kA in place of 16 kA. Please confirm
MLDB short circuit rating shall be 16 kA.
42 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB Outgoing Feeders : 1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ΔIn of100mA
Clause 6.6, page 05 of 12
Since the ELDB which provides the source to these LDBs are rated for 10 kA for 1 Sec, We suggest the fault rating for LDBs to be maintained as 10 kA in place of 16 kA. Please confirm
ELDB short circuit rating shall be 16 kA.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
43 ELECTRICAL SOR FOR NAUDA / EAST
KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC ETP
&OWS Emergency Lighting Distribution Board Clause 6.6, page 05 of 12
Quantity for this switchboard is mentioned as "1 LOT”. Bidder presumes that the same is to be read as “1 EA”. Please confirm
Confirmed.
44
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation,
Testing & Commissioning of Floor mountable type, Electric Heat Tracing System complete with EHT Transformer of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire,
Delta/delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5% Clause 7.1, page 06 of 12
Bidder understands that their scope is limited to providing HEAT TRACING DISTRIBUTION BOARD
consisting of EHT Transformer of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5% & along with requisite number of Outgoing Circuits fed via
MCBs with Earth Leakage Protection Please confirm
Bidder shall also supply heat tracing controller with display panel which
receives RTD input from the corresponding heat trace pipe lines and provide output to the heat tracing circuits through the heat tracing Distribution board. The heat
tracing line list is provided for the bidder to estimate the no of circuits required. Scope includes supply and laying of RTD cables from field to CCR, supply and installation of
power cable from the DB to the field junction box provided by others. Further Heat tracing specification shall be referred.
45 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Design, Engineering, Manufacturing,
Assembling, Supply, Installation, Testing & Commissioning of Non-Segregated Phase Bus Duct enclosing Copper bus bars Clause 8, page 06 of 12
Bidder requests to provide DWG No. 17039-ND-E-
DW-9012 ELECTRICAL SUBSTATION LAYOUT & DWG No. 17039-EK-E-DW-8012 ELECTRICAL SUBSTATION LAYOUT in AutoCAD format to measure the length of the bus ducts connecting Gas Generator to LV Switchboard
AutoCAD drawing will be provided.
46 ELECTRICAL SOR FOR NAUDA
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of the Complete High mast lighting system with High mast (30m height) of
double sided arrangement Clause 9.1, page 06 of 12
Quantity of High masts motioned in ELECTRICAL SOR FOR NAUDA is different from the quantity mentioned in 2.1. SUMMARY SCOPE OF SUPPLY TABLE-1: Electrical Scope of supply for Nadua site. We presume that "ELECTRICAL SOR FOR
NAUDA” will supersede the other. Please confirm
High Mast quantity shall be 5 nos, refer Corr1_CPI9724P19
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
47 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Incomer: 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB Outgoing Feeders: 1. 12 Nos. of 6A, 240VAC, 16kA for
1 Sec, DP RCBO with ΔIn of100mA Clause 10.1, page 06 of 12
Since the MLDB which provides the source to these LDBs are rated for 10 kA for 1 Sec, We suggest the fault rating for LDBs to be maintained as 10 kA in place of 16 kA. Please confirm
MLDB short circuit rating shall be 16 kA.
48 ELECTRICAL SOR FOR NAUDA / EAST
KHAGORIJAN
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ΔIn of100mA Clause 10.2, page 06 of 12
Since the ELDB which provides the source to these LDBs are rated for 10 kA for 1 Sec, We suggest the fault rating for LDBs to be maintained
as 10 kA in place of 16 kA. Please confirm
ELDB short circuit rating shall be 16
kA.
49 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
Design, Engineering, Manufacturing, Assembling, Supply, Installation,
Testing & Commissioning of SPLIT / DUCTABLE SPLIT TYPE AIR CONDITIONERS 2 Ton High Wall Split AC - 5 Star Location: All containerized room
Clause 17.1, page 08 of 12
Bidder understands from DWG No. 17039-ND-E-DW-9012 ELECTRICAL SUBSTATION LAYOUT &
DWG No. 17039-EK-E-DW-8012 ELECTRICAL SUBSTATION LAYOUT that Normal LV Switchgear Room, Emergency Switchgear room & Battery rooms are not required to be Air Conditioned. Please confirm
Air conditioners shall be considered for CCR room, marshalling room,
UPS room, Normal switchgear room, emergency switchgear room. Battery room shall have exhaust fan. Bidder shall decide the no of AC units based on the heat load of the equipments
that are supplied. If AC unit required is more than 10 nos, it shall be included as part of line item 1 prefabricated substation.
In SOR a separate line item is provided for the Air conditioning unit. Bidder shall verify the quantity based on the heat load of supplied equipments inside the substation and
estimate the quantitative accordingly. Any addition in quantity and Ventilation fans shall be part of the line item of prefabricated substation
50
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
Values provided in the SOR may
vary slightly. Vendor shall round of the quantity to nearest 500/1000
Please confirm that this is applicable for Serial No.
18 CABLES. Suitable commercial & Time extension provisions will be made available in the
Bidder to note that rounding off of
the quantities to nearest cable values
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
mtr drum. Notes 2, Page 12 of 12
contract to accommodate any increase in quantity beyond the rounded off quantity Also please note that rounding off of the quantities to nearest 500/1000 mtr will have huge
loading on the price. Hence request you to kindly revise the round off value to nearest 100 meter
51 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General
SOR items especially for cables, trays, earthing, other engineered items which are quantified, whether Bidder should treat them as "Quantity to
Order" or "Quantity to be Paid" by the Purchaser.
Quantity to be paid by purchaser.
52 General
Bidder understands that the Quantities wherever mentioned in SOR form the basis of offer. Any Increase or decrease during execution will be compensated with time & price.
Compensation will be based on the payment terms done.
53 General
There is no line item for requirement of structural steel.
Bidder requests OIL to note that structural steel shall be required for mounting panels, cable trays, etc. Bidder requests OIL to include nominal quantity of steel in Tons for the same.
Bidder to estimate and it will be part of line item 1
54
Electrical &
Instrumentation
Tender
Completion Period :
Eight Months (8) from the Date of
Letter of Award (LOA).
The completion period is mentioned as 8 Months
from LOA. Looking at the volume of work &
detailing required, bidder estimates that
completion period shall be 11 Months from
Purchaser Order. Moreover, Bidder requests OIL
to confirm Purchaser Order within 15 days from
issuing LOA as PO is must for any procurement
action from the bidder. Purchaser to confirm the
understanding.
Tender condition prevails. P.O will be
processed as per company norms
55
Electrical &
Instrumentation
Tender
Quantity Variation Query#1: Bidder understands that the price bid is
in conjunction with the SOR provided.
There is fixed quantities mentioned in SOR.
Bidder understands that the add/delete will not
be more than 5% of the quantity given in the SOR.
Bidder shall decide the cushion
based on his judgement.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
Purchaser to confirm the understanding.
Query#2: We also understand that being SOR
based contract, any addition with respect to
tender SOR will be paid as per unit rate. In case
the bidder is L1, the detailed price break-up will
be submitted to purchaser for approval (as given
in Payment terms clause). This break-up will be
base document for any addition during detailed
engineering. Purchaser to confirm the
understanding.
56
Electrical &
Instrumentation
Tender
Selection of Bidder Bidder understands that the evaluation is
combined for both Nadua & Khagorijan i.e both
location will be awarded to only one bidder.
Bidder understanding is correct
57
Electrical &
Instrumentation
Tender
Price Variation due to Commodity
Variation
If the Delivery Period agreed is more than
contractual period from the effective date of the
Contract, necessary adjustments in the Price for
the changes in cost of labor and material
components shall be made as per the Indian
Electrical and Electronics Manufacturers'
Association (IEEMA) Index/ RBI Wholesale Price
Index. Purchaser to confirm this provision.
This is a firm price Tender.
58
Electrical &
Instrumentation
Tender
Clause – 54, Liquidated Damages :
Time is the essence of this Contract.
In the event, the MPC Contractor
fails to complete the works within
the stipulated completion period
mentioned elsewhere in the bidding
document, the Contractor shall be
Bidder requests OIL to review the clause, bidder
request following amendment:
(a) The maximum cap of LD is requested as 5%
instead of 7.5%. Many of the contemporary PSU
Oil companies are accepting this clause as max
5%.
(b) Bidder also requests Purchaser to consider LD
LD: 0.5% of the total order price as
stipulated in order, per week for such
delay or part thereof as mentioned in
SOS/TOR, subject to maximum of
7.5%. The Company may without
prejudice to any other method of
recovery, deduct the amount of such
A 2
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
liable to pay liquidated damages @
0.5% of the total Contract Value, per
week of delay or part thereof of delay
subject to maximum of 7.5% of the
Total Contract Value. Liquidated
Damages will be reckoned after
expiry of the completion period.
on the 'Undelivered Portion' and not on the total
contract value due to the nature of contract.
liquidated damages from any amount
due to the Contractor.
Note: Normally, a Packaged Item is
considered as Unit and the supply
and delivery should be in totality as
Unit and the LD on the delayed
period will be leviable considering the
value of the Unit with GST. However,
in a situation, if a part of the Unit
could not be supplied with the
packaged item, then the value for
purpose of LD will be the declared
value of the part item which is stated
in the Consignment Note or the value
taken for Transit Insurance.
Both the Contractor & the Company
agree that the above percentages of
liquidated damage is genuine pre-
estimates of loss /damage, which the
Company would have to suffer on
account of delay/breach on the part
of the Contractor and the said
amount will be payable on demand
without there being any proof of the
actual loss /or damage caused by
such delay/breach. Decision of the
Company in the matter of
applicability liquidated damage shall
be final & binding on the Contractor.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
59
Electrical &
Instrumentation
Tender
Payment Terms :
(a) 10 % of Package Material Price
(SOR/P Item No. 1) against approval
of documents and drawings
identified in Contract at least in
Code-2 and against submission of
Advance Bank Guarantee (ABG) of
equivalent amount
(b) 60% of Package Material Price
(SOR/P Item No. 1) against
submission of despatch documents
(along with copy of LR/GR and IRN)
together with full taxes, duties and
transportation charges.
(c) 15% of Package Material Price
(SOR/P Item No. 1) on successful
Erection/Installation and
completion of Commissioning.
(d) 15% of Package Material Price
(SOR/P Item No. 1) on successful
completion of PGTR of the project
works (by others) and on receipt of
Final/As built
Drawings/Documents/Data/Manual
in requisite number of
copies/sets/CDs as per VDR
specified in bidding documents (to
Query#1: Bidder requests Purchaser to review the
milestone payment provided. Bidder requests to
keep the percentage as (a) 10% (b) 75% (c) 10% (d)
5%.
Query#2: Bidder understands that first milestone
payment is against deliverable (document
submission) and hence Advance BG shall not be
applicable. If ABG is must, Purchaser to release
this payment along with LOI, on submission of
ABG by bidder. Purchaser to confirm the
understanding.
Query#3: Bidder understands that payment under
(b) & (c) are on pro-rata basis. Purchaser to
confirm the understanding.
Tender Prevails
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
be identified during kick off meeting,
if not specified in bidding
documents)
60
Electrical &
Instrumentation
Tender
Payment Terms :
(viii) In case site is not available up
to Six (6) months (wherever site
work is applicable),after receipt of all
supplies at site, the payment against
the same shall be released on
submission of additional Bank
Guarantee of equivalent amount
valid for One year (1) or such
extended period as may be required.
Bidder has noted the captioned provision for
retention payment. Bidder is requesting Purchaser
to put cap of 60 days for (c) & 90 days for (d) from
supply being time critical project of only 8
months.
Tender Prevails.
61
Electrical &
Instrumentation
Tender
Payment Terms :
(i) 1ST Milestone payment shall be
released only after receipt of
Performance Bank Guarantee (PBG)
As per the payment terms, Purchaser has asked
for ABG in case of pure advance along with LOA.
Since Bidder is already providing security of 10%,
the PBG shall be submitted along with first
consignment of supply. Purchaser to confirm.
Tender Prevails. Bidder to refer.
62
Electrical &
Instrumentation
Tender
Page no: 55, Bid Prices : The SOR is
given under NIT document. Bidder
has to fill only 2 columns. Also,
some clauses in the tender state
that Bidder needs to quote with
taxes and duties whereas some
clauses state Bidder shall quote
prices exclusive of Taxes and Duties.
Bidder understands that Bidder needs to quote
prices inclusive of packing and forwarding,
transportation & marine cum transit insurance
but exclusive of GST. Bidder requests customer to
confirm the same.
Bidder understanding is correct.
63 Electrical &
Instrumentation
Transit Insurance Bidder understands Transit insurance is Bidders' Confirmed
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
Tender scope. Bidder requests OIL to confirm the same.
64
Electrical &
Instrumentation
Tender
Clause – 9.2, page – 20, Bid
Security : Tender clause states "The
bank Guarantee issued by the Bank
must be routed through SFMS
Platform as per following details:"
Bidder understands that Bank Guarantee in form
of Bid Security is acceptable apart from SFMS.
Bidder requests OIL to confirm the same.
Bidder understanding is correct.
65
Electrical &
Instrumentation
Tender
Clause – 8.3, page – 19, Price
Variation: Price quoted by the
bidder, shall remain firm & fixed
until completion of the contract and
will not be subject to any variation,
except as otherwise specifically
provided in the Bidding Documents
Bidder requests OIL to include Price variation
Clause on basis constant fluctuation in prices of
Raw Materials and unstable variation in foreign
currencies. Bidder requests OIL to note that these
clauses are widely accepted by the industry and
purchasing organizations.
Tender Prevails
66
Electrical &
Instrumentation
Tender
Add/ Delete rate Add/Delete rates for items shall be mutually
discussed and signed off during kickoff.
Original Tender and Corrigendum
Condition Prevails.
67
Electrical &
Instrumentation
Tender
Clause – 3, page – 54, Prefabricated
container: The Scope of supply
involves package engineering,
procurement, fabrication, assembly,
wiring, factory testing, supply and
installation of electrical systems
required for OCS Nadua and GGS
East Khagorijan including
transportation and unloading of
complete package/skid to respective
site
Bidder understands all containers shall be
supplied in prefabricated manner. Bidder requests
OIL to confirm
Confirmed
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
68
Electrical &
Instrumentation
Tender
Clause – 11, page – 76, Fabrication:
The fabrication of panels/
containers shall be carried out at
MPC Contractor’s fabrication yard.
We are OEMs of Switchgear systems and the
fabrication shall be at our Authorized partners'
works.
Tender condition prevails.
69
Electrical &
Instrumentation
Tender
Clause – 10, page – 90, Change in
Scope :
ALTERATIONS IN DESIGNS, PLANS,
DRAWINGS, SPECIFICATIONS
ORDERS AND INSTRUCTIONS.
Bidder requests OIL to define timeline to freeze
the engineering quantity. OIL shall send formal
confirmation within 2 months from Kick off
Meeting for any change in BOM & the same shall
be reckoned for work completion schedule.
Any upward change in the quantity beyond the
mentioned time/after approval of document shall
be mutually discussed & suitable provision of
time and cost for contractual completion shall be
done. Also, variation cap on Quantites.
Bidder requests OIL to confirm the
understanding.
Mutually agreed terms
70
Electrical &
Instrumentation
Tender
Clause – 12, page – 90, Third Party
Inspection Consultant will arrange
Third Party Inspection wherever
necessary.
Bidder understands that Third Party Inspections
as required shall be arranged by Consultant and
all charges for the same shall be borne by the
consultant.
Confirmed.
71
Electrical &
Instrumentation
Tender
Clause – 16, page – 92, Liasoning
with Third Parties :COORDINATION
WITH OTHER AGENCIES:
Bidder requests OIL/ Consultant to extend their
help for any liasioning to be done with third party
agencies.
Confirmed for other Agencies
72
Electrical &
Instrumentation
Tender
Clause – 21, page – 93, Termination
of Contract: FAILURE BY THE
CONTRACTOR TO COMPLY WITH
THE PROVISIONS OF THE
In case performance of the vendor is not
successful, the corporation’s intent of cancelling
the order shall be notified with notice of atleast 30
days. Moreover, all the payments of the material
supplied & material in 'Work in Progress' shall be
Tender Prevails
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
CONTRACT paid by the corporation.
73
Electrical Tender Electrical BEC Clause 1.2: The
Bidder should have experience of
successfully supplied, installed and
commissioned at least one number
switchboard comprising of PCC or
PMCC or MCC panel assembled
inside a containerised substation in
the last five (05) years reckoned
from the bid closing date.
Bidder understands that team 'containerized
substation' means substation of modular/
compact design will be considered.
containerised substation refers to
prefabricated transportable
structural building which will have
modular/compact design
Electrical &
Instrumentation
Tender
Site Layout Bidder requests OIL to provide Site/ plant Layout
in AutoCAD Format
Will be provided to successful bidder
after award of contract
74
Electrical &
Instrumentation
Tender
AC & Ventilation Bidder understands that AC & Ventilation for the
Container needs to be provided under line item of
prefabricated substation.
In SOR a separate line item is
provided for the Air conditioning unit.
Bidder shall verify the quantity based
on the heat load of supplied
equipments inside the substation and
estimate the quantities accordingly.
Any addition in quantity and
Ventilation fans shall be part of the
line item of prefabricated substation.
75
Electrical Tender Soil Resistivity Bidder requests OIL to provide Soil Resistivity
report to enable the bidder to design Earthing
System.
Soil resistivity report will be shared to
successful bidder after award of
contract.
76 General Bidder understands that all statutory approvals
shall be taken by purchaser.
Bidder understanding is not correct.
It shall be bidder scope of work
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
77 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General Outgoing feeder details to be provided for the UPS DBs.
90 nos. of Outgoing feeders shall be provided for AC UPS. For telecom UPS it shall be 1o nos. Battery charger shall be 20 nos.
78 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General For lighting and heat tracing system, 3Ph 3W system is proposed with a Delta/Delta transformer in SOR. But in SLD, Dyn11 transformers are shown. Kindly confirm whether it is 3Ph 3W system or 3Ph 4W system.
3phase 3 wire system shall be used
79 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General Utility DB & transformers quantity is 1 as per the MODULAR PACKAGE CONTRACT (MPC–9) tender document. But in SOR, there are 2 Utility DB & transformers.
We require 2 nos. of Utility DB and transformer.
80
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
General Heat tracing DB incoming is 100A in SLD and
150A in SOR.
Heat tracing DB incoming shall be
150A.
81 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General Emergency Lighting DB incoming is 100 A in SLD and 150 A in SOR.
Emergency Lighting DB incoming shall be150A.
82 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General Hazardous Area Classification drawing for the plant is not provided. So the following assumptions are made. Kindly Confirm.
Please refer the attached hazardous area classification drawing
83
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
General
Only battery room is Zone 2 classified and the lighting fixtures and sockets for that room will be
Ex’d’ rated and classified as Zone-2, Gas group IIA/IIB, temperature class T3. Quantity of fixtures and sockets in Battery Room to be provided for the same.
Bidder shall follow SOR quantity
84
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
General
LDBs in Plant areas will be Ex’d’ rated and
classified as Zone-2, Gas group IIA/IIB, temperature class T3.
Bidder understanding is correct.
85 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General
In SOR, there are 2 packages, Modular Electrical Packages and Non-Modular electrical packages. The offer will be made based on the SOR provided
for both the packages for both the sites.(i.e., the
Bidder understanding is correct.
SL
No RFQ Section Ref. Clause Existing Clause / Scope of supply clarification. OIL / Consultant Response
quantities and No. of feeders including spare feeders will be based on SOR only) Kindly Confirm.
86
ELECTRICAL SOR
FOR NAUDA / EAST KHAGORIJAN
General For all the 3 UPS (AC UPS, DC UPS and telecom
UPS), the UPS is with integral DB. Kindly Confirm Bidder understanding is correct.
87 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General As only S frame MCTs are mentioned in SOR, we understand that MCTs are installed on External wall only. Kindly Confirm.
Confirmed.
88 ELECTRICAL SOR FOR NAUDA / EAST KHAGORIJAN
General
As per the substation layout provided, for Normal LV Switchgear room, Battery room & CCR Room, 2 containers are combined together with a detachable side wall. Kindly Confirm. Refer attached layout.
Bidder understanding is correct.
&&&&&&&&&&&&&&&&&&&&
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
1.0 PREFABRICATED SUBSTATION
1.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Containerized electrical equipment room, UPS room, battery room with all accessories like lighting DB, cable tray,
Lighting Fixtures, Exhaust Fans, MCT, Cable Trays, Cable conduits, smoke detectors, fire alarm panel, fire extinguishers, etc suitable for housing all the electrical systems specified items from 01 – 08. Preferable size of
container is 40' X 8' X 8'.6''. Please refer the specification attached. Bidder shall considered accessories which are needed for completion of work.
EA 1 0
1.2Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of MCT frame, It shall be painted mild steel, MCT blocks shall be flame retardant. The ingress protection shall be IP 55 min.
The transist shall have fire, water or gas tight integrity and MCT will maintain fire integrity and prevent gas migration. MCTs shall be with 120 minutes fire rating.
FRAME SIZE
1.2.1 S 2X1 AISI 316 EA 13 0
1.2.2 S 2X2 AISI 316 EA 114 0
1.2.3 S 2X3 AISI 316 EA 62 0
1.2.4 S 4X1 AISI 316 EA 102 0
1.2.5 S 4X2 AISI 316 EA 110 0
1.2.6 S 4X3 AISI 316 EA 10 0
1.2.7 S 4X4 AISI 316 EA 55 0
1.2.8 S 6X1 AISI 316 EA 25 0
1.2.9 S 6X1 PRIMED EA 15 0
MODULE SIZE
1.2.10 RM 20 EA 1062 0
1.2.11 RM 30 EA 5276 0
1.2.12 RM 40 EA 3426 0
1.2.13 RM 60 EA 128 0
1.2.14 RM 60 WOC EA 304 0
1.2.15 RM 10/0X12
ACCESSORIES
1.2.16 WEDGE 120MM AISI 316 EA 1044 0
1.2.17 STAYPLATE 120MM AISI 316 EA 2932 0
1.2.18 Lubricant 25 ml EA 1042 0
1.3 CONTAINER LIGHTING
1.3.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH,36W/40W LED, Industrial type Wall/Suspension/Ceiling mounting luminaires with polycarbonate frosted cover along with
mounting brackets & fixing accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable EA 124 01.3.1
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands (Lighting layout shall be finalized during detail engineering).
EA 124 0
Page 1 of 13
Type text here Attachment -2
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
1.3.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH,36W/40W LED (with built-in battery back-up time of 90min), Industrial type Wall/Suspension/Ceiling mounting
luminaires with polycarbonate frosted cover along with mounting brackets & fixing accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete
and safe in all respect. Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having
2 numbers of M20 Brass Nickel Plated Cable Glands (Lighting layout shall be finalized during detail engineering).
EA 254 0
2.0 LV SWITCHBOARD
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Normal Switchboard of Double Front, Draw out type with form of separation as 4b
having copper busbar rated for 3200A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. All the outgoing feeders shall be provided with CBCT & ELR
with adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS) as per CEAR 2010. Shunt Release shall be provided in all the Outgoing MCCB's.Panel should have
busduct entry at the rear(Refer the attached sketch).
Incomer:
a) 2 Nos. of 3200A, 415VAC, 50kA for 1 Sec, TP, NSPBD, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault
protection (N)). protection having communication capability for GEG incomers and the same shall be suitable for bus duct entry from Top/Rear(shall be confirmed during detail engineering).
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149.
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
d) 850 kVAr APFC System (in 12 Steps) with APP Capacitor banks & microprocessor based APFC relays with On, Off & Trip indication shall be provided. MCCB with Thermal Magnetic Protection & Capacitor duty
EA 1 0
d) 850 kVAr APFC System (in 12 Steps) with APP Capacitor banks & microprocessor based APFC relays with On, Off & Trip indication shall be provided. MCCB with Thermal Magnetic Protection & Capacitor duty
contactors.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
i. 0.25kW DOL Motor Starter EA 16 0
ii. 0.37kW DOL Motor Starter EA 2 0
iii. 0.55kW DOL Motor Starter EA 2 0
iv.1.5kW DOL Motor Starter EA 4 0
v. 2.2kW DOL Motor Starter EA 2 0
vi. 3.0kW DOL Motor Starter EA 7 0
vii. 3.7kW DOL Motor Starter EA 6 0
viii. 4.7kW DOL Motor Starter EA 2 0
ix. 5kW DOL Motor Starter EA 3 0
2.1
x. 5.5kW DOL Motor Starter EA 2 0
xi. 7.5kW DOL Motor Starter EA 2 0
xii.1kW Star-Delta (SD) Motor Starter EA 6 0
xiii. 5kW Star-Delta (SD) Motor Starter EA 4 0
xiv. 8.5kW Star-Delta (SD) Motor Starter EA 3 0
xv. 22kW Star-Delta (SD) Motor Starter EA 2 0
xvi. 37kW Soft Starter (SS) Motor Starte EA 2 0
xvii. 110kW Soft Starter (SS) Motor Starter EA 3 0
xviii.16A Power Feeder EA 16 0
xix. 32A Power Feeder EA 1 0
xx. 63A Power Feeder EA 14 0xx. 63A Power Feeder EA 14 0
xxi. 80A Power Feeder EA 1 0
xxii.100A Power Feeder EA 4 0
Page 2 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
xxii. 250A Power Feeder with power contactor, auto-off-manual selector switch and overload relay controlled by a photocell. EA 1 0
xxiv. 400A Power Feeder EA 1 0
xxv. 800A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 1 0
xxvi. 1000A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 2 0
xxvii. 630A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 1 0
xxvii. 630A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 2 0
xxviii. 25A Power Feeder EA 2 0
xxix.150A Power Feeder 0
Switchboard shall be designed as per the following specifications.
i. LV Switchgear Specification - 17039-EK-E-SP-9001
ii. Electrical Design Basis - 17039-EK-E-DB-9001.
Quantity of feeders in the Switchboard shall be designed in accordance with the following documents.
i. Electrical Load List - 17039-EK-E-GD-9001i. Electrical Load List - 17039-EK-E-GD-9001
ii. Electrical Single Line Diagram – 17039-EK-E-DW-9001
Switchboard shall be assembled and wired up in a containerized substation. Panel shall be suitable for bus duct entry in the top/rear for incomer section & Cable from the bottom for the outgoing sections provided with
gland plate (GI/Brass for multicore & Aluminium for Single Core) of min. 3mm thk. Panel shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. for door and load bearing sections. Panel shall be powder coated
after nine tank process with Shade 631 as per IS-5. Panel shall be of Dust & Vermin proof and shall be confirming to IP42 degree of Protection. Panel shall be fabricated as per the relevant Indian Standards and above
mentioned reference documents. Control supply (110VAC for Motor Protection) shall be derived internally from the main incomer via control transformer (2X100%). Control supply for the metering & indication of incomer
feeders shall be derived from PT Secondary of respective incomer. Power Supply to the Spring Charging motor, Closing Coil, Tripping Coil & Protection relays of incomer shall be suitable for 110 VDC and the same shall
be provided by client. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of panel. Breaker handling
accessories such as tools, trolleys, etc., and commissioning spares. Two year operational spares list with price shall be submitted by vendor.
Location: Normal Switchgear Room
EA 1 0
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Emergency Switchboard of Single Front, Draw out type with form of separation as 4b
having copper busbar rated for 800A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. all the outgoing feeders shall be provided with CBCT & ELR with
adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS). Shunt Release shall be provided in all the Outgoing MCCB's.
Incomer:
a) 2 Nos. of 800A, 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault protection
(N)). protection having communication capability for incomers and the same shall be suitable for cable entry from Bottom.
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149. Ammeter shall be provided in the
switchboard for indication current in Local Pushbutton Station (LPBS).
i. 3.0kW DOL Motor Starter EA 1 0
ii. 22kW Star-Delta (SD) Motor Starter EA 2 0
iii. 40kW Soft Starter (SS) Motor Starter EA 3 0
iv. 90kW Soft Starter (SS) Motor Starter EA 2 0
v. 25A Power Feeder EA 2 0
vi. 32A Power Feeder EA 2 0
vii. 63A Power Feeder EA 3 0
2.2
switchboard for indication current in Local Pushbutton Station (LPBS).
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
vii. 63A Power Feeder EA 3 0
viii.100A Power Feeder EA 2 0
Page 3 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
ix.150A Power Feeder EA 3 0
Switchboard shall be designed as per the following specifications.
i. LV Switchgear Specification - 17039-ND-E-SP-9001
ii. Electrical Design Basis - 17039-ND-E-DB-9001.
Quantity of feeders in the Switchboard shall be designed in accordance with the following documents.
i. Electrical Load List - 17039-ND-E-GD-9001
ii. Electrical Single Line Diagram – 17039-ND-E-DW-9001
Switchboard shall be assembled and wired up in a containerized substation. Panel shall be suitable for bus duct entry in the top/rear for incomer section & Cable from the bottom for the outgoing sections provided with
gland plate (GI/Brass for multicore & Aluminium for Single Core) of min. 3mm thk. Panel shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. for door and load bearing sections. Panel shall be powder coated
after nine tank process with Shade 631 as per IS-5. Panel shall be of Dust & Vermin proof and shall be confirming to IP42 degree of Protection. Panel shall be fabricated as per the relevant Indian Standards and above
mentioned reference documents. Control supply (110VAC for Motor Protection) shall be derived internally from the main incomer via control transformer (2X100%). Control supply for the metering & indication of incomer
feeders shall be derived from PT Secondary of respective incomer. Power Supply to the Spring Charging motor, Closing Coil, Tripping Coil & Protection relays of incomer shall be suitable for 110 VDC and the same shall
be provided by client. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of panel. Breaker handling
accessories such as tools, trolleys, etc., and commissioning spares. Two year operational spares list with price shall be submitted by vendor.
Location: Normal Switchgear Room
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Normal Switchboard for ETP+RWT+SWT Packages of Single Front, Draw out type
with form of separation as 4b having copper busbar rated for 630A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. all the outgoing feeders shall be
provided with CBCT & ELR with adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS). Shunt Release shall be provided in all the Outgoing MCCB's.
2.4
Incomer:
a) 1 Nos. of 630A, 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault protection
(N)). protection having communication capability for incomers and the same shall be suitable for cable entry from Bottom.
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149. Ammeter shall be provided in the
switchboard for indication current in Local Pushbutton Station (LPBS).
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
d) Motor Feeders rated and below 0.37kW shall be of Single Phase DOL Starters. Suitable rating of 415/415V, Dyn11, ANAN Isolation transformer shall be provided.
i. 0.18kW DOL Motor Starter EA 21 0
ii. 0.75kW DOL Motor Starter EA 3 0
iii. 1.1kW DOL Motor Starter EA 4 0
iv. 1.5kW DOL Motor Starter EA 11 0iv. 1.5kW DOL Motor Starter EA 11 0
v. 2.2kW DOL Motor Starter EA 3 0
vi. 3.7kW DOL Motor Starter EA 8 0
vii. 5.5 kW DOL Motor Starter EA 8 0
viii. 9.3kW DOL Motor Starter EA 3 0
ix. 11 kW DOL Motor Starter EA 9 0
x. 15kW DOL Motor Starter EA 3 0
xi. 22kW Soft Starter (SS) Motor Starter EA 2 0
xii. 30kW Soft Starter (SS) Motor Starter EA 3 0
xiii. 90kW Soft Starter (SS) Motor Starter EA 4 0
Page 4 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
xiv. 16A Power Feeder EA 4 0
xv. 32A Power Feeder EA 2 0
3.0 INTERPOSING RELAY PANEL
3.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 5×64 Nos. of 30 VAC relay for signals to / from LPBS.
2. 7×73 Nos. of 24 VDC relay for signals to / from DCS.
3. 7×2 Nos. of 24 VDC relay for incomers.
4. 5×9 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: Normal Switchgear Room
EA 1 0
3.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 7×9 Nos. of 24 VDC relay for signals to / from DCS.
3. 7×2 Nos. of 24 VDC relay for incomers.
4. 5×9 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: Emergency Switchgear Room
EA 1 0
3.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 7×62 Nos. of 24 VDC relay for signals to / from DCS.
2. 7×1 Nos. of 24 VDC relay for incomers.
3. 5×62 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: ETP MCC Container
EA 1 0
4.0 UPS
4.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 30 kVA AC UPS (UPS rating shall be confirmed during Detailed Engineering) suitable for 3 phase input of 63A, 415 VAC,
50 Hz & 3 phase output of 415 VAC, 50 Hz,3 phase, 4 wire, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2 x 50% Ni Cd type battery bank, AC UPS Distribution Board
with required number of incoming and outgoing feeders. Battery Backup time shall be 1 hours. Input power supply for the Main AC UPS shall be 415V ± 10%, 50 Hz, 3 phase, 3wire.The system shall be assembled and
wired up in a containerized substation as per attached sketch. UPS shall be complied as per the Electrical Design Basis -17039-ND-E-DB-9001 & Datasheet for Instrumentation UPS.
Location:UPS Room
EA 1 0
4.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 32A, 110 V DC, 10 kVA (UPS rating shall be confirmed during Detailed Engineering), 2 Wire unearthed DC UPS System
with insulating monitoring device at the incomer of DCDB 2 X 50 %, 110V Nickel Cadmium Battery Bank (Ni Cd type) with Float and Float cum Boost Charger with stand/rack, DC Distribution Board of 110 V DC, 32 A
Copper busbar. Battery backup time shall be 1 hours.The system shall be assembled and wired up in the containerized substation as per attahced sketch. UPS shall be complied as per the Electrical Design Basis -17039-
ND-E-DB-9001 & Datasheet for Battery Charger & DCDB.
EA 1 0
ND-E-DB-9001 & Datasheet for Battery Charger & DCDB.
Location:UPS Room
4.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 5 kVA Telecom UPS (UPS rating shall be confirmed during Detailed Engineering) suitable for 3 phase input of 25A, 415
VAC, 50 Hz & 1 phase output of 240 VAC, 50 Hz, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2x50% Ni Cd type battery bank, Telecom AC UPS Distribution Board
with required number of incoming and outgoing feeders. Battery Backup time shall be 8 hours. Input power supply for the Telecom AC UPS shall be 415V ± 10%, 50 Hz, 3 phase, 3wire. The system shall be assembled and
wired up in the containerized substation as per attached sketch. UPS shall be complied as per the Electrical Design Basis -17039-ND-E-DB-9001 & Datasheet for Telecom UPS.
Location:UPS Room
EA 1 0
5.0 MAIN POWER DISTRIBUTION BOARD
5.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type 415VAC LV Main Power Distribution Board (MPDB) for Search light, having Copper busbar rated
for 400A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec.
MPDB shall have 1 No. of 400A, TP, MCCB incomer & 8 Nos. of 25A, TP MCCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Location:UPS Room
EA 1 0
Page 5 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
6.0 LIGHTING TRANSFORMER WITH DISTRIBUTION BOARD AND UTILITY TRANSFORMER WITH DISTRIBUTION BOARD
6.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Normal Lighting Transformer and Normal Lighting Distribution Board complete with 1 number of
75kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Lighting Transformer which forms a part/separate of MLDB. Main Lighting
Distribution Board (MLDB) shall be rated for 240V AC, 3 Phase, 3 Wire, 250A, 10kA for 1 sec, Cu busbar.
Incomer : 1 No. of 250A, 240VAC, TP MCCB
Outgoing Feeders :
1. 22 Nos. of 16A, 240VAC, TP MCCB
2. 10 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Refer Electrical Substation layout
EA 1 0
6.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Emergency Lighting Transformer and Emergency Lighting Distribution Board (ELDB) complete
with 1 number of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance, Off Load Tap Changer (OCTC) with ±5% in steps of 2.5%, Lighting Transformer which forms a part/separate of ELDB.
Emergency Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 150A, 10kA for 1 sec, Cu busbar.
Incomer : 1 No. of 150A, 240VAC, TP MCCB
Outgoing Feeders :
1. 18 Nos. of 16A, 240VAC, TP MCCB
2. 10 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
EA 1 0
Location: Refer Electrical Substation layout
6.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA, 415V/415V AC,
50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Utility Transformer which forms a part/separate of Utility Distribution Board. Utility Distribution
board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
UDB shall have 1 No. of 150A, TPN, MCCB incomer & 16 Nos. of 32A, TPN MCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Emergency Switchgear Room
EA 1 0
6.4
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Security Room Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA,
415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Utility Transformer which forms a part/separate of Utility Distribution Board.
Utility Distribution board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
SRUDB shall have 1 No. of 150A, TPN, MCCB incomer & 16 Nos. of 32A, TPN MCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Outdoor plant area for security room AC
EA 1 0
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC ETP &OWS Normal Lighting Distribution Board (ETP&OWS-NLDB) having Copper
busbar rated for 32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. NLDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per
CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :6.5
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
NLDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. NLDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location : ETP container
EA 1 0
6.6
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC ETP &OWS Emergency Lighting Distribution Board (ETP&OWS-ELDB) having
Copper busbar rated for 32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. ELDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection
as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
ELDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. ELDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location : ETP container
EA 1 0
Page 6 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
7.0 HEAT TRACING DISTRIBUTION BOARD
7.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Electric Heat Tracing System complete with EHT Transformer of 50kVA, 415V/240V AC, 50Hz, 3
phase, 3 wire, Delta/delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%. Heat Tracing Distribution Board shall be rated for 240V AC, 50Hz, 3 Ph, 3 Wire shall be preferably placed in safe area.
EHT system should have certification for hazardous area(class 1, zone 2, gas grp. IIA/IIB) and Temperature Rating(Temp.T3) by statutory body of India. Sub distribution boards (as applicable) shall be suitable for 240V,
50Hz, phase to phase, two wire (derived from a 415 V, 50 Hz, 3 phase, 3 wire neutral solidly earthed system) system.
Electrical Heat Tracing system shall be designed suitable for the steady state voltage tolerance of +6/-10% and frequency tolerance of ±3%.
Transformer incomer : 1 No. of 100A, 415VAC, TP MCCB
Transformer outgoing : 1 No. of 150A, 240VAC, TP MCCB
Heat tracing DB Outgoing Feeders : 20 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Location: Normal switchgear room
EA 1 0
8.0 BUSDUCT
8.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Non-Segregated Phase Bus Duct enclosing Copper bus bars for service voltage of 415V AC, 3 Phase, 3 wire, 3200A,
50kA for 1 sec., including necessary rigid connections at switchgear end with required numbers of vertical and horizontal elbows. Busduct enclosure material shall be of Aluminum alloy sheets having minimum 3mm thk.
with suitable bolted covers. Bus bar shall be of electrolytic grade, high conductivity copper bus bar confirm to BIS and it shall be of electro-tinned. All bus-bar shall be insulated with heat shrinkable PVC sleeves (or better)
and shall be supported at required intervals with non- hygroscopic, non-deteriorating, and non–inflammable SMC / FRP (or better) supports having adequate mechanical strength and a high tracking resistance, to
withstand short circuit fault levels more than the designed. Bus bar system shall be designed with required clearance between phases as specified in the standards. Any separator used shall be made of non-hygroscopic
material having adequate mechanical strength to withstand the worst fault conditions. Insulating sheet barriers shall be as per Bus duct Specification and Layout. All gasketed- flanged joints shall be suitably protected
EA 2 0
material having adequate mechanical strength to withstand the worst fault conditions. Insulating sheet barriers shall be as per Bus duct Specification and Layout. All gasketed- flanged joints shall be suitably protected
against direct splashing of rainwater in case of outdoor runs portion. Outdoor installed busduct portion shall be provided with rain canopy/sunshade. Bus Duct shall be suitable for Indoor & outdoor installation as applicable
as per the attached layout. Bidder shall consider required number of Elbows, tee joints, phase crossover chamber based on this layout.The bus duct shall be provided with adequate number of thermostatically controlled
space heaters of adequate capacity to maintain the internal temperature above the dew point to prevent moisture condensation within the bus duct.
9.0 HIGH MAST LIGHTING FIXTURE
9.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of the Complete High mast lighting system with High mast (30m height) of double sided arrangement with 18 numbers of 1
X 350W LED flood light fixture with LED lamps, Lantern carriage, 2 Nos. of Plu & Socket, control gear, termination box, winching device, winch motor, winch motor panel, Raising and Lowering system (R & L), lighting
wiring materials such as flexible cable of EPR insulated from Plug & Socket assembly to the control gear on the top, cable glands, lugs, inbuilt junction boxes within the high mast pole, 2 numbers of aviation obstruction
warning light, lightning finial, flame proof feeder pillar for automatic switching operation of luminaires based on Duck-Dawn Electronic timer, cabling from feeder pillar to individual fixtures, cabling for winch motor, power
tools and all other electrical equipment which are necessary to make the system complete and safe in all aspects.
EA 6 0
10.0 LIGHTING DISTRIBUTION BOARD
10.1
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC LV Normal Lighting Distribution Board (NLDB) having Copper busbar rated for 32A,
TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. NLDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt
Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.EA 10 010.1
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
NLDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. NLDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location: Process Area
EA 10 0
10.2
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC LV Emergency Lighting Distribution Board (ELDB) having Copper busbar rated for
32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. ELDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt
Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
ELDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. ELDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location: Process Area
EA 10 0
11.0 OUTDOOR
11.1 SHED LIGHTING
11.1.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 42W LED, Industrial type,weather proof, well glass type lighting fixture along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 86 0
Page 7 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
11.1.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH, 42W LED, Industrial type,weather proof, well glass type lighting fixture along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. 25% of emergency
lighting shall be self contained emergency type with integral battery backup time of 90min.
EA 30 0
11.1.3
Supply, installation, testing and commissioning of Critical lighting fixture with lamp, 110VDC, 2WIRE, 15W LED, Industrial type Wall/Suspension/Ceiling/Column mounting luminaires with polycarbonate frosted cover along
with mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands (Lighting layout shall be finalized during detail engineering).
EA 16 0
11.1.4
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 42W LED, Flame proof type, well glass type lighting fixture suitable along with mounting brackets & fixing accessories,
for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be suitable for
16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. FLP Light fittings, Cable Glands & Plugs shall be
certified by CMRI/PESO.
EA 46 0
11.1.5
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH, 42W LED, Flame proof type, well glass type lighting fixture along with mounting brackets & fixing accessories,
suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be
suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. FLP Light fittings, Cable Glands & EA 20 0
Plugs shall be certified by CMRI/PESO. 25% of emergency lighting shall be self contained emergency type with integral battery backup time of 90min.
11.1.6
Supply, installation, testing and commissioning of Critical lighting fixture with lamp, 110VDC, 2WIRE, 15W LED, Flame proof type, Wall/Suspension/Ceiling/Column mounting luminaires with polycarbonate frosted cover
along with mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures
shall be suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated
Cable Glands (Lighting layout shall be finalized during detail engineering).
EA 10 0
12.0 CONTAINER OUTDOOR LIGHTING
12.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 90W LED, Industrial type,weather proof, Wall/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 35 0
12.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH 90W LED, Industrial type,weather proof, Wall/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.25% of emergency
lighting shall be self contained emergency type with integral battery backup time of 60min.
EA 27 0
13.0 STREET LIGHTING
13.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 40W LED street light of 8m height from FGL with Swaged Pole, Industrial type,weather proof, luminaires along with
mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands.
EA 57 0
14.0 PIPE RACK LIGHTING
14.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH 36W Well glass LED, flame proof type, channel/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 50 0
15.0 WELDING SOCKET
15.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Weather Proof Type 415V, 3P+E, 63A rating with heavy duty plug and socket with MCB protection along with mounting
accessories. Plug & Socket shall have the necessary mechanical interlocks and earthing facilities. The enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion
resistant, etc. Welding receptacles shall be provided at suitable locations as specified in the layout.
EA 9 0
15.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of flame proof Type 415V, 3P+E, 63A rating with heavy duty plug and socket with MCB protection along with mounting
accessories. Plug & Socket shall have the necessary mechanical interlocks and earthing facilities. The enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion
resistant, etc. Welding receptacles shall be provided at suitable locationsas specified in the layout.
EA 5 0
Page 8 of 13
Attachment-
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
16.0 CONVENIENT SOCKET
16.1Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Industrial Type 240V, 2P+E, 15/16A rating with heavy duty plug and socket along with mounting accessories. The
enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion resistant, etc. Convenient Socekt shall be provided at suitable locations as specified in the layout.EA 40 0
17.0 AIR CONDITIONERS
20
(based on heat load)
18.0 CABLES & CABLE LUGS
18.1
Design, Supply and laying of 1100V grade, single/multi-core, stranded copper conductor, extruded XLPE insulated, with extruded PVC inner sheath (type ST-2), galvanised steel wire armoured and overall sheath with
extruded flame retardant low smoke (FRLS) PVC compound (type ST-2). Outer Sheath shall be resistant to water, ultra violet radiation, fungus, termite and rodent attacks. Consumables such as cable ferrulers, cable tie,
name plates,equipment fixing hardwares and cable markers.Colour of the outer sheath shall be black. Cables shall confirm to IS- 7098-PART-I, IS-5831, IS-10810-PART-33, IS-10810-PART-53, IS-10810-PART-61, IS-
10810-PART-62
0
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of SPLIT / DUCTABLE SPLIT TYPE AIR CONDITIONERS Complete with indoor unit with remote, outdoor unit, copper
tubing, insulating materials, supporting materials, adequate sized voltage stabilizer, isolating breakers, cables/ wires and with all accessories, hardwares etc,. for switchgear room, ups room, battery room, CCR rooms.
Number of AC unit(N) shall be based on heat load calculation. Bidder shall consider (N+1) for redundancy.
2 Ton High Wall Split AC - 5 Star
Location: All containerized room
EA17.1
10810-PART-62
18.1.1 3CX2.5 Sq.mm MTR 18322 0
18.1.2 3CX4 Sq.mm MTR 5313 0
18.1.3 3CX6 Sq.mm MTR 4294 0
18.1.4 3CX10 Sq.mm MTR 3570 0
18.1.5 3CX16 Sq.mm MTR 7036 0
18.1.6 3CX25 Sq.mm MTR 6169 0
18.1.7 3CX35 Sq.mm MTR 4057 0
18.1.8 3CX50 Sq.mm MTR 941 0
18.1.8 3CX70 Sq.mm MTR 2886 0
18.1.9 3CX95 Sq.mm MTR 864 0
18.1.10 3CX120 Sq.mm MTR 900 0
18.1.11 1CX240 Sq.mm MTR 6480 0
18.1.12 2CX2.5 Sq.mm MTR 3708 0
18.1.13 7CX2.5 Sq.mm MTR 28776 0
18.1.14 10CX2.5 MTR 3708 0
18.2Design, Supply, Installation & Commissioning of 1100V grade, Cable lugs suitable for the voltage grade of 0.6/1kv , lugs shall be insulated / non-insulated ring / pin type and made from high conductivity, tinned copper,
compression type lug. Cable lug shall confirm to IS-8309 and IS-8337.Each core shall have separate cable lug. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used
18.2.1 3CX2.5 Sq.mm PIN TYPE INSULATED COPPER EA 426 0
18.2.2 3CX4 Sq.mm PIN TYPE INSULATED COPPER EA 114 0
18.2.3 3CX6 Sq.mm RING TYPE NON-INSULATED COPPER EA 90 0
18.2.4 3CX10 Sq.mm RING TYPE NON-INSULATED COPPER EA 90 0
18.2.5 3CX16 Sq.mm RING TYPE NON-INSULATED COPPER EA 144 0
Page 9 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
18.2.6 3CX25 Sq.mm RING TYPE NON-INSULATED COPPER EA 138 0
18.2.7 3CX35 Sq.mm RING TYPE NON-INSULATED COPPER EA 96 0
18.2.8 3CX50 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.9 3CX70 Sq.mm RING TYPE NON-INSULATED COPPER EA 54 0
18.2.10 3CX95 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.11 3CX120 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.12 1CX240 Sq.mm RING TYPE NON-INSULATED COPPER EA 42 0
18.2.13 2CX2.5 PIN TYPE INSULATED COPPER EA 40 0
18.2.14 7CX2.5 PIN TYPE INSULATED COPPER EA 1022 0
18.2.15 10CX2.5 PIN TYPE INSULATED COPPER EA 168 0
19.0 CABLE TRAY19.0 CABLE TRAY
19.1Design, Supply and laying of Ladder/ Perforated type cable trays of FRP material, 3mm/4mm thick heavy duty straight ladder/Perforated type suitable for indoor / outdoor areas. Straight sections shall be provided in
standard lengths of 3m. All splice plates and assembly hardwares shall be of FRP material. FRP sheet cover of 3mm thick heavy duty type shall be provided.
19.1.1 750mm width ladder type cable tray, 150 mm height with cover MTR 1095 0
19.1.2 600mm width ladder type cable tray, 150 mm height with cover MTR 345 0
19.1.3 450mm width ladder type cable tray, 150 mm height with cover MTR 350 0
19.1.4 300mm width ladder type cable tray, 150 mm height with cover MTR 600 0
19.1.5 150mm width perforated type cable tray, 100 mm height with cover MTR 1343 0
19.1.6 100mm width perforated type cable tray, 50 mm height with cover MTR 250 0
19.2 Horizontal Bends (90°), of FRP material
19.2.1 750mm width ladder type cable tray, 150 mm height with cover NOS 16 0
19.2.2 600mm width ladder type cable tray, 150 mm height with cover NOS 5 0
19.2.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
19.2.4 300mm width ladder type cable tray, 150 mm height with cover NOS 10 0
19.2.5 150mm width perforated type cable tray, 100 mm height with cover NOS 19 0
19.2.6 100mm width perforated type cable tray, 50 mm height with cover NOS 10 0
19.3 Inside Bends (90°), of FRP material
19.3.1 750mm width ladder type cable tray, 150 mm height with cover NOS 22 0
19.3.2 600mm width ladder type cable tray, 150 mm height with cover NOS 3 0
19.3.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
19.3.4 300mm width ladder type cable tray, 150 mm height with cover NOS 8 0
19.3.5 150mm width perforated type cable tray, 100 mm height with cover NOS 16 0
19.3.6 100mm width perforated type cable tray, 50 mm height with cover NOS 4 0
19.4 Outside Bends (90°), of FRP material
Page 10 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
19.4.1 750mm width ladder type cable tray, 150 mm height with cover NOS 27 0
19.4.2 600mm width ladder type cable tray, 150 mm height with cover NOS 4 0
19.4.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
19.4.4 300mm width ladder type cable tray, 150 mm height with cover NOS 8 0
19.4.5 150mm width perforated type cable tray, 100 mm height with cover NOS 16 0
19.4.6 100mm width perforated type cable tray, 50 mm height with cover NOS 4 0
19.5 Reducer (Straight Type) of FRP material
19.5.1 750mm(W1) x 600mm(W2) x 150mm(H) Ladder Type with Cover NOS 2 0
19.5.2 750mm(W1) x 450mm(W2) x 150mm(H) Ladder Type with Cover NOS 2 0
19.5.3 600mm(W1) x 450mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.4 600mm(W1) x 300mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 019.5.4 600mm(W1) x 300mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.5 450mm(W1) x 300mm(W2) x 150mm(H) Ladder Type with Cover NOS 3 0
19.5.6 450mm(W1) x 150mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.7 300mm(W1) x 150mm(W2) x 150mm(H) Ladder Type with Cover NOS 3 0
19.5.8 300mm(W1) x 100mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.9 150mm(W1) x 100mm(W2) x 100mm(H) Performated Type with Cover NOS 2 0
19.6 CABLE TRAY FITTINGS
19.6.1 Flat splice plate (750mm width ladder type cable tray, 150 mm height ) NOS 884 0
19.6.2 Flat splice plate (600mm width ladder type cable tray, 150 mm height) NOS 266 0
19.6.3 Flat splice plate (450mm width ladder type cable tray, 150 mm height) NOS 330 0
19.6.4 Flat splice plate (300mm width ladder type cable tray, 150 mm height) NOS 476 0
19.6.5 Flat splice plate (150mm width perforated type cable tray, 100 mm height) NOS 1010 0
19.6.6 Flat splice plate (100mm width perforated type cable tray, 50 mm) NOS 203 0
19.6.7 Set of round head square neck type bolts and hex nuts M10 X25 MM NOS 12676 0
19.6.8 Hold-down clamps, S-type, as per drawing number , c/w stainless steel fastening hardware NOS 2124 0
19.6.9 Hold-down clamps, J-type, as per drawing number , c/w stainless steel fastening hardware NOS 3188 0
19.7 Supply and installation of cable tray support & electrical equipment supports
19.7.1 50×50×6 mm L angle MTR 370 0
20.0 HUME PIPE & HDPE
20.1 Design, Supply & laying RCC Hume pipes under driveway or culverts or road crossover including excavation, providing collar joints, backfilling etc,. Which shall be NP2 and length of each pipe shall be 1.50M.
20.1.1 250 MTR 24 020.1.1 250 MTR 24 0
20.1.2 450 MTR 24 0
Page 11 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
20.2 Supply & laying of 50mm dia heavy duty HDPE pipes in RCC foundation of Lighting poles with all required accessories MTR 100 0
20.2 Supply & laying of 50mm dia heavy duty HDPE pipes in RCC foundation of lighting poles with all required accessories such as Bends, Elbows, Couplers, etc to complete as per the instruction of site engineer. MTR 100 0
20.3 Supply & laying of 100mm dia heavy duty HDPE pipes in RCC foundation of lighting poles with all required accessories such as Bends, Elbows, Couplers, etc to complete as per the instruction of site engineer. MTR 20 0
21.0 CABLE GLAND
21.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination(FLP):Providing termination of 1.1 kV grade armoured
cable for the following sizes including supply of FLP heavy duty double compression cable glands of Baliga/CEAG-FCG /FlexPro/ FEPL make, crimping lugs and allied jointing materials, etc. all complete as per
specification & direction of Engineer In-charge. Cable Glands & Plugs shall be certified by CMRI/PESO.
21.1.1 M20×1.5 EA 41 0
21.1.2 M25×1.5 EA 31 0
21.1.3 M32×1.5 EA 9 0
21.1.4 M40×1.5 EA 3 0
21.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of NON-FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination (NON FLP): Providing termination of 1.1 kV
grade armoured cable for the following sizes including supply of NON FLP heavy duty Double Compression cable glands, crimping type lugs and allied jointing materials, etc. all complete as per specification & direction of
Engineer In-charge. Glands and lugs shall be of approved make.
21.2.1 M20×1.5 EA 199 0
21.2.2 M25×1.5 EA 95 0
21.2.3 M32×1.5 EA 29 0
21.2.4 M40×1.5 EA 9 0
22.0 EARTHING & LIGHTNING
22.1
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Electrical Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 58 0
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
22.2
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Lightning Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 41 0
22.3
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Control Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.EA 4 0
22.4
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Signal Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 4 0
22.5 Design, Engineering, Manufacturing, Assembling, Supply, Installation & Testing of Grounding strips of aluminium flat/wire or Copper Wire and trench work as per requirement and back filling wherever required.
22.5.1 100 x 6 mm Aluminium strip - Buried in soil MTR 2800 022.5.1 100 x 6 mm Aluminium strip - Buried in soil MTR 2800 0
22.5.2 100 x 6 mm Aluminium strip - Above ground MTR 900 0
22.5.3 30 x 6 mm Aluminium strip MTR 300 0
Page 12 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II A TO SCHEDULE OF RATES(SOR) - NADUA
ESTIMATEDQU
ANTITYUOM
TENDER OFFER
S.No Service Description
22.5.4 25 x 3 mm Aluminium strip MTR 800 0
22.6 Supplying and fixing of Stranded Aluminium wire (8 SWG) with PVC insulation MTR 200 0
22.7 Supplying and fixing of Stranded Aluminium wire (10 SWG) with PVC insulation MTR 300 0
22.8 Supplying and fixing of Stranded 16 Sq.mm insulated flexible aluminium cable MTR 50 0
22.9 Aluminium Earth bar with 10 holes as minimum supplied complete with washer, nuts and bolts(hardware accessories shall be SS). EA 10 0
23.0 MOV DISTRIBUTION BOARD
23.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Structure/Coloumn mountable type 415VAC MOV Distribution Board (MOVDB) having Copper busbar rated for 63A, TP,
50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made
from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for
weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be
provided in Incoming MCCB.
MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Location: Outdoor process Area
EA 1 0
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Structure/Coloumn mountable type 415VAC MOV Distribution Board (MOVDB) having Copper busbar rated for 63A, TP,
50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made
23.2
50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made
from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for
weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be
provided in Incoming MCCB.
MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Location: Outdoor Tank Area
EA 1 0
24.0 SEARCH LIGHTING FIXTURE
24.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of lighting system of 240V, 50Hz, Phase to Phase 1X350W LED Industrial type Search lighting fixture– 360/180 deg.
Rotation, coverage area 600 to 700 mtr., motorised operated luminaire along with mounting brackets & fixing accessories (10m height), suitable for degree of protection of IP65 and all other electrical equipment which are
necessary to make the system complete and safe in all respect. Lighting fixtures shall be suitable for loop-in/loop-out at both ends of the fittings. Fixture shall be suitable for 19 mm conduit entry and 16 SWG G.I. earth-
wire connections. The fixtures shall be provided with 3 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands and 1 entries shall be plugged using certified plugs.
Location: Watch tower
EA 4 0
25.0 ANCHOR BOLTS
Design, Engineering, Manufacturing, Assembling, Supply & Installation of Anchor bolts for modular package (Container) and Steel foundation template for anchor bolt fixation shall be provided. Anchor bolts and Steel
template shall be provided by MPC Contractor 60 days prior to delivery of package.
Location: Container
EA As per requirement 0
Location: Container
0 0 0
NOTES :
1.Bidder shall consider the following as part of their scope
a) Unloading of material at site
b) Storing of material at site
c) Shifting material to site (by use of crane/ forklift etc., shall are covered
d) Installation, testing, commissioning, PGTR.
f) Scaffolding as required
2. Values provided in the SOR may vary slightly. Vendor shall roundup the quantity to nearest Meter/Drum.
3. Busduct routing and required number of fittings shall be as per site conditions.
TOTAL
Page 13 of 13
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
1.0 PREFABRICATED SUBSTATION
1.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Containerized electrical equipment room, UPS room, battery room with all accessories like lighting DB, cable tray,
Lighting Fixtures, Exhaust Fans, MCT, Cable Trays, Cable conduits, smoke detectors, fire alarm panel, fire extinguishers, etc suitable for housing all the electrical systems specified items from 01 – 10. Preferable size of
container is 40' X 8' X 8'.6''. Please refer the specification attached. Bidder shall considered accessories which are needed for completion of work.
EA 1 0
1.2Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of MCT frame, It shall be painted mild steel, MCT blocks shall be flame retardant. The ingress protection shall be IP 55 min.
The transist shall have fire, water or gas tight integrity and MCT will maintain fire integrity and prevent gas migration. MCTs shall be with 120 minutes fire rating.
FRAME SIZE
1.2.1 S 2X1 AISI 316 EA 13 0
1.2.2 S 2X2 AISI 316 EA 114 0
1.2.3 S 2X3 AISI 316 EA 62 0
1.2.4 S 4X1 AISI 316 EA 102 01.2.4 S 4X1 AISI 316 EA 102 0
1.2.5 S 4X2 AISI 316 EA 110 0
1.2.6 S 4X3 AISI 316 EA 10 0
1.2.7 S 4X4 AISI 316 EA 55 0
1.2.8 S 6X1 AISI 316 EA 25 0
1.2.9 S 6X1 PRIMED EA 15 0
MODULE SIZE
1.2.10 RM 20 EA 1062 0
1.2.11 RM 30 EA 5276 0
1.2.12 RM 40 EA 3426 01.2.12 RM 40 EA 3426 0
1.2.13 RM 60 EA 128 0
1.2.14 RM 60 WOC EA 304 0
1.2.15 RM 10/0X12
ACCESSORIES
1.2.16 WEDGE 120MM AISI 316 EA 1044 0
1.2.17 STAYPLATE 120MM AISI 316 EA 2932 0
1.2.18 Lubricant 25 ml EA 1042 0
1.3 CONTAINER LIGHTING
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH,36W/40W LED, Industrial type Wall/Suspension/Ceiling mounting luminaires with polycarbonate frosted cover along with
1.3.1mounting brackets & fixing accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands (Lighting layout shall be finalized during detail engineering).
EA 124 0
Page 1 of 14
Attachment -3
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
1.3.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH,36W/40W LED (with built-in battery back-up time of 90min), Industrial type Wall/Suspension/Ceiling mounting
luminaires with polycarbonate frosted cover along with mounting brackets & fixing accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete
and safe in all respect. Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having
2 numbers of M20 Brass Nickel Plated Cable Glands (Lighting layout shall be finalized during detail engineering).
EA 254 0
2.0 LV SWITCHBOARD
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Normal Switchboard of Double Front, Draw out type with form of separation as 4b
having copper busbar rated for 3200A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. All the outgoing feeders shall be provided with CBCT & ELR
with adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS) as per CEAR 2010. Shunt Release shall be provided in all the Outgoing MCCB's.Panel should have
busduct entry at the rear(Refer the attached sketch).
Incomer:
a) 2 Nos. of 3200A, 415VAC, 50kA for 1 Sec, TP, NSPBD, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault
protection (N)). protection having communication capability for GEG incomers and the same shall be suitable for bus duct entry from Top/Rear(shall be confirmed during detail engineering).
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149.
EA 1 0
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149.
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
d) 850 kVAr APFC System (in 12 Steps) with APP Capacitor banks & microprocessor based APFC relays with On, Off & Trip indication shall be provided. MCCB with Thermal Magnetic Protection & Capacitor duty
contactors.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
i. 0.25kW DOL Motor Starter EA 16 0
ii. 0.37kW DOL Motor Starter EA 2 0
iii. 0.55kW DOL Motor Starter EA 2 0
iv.1.5kW DOL Motor Starter EA 4 0
v. 2.2kW DOL Motor Starter EA 2 0
vi. 3.0kW DOL Motor Starter EA 7 0
vii. 3.7kW DOL Motor Starter EA 6 0
viii. 4.7kW DOL Motor Starter EA 2 02.1
ix. 5kW DOL Motor Starter EA 3 0
x. 5.5kW DOL Motor Starter EA 2 0
xi. 7.5kW DOL Motor Starter EA 2 0
xii.1kW Star-Delta (SD) Motor Starter EA 6 0
xiii. 5kW Star-Delta (SD) Motor Starter EA 4 0
xiv. 8.5kW Star-Delta (SD) Motor Starter EA 3 0
xv. 22kW Star-Delta (SD) Motor Starter EA 2 0
xvi. 37kW Soft Starter (SS) Motor Starte EA 2 0
xvii. 110kW Soft Starter (SS) Motor Starter EA 3 0
xviii.16A Power Feeder EA 16 0
xix. 32A Power Feeder EA 1 0xix. 32A Power Feeder EA 1 0
xx. 63A Power Feeder EA 14 0
xxi. 80A Power Feeder EA 1 0
Page 2 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
xxii.100A Power Feeder EA 4 0
xxii. 250A Power Feeder with power contactor, auto-off-manual selector switch and overload relay controlled by a photocell. EA 1 0
xxiv. 400A Power Feeder EA 1 0
xxv. 800A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 1 0
xxvi. 1000A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 2 0
xxvii. 630A Power Feeder 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING, protection having communication capability EA 1 0
xxviii. 25A Power Feeder EA 2 0
xxix.150A Power Feeder EA 2 0
Switchboard shall be designed as per the following specifications.
i. LV Switchgear Specification - 17039-EK-E-SP-9001
ii. Electrical Design Basis - 17039-EK-E-DB-9001.ii. Electrical Design Basis - 17039-EK-E-DB-9001.
Quantity of feeders in the Switchboard shall be designed in accordance with the following documents.
i. Electrical Load List - 17039-EK-E-GD-9001
ii. Electrical Single Line Diagram – 17039-EK-E-DW-9001
Switchboard shall be assembled and wired up in a containerized substation. Panel shall be suitable for bus duct entry in the top/rear for incomer section & Cable from the bottom for the outgoing sections provided with
gland plate (GI/Brass for multicore & Aluminium for Single Core) of min. 3mm thk. Panel shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. for door and load bearing sections. Panel shall be powder coated
after nine tank process with Shade 631 as per IS-5. Panel shall be of Dust & Vermin proof and shall be confirming to IP42 degree of Protection. Panel shall be fabricated as per the relevant Indian Standards and above
mentioned reference documents. Control supply (110VAC for Motor Protection) shall be derived internally from the main incomer via control transformer (2X100%). Control supply for the metering & indication of incomer
feeders shall be derived from PT Secondary of respective incomer. Power Supply to the Spring Charging motor, Closing Coil, Tripping Coil & Protection relays of incomer shall be suitable for 110 VDC and the same shall
be provided by client. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of panel. Breaker handling
accessories such as tools, trolleys, etc., and commissioning spares. Two year operational spares list with price shall be submitted by vendor.
Location: Normal Switchgear Room
EA 1 0
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Emergency Switchboard of Single Front, Draw out type with form of separation as 4b
having copper busbar rated for 800A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. all the outgoing feeders shall be provided with CBCT & ELR with
adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS). Shunt Release shall be provided in all the Outgoing MCCB's.
Incomer:
a) 2 Nos. of 800A, 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault protection
(N)). protection having communication capability for incomers and the same shall be suitable for cable entry from Bottom.
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
i. 3.0kW DOL Motor Starter EA 1 0
ii. 22kW Star-Delta (SD) Motor Starter EA 2 0
iii. 40kW Soft Starter (SS) Motor Starter EA 3 0
iv. 90kW Soft Starter (SS) Motor Starter EA 2 0
v. 25A Power Feeder EA 2 0
vi. 32A Power Feeder EA 2 0
2.2
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149. Ammeter shall be provided in the
switchboard for indication current in Local Pushbutton Station (LPBS).
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
vii. 63A Power Feeder EA 3 0
Page 3 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
viii.100A Power Feeder EA 2 0
ix.150A Power Feeder EA 3 0
Switchboard shall be designed as per the following specifications.
i. LV Switchgear Specification - 17039-EK-E-SP-9001
ii. Electrical Design Basis - 17039-EK-E-DB-9001.
Quantity of feeders in the Switchboard shall be designed in accordance with the following documents.
i. Electrical Load List - 17039-EK-E-GD-9001
ii. Electrical Single Line Diagram – 17039-EK-E-DW-9001
Switchboard shall be assembled and wired up in a containerized substation. Panel shall be suitable for bus duct entry in the top/rear for incomer section & Cable from the bottom for the outgoing sections provided with
gland plate (GI/Brass for multicore & Aluminium for Single Core) of min. 3mm thk. Panel shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. for door and load bearing sections. Panel shall be powder coated
after nine tank process with Shade 631 as per IS-5. Panel shall be of Dust & Vermin proof and shall be confirming to IP42 degree of Protection. Panel shall be fabricated as per the relevant Indian Standards and above
mentioned reference documents. Control supply (110VAC for Motor Protection) shall be derived internally from the main incomer via control transformer (2X100%). Control supply for the metering & indication of incomer
feeders shall be derived from PT Secondary of respective incomer. Power Supply to the Spring Charging motor, Closing Coil, Tripping Coil & Protection relays of incomer shall be suitable for 110 VDC and the same shall
be provided by client. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of panel. Breaker handling
accessories such as tools, trolleys, etc., and commissioning spares. Two year operational spares list with price shall be submitted by vendor.
Location: Normal Switchgear RoomLocation: Normal Switchgear Room
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, 415VAC LV Normal Switchboard for ETP+RWT+SWT Packages of Single Front, Draw out type
with form of separation as 4b having copper busbar rated for 630A, TP, 50 Hz with short circuit capacity of 50kA for 1 Sec. Switchgear Panel shall have the following I/C & O/G breakers. all the outgoing feeders shall be
provided with CBCT & ELR with adjustable time & current setting for Earth Leakage protection with Residual Current Monitoring System (RCMS). Shunt Release shall be provided in all the Outgoing MCCB's.
Incomer:
a) 1 Nos. of 630A, 415VAC, 50kA for 1 Sec, TP, EDO ACB with µp based LSING(Overload protection (L), short-time delayed short-circuit protection (S), instantaneous short-circuit protection (I) and ground-fault protection
(N)). protection having communication capability for incomers and the same shall be suitable for cable entry from Bottom.
On, Off, Trip, Spring Charged indication Lamps for the incomers. MFM with Communication capability and analog Voltmeter and Ammeter with 240° deflection shall be provided for incomer feeders.
Outgoing Feeders:
a) Motor Feeders up to 40HP shall be provided with MCCB having adjustable Thermal Magnetic protection.
b) Motor Feeders above 40 HP shall be provided with MCCB having µp based protection and Numerical Motor Protection Relay having protective functions as per OISD RP149. Ammeter shall be provided in the
switchboard for indication current in Local Pushbutton Station (LPBS).
c) Power Feeders shall be provided with MCCB having adjustable Thermal Magnetic Protection.
On, Off & Trip indication Lamps shall be provided for Motor Feeders and Power Feeders.
d) Motor Feeders rated and below 0.37kW shall be of Single Phase DOL Starters. Suitable rating of 415/415V, Dyn11, ANAN Isolation transformer shall be provided.
i. 0.18kW DOL Motor Starter EA 21 0
ii. 0.75kW DOL Motor Starter EA 3 0
2.4
iii. 1.1kW DOL Motor Starter EA 4 0
iv. 1.5kW DOL Motor Starter EA 11 0
v. 2.2kW DOL Motor Starter EA 3 0
vi. 3.7kW DOL Motor Starter EA 8 0
vii. 5.5 kW DOL Motor Starter EA 8 0
viii. 9.3kW DOL Motor Starter EA 3 0
ix. 11 kW DOL Motor Starter EA 9 0
x. 15kW DOL Motor Starter EA 3 0x. 15kW DOL Motor Starter EA 3 0
xi. 22kW Soft Starter (SS) Motor Starter EA 2 0
Page 4 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
xii. 30kW Soft Starter (SS) Motor Starter EA 3 0
xiii. 90kW Soft Starter (SS) Motor Starter EA 4 0
xiv. 16A Power Feeder EA 4 0
xv. 32A Power Feeder EA 2 0
3.0 INTERPOSING RELAY PANEL
3.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 5×64 Nos. of 30 VAC relay for signals to / from LPBS.
2. 7×73 Nos. of 24 VDC relay for signals to / from DCS.
3. 7×2 Nos. of 24 VDC relay for incomers.
4. 5×9 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: Normal Switchgear Room
EA 1 0
Location: Normal Switchgear Room
3.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 7×9 Nos. of 24 VDC relay for signals to / from DCS.
3. 7×2 Nos. of 24 VDC relay for incomers.
4. 5×9 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: Emergency Switchgear Room
EA 1 0
3.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Interposing Relay Panel with following relays.
1. 7×62 Nos. of 24 VDC relay for signals to / from DCS.
2. 7×1 Nos. of 24 VDC relay for incomers.
3. 5×62 Nos. of 110VAC relay for signals to / from LPBS.
In addition to the quantity of relays mentioned above, 20% of spare in each rating & type shall be provided.
Location: ETP MCC Container
EA 1 0
4.0 UPS
4.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 30 kVA AC UPS (UPS rating shall be confirmed during Detailed Engineering) suitable for 3 phase input of 63A, 415 VAC,
50 Hz & 3 phase output of 415 VAC, 50 Hz,3 phase, 4 wire, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2 x 50% Ni Cd type battery bank, AC UPS Distribution Board
with required number of incoming and outgoing feeders. Battery Backup time shall be 1 hours. Input power supply for the Main AC UPS shall be 415V ± 10%, 50 Hz, 3 phase, 3wire.The system shall be assembled and EA 1 04.1 with required number of incoming and outgoing feeders. Battery Backup time shall be 1 hours. Input power supply for the Main AC UPS shall be 415V ± 10%, 50 Hz, 3 phase, 3wire.The system shall be assembled and
wired up in a containerized substation as per attached sketch UPS shall be complied as per the Electrical Design Basis -17039-EK-E-DB-9001 & Datasheet for Instrumentation UPS.
Location:UPS Room
EA 1 0
4.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 32A, 110 V DC, 10 kVA (UPS rating shall be confirmed during Detailed Engineering), 2 Wire unearthed DC UPS System
with insulating monitoring device at the incomer of DCDB 2 X 50 %, 110V Nickel Cadmium Battery Bank (Ni Cd type) with Float and Float cum Boost Charger with stand/rack, DC Distribution Board of 110 V DC, 32 A
Copper busbar. Battery backup time shall be 1 hours.The system shall be assembled and wired up in the containerized substation as per attahced sketch. UPS shall be complied as per the Electrical Design Basis -17039-
EK-E-DB-9001 & Datasheet for Battery Charger & DCDB.
Location:UPS Room
EA 1 0
4.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of 5 kVA Telecom UPS (UPS rating shall be confirmed during Detailed Engineering) suitable for 3 phase input of 25A, 415
VAC, 50 Hz & 1 phase output of 240 VAC, 50 Hz, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2x50% Ni Cd type battery bank, Telecom AC UPS Distribution Board
with required number of incoming and outgoing feeders. Battery Backup time shall be 8 hours. Input power supply for the Telecom AC UPS shall be 415V ± 10%, 50 Hz, 3 phase, 3wire. The system shall be assembled and
wired up in the containerized substation as per attached sketch. UPS shall be complied as per the Electrical Design Basis -17039-EK-E-DB-9001 & Datasheet for Telecom UPS.
Location:UPS Room
EA 1 0
5.0 MAIN POWER DISTRIBUTION BOARD
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type 415VAC LV Main Power Distribution Board (MPDB) for Search light, having Copper busbar rated
for 400A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec.
5.1
for 400A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec.
MPDB shall have 1 No. of 400A, TP, MCCB incomer & 8 Nos. of 25A, TP MCCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Location:UPS Room
EA 1 0
Page 5 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
6.0 LIGHTING TRANSFORMER WITH DISTRIBUTION BOARD AND UTILITY TRANSFORMER WITH DISTRIBUTION BOARD
6.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Normal Lighting Transformer and Normal Lighting Distribution Board complete with 1 number of
75kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Lighting Transformer which forms a part/separate of MLDB. Main Lighting
Distribution Board (MLDB) shall be rated for 240V AC, 3 Phase, 3 Wire, 250A, 10kA for 1 sec, Cu busbar.
Incomer : 1 No. of 250A, 240VAC, TP MCCB
Outgoing Feeders :
1. 22 Nos. of 16A, 240VAC, TP MCCB
2. 10 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Refer Electrical Substation layout
EA 1 0
6.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Emergency Lighting Transformer and Emergency Lighting Distribution Board (ELDB) complete
with 1 number of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance, Off Load Tap Changer (OCTC) with ±5% in steps of 2.5%, Lighting Transformer which forms a part/separate of ELDB.
Emergency Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 150A, 10kA for 1 sec, Cu busbar.
Incomer : 1 No. of 150A, 240VAC, TP MCCB
Outgoing Feeders :
1. 18 Nos. of 16A, 240VAC, TP MCCB
2. 10 Nos. of 32A, 240VAC, TP MCCB
EA 1 0
2. 10 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Refer Electrical Substation layout
6.3
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA, 415V/415V AC,
50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Utility Transformer which forms a part/separate of Utility Distribution Board. Utility Distribution
board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
UDB shall have 1 No. of 150A, TPN, MCCB incomer & 16 Nos. of 32A, TPN MCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Emergency Switchgear Room
EA 1 0
6.4
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Security Room Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA,
415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%, Utility Transformer which forms a part/separate of Utility Distribution Board.
Utility Distribution board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
SRUDB shall have 1 No. of 150A, TPN, MCCB incomer & 16 Nos. of 32A, TPN MCB Outgoing feeders.
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
The system shall be assembled and wired up in a containerized substation as per attached sketch.
Location: Outdoor plant area for security room AC
EA 1 0
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC ETP &OWS Normal Lighting Distribution Board (ETP&OWS-NLDB) having Copper
busbar rated for 32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. NLDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per
CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
6.5
CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
NLDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. NLDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location : ETP container
EA 1 0
6.6
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC ETP &OWS Emergency Lighting Distribution Board (ETP&OWS-ELDB) having
Copper busbar rated for 32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. ELDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection
as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
ELDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. ELDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location : ETP container
EA 1 0
Page 6 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
7.0 HEAT TRACING DISTRIBUTION BOARD
7.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Floor mountable type, Electric Heat Tracing System complete with EHT Transformer of 50kVA, 415V/240V AC, 50Hz, 3
phase, 3 wire, Delta/delta, 4% impedance, Off Load Tap changer (OCTC) with ±5% in steps of 2.5%. Heat Tracing Distribution Board shall be rated for 240V AC, 50Hz, 3 Ph, 3 Wire shall be preferably placed in safe area.
EHT system should have certification for hazardous area(class 1, zone 2, gas grp. IIA/IIB) and Temperature Rating(Temp.T3) by statutory body of India. Sub distribution boards (as applicable) shall be suitable for 240V,
50Hz, phase to phase, two wire (derived from a 415 V, 50 Hz, 3 phase, 3 wire neutral solidly earthed system) system.
Electrical Heat Tracing system shall be designed suitable for the steady state voltage tolerance of +6/-10% and frequency tolerance of ±3%.
Transformer incomer : 1 No. of 100A, 415VAC, TP MCCB
Transformer outgoing : 1 No. of 150A, 240VAC, TP MCCB
Heat tracing DB Outgoing Feeders : 20 Nos. of 32A, 240VAC, TP MCCB
Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB.
Location: Normal switchgear room
EA 1 0
8.0 BUSDUCT
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Non-Segregated Phase Bus Duct enclosing Copper bus bars for service voltage of 415V AC, 3 Phase, 3 wire, 3200A,
50kA for 1 sec., including necessary rigid connections at switchgear end with required numbers of vertical and horizontal elbows. Busduct enclosure material shall be of Aluminum alloy sheets having minimum 3mm thk.
with suitable bolted covers. Bus bar shall be of electrolytic grade, high conductivity copper bus bar confirm to BIS and it shall be of electro-tinned. All bus-bar shall be insulated with heat shrinkable PVC sleeves (or better)
and shall be supported at required intervals with non- hygroscopic, non-deteriorating, and non–inflammable SMC / FRP (or better) supports having adequate mechanical strength and a high tracking resistance, to
8.1
and shall be supported at required intervals with non- hygroscopic, non-deteriorating, and non–inflammable SMC / FRP (or better) supports having adequate mechanical strength and a high tracking resistance, to
withstand short circuit fault levels more than the designed. Bus bar system shall be designed with required clearance between phases as specified in the standards. Any separator used shall be made of non-hygroscopic
material having adequate mechanical strength to withstand the worst fault conditions. Insulating sheet barriers shall be as per Bus duct Specification and Layout. All gasketed- flanged joints shall be suitably protected
against direct splashing of rainwater in case of outdoor runs portion. Outdoor installed busduct portion shall be provided with rain canopy/sunshade. Bus Duct shall be suitable for Indoor & outdoor installation as applicable
as per the attached layout. Bidder shall consider required number of Elbows, tee joints, phase crossover chamber based on this layout.The bus duct shall be provided with adequate number of thermostatically controlled
space heaters of adequate capacity to maintain the internal temperature above the dew point to prevent moisture condensation within the bus duct.
EA 2 0
9.0 HIGH MAST LIGHTING FIXTURE
9.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of the Complete High mast lighting system with High mast (30m height) of double sided arrangement with 18 numbers of 1
X 350W LED flood light fixture with LED lamps, Lantern carriage, 2 Nos. of Plu & Socket, control gear, termination box, winching device, winch motor, winch motor panel, Raising and Lowering system (R & L), lighting
wiring materials such as flexible cable of EPR insulated from Plug & Socket assembly to the control gear on the top, cable glands, lugs, inbuilt junction boxes within the high mast pole, 2 numbers of aviation obstruction
warning light, lightning finial, flame proof feeder pillar for automatic switching operation of luminaires based on Duck-Dawn Electronic timer, cabling from feeder pillar to individual fixtures, cabling for winch motor, power
tools and all other electrical equipment which are necessary to make the system complete and safe in all aspects.
EA 6 0
10.0 LIGHTING DISTRIBUTION BOARD
10.1
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC LV Normal Lighting Distribution Board (NLDB) having Copper busbar rated for 32A,
TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. NLDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt
Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :EA 10 010.1
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
NLDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. NLDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location: Process Area
EA 10 0
10.2
Design,Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Wall / Floor mountable type 240VAC LV Emergency Lighting Distribution Board (ELDB) having Copper busbar rated for
32A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. ELDB shall have the following I/C & O/G breakers. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt
Release shall be provided in Incoming MCCB.
Incomer : 1 No. of 32A, 240VAC, 16kA for 1 Sec, TP MCCB
Outgoing Feeders :
1. 12 Nos. of 6A, 240VAC, 16kA for 1 Sec, DP RCBO with ∆In of100mA.
ELDB shall be suitable for Cable entry from the bottom for Incoming & outgoing feeders provided with aluminium gland plate of min. 3mm thk. ELDB shall have double/single door arrangement for the outgoing feeders.
DB shall be fabricated of CRCA Sheet steel having min. 2.0mm thk. and shall be powder coated after seven tank process with Shade 631 as per IS-5. DB shall be of Dust & Vermin proof and shall be confirming of IP52
degree of Protection. Panel fabricator shall have CPRI Type test certificate for Short Circuit, Temperature Rise and IP Protection. Drawing & QAP should be approved before the fabrication of DB.
Location: Process Area
EA 10 0
11.0 OUTDOOR
11.1 SHED LIGHTING
11.1.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 42W LED, Industrial type,weather proof, well glass type lighting fixture along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 86 0
Page 7 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
11.1.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH, 42W LED, Industrial type,weather proof, well glass type lighting fixture along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. 25% of emergency
lighting shall be self contained emergency type with integral battery backup time of 90min.
EA 30 0
11.1.3
Supply, installation, testing and commissioning of Critical lighting fixture with lamp, 110VDC, 2WIRE, 15W LED, Industrial type Wall/Suspension/Ceiling/Column mounting luminaires with polycarbonate frosted cover along
with mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands (Lighting layout shall be finalized during detail engineering).
EA 16 0
11.1.4
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 42W LED, Flame proof type, well glass type lighting fixture suitable along with mounting brackets & fixing accessories,
for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be suitable for
16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. FLP Light fittings, Cable Glands & Plugs shall be
certified by CMRI/PESO.
EA 46 0
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH, 42W LED, Flame proof type, well glass type lighting fixture along with mounting brackets & fixing accessories,
11.1.5
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH, 42W LED, Flame proof type, well glass type lighting fixture along with mounting brackets & fixing accessories,
suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out. Fixture shall be
suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands. FLP Light fittings, Cable Glands &
Plugs shall be certified by CMRI/PESO. 25% of emergency lighting shall be self contained emergency type with integral battery backup time of 90min.
EA 20 0
11.1.6
Supply, installation, testing and commissioning of Critical lighting fixture with lamp, 110VDC, 2WIRE, 15W LED, Flame proof type, Wall/Suspension/Ceiling/Column mounting luminaires with polycarbonate frosted cover
along with mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect. Lighting fixtures
shall be suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections. The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated
Cable Glands (Lighting layout shall be finalized during detail engineering).
EA 10 0
12.0 CONTAINER OUTDOOR LIGHTING
12.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 90W LED, Industrial type,weather proof, Wall/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 35 0
12.2
Supply, installation, testing and commissioning of Emergency lighting fixture with lamp, 240VAC PH-PH 90W LED, Industrial type,weather proof, Wall/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP42 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.25% of emergency
lighting shall be self contained emergency type with integral battery backup time of 60min.
EA 27 0
13.0 STREET LIGHTING
13.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH, 40W LED street light of 8m height from FGL with Swaged Pole, Industrial type,weather proof, luminaires along with
mounting brackets & fixing accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be
suitable for loop-in/loop-out. Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable
Glands.
EA 57 0
14.0 PIPE RACK LIGHTING
14.1
Supply, installation, testing and commissioning of Normal lighting fixture with lamp, 240VAC PH-PH 36W Well glass LED, flame proof type, channel/Column mounting luminaires along with mounting brackets & fixing
accessories, suitable for degree of protection of IP65 and all other electrical equipment which are necessary to make the system complete and safe in all respect.Lighting fixtures shall be suitable for loop-in/loop-out.
Fixture shall be suitable for 16 SWG G.I. earth-wire connections.The fixtures shall be provided with 2 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands.
EA 50 0
15.0 WELDING SOCKET
15.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Weather Proof Type 415V, 3P+E, 63A rating with heavy duty plug and socket with MCB protection along with mounting
accessories. Plug & Socket shall have the necessary mechanical interlocks and earthing facilities. The enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion
resistant, etc. Welding receptacles shall be provided at suitable locations as specified in the layout.
EA 9 0
resistant, etc. Welding receptacles shall be provided at suitable locations as specified in the layout.
Page 8 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
15.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of flame proof Type 415V, 3P+E, 63A rating with heavy duty plug and socket with MCB protection along with mounting
accessories. Plug & Socket shall have the necessary mechanical interlocks and earthing facilities. The enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion
resistant, etc. Welding receptacles shall be provided at suitable locationsas specified in the layout.
EA 5 0
16.0 CONVENIENT SOCKET
16.1Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Industrial Type 240V, 2P+E, 15/16A rating with heavy duty plug and socket along with mounting accessories. The
enclosure shall have suitable protection for site conditions specified such as weather-proof, dust proof, corrosion resistant, etc. Convenient Socekt shall be provided at suitable locations as specified in the layout.EA 40 0
17.0 AIR CONDITIONERS
20
(based on heat load)
0
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of SPLIT / DUCTABLE SPLIT TYPE AIR CONDITIONERS Complete with indoor unit with remote, outdoor unit, copper
tubing, insulating materials, supporting materials, adequate sized voltage stabilizer, isolating breakers, cables/ wires and with all accessories, hardwares etc,. for switchgear room, ups room, battery room, CCR rooms.
Number of AC unit(N) shall be based on heat load calculation. Bidder shall consider (N+1) for redundancy.
2 Ton High Wall Split AC - 5 Star
Location: All containerized room
EA17.1
(based on heat load)
18.0 CABLES & CABLE LUGS
18.1
Design, Supply and laying of 1100V grade, single/multi-core, stranded copper conductor, extruded XLPE insulated, with extruded PVC inner sheath (type ST-2), galvanised steel wire armoured and overall sheath with
extruded flame retardant low smoke (FRLS) PVC compound (type ST-2). Outer Sheath shall be resistant to water, ultra violet radiation, fungus, termite and rodent attacks. Consumables such as cable ferrulers, cable tie,
name plates,equipment fixing hardwares and cable markers.Colour of the outer sheath shall be black. Cables shall confirm to IS- 7098-PART-I, IS-5831, IS-10810-PART-33, IS-10810-PART-53, IS-10810-PART-61, IS-
10810-PART-62
18.1.1 3CX2.5 Sq.mm MTR 15384 0
18.1.2 3CX4 Sq.mm MTR 4296 0
18.1.3 3CX6 Sq.mm MTR 3704 0
18.1.4 3CX10 Sq.mm MTR 2892 0
18.1.5 3CX16 Sq.mm MTR 6132 0
18.1.6 3CX25 Sq.mm MTR 5604 0
18.1.7 3CX35 Sq.mm MTR 3492 0
Location: All containerized room
18.1.7 3CX35 Sq.mm MTR 3492 0
18.1.8 3CX50 Sq.mm MTR 828 0
18.1.8 3CX70 Sq.mm MTR 2208 0
18.1.9 3CX95 Sq.mm MTR 864 0
18.1.10 3CX120 Sq.mm MTR 900 0
18.1.11 1CX240 Sq.mm MTR 6480 0
18.1.12 2CX2.5 Sq.mm MTR 3708 0
18.1.13 7CX2.5 Sq.mm MTR 28776 0
18.1.14 10CX2.5 MTR 3708 0
18.2Design, Supply, Installation & Commissioning of 1100V grade, Cable lugs suitable for the voltage grade of 0.6/1kv , lugs shall be insulated / non-insulated ring / pin type and made from high conductivity, tinned copper,
compression type lug. Cable lug shall confirm to IS-8309 and IS-8337.Each core shall have separate cable lug. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used
18.2.1 3CX2.5 Sq.mm PIN TYPE INSULATED COPPER EA 426 0
18.2.2 3CX4 Sq.mm PIN TYPE INSULATED COPPER EA 114 0
Page 9 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
18.2.3 3CX6 Sq.mm RING TYPE NON-INSULATED COPPER EA 90 0
18.2.4 3CX10 Sq.mm RING TYPE NON-INSULATED COPPER EA 90 0
18.2.5 3CX16 Sq.mm RING TYPE NON-INSULATED COPPER EA 144 0
18.2.6 3CX25 Sq.mm RING TYPE NON-INSULATED COPPER EA 138 0
18.2.7 3CX35 Sq.mm RING TYPE NON-INSULATED COPPER EA 96 0
18.2.8 3CX50 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.9 3CX70 Sq.mm RING TYPE NON-INSULATED COPPER EA 54 0
18.2.10 3CX95 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.11 3CX120 Sq.mm RING TYPE NON-INSULATED COPPER EA 18 0
18.2.12 1CX240 Sq.mm RING TYPE NON-INSULATED COPPER EA 42 018.2.12 1CX240 Sq.mm RING TYPE NON-INSULATED COPPER EA 42 0
18.2.13 2CX2.5 PIN TYPE INSULATED COPPER EA 40 0
18.2.14 7CX2.5 PIN TYPE INSULATED COPPER EA 1022 0
18.2.15 10CX2.5 PIN TYPE INSULATED COPPER EA 168 0
19.0 CABLE TRAY
19.1Design, Supply and laying of Ladder/ Perforated type cable trays of FRP material, 3mm/4mm thick heavy duty straight ladder/Perforated type suitable for indoor / outdoor areas. Straight sections shall be provided in
standard lengths of 3m. All splice plates and assembly hardwares shall be of FRP material. FRP sheet cover of 3mm thick heavy duty type shall be provided.
19.1.1 750mm width ladder type cable tray, 150 mm height with cover MTR 1095 0
19.1.2 600mm width ladder type cable tray, 150 mm height with cover MTR 345 0
19.1.3 450mm width ladder type cable tray, 150 mm height with cover MTR 350 0
19.1.4 300mm width ladder type cable tray, 150 mm height with cover MTR 600 0
19.1.5 150mm width perforated type cable tray, 100 mm height with cover MTR 1343 0
19.1.6 100mm width perforated type cable tray, 50 mm height with cover MTR 250 0
19.2 Horizontal Bends (90°), of FRP material
19.2.1 750mm width ladder type cable tray, 150 mm height with cover NOS 16 0
19.2.2 600mm width ladder type cable tray, 150 mm height with cover NOS 5 0
19.2.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
19.2.4 300mm width ladder type cable tray, 150 mm height with cover NOS 10 0
19.2.5 150mm width perforated type cable tray, 100 mm height with cover NOS 19 0
19.2.6 100mm width perforated type cable tray, 50 mm height with cover NOS 10 0
19.3 Inside Bends (90°), of FRP material
19.3.1 750mm width ladder type cable tray, 150 mm height with cover NOS 22 0
19.3.2 600mm width ladder type cable tray, 150 mm height with cover NOS 3 0
19.3.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
Page 10 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
19.3.4 300mm width ladder type cable tray, 150 mm height with cover NOS 8 0
19.3.5 150mm width perforated type cable tray, 100 mm height with cover NOS 16 0
19.3.6 100mm width perforated type cable tray, 50 mm height with cover NOS 4 0
19.4 Outside Bends (90°), of FRP material
19.4.1 750mm width ladder type cable tray, 150 mm height with cover NOS 27 0
19.4.2 600mm width ladder type cable tray, 150 mm height with cover NOS 4 0
19.4.3 450mm width ladder type cable tray, 150 mm height with cover NOS 12 0
19.4.4 300mm width ladder type cable tray, 150 mm height with cover NOS 8 0
19.4.5 150mm width perforated type cable tray, 100 mm height with cover NOS 16 0
19.4.6 100mm width perforated type cable tray, 50 mm height with cover NOS 4 019.4.6 100mm width perforated type cable tray, 50 mm height with cover NOS 4 0
19.5 Reducer (Straight Type) of FRP material
19.5.1 750mm(W1) x 600mm(W2) x 150mm(H) Ladder Type with Cover NOS 2 0
19.5.2 750mm(W1) x 450mm(W2) x 150mm(H) Ladder Type with Cover NOS 2 0
19.5.3 600mm(W1) x 450mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.4 600mm(W1) x 300mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.5 450mm(W1) x 300mm(W2) x 150mm(H) Ladder Type with Cover NOS 3 0
19.5.6 450mm(W1) x 150mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.7 300mm(W1) x 150mm(W2) x 150mm(H) Ladder Type with Cover NOS 3 0
19.5.8 300mm(W1) x 100mm(W2) x 150mm(H) Ladder Type with Cover NOS 1 0
19.5.9 150mm(W1) x 100mm(W2) x 100mm(H) Performated Type with Cover NOS 2 0
19.6 CABLE TRAY FITTINGS
19.6.1 Flat splice plate (750mm width ladder type cable tray, 150 mm height ) NOS 884 0
19.6.2 Flat splice plate (600mm width ladder type cable tray, 150 mm height) NOS 266 0
19.6.3 Flat splice plate (450mm width ladder type cable tray, 150 mm height) NOS 330 0
19.6.4 Flat splice plate (300mm width ladder type cable tray, 150 mm height) NOS 476 0
19.6.5 Flat splice plate (150mm width perforated type cable tray, 100 mm height) NOS 1010 0
19.6.6 Flat splice plate (100mm width perforated type cable tray, 50 mm) NOS 203 0
19.6.7 Set of round head square neck type bolts and hex nuts M10 X25 MM NOS 12676 0
19.6.8 Hold-down clamps, S-type, as per drawing number , c/w stainless steel fastening hardware NOS 2124 0
19.6.9 Hold-down clamps, J-type, as per drawing number , c/w stainless steel fastening hardware NOS 3188 0
19.7 Supply and installation of cable tray support & electrical equipment supports
19.7.1 50×50×6 mm L angle MTR 370 0
Page 11 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
20.0 HUME PIPE & HDPE
20.1 Design, Supply & laying RCC Hume pipes under driveway or culverts or road crossover including excavation, providing collar joints, backfilling etc,. Which shall be NP2 and length of each pipe shall be 1.50M.
20.1.1 250 MTR 24 0
20.1.2 450 MTR 24 0
20.2 Supply & laying of 50mm dia heavy duty HDPE pipes in RCC foundation of Lighting poles with all required accessories MTR 100 0
20.2 Supply & laying of 50mm dia heavy duty HDPE pipes in RCC foundation of lighting poles with all required accessories such as Bends, Elbows, Couplers, etc to complete as per the instruction of site engineer. MTR 100 0
20.3 Supply & laying of 100mm dia heavy duty HDPE pipes in RCC foundation of lighting poles with all required accessories such as Bends, Elbows, Couplers, etc to complete as per the instruction of site engineer. MTR 20 0
21.0 CABLE GLAND
21.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination(FLP):Providing termination of 1.1 kV grade armoured
cable for the following sizes including supply of FLP heavy duty double compression cable glands of Baliga/CEAG-FCG /FlexPro/ FEPL make, crimping lugs and allied jointing materials, etc. all complete as per
specification & direction of Engineer In-charge. Cable Glands & Plugs shall be certified by CMRI/PESO.
21.1.1 M20×1.5 EA 41 0
21.1.2 M25×1.5 EA 31 0
21.1.3 M32×1.5 EA 9 0
21.1.4 M40×1.5 EA 3 0
21.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of NON-FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination (NON FLP): Providing termination of 1.1 kV
grade armoured cable for the following sizes including supply of NON FLP heavy duty Double Compression cable glands, crimping type lugs and allied jointing materials, etc. all complete as per specification & direction of
Engineer In-charge. Glands and lugs shall be of approved make.
21.2.1 M20×1.5 EA 199 0
21.2.2 M25×1.5 EA 95 021.2.2 M25×1.5 EA 95 0
21.2.3 M32×1.5 EA 29 0
21.2.4 M40×1.5 EA 9 0
22.0 EARTHING & LIGHTNING
22.1
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Electrical Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 58 0
22.2
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Lightning Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 41 0
22.3
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Control Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link, EA 4 022.3 electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.EA 4 0
Page 12 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
22.4
Design, Engineering, Supply, Installation, Testing and Commissioning of maintenance free Chemically treated Signal Earth Pit consisting of Copper solid earth electrode of 50mm dia & 3m long. Earth enhancement
material shall be of superior conductive material so that it improves earthing effectiveness. The quantity of earth enhancing material required per earth electrode shall be minimum 10Kg shall be supplied for each
electrodes or as per OEM recommendation. Electrical Earth Pit shall consists of Copper Rod, Test Links, Connections Bolts made of SS, Bimetallic connector for connection of aluminium earth strip to the test link,
Inspection Chamber made of Brick masonry work/precast RCC chamber of 900×900mm.
EA 4 0
22.5 Design, Engineering, Manufacturing, Assembling, Supply, Installation & Testing of Grounding strips of aluminium flat/wire or Copper Wire and trench work as per requirement and back filling wherever required.
22.5.1 100 x 6 mm Aluminium strip - Buried in soil MTR 2800 0
22.5.2 100 x 6 mm Aluminium strip - Above ground MTR 900 0
22.5.3 30 x 6 mm Aluminium strip MTR 300 0
22.5.4 25 x 3 mm Aluminium strip MTR 800 0
22.6 Supplying and fixing of Stranded Aluminium wire (8 SWG) with PVC insulation MTR 200 0
22.7 Supplying and fixing of Stranded Aluminium wire (10 SWG) with PVC insulation MTR 300 0
22.8 Supplying and fixing of Stranded 16 Sq.mm insulated flexible aluminium cable MTR 50 0
22.9 Aluminium Earth bar with 10 holes as minimum supplied complete with washer, nuts and bolts(hardware accessories shall be SS). EA 10 0
23.0 MOV DISTRIBUTION BOARD
23.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Structure/Coloumn mountable type 415VAC MOV Distribution Board (MOVDB) having Copper busbar rated for 63A, TP,
50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made
from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for
weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be
provided in Incoming MCCB.
MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Location: Outdoor process Area
EA 1 0
23.2
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of Structure/Coloumn mountable type 415VAC MOV Distribution Board (MOVDB) having Copper busbar rated for 63A, TP,
50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made
from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for
weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be
provided in Incoming MCCB.
MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Location: Outdoor Tank Area
EA 1 0
Location: Outdoor Tank Area
24.0 SEARCH LIGHTING FIXTURE
24.1
Design, Engineering, Manufacturing, Assembling, Supply, Installation, Testing & Commissioning of lighting system of 240V, 50Hz, Phase to Phase 1X350W LED Industrial type Search lighting fixture– 360/180 deg.
Rotation, coverage area 600 to 700 mtr., motorised operated luminaire along with mounting brackets & fixing accessories (10m height), suitable for degree of protection of IP65 and all other electrical equipment which are
necessary to make the system complete and safe in all respect. Lighting fixtures shall be suitable for loop-in/loop-out at both ends of the fittings. Fixture shall be suitable for 19 mm conduit entry and 16 SWG G.I. earth-
wire connections. The fixtures shall be provided with 3 numbers of M20 threaded entries having 2 numbers of M20 Brass Nickel Plated Cable Glands and 1 entries shall be plugged using certified plugs.
Location: Watch tower
EA 4 0
25.0 ANCHOR BOLTS
Design, Engineering, Manufacturing, Assembling, Supply & Installation of Anchor bolts for modular package (Container) and Steel foundation template for anchor bolt fixation shall be provided. Anchor bolts and Steel
template shall be provided by MPC Contractor 60 days prior to delivery of package.
Location: Container
EA As per requirement 0
0 0 0
NOTES :
1.Bidder shall consider the following as part of their scope
TOTAL
1.Bidder shall consider the following as part of their scope
a) Unloading of material at site
b) Storing of material at site
Page 13 of 14
SUPPLY /
UNIT PRICE
(INR)
INSTALLATION &
COMMISSIONING /
UNIT PRICE (INR)
TOTAL
PRICE
(INR)
ESTIMATED
QUANTITY
MODULAR PACKAGE CONTRACT (MPC-9)
ENGINEERING, PROCUREMENT, SUPPLY & INSTALLATION
OCS, Nadua and GGS, East Khagorijan
DELIVERY,
SUPPLY +
INSTALLATION
TIME (WEEK)
ITEM WISE DETAIL OF ELECTRICAL PACKAGE ANNEXURE II B TO SCHEDULE OF RATES(SOR) - EAST KHAGORIJAN
PACKAGES.No Service Description UOM
TENDER OFFER
(INR) UNIT PRICE (INR) (INR)
c) Shifting material to site (by use of crane/ forklift etc., shall are covered
d) Installation, testing, commissioning, PGTR.
f) Scaffolding as required
2. Values provided in the SOR may vary slightly. Vendor shall roundup the quantity to nearest Meter/Drum.
3. Busduct routing and required number of fittings shall be as per site conditions.
Page 14 of 14
EPCM CONSULTANT:
PROJECT:
C PS/SLS
B MVL
A MVL SIZE A3
REV PREPARED SHEET: 1 OF 6
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA &
EAST KHAGORIJAN
ELECTRICAL LOAD LIST - NADUA
CONFIDENTIAL AGREEMENTCOMPANY:
ALL RIGHTS RESERVED. NO PART OF THIS DRAWING MAY BE REPRODUCED / STORED IN
RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM FOR BY ANY MEANS ELECTRONIC, MECHANICAL,
PHOTOCOPYING, XEROXING OR OTHERWISE WITHOUT PRIOR PERMISSION FROM OIL INDIA LIMITED.
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT
ISSUED FOR REVIEW 1-Dec-18 DS/AD MSR/MSB NADUA & EAST KHAGORIJAN
ISSUED FOR BID 7-Jul-18 AD MSR/MSB DOC NAME: ELECTRICAL LOAD LIST
DOCUMENT NO.: 17039-EK-E-GD-9001 DESCRIPTION ISSUED FOR REVIEW 7-Dec-17 AD MSR/MSB PROJECT NO: KIP - 17039
REFERENCE DOCUMENT REVISION DESCRIPTION DATE CHECKED APPROVED DOC NO:
PROJECT SITE: NADUA
17039-ND-E-GD-9000 REV: C
Attachment -4
C
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
- - 01-Dec-18
REVISION
B CA
4 ELECTRICAL LOAD LIST
5 ELECTRICAL LOAD LIST
6 ELECTRICAL LOAD LIST
7 ANNEXURE-1
2 REVISION SHEET
3 NOTES SHEET
PAGE NO DESCRIPTION
1 COVER SHEET
PROJECT DOCUMENT NO. REV
KIP-17039 17039-ND-E-GD-9000
REVISION DESCRIPTION
Sheet No 2 of 8
C
NOTES :
1. SERVICE CLASSIFICATION AND LOAD STATUS CLASSIFICATION LOAD SUMMARY :
Estimated Gas Generator Capacity Summary
C - CONTINUOUS Rating of one Gas generator kVA @ 0.9 PF
I - INTERMITTENT Rating of one Gas generator after deration at 41°C kW (To be confirmed by GEG vendor)
S - STANDBY Number of Generator in operation
2. DEFINITIONS: kW
CONTINUOUS LOAD : THE NORMAL CONTINUOUS OPERATING LOAD, NOT INCLUDING INTERMITTENT , STANDBY OR FUTURE LOADS. kW
INTERMITTENT LOAD : THE NON-CONTINUOUS OPERATING LOAD. kW
STAND BY LOAD : THE TOTAL NON-OPERATING LOAD DURING NORMAL OPERATION Power Generation system of 1440kW (2X100%) is recommended.
3. WHEN INFORMATIONS ARE NOT AVAILABLE, THE FOLLOWING VALUES ARE USED. EXACT DETAILS SHALL BE INCORPORATED AFTER RECEIPT OF VENDOR DATA.
LOAD FEEDER TYPE EFFICIENCY POWER FACTOR Estimated Emergency Loads Summary
MOTOR M
LIGHTING L 0.9 0.9
HEATER H 0.9 0.95
SOCKETS P 0.8 0.85
MISC. F 0.9 0.8
4. THE STATUS OF VARIOUS EQUIPMENT AS CONTINUOUS, INTERMITTENT OR STANDBY LOADS AND MENTIONED KW RATINGS ARE BASED ON THE PROCESS DATA.
5. FOR CALCULATION OF TOTAL CONNECTED LOAD, ALL EQUIPMENT LOADS ARE CONSIDERED.
6. MENTIONED kW RATING ARE ESTIMATED ONLY , SAME SHALL BE CONFIREMED BASED ON FIRM VENDOR INFORMATION.
7. GAS GENERATOR RATING SHALL BE SELECTED FOR PEAK LOAD DEMAND
1 NUMBER OF 500kW EMERGENCY DIESEL GENERATOR IS RECOMMENDED
8. CRUDE DEHYDRATOR TRANSFORMER RATING MENTIONED IS ESTIMATED ONLY , SAME SHALL BE CONFIRMED BASED ON THE FIRM VENDOR INFORMATION.
9. DC CRITICAL LIGHTING FIXTURE LOAD DETAILS ARE SEPERATELY CALCULATED AND SAME IS CONSIDERED FOR DC UPS POWER CALCULATION.
HOLD:
10. CATHODIC PROTECTION SYSTEM LOAD MENTIONED IS PRELIMINARY ONLY AND THE SAME SHALL BE CONFIRMED BASED ON THE FIRM VENDOR INFORMATION. 1. THE TAG NUMBER SHALL BE CONFIRMED LATER
11. MOV RATING MENTIONED IS PRELIMINARY ONLY SAME SHALL BE CONFIRMED BASED ON FIRM VENDOR INFORMATION
12. 20% CONTINGENCY HAS BEEN CONSIDERED AFTER PEAK LOAD CALCULATION.
13. ONE NUMBER OF IA COMPRESSOR LOAD SHALL BE CONSIDERED FOR EMERGENCY LOAD.
3.0
EMERGENCY LIGHTING LOAD
INSTRUMENT AND UTILITY AIR COMPRESSOR MOTOR
110V DC UPS
AS PER ANNEXURE-1
kW
240V AC UPS 30.0
5.0 kW
kW
312.0 kW
10.0
kW
kW
kW
kW
kW10.0
FOAM CONCENTRATE PUMP MOTOR
50.0
40.0
1440
1
1288.99
1417.89
KIP-17039
REVDOCUMENT NO.
17039-ND-E-GD-9000
22
Peak operating load during normal operation
Peak operating load during normal operation with 10%
contingency
TOTAL 260.0
JOCKEY PUMP MOTOR 22.0
Excess capacity of one GEG during Peak Operating load condition
90.0
TELECOM UPS
AC FOR PLC
GEG AUXILIARY LOADS
1600
PROJECT
INCLUDING 20% DESIGN MARGIN
kW
kW
Sheet 3 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
SEPERATION AND STABILIZATION SYSTEM- TRAIN A/B
1 ND-PBA-1112 A CRUDE OIL TEST TANK TRANSFER PUMP MOTOR-A X C 8.00 11.00 0.73 0.89 0.82 415 21.0 9.0 6.3 11.0 X 17039-ND-P-DW-0203-05 C
2 ND-PBA-1112 B CRUDE OIL TEST TANK TRANSFER PUMP MOTOR-B X S 8.00 11.00 0.73 0.89 0.82 415 21.0 9.0 6.3 11.0 X 17039-ND-P-DW-0203-05 C
3 ND-PBA-1100 A CRUDE OIL CIRCULATION PUMP MOTOR-A X C 25.00 37.00 0.68 0.93 0.89 415 63.0 27.0 13.8 30.4 X 17039-ND-P-DW-0203-07 C
4 ND-PBA-1100 B CRUDE OIL CIRCULATION PUMP MOTOR-B X S 25.00 37.00 0.68 0.93 0.89 415 63.0 27.0 13.8 30.4 X 17039-ND-P-DW-0203-07 C
5 ND-TM-A-1060A CRUDE DEHYDRATOR TRANSFORMER - A X C 50.00 50.00 1.00 0.90 0.80 415 96.6 55.6 41.7 69.4 X 17039-ND-P-DW-0203-08 C
6 ND-TM-A-1060B CRUDE DEHYDRATOR TRANSFORMER-B X S 50.00 50.00 1.00 0.90 0.80 415 96.6 55.6 41.7 69.4 X 17039-ND-P-DW-0203-08 C
7 ND-PBA-A-1070 A CRUDE TRANSFER PUMP MOTOR- A X C 2.40 3.00 0.80 0.82 0.82 415 4.6 2.9 2.0 3.6 X 17039-ND-P-DW-0203-09 C
8 ND-PBA-A-1070 B CRUDE TRANSFER PUMP MOTOR- B X S 2.40 3.00 0.80 0.82 0.82 415 4.6 2.9 2.0 3.6 X 17039-ND-P-DW-0203-09 C
9 ND-PBA-1130 A CRUDE CHARGE PUMP MOTOR- A X C 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-ND-P-DW-0203-12 C
10 ND-PBA-1130 B CRUDE CHARGE PUMP MOTOR- B X C 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-ND-P-DW-0203-12 C
11 ND-PBA-1130 C CRUDE CHARGE PUMP MOTOR- C X S 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-ND-P-DW-0203-12 C
12 ND-PBA-1130 D CRUDE CHARGE PUMP MOTOR- D X S 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-ND-P-DW-0203-12 C
EFFLUENT TREATMENT SYSTEM
1 - EFFLUENT WATER TRANSFER PUMP-A X C 9.20 11.00 0.84 0.89 0.82 415 21.0 10.3 7.2 12.6 X - C
2 - EFFLUENT WATER TRANSFER PUMP-B X S 9.20 11.00 0.84 0.89 0.82 415 21.0 10.3 7.2 12.6 X - C
3 - FLASH MIXER AGITATOR-A X C 0.60 0.75 0.80 0.77 0.75 415 1.8 0.8 0.7 1.0 X - C
4 - FLOCCULATION TANK AGITATOR-A X C 0.30 0.37 0.80 0.72 0.74 415 1.0 0.4 0.4 0.6 X - C
5 - FILTER FEED PUMP-A X C 17.60 22.00 0.80 0.92 0.84 415 40.0 19.1 12.4 22.8 X - C
6 - FILTER FEED PUMP-A X C 7.40 11.00 0.67 0.89 0.82 415 21.0 8.3 5.8 10.1 X - C
7 - FILTER FEED PUMP-B X S 7.40 11.00 0.67 0.89 0.82 415 21.0 8.3 5.8 10.1 X - C
8 - AIR SCOURING BLOWER FOR NUTSHELL FILTERS-A X C 5.00 5.50 0.91 0.86 0.84 415 10.6 5.8 3.8 6.9 X - C
9 - AIR SCOURING BLOWER FOR NUTSHELL FILTERS-B X S 5.00 5.50 0.91 0.86 0.84 415 10.6 5.8 3.8 6.9 X - C
10 - CLARIFIED WATER DISPOSAL PUMP-A X C 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
11 - CLARIFIED WATER DISPOSAL PUMP-B X C 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
12 - CLARIFIED WATER DISPOSAL PUMP-C X S 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
13 - SLOP OIL TRANSFER PUMP-A X C 1.10 2.20 0.50 0.82 0.82 415 4.6 1.3 0.9 1.6 X - C
14 - SLOP OIL TRANSFER PUMP-B X S 1.10 2.20 0.50 0.82 0.82 415 4.6 1.3 0.9 1.6 X - C
15 - SKIM OIL TRANSFER PUMP-A X C 4.40 5.50 0.80 0.86 0.84 415 10.6 5.1 3.3 6.1 X - C
16 - SKIM OIL TRANSFER PUMP-B X S 4.40 5.50 0.80 0.86 0.84 415 10.6 5.1 3.3 6.1 X - C
17 - EFFLUENT WATER DRAIN TRANSFER PUMP-A X C 0.80 1.50 0.53 0.80 0.78 415 3.3 1.0 0.8 1.3 X - C
18 - EFFLUENT WATER DRAIN TRANSFER PUMP-B X S 0.80 1.50 0.53 0.80 0.78 415 3.3 1.0 0.8 1.3 X - C
19 - CENTRIFUGE FEED PUMP-A X C 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
20 - CENTRIFUGE FEED PUMP-B X S 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
21 - DWPE DOSING PUMP-A X C 1.20 1.50 0.80 0.80 0.78 230 3.3 1.5 1.2 1.9 X - C
22 - DWPE DOSING PUMP-B X S 1.20 1.50 0.80 0.80 0.78 230 3.3 1.5 1.2 1.9 X - C
23 - COAGULANT DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
24 - COAGULANT DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
25 - POLYELECTROLYTE DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
26 - POLYELECTROLYTE DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
27 - OFF SPEC EFFLUENT WATER TRANSFER PUMP-A X C 9.20 15.00 0.61 0.90 0.85 230 27.0 10.2 6.3 12.0 X - C
28 - OFF SPEC EFFLUENT WATER TRANSFER PUMP-B X S 9.20 15.00 0.61 0.90 0.85 415 27.0 10.2 6.3 12.0 X - C
29 - EFFLUENT WATER TRANSFER PUMP-B X C 2.20 2.20 1.00 0.82 0.82 415 4.6 2.7 1.9 3.3 X - C
30 - FILTER FEED PUMP-A X C 0.75 0.75 1.00 0.77 0.75 230 1.8 1.0 0.9 1.3 X - C
31 - CENTRIFUGE FEED PUMP-B X C 15.00 15.00 1.00 0.90 0.85 230 27.0 16.7 10.3 19.6 X - C
32 - EFFLUENT WATER TRANSFER PUMP-B X C 0.60 0.75 0.80 0.77 0.75 230 1.8 0.8 0.7 1.0 X - C
33 - FILTER FEED PUMP-A X C 0.88 1.10 0.80 0.77 0.76 415 2.6 1.1 1.0 1.5 X - C
34 - CENTRIFUGE FEED PUMP-B X C 1.20 1.50 0.80 0.80 0.78 415 3.3 1.5 1.2 1.9 X - C
FIRE FIGHTING SYSTEM
1 ND-PBA-3130 A JOCKEY PUMP MOTOR-A X X I 17.50 22.00 0.80 0.92 0.84 415 40.0 19.0 12.3 22.6 19.0 12.3 22.6 X 17039-ND-P-DW-0217-03 C
2 ND-PBA-3130 B JOCKEY PUMP MOTOR-B X X S 17.50 22.00 0.80 0.92 0.84 415 40.0 19.0 12.3 22.6 X 17039-ND-P-DW-0217-03 C
3 ND-PBA-3150 A FOAM CONCENTRATE PUMP MOTOR-A X X C 2.50 3.00 0.83 0.82 0.82 415 4.6 3.0 2.1 3.7 3.0 2.1 3.7 X 17039-ND-P-DW-0217-10 C
IA/UA SYSTEMS
1 ND-CZZ-2200A IA/UA COMPRESSOR PACKAGE MOTOR-A X X X C 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 70.3 32.0 77.2 70.3 32.0 77.2 X 17039-ND-P-DW-0208-01 C
2 ND-CZZ-2200B IA/UA COMPRESSOR PACKAGE MOTOR-B X S 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 X 17039-ND-P-DW-0208-01 C
3 ND-CZZ-2200C IA/UA COMPRESSOR PACKAGE MOTOR-C X S 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 X 17039-ND-P-DW-0208-01 C
C
REF. NUMBER
LV MCC - 415V AC, 50Hz, 3 PHASE
KIP-17039
[F]
17039-ND-E-GD-9000
Load Factor
DOCUMENT NO.
S.No.
PROJECT
Bla
ck
sta
rt
Rated
Current
Absorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Co
nfi
rme
d
[H]
Intermittent
REV
Standby
Em
erg
en
cy Power
Factor
(PF)
No
rma
l
Es
tim
ati
onEmergency
Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]
Rated Load
kW
ContinuousRated
Voltage Rev
Black start
Vendor Data
[G]
Pre
lim
ina
ry
[I]
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
Sheet 4 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
C
REF. NUMBER
KIP-17039
[F]
17039-ND-E-GD-9000
Load Factor
DOCUMENT NO.
S.No.
PROJECT
Bla
ck
sta
rt
Rated
Current
Absorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Co
nfi
rme
d
[H]
Intermittent
REV
Standby
Em
erg
en
cy Power
Factor
(PF)
No
rma
l
Es
tim
ati
onEmergency
Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]
Rated Load
kW
ContinuousRated
Voltage Rev
Black start
Vendor Data
[G]
Pre
lim
ina
ry
[I]
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
CAPTIVE POWER PLANT AUXILARY LOADS
1 ND-ZAN-3420A GEG-A AUX LOADS X X X C 40.00 40.00 1.00 0.90 0.80 415 77.3 44.4 33.3 55.6 44.4 33.3 55.6 44.4 33.3 55.6 X 17039-ND-P-DW-0209-01 C
2 ND-ZAN-3420B GEG-B AUX LOADS X X X S 40.00 40.00 1.00 0.90 0.80 415 77.3 44.4 33.3 55.6 X 17039-ND-P-DW-0209-02 C
FUEL GAS TREATMENT SYSTEM
1 ND-NAP-3020 A FUEL GAS SUPER HEATER-A X C 21.00 21.00 1.00 0.90 0.95 415 34.2 23.3 7.7 24.6 X 17039-ND-P-DW-0210-03 C
2 ND-NAP-3020 B FUEL GAS SUPER HEATER-B X S 21.00 21.00 1.00 0.90 0.95 415 34.2 23.3 7.7 24.6 X 17039-ND-P-DW-0210-03 C
RAW WATER SYSTEM
1 - DEEP WELL PUMP-A X C 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
2 - DEEP WELL PUMP-B X C 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
3 - DEEP WELL PUMP-C X S 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
4 - RO HIGH PRESSURE PUMP-A X C 24.00 30.00 0.80 0.92 0.86 415 53.0 26.1 15.5 30.3 X - C
5 - RO HIGH PRESSURE PUMP-B X S 24.00 30.00 0.80 0.92 0.86 415 53.0 26.1 15.5 30.3 X - C
6 - CIP RECIRCULATION PUMP-A X C 6.40 9.30 0.69 0.89 0.84 415 17.0 7.2 4.7 8.6 X - C
7 - CIP RECIRCULATION PUMP-B X S 6.40 9.30 0.69 0.89 0.84 415 17.0 7.2 4.7 8.6 X - C
8 - NAOCI DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
9 - NAOCI DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
10 - ACID DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
11 - ACID DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
12 - SMBS DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
13 - SMBS DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
14 - ANTI-SCALANT DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
15 - ANTI-SCALANT DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
16 - CAUSTIC DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
17 - CAUSTIC DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
18 - PORTABLE WATER PUMP-A X C 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
19 - PORTABLE WATER PUMP-B X S 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
HOT OIL CIRCULATION SYSTEM
1 ND-PBA-3350 A HOT OIL CIRCULATION PUMP MOTOR-A X C 17.00 22.00 0.77 0.92 0.84 415 40.0 18.5 11.9 22.0 X 17039-ND-P-DW-0213-01 C
2 ND-PBA-3350 B HOT OIL CIRCULATION PUMP MOTOR-B X S 17.00 22.00 0.77 0.92 0.84 415 40.0 18.5 11.9 22.0 X 17039-ND-P-DW-0213-01 C
3 ND-PBA-3340 A HOT OIL TRANSFER PUMP MOTOR-A X C 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X 17039-ND-P-DW-0213-04 C
4 ND-PBA-3340 B HOT OIL TRANSFER PUMP MOTOR-B X S 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X 17039-ND-P-DW-0213-04 C
5 ND-PBA-3370 A COMPRESSED AIR BLOWER MOTOR-A X C 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-ND-P-DW-0213-03 C
6 ND-PBA-3370 B COMPRESSED AIR BLOWER MOTOR-B X S 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-ND-P-DW-0213-03 C
GROUND FLARE SYSTEM
1 ND-PBA-2180 A FLARE RECOVERY PUMP MOTOR-A X C 0.30 0.37 0.81 0.72 0.74 415 1.0 0.4 0.4 0.6 X 17039-ND-P-DW-0214-02 C
2 ND-PBA-2180 B FLARE RECOVERY PUMP MOTOR-B X S 0.30 0.37 0.81 0.72 0.74 415 1.0 0.4 0.4 0.6 X 17039-ND-P-DW-0214-02 C
CLOSED DRAIN SYSTEM
1 ND-PBA-3150 A CONDENSATE TRANSFER PUMP MOTOR-A X C 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-ND-P-DW-0216-02 C
2 ND-PBA-3150 B CONDENSATE TRANSFER PUMP MOTOR-B X S 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-ND-P-DW-0216-02 C
SEWAGE TREATMENT PACKAGE
1 - SEWAGE LIFT PUMP-A X C 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
2 - SEWAGE LIFT PUMP-B X S 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
3 - SEWAGE TRANSFER PUMP-A X C 4.40 5.50 0.80 0.86 0.84 230 10.6 5.1 3.3 6.1 X - C
4 - SEWAGE TRANSFER PUMP-B X S 4.40 5.50 0.80 0.86 0.84 230 10.6 5.1 3.3 6.1 X - C
5 - FILTER FEED PUMP-A X C 0.10 1.50 0.07 0.80 0.78 415 3.3 0.1 0.1 0.2 X - C
6 - FILTER FEED PUMP-B X S 0.10 1.50 0.07 0.80 0.78 415 3.3 0.1 0.1 0.2 X - C
7 - TREATED WATER TRANSFER PUMP-A X C 0.10 1.50 0.07 0.80 0.78 230 3.3 0.1 0.1 0.2 X - C
8 - TREATED WATER TRANSFER PUMP-B X S 0.10 1.50 0.07 0.80 0.78 230 3.3 0.1 0.1 0.2 X - C
9 - NAOCI DOSING PUMP-A X C 0.10 0.37 0.27 0.72 0.74 230 1.0 0.1 0.1 0.2 X - C
10 - NAOCI DOSING PUMP-B X S 0.10 0.37 0.27 0.72 0.74 230 1.0 0.1 0.1 0.2 X - C
11 - NAOCI DOSING PUMP-A X C 0.88 1.10 0.80 0.77 0.76 230 2.6 1.1 1.0 1.5 X - C
12 - NAOCI DOSING PUMP-B X S 0.88 1.10 0.80 0.77 0.76 230 2.6 1.1 1.0 1.5 X - C
13 - EFFLUENT WATER TRANSFER PUMP-B X C 1.50 1.50 1.00 0.80 0.78 230 3.3 1.9 1.5 2.4 X - C
CHEMICAL INJECTION SYSTEM
1 ND-PBA-5010A DEMULSIFIER INJECTION PUMP MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-01 C
2 ND-PBA-5010B DEMULSIFIER INJECTION PUMP MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-01 C
Sheet 5 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
C
REF. NUMBER
KIP-17039
[F]
17039-ND-E-GD-9000
Load Factor
DOCUMENT NO.
S.No.
PROJECT
Bla
ck
sta
rt
Rated
Current
Absorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Co
nfi
rme
d
[H]
Intermittent
REV
Standby
Em
erg
en
cy Power
Factor
(PF)
No
rma
l
Es
tim
ati
onEmergency
Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]
Rated Load
kW
ContinuousRated
Voltage Rev
Black start
Vendor Data
[G]
Pre
lim
ina
ry
[I]
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
3 ND-PBA-5030A OIL SCALE INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-02 C
4 ND-PBA-5030B OIL SCALE INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-02 C
5 ND-PBA-5050A OIL CORROSION INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-03 C
6 ND-PBA-5050B OIL CORROSION INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-03 C
7 ND-PBA-5070A FLOW IMPROVER INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-04 C
8 ND-PBA-5070B FLOW IMPROVER INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-04 C
9 ND-PBA-5090A DEOILER INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-05 C
10 ND-PBA-5090B DEOILER INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-05 C
11 ND-PBA-5110A WAX INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-06 C
12 ND-PBA-5110B WAX INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-06 C
13 ND-PBA-5130A WATER SCALE INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-07 C
14 ND-PBA-5130B WATER SCALE INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-07 C
15 ND-PBA-5150A GAS CORROSION INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-08 C
16 ND-PBA-5150B GAS CORROSION INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-ND-P-DW-0211-08 C
LP GAS COMPRESSION PACKAGE
1 HOLD-1 AUXILLARY OIL PUMP MOTOR FOR COMPRESSOR-A X C 3.00 3.70 0.81 0.84 0.81 415 7.6 3.6 2.6 4.4 X HOLD C
2 HOLD-1 AUXILLARY OIL PUMP MOTOR FOR COMPRESSOR-B X S 3.00 3.70 0.81 0.84 0.81 415 7.6 3.6 2.6 4.4 X HOLD C
3 HOLD-1 LUBE OIL HEATER FOR COMPRESSOR-A X C 5.50 5.50 1.00 0.90 0.95 415 9.0 6.1 2.0 6.4 X HOLD C
4 HOLD-1 LUBE OIL HEATER FOR COMPRESSOR-B X S 5.50 5.50 1.00 0.90 0.95 415 9.0 6.1 2.0 6.4 X HOLD C
5 HOLD-1 FRAME OIL COOLER MOTOR FOR COMPRESSOR-A X C 2.50 3.70 0.68 0.84 0.81 415 7.6 3.0 2.2 3.7 X HOLD C
6 HOLD-1 FRAME OIL COOLER MOTOR FOR COMPRESSOR-B X S 2.50 3.70 0.68 0.84 0.81 415 7.6 3.0 2.2 3.7 X HOLD C
7 HOLD-1LP GAS COMPRESSOR SUCTION COOLER MOTOR FOR
COMPRSSOR -AX C 3.179 4.70 0.68 0.84 0.81 415 7.6 3.8 2.7 4.7 X HOLD C
8 HOLD-1LP GAS COMPRESSOR SUCTION COOLER MOTOR FOR
COMPRSSOR -BX S 3.179 4.70 0.68 0.84 0.81 415 7.6 3.8 2.7 4.7 X HOLD C
9 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -A FIRST STAGEX C 0.396 0.55 0.72 0.77 0.75 415 1.3 0.5 0.5 0.7 X HOLD C
10 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -B FIRST STAGEX S 0.396 0.55 0.72 0.77 0.75 415 1.3 0.5 0.5 0.7 X HOLD C
11 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -A SECOND STAGEX C 4.73 7.50 0.63 0.87 0.84 415 14.3 5.4 3.5 6.5 X HOLD C
12 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -B SECOND STAGEX S 4.73 7.50 0.63 0.87 0.84 415 14.3 5.4 3.5 6.5 X HOLD C
13 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRESSOR-A THIRD STAGEX C 2.981 3.70 0.81 0.84 0.81 415 7.6 3.5 2.6 4.4 X HOLD C
14 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRESSOR-B THIRD STAGEX S 2.981 3.70 0.81 0.84 0.81 415 7.6 3.5 2.6 4.4 X HOLD C
15 HOLD-1 CONDENSATE TRANSFER PUMP MOTOR FOR COMPRESSOR-A X C 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X HOLD C
16 HOLD-1 CONDENSATE TRANSFER PUMP MOTOR FOR COMPRESSOR-B X S 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X HOLD C
63A WELDING RECEPTACLE
1 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
2 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
3 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
4 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
5 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
6 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
7 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
8 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
MATERIAL HANDLING SYSTEM
1 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
2 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
3 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
4 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
5 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
6 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
MOTOR OPERATED VALVES
1 HOLD-1 MOV DB X I 20.00 20.00 1.00 0.90 0.80 415 38.7 22.2 16.7 27.8 X - C
UPS SYSTEM
1 HOLD-1 MAIN AC UPS X X C 30.00 30.00 1.00 0.90 0.80 415 58.0 33.3 25.0 41.7 33.3 25.0 41.7 X - C
2 HOLD-1 TELECOM UPS X X C 5.00 5.00 1.00 0.90 0.80 415 9.7 5.6 4.2 6.9 5.6 4.2 6.9 X - C
3 HOLD-1 DC UPS X X C 10.00 10.00 1.00 0.90 0.80 415 19.3 11.1 8.3 13.9 11.1 8.3 13.9 X - C
LIGHTING SYSTEM
1 HOLD-1 NORMAL LIGHTING LOAD X C 50.00 50.00 1.00 0.90 0.90 415 85.9 55.6 26.9 61.7 X - C
2 HOLD-1 HIGH MAST LIGHTING LOAD X C 36.00 40.00 0.90 0.90 0.90 415 68.7 40.0 19.4 44.4 X - C
3 HOLD-1 EMERGENCY LIGHTING LOAD X X C 30.00 50.00 0.60 0.90 0.90 415 85.9 33.3 16.1 37.0 33.3 16.1 37.0 X - C
Sheet 6 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
C
REF. NUMBER
KIP-17039
[F]
17039-ND-E-GD-9000
Load Factor
DOCUMENT NO.
S.No.
PROJECT
Bla
ck
sta
rt
Rated
Current
Absorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Co
nfi
rme
d
[H]
Intermittent
REV
Standby
Em
erg
en
cy Power
Factor
(PF)
No
rma
l
Es
tim
ati
onEmergency
Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]
Rated Load
kW
ContinuousRated
Voltage Rev
Black start
Vendor Data
[G]
Pre
lim
ina
ry
[I]
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
SPLIT AC SYSTEM
1 HOLD-1 SPLIT AC SYSTEM X C 30.00 50.00 0.60 0.90 0.80 415 96.6 33.3 25.0 41.7 X - C
ELECTRICAL HEAT TRACING
1 HOLD-1 ELECTRICAL HEAT TRACING SYSTEM X C 300.00 300.00 1.00 0.90 0.95 415 488.2 333.3 109.6 350.9 X - C
CATHODIC PROTECTION SYSTEM
1 HOLD-1 CATHODIC PROTECTION SYSTEM X C 4.00 5.00 0.80 0.90 0.80 415 9.7 4.4 3.3 5.6 X - C
TOTAL 1157.1 596.0 1312.4 77.9 56.5 96.3 929.2 554.6 1085.7 114.7 65.4 132.8 220.1 133.4 258.7 C
PEAK LOAD C
C
CONTINGENCY 10% C
PEAK LOAD IN KVAR C
C
CONTINGENCY 10% C
PEAK LOAD IN KVAR C
C
CONTINGENCY 10% C
1417.892642
1602.91
TOTAL CONTINUOUS LOAD + (50% OF TOTAL INTERMITTENT LOAD or THE HIGHEST INTERMITTENT LOAD) + (10% OF TOTAL STANDBY LOAD or THE LARGEST STANDBY LOAD)
679.6
747.6
SQRT (KW2+KVAR
2)
1457.20
TOTAL CONTINUOUS LOAD + (50% OF TOTAL INTERMITTENT LOAD or THE LARGEST INTERMITTENT LOAD) + (10% OF TOTAL STANDBY LOAD or THE LARGEST STANDBY LOAD)
1289.0
Sheet 7 of 8
kW HP FL 3/4 Load 1/2 Load FL 3/4 Load 1/2 LoadStg. T in %
FLT
Stg. C in %
FLC
0.18 0.25 E80 1400 0.55 68 64 59 0.67 0.63 0.57 200 500 0.007 23
0.25 0.33 E80 1400 0.71 70 66 59 0.7 0.64 0.58 200 500 0.007 23
0.37 0.5 E80 1410 0.97 72 69 63 0.74 0.7 0.64 225 500 0.007 23
0.55 0.75 E80 1410 1.32 77 74 69 0.75 0.68 0.58 200 500 0.007 23
0.75 1 E80 1410 1.81 77 74 69 0.75 0.68 0.58 200 500 0.007 23
1.1 1.5 E90L 1415 2.62 77 75 71 0.76 0.7 0.6 200 500 0.018 35
1.5 2 E90L 1415 3.34 80 79 77 0.78 0.72 0.65 200 550 0.025 38
2.2 3 E100L 1430 4.55 82 81 78 0.82 0.78 0.7 200 600 0.04 49
3.7 5 E112M 1430 7.57 84 82 79 0.81 0.78 0.73 200 600 0.099 63
5.5 7.5 E132M 1450 10.59 86 85 83 0.84 0.8 0.71 200 600 0.227 93
7.5 10 E132M 1450 14.28 87 86 85 0.84 0.8 0.71 200 600 0.269 98
9.3 12.5 E160L 1460 17.00 88.5 88.5 86.5 0.84 0.81 0.73 175 500 0.31 260
11 15 E160L 1460 21.00 89 89 86 0.82 0.79 0.7 200 500 0.36 260
15 20 E160L 1460 27.00 90 90 88 0.85 0.83 0.75 200 500 0.47 260
18.5 25 E180L 1475 34.00 91 91 90 0.84 0.8 0.72 200 500 0.81 285
22 30 E180L 1475 40.00 92 92 90 0.84 0.8 0.72 200 500 0.95 285
30 40 E200L 1475 53.00 92 92 90.5 0.86 0.82 0.76 225 600 1.62 310
37 50 E225S 1480 63.00 92.5 92 90.5 0.89 0.85 0.77 250 600 2.7 330
45 60 E225M 1480 76.00 93 92.5 91 0.89 0.85 0.77 250 600 3.2 400
55 75 E250M 1480 93.00 93 92.5 91 0.88 0.84 0.76 225 600 6.26 680
75 100 E280M 1488 123.00 93.6 93 91.5 0.91 0.88 0.8 200 600 11.6 966
90 120 E280M 1488 147.00 93.9 93.3 91.8 0.91 0.88 0.84 200 600 11.6 966
110 150 E315M 1488 180.00 94.5 93.5 92 0.9 0.86 0.78 175 600 20.3 1136
132 180 E315M 1488 215.00 94.7 93.5 92 0.9 0.86 0.78 175 600 20.3 1136
150 215 E315L 1490 260.00 95 94 92.5 0.9 0.86 0.78 175 600 24.97 1752
180 240 E315L 1488 292.00 95.3 95.3 94 0.9 0.88 0.84 175 600 24.97 1752
200 270 E315L 1488 324.00 94.5 94 92.5 0.93 0.9 0.82 200 600 31.1 1752
225 300 E355LX 1488 356.00 95.5 95.5 93.5 0.92 0.88 0.84 150 600 28 2500
250 335 E355LX 1488 395.00 95.7 95.2 93.8 0.92 0.88 0.84 150 600 29.6 2500
275 370 E355LX 1490 440.00 95.5 95 93.3 0.91 0.88 0.81 140 650 31.6 2500
315 425 E355LX 1490 502.00 96 95.1 93.6 0.91 0.88 0.82 140 650 35.5 2500
335 452 E355LX 1490 534.00 96 95.4 93.8 0.91 0.88 0.82 175 600 39.7 2500
Annexure-1
Kavin Proj. No.:
KIP-17039
Document No.:
17039-ND-E-GD-9000
Rev.
C
PERFORMANCE FIGURES OF FLP SCR MOTORS (4-Pole) FOR 45 AMBIENT 75 DEGREE RISE (M/S Crompton Greaves)
OutputFrame
Size
Full Load
Speed
Full Load
Current
Efficiency Power Factor DOL StartingGD SQ.
Kgm2
Net Wt.
Kg
Sheet 8 of 8
EPCM CONSULTANT:
PROJECT:
C PS/SLS
B MVL
A MVL SIZE A3
REV PREPARED SHEET: 1 OF 6
PROJECT SITE: EAST KHAGORIJAN
17039-EK-E-GD-9000 REV: CREFERENCE DOCUMENT REVISION DESCRIPTION DATE CHECKED APPROVED DOC NO:
DOC NAME: ELECTRICAL LOAD LIST
DOCUMENT NO.: DESCRIPTION ISSUED FOR REVIEW 7-Dec-17 AD MSR/MSB PROJECT NO: KIP - 17039
ISSUED FOR BID 15-Feb-18 AD MSR/MSB
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT
ISSUED FOR REVIEW 1-Dec-18 DS/AD MSR/MSB NADUA & EAST KHAGORIJAN
ALL RIGHTS RESERVED. NO PART OF THIS DRAWING MAY BE REPRODUCED / STORED IN
RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM FOR BY ANY MEANS ELECTRONIC, MECHANICAL,
PHOTOCOPYING, XEROXING OR OTHERWISE WITHOUT PRIOR PERMISSION FROM OIL INDIA LIMITED.
CONFIDENTIAL AGREEMENTCOMPANY:
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA &
EAST KHAGORIJAN
ELECTRICAL LOAD LIST - EAST KHAGORIJAN
Attachment -5
C
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
07-Dec-17 15-Feb-18 01-Dec-18
- - 01-Dec-18
REVISION DESCRIPTION
PROJECT DOCUMENT NO. REV
KIP-17039 17039-EK-E-GD-9000
2 REVISION SHEET
3 NOTES SHEET
PAGE NO DESCRIPTION
1 COVER SHEET
ELECTRICAL LOAD LIST
7 ANNEXURE-1
4 ELECTRICAL LOAD LIST
5 ELECTRICAL LOAD LIST
6
A B C
REVISION
Sheet No 2 of 8
C
NOTES :
1. SERVICE CLASSIFICATION AND LOAD STATUS CLASSIFICATION LOAD SUMMARY :
Estimated Gas Generator Capacity Summary
C - CONTINUOUS Rating of one Gas generator kVA @ 0.9 PF
I - INTERMITTENT Rating of one Gas generator after deration at 41°C kW (To be confirmed by GEG vendor)
S - STANDBY Number of Generator in operation
2. DEFINITIONS: kW
CONTINUOUS LOAD : THE NORMAL CONTINUOUS OPERATING LOAD, NOT INCLUDING INTERMITTENT , STANDBY OR FUTURE LOADS. kW
INTERMITTENT LOAD : THE NON-CONTINUOUS OPERATING LOAD. kW
STAND BY LOAD : THE TOTAL NON-OPERATING LOAD DURING NORMAL OPERATION Power Generation system of 1440kW (2X100%) is recommended.
3. WHEN INFORMATIONS ARE NOT AVAILABLE, THE FOLLOWING VALUES ARE USED. EXACT DETAILS SHALL BE INCORPORATED AFTER RECEIPT OF VENDOR DATA.
Estimated Emergency Loads Summary
LOAD FEEDER TYPE EFFICIENCY POWER FACTOR
MOTOR M
LIGHTING L 0.9 0.9
HEATER H 0.9 0.95
SOCKETS P 0.8 0.85
MISC. F 0.9 0.8
4. THE STATUS OF VARIOUS EQUIPMENT AS CONTINUOUS, INTERMITTENT OR STANDBY LOADS AND MENTIONED KW RATINGS ARE BASED ON THE PROCESS DATA.
5. FOR CALCULATION OF TOTAL CONNECTED LOAD, ALL EQUIPMENT LOADS ARE CONSIDERED.
6. MENTIONED kW RATING ARE ESTIMATED ONLY , SAME SHALL BE CONFIREMED BASED ON FIRM VENDOR INFORMATION.
7. GAS GENERATOR RATING SHALL BE SELECTED FOR PEAK LOAD DEMAND
1 NUMBER OF 500kW DIESEL GENERATOR IS RECOMMENDED
8. CRUDE DEHYDRATOR TRANSFORMER RATING MENTIONED IS ESTIMATED ONLY , SAME SHALL BE CONFIRMED BASED ON THE FIRM VENDOR INFORMATION.
9. DC CRITICAL LIGHTING FIXTURE LOAD DETAILS ARE SEPERATELY CALCULATED AND SAME IS CONSIDERED FOR DC UPS POWER CALCULATION.
HOLD:
10. CATHODIC PROTECTION SYSTEM LOAD MENTIONED IS PRELIMINARY ONLY AND THE SAME SHALL BE CONFIRMED BASED ON THE FIRM VENDOR INFORMATION. 1. THE TAG NUMBER SHALL BE CONFIRMED LATER
11. MOV RATING MENTIONED IS PRELIMINARY ONLY SAME SHALL BE CONFIRMED BASED ON FIRM VENDOR INFORMATION
12. 20% CONTINGENCY HAS BEEN CONSIDERED AFTER PEAK LOAD CALCULATION.
13. ONE NUMBER OF IA COMPRESSOR LOAD SHALL BE CONSIDERED FOR EMERGENCY LOAD.
PROJECT
Excess capacity of one GEG during Peak Operating load condition
TOTAL 260.0
JOCKEY PUMP MOTOR 22.0
KIP-17039
AS PER ANNEXURE-1
REVDOCUMENT NO.
17039-EK-E-GD-9000
13
Peak operating load during normal operation
Peak operating load during normal operation with 10%
contingency
1600
1440
1
1296.99
1426.69
INSTRUMENT AND UTILITY AIR COMPRESSOR MOTOR
DELETED
90.0
5.0 kW
EMERGENCY LIGHTING LOAD
240V AC UPS 30.0 kW
AC FOR PLC
INCLUDING 20% DESIGN MARGIN
kW
50.0
110V DC UPS 10.0
GEG AUXILIARY LOADS 40.0
TELECOM UPS
kW
kW
kW
FOAM CONCENTRATE PUMP MOTOR
10.0 kW
3.0
kW
kW
kW
312.0 kW
Sheet 3 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
SEPERATION AND STABILIZATION SYSTEM- TRAIN A/B
1 EK-PBA-1112 A CRUDE OIL TEST TANK TRANSFER PUMP MOTOR-A X C 8.00 11.00 0.73 0.89 0.82 415 21.0 9.0 6.3 11.0 X 17039-EK-P-DW-0203-05 C
2 EK-PBA-1112 B CRUDE OIL TEST TANK TRANSFER PUMP MOTOR-B X S 8.00 11.00 0.73 0.89 0.82 415 21.0 9.0 6.3 11.0 X 17039-EK-P-DW-0203-05 C
3 EK-PBA-1100 A CRUDE OIL CIRCULATION PUMP MOTOR-A X C 25.00 37.00 0.68 0.93 0.89 415 63.0 27.0 13.8 30.4 X 17039-EK-P-DW-0203-15 C
4 EK-PBA-1100 B CRUDE OIL CIRCULATION PUMP MOTOR-B X S 25.00 37.00 0.68 0.93 0.89 415 63.0 27.0 13.8 30.4 X 17039-EK-P-DW-0203-15 C
5 EK-TM-A-1060A CRUDE DEHYDRATOR TRANSFORMER - A X C 50.00 50.00 1.00 0.90 0.80 415 96.6 55.6 41.7 69.4 X 17039-EK-P-DW-0203-09 C
6 EK-TM-A-1060B CRUDE DEHYDRATOR TRANSFORMER-B X S 50.00 50.00 1.00 0.90 0.80 415 96.6 55.6 41.7 69.4 X 17039-EK-P-DW-0203-19 C
7 EK-PBA-A-1070 A CRUDE TRANSFER PUMP MOTOR- A X C 2.40 3.00 0.80 0.82 0.82 415 4.6 2.9 2.0 3.6 X 17039-EK-P-DW-0203-20 C
8 EK-PBA-A-1070 B CRUDE TRANSFER PUMP MOTOR- B X S 2.40 3.00 0.80 0.82 0.82 415 4.6 2.9 2.0 3.6 X 17039-EK-P-DW-0203-20 C
9 EK-PBA-1130 A CRUDE CHARGE PUMP MOTOR- A X C 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-EK-P-DW-0203-12 C
10 EK-PBA-1130 B CRUDE CHARGE PUMP MOTOR- B X C 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-EK-P-DW-0203-12 C
11 EK-PBA-1130 C CRUDE CHARGE PUMP MOTOR- C X S 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-EK-P-DW-0203-12 C
12 EK-PBA-1130 D CRUDE CHARGE PUMP MOTOR- D X S 8.30 11.00 0.75 0.89 0.82 415 21.0 9.3 6.5 11.4 X 17039-EK-P-DW-0203-12 C
EFFLUENT TREATMENT SYSTEM
1 - EFFLUENT WATER TRANSFER PUMP-A X C 9.20 11.00 0.84 0.89 0.82 415 21.0 10.3 7.2 12.6 X - C
2 - EFFLUENT WATER TRANSFER PUMP-B X S 9.20 11.00 0.84 0.89 0.82 415 21.0 10.3 7.2 12.6 X - C
3 - FLASH MIXER AGITATOR-A X C 0.60 0.75 0.80 0.77 0.75 415 1.8 0.8 0.7 1.0 X - C
4 - FLOCCULATION TANK AGITATOR-A X C 0.30 0.37 0.80 0.72 0.74 415 1.0 0.4 0.4 0.6 X - C
5 - FILTER FEED PUMP-A X C 17.60 22.00 0.80 0.92 0.84 415 40.0 19.1 12.4 22.8 X - C
6 - FILTER FEED PUMP-A X C 7.40 11.00 0.67 0.89 0.82 415 21.0 8.3 5.8 10.1 X - C
7 - FILTER FEED PUMP-B X S 7.40 11.00 0.67 0.89 0.82 415 21.0 8.3 5.8 10.1 X - C
8 - AIR SCOURING BLOWER FOR NUTSHELL FILTERS-A X C 5.00 5.50 0.91 0.86 0.84 415 10.6 5.8 3.8 6.9 X - C
9 - AIR SCOURING BLOWER FOR NUTSHELL FILTERS-B X S 5.00 5.50 0.91 0.86 0.84 415 10.6 5.8 3.8 6.9 X - C
10 - CLARIFIED WATER DISPOSAL PUMP-A X C 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
11 - CLARIFIED WATER DISPOSAL PUMP-B X C 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
12 - CLARIFIED WATER DISPOSAL PUMP-C X S 64.40 90.00 0.72 0.94 0.91 415 147.0 68.6 31.2 75.4 X - C
13 - SLOP OIL TRANSFER PUMP-A X C 1.10 2.20 0.50 0.82 0.82 415 4.6 1.3 0.9 1.6 X - C
14 - SLOP OIL TRANSFER PUMP-B X S 1.10 2.20 0.50 0.82 0.82 415 4.6 1.3 0.9 1.6 X - C
15 - SKIM OIL TRANSFER PUMP-A X C 4.40 5.50 0.80 0.86 0.84 415 10.6 5.1 3.3 6.1 X - C
16 - SKIM OIL TRANSFER PUMP-B X S 4.40 5.50 0.80 0.86 0.84 415 10.6 5.1 3.3 6.1 X - C
17 - EFFLUENT WATER DRAIN TRANSFER PUMP-A X C 0.80 1.50 0.53 0.80 0.78 415 3.3 1.0 0.8 1.3 X - C
18 - EFFLUENT WATER DRAIN TRANSFER PUMP-B X S 0.80 1.50 0.53 0.80 0.78 415 3.3 1.0 0.8 1.3 X - C
19 - CENTRIFUGE FEED PUMP-A X C 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
20 - CENTRIFUGE FEED PUMP-B X S 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
21 - DWPE DOSING PUMP-A X C 1.20 1.50 0.80 0.80 0.78 230 3.3 1.5 1.2 1.9 X - C
22 - DWPE DOSING PUMP-B X S 1.20 1.50 0.80 0.80 0.78 230 3.3 1.5 1.2 1.9 X - C
23 - COAGULANT DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
24 - COAGULANT DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
25 - POLYELECTROLYTE DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
26 - POLYELECTROLYTE DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
27 - OFF SPEC EFFLUENT WATER TRANSFER PUMP-A X C 9.20 15.00 0.61 0.90 0.85 230 27.0 10.2 6.3 12.0 X - C
28 - OFF SPEC EFFLUENT WATER TRANSFER PUMP-B X S 9.20 15.00 0.61 0.90 0.85 415 27.0 10.2 6.3 12.0 X - C
29 - EFFLUENT WATER TRANSFER PUMP-B X C 2.20 2.20 1.00 0.82 0.82 415 4.6 2.7 1.9 3.3 X - C
30 - FILTER FEED PUMP-A X C 0.75 0.75 1.00 0.77 0.75 230 1.8 1.0 0.9 1.3 X - C
31 - CENTRIFUGE FEED PUMP-B X C 15.00 15.00 1.00 0.90 0.85 230 27.0 16.7 10.3 19.6 X - C
32 - EFFLUENT WATER TRANSFER PUMP-B X C 0.60 0.75 0.80 0.77 0.75 230 1.8 0.8 0.7 1.0 X - C
33 - FILTER FEED PUMP-A X C 0.88 1.10 0.80 0.77 0.76 415 2.6 1.1 1.0 1.5 X - C
34 - CENTRIFUGE FEED PUMP-B X C 1.20 1.50 0.80 0.80 0.78 415 3.3 1.5 1.2 1.9 X - C
FIRE FIGHTING SYSTEM
1 EK-PBA-3130 A JOCKEY PUMP MOTOR-A X X I 17.50 22.00 0.80 0.92 0.84 415 40.0 19.0 12.3 22.6 19.0 12.3 22.6 X 17039-EK-P-DW-0217-03 C
2 EK-PBA-3130 B JOCKEY PUMP MOTOR-B X X S 17.50 22.00 0.80 0.92 0.84 415 40.0 19.0 12.3 22.6 X 17039-EK-P-DW-0217-03 C
3 EK-PBA-3150 A FOAM CONCENTRATE PUMP MOTOR-A X X C 2.50 3.00 0.83 0.82 0.82 415 4.6 3.0 2.1 3.7 3.0 2.1 3.7 X 17039-EK-P-DW-0217-10 C
IA/UA SYSTEMS
1 EK-CZZ-2200A IA/UA COMPRESSOR PACKAGE MOTOR-A X X X C 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 70.3 32.0 77.2 70.3 32.0 77.2 X 17039-EK-P-DW-0208-01 C
2 EK-CZZ-2200B IA/UA COMPRESSOR PACKAGE MOTOR-B X S 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 X 17039-EK-P-DW-0208-01 C
3 EK-CZZ-2200C IA/UA COMPRESSOR PACKAGE MOTOR-C X S 66.00 90.00 0.73 0.94 0.91 415 147.0 70.3 32.0 77.2 X 17039-EK-P-DW-0208-01 C
Em
erg
en
cy
Co
nfi
rme
dRated Load
kW
ContinuousAbsorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Intermittent Standby
PROJECT
Bla
ck
sta
rt
Rated
Current
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
[H]Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]
LV MCC - 415V AC, 50Hz, 3 PHASE
S.No. [I] Rev
No
rma
l
Es
tim
ati
on
Vendor Data
[G]
Rated
Voltage
Pre
lim
ina
ry
Black start
REV
C
REF. NUMBER
DOCUMENT NO.
Emergency
KIP-17039
[F]
17039-EK-E-GD-9000
Power
Factor
(PF)
Load Factor
Sheet 4 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
Em
erg
en
cy
Co
nfi
rme
dRated Load
kW
ContinuousAbsorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Intermittent Standby
PROJECT
Bla
ck
sta
rt
Rated
Current
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
[H]Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]S.No. [I] Rev
No
rma
l
Es
tim
ati
on
Vendor Data
[G]
Rated
Voltage
Pre
lim
ina
ry
Black start
REV
C
REF. NUMBER
DOCUMENT NO.
Emergency
KIP-17039
[F]
17039-EK-E-GD-9000
Power
Factor
(PF)
Load Factor
CAPTIVE POWER PLANT AUXILARY LOADS
1 EK-ZAN-3420A GEG-A AUX LOADS X X X C 40.00 40.00 1.00 0.90 0.80 415 77.3 44.4 33.3 55.6 44.4 33.3 55.6 44.4 33.3 55.6 X 17039-EK-P-DW-0209-01 C
2 EK-ZAN-3420B GEG-B AUX LOADS X X X S 40.00 40.00 1.00 0.90 0.80 415 77.3 44.4 33.3 55.6 X 17039-EK-P-DW-0209-02 C
FUEL GAS TREATMENT SYSTEM
1 EK-NAP-3020 A FUEL GAS SUPER HEATER-A X C 21.00 21.00 1.00 0.90 0.95 415 34.2 23.3 7.7 24.6 X 17039-EK-P-DW-0210-03 C
2 EK-NAP-3020 B FUEL GAS SUPER HEATER-B X S 21.00 21.00 1.00 0.90 0.95 415 34.2 23.3 7.7 24.6 X 17039-EK-P-DW-0210-03 C
RAW WATER SYSTEM
1 - DEEP WELL PUMP-A X C 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
2 - DEEP WELL PUMP-B X C 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
3 - DEEP WELL PUMP-C X S 8.60 11.00 0.78 0.89 0.82 415 21.0 9.7 6.7 11.8 X - C
4 - RO HIGH PRESSURE PUMP-A X C 24.00 30.00 0.80 0.92 0.86 415 53.0 26.1 15.5 30.3 X - C
5 - RO HIGH PRESSURE PUMP-B X S 24.00 30.00 0.80 0.92 0.86 415 53.0 26.1 15.5 30.3 X - C
6 - CIP RECIRCULATION PUMP-A X C 6.40 9.30 0.69 0.89 0.84 415 17.0 7.2 4.7 8.6 X - C
7 - CIP RECIRCULATION PUMP-B X S 6.40 9.30 0.69 0.89 0.84 415 17.0 7.2 4.7 8.6 X - C
8 - NAOCI DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
9 - NAOCI DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
10 - ACID DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
11 - ACID DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
12 - SMBS DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
13 - SMBS DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
14 - ANTI-SCALANT DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
15 - ANTI-SCALANT DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
16 - CAUSTIC DOSING PUMP-A X C 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
17 - CAUSTIC DOSING PUMP-B X S 0.30 0.37 0.80 0.72 0.74 230 1.0 0.4 0.4 0.6 X - C
18 - PORTABLE WATER PUMP-A X C 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
19 - PORTABLE WATER PUMP-B X S 2.96 3.70 0.80 0.84 0.81 415 7.6 3.5 2.6 4.4 X - C
HOT OIL CIRCULATION SYSTEM
1 EK-PBA-3350 A HOT OIL CIRCULATION PUMP MOTOR-A X C 17.00 22.00 0.77 0.92 0.84 415 40.0 18.5 11.9 22.0 X 17039-EK-P-DW-0213-01 C
2 EK-PBA-3350 B HOT OIL CIRCULATION PUMP MOTOR-B X S 17.00 22.00 0.77 0.92 0.84 415 40.0 18.5 11.9 22.0 X 17039-EK-P-DW-0213-01 C
3 EK-PBA-3340 A HOT OIL TRANSFER PUMP MOTOR-A X C 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X 17039-EK-P-DW-0213-04 C
4 EK-PBA-3340 B HOT OIL TRANSFER PUMP MOTOR-B X S 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X 17039-EK-P-DW-0213-04 C
5 EK-PBA-3370 A COMPRESSED AIR BLOWER MOTOR-A X C 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-EK-P-DW-0213-02 C
6 EK-PBA-3370 B COMPRESSED AIR BLOWER MOTOR-B X S 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-EK-P-DW-0213-03 C
GROUND FLARE SYSTEM
1 EK-PBA-2180 A FLARE RECOVERY PUMP MOTOR-A X C 0.30 0.37 0.81 0.72 0.74 415 1.0 0.4 0.4 0.6 X 17039-EK-P-DW-0214-02 C
2 EK-PBA-2180 B FLARE RECOVERY PUMP MOTOR-B X S 0.30 0.37 0.81 0.72 0.74 415 1.0 0.4 0.4 0.6 X 17039-EK-P-DW-0214-02 C
CLOSED DRAIN SYSTEM
1 EK-PBA-3150 A CONDENSATE TRANSFER PUMP MOTOR-A X C 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-EK-P-DW-0216-02 C
2 EK-PBA-3150 B CONDENSATE TRANSFER PUMP MOTOR-B X S 1.00 1.50 0.67 0.80 0.78 415 3.3 1.3 1.0 1.6 X 17039-EK-P-DW-0216-02 C
SEWAGE TREATMENT PACKAGE
1 - SEWAGE LIFT PUMP-A X C 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
2 - SEWAGE LIFT PUMP-B X S 2.96 3.70 0.80 0.84 0.81 230 7.6 3.5 2.6 4.4 X - C
3 - SEWAGE TRANSFER PUMP-A X C 4.40 5.50 0.80 0.86 0.84 230 10.6 5.1 3.3 6.1 X - C
4 - SEWAGE TRANSFER PUMP-B X S 4.40 5.50 0.80 0.86 0.84 230 10.6 5.1 3.3 6.1 X - C
5 - FILTER FEED PUMP-A X C 0.10 1.50 0.07 0.80 0.78 415 3.3 0.1 0.1 0.2 X - C
6 - FILTER FEED PUMP-B X S 0.10 1.50 0.07 0.80 0.78 415 3.3 0.1 0.1 0.2 X - C
7 - TREATED WATER TRANSFER PUMP-A X C 0.10 1.50 0.07 0.80 0.78 230 3.3 0.1 0.1 0.2 X - C
8 - TREATED WATER TRANSFER PUMP-B X S 0.10 1.50 0.07 0.80 0.78 230 3.3 0.1 0.1 0.2 X - C
9 - NAOCI DOSING PUMP-A X C 0.10 0.37 0.27 0.72 0.74 230 1.0 0.1 0.1 0.2 X - C
10 - NAOCI DOSING PUMP-B X S 0.10 0.37 0.27 0.72 0.74 230 1.0 0.1 0.1 0.2 X - C
11 - NAOCI DOSING PUMP-A X C 0.88 1.10 0.80 0.77 0.76 230 2.6 1.1 1.0 1.5 X - C
12 - NAOCI DOSING PUMP-B X S 0.88 1.10 0.80 0.77 0.76 230 2.6 1.1 1.0 1.5 X - C
13 - EFFLUENT WATER TRANSFER PUMP-B X C 1.50 1.50 1.00 0.80 0.78 230 3.3 1.9 1.5 2.4 X - C
CHEMICAL INJECTION SYSTEM
1 EK-PBA-5010A DEMULSIFIER INJECTION PUMP MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-01 C
2 EK-PBA-5010B DEMULSIFIER INJECTION PUMP MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-01 C
Sheet 5 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
Em
erg
en
cy
Co
nfi
rme
dRated Load
kW
ContinuousAbsorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Intermittent Standby
PROJECT
Bla
ck
sta
rt
Rated
Current
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
[H]Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]S.No. [I] Rev
No
rma
l
Es
tim
ati
on
Vendor Data
[G]
Rated
Voltage
Pre
lim
ina
ry
Black start
REV
C
REF. NUMBER
DOCUMENT NO.
Emergency
KIP-17039
[F]
17039-EK-E-GD-9000
Power
Factor
(PF)
Load Factor
3 EK-PBA-5030A OIL SCALE INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-02 C
4 EK-PBA-5030B OIL SCALE INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-02 C
5 EK-PBA-5050A OIL CORROSION INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-03 C
6 EK-PBA-5050B OIL CORROSION INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-03 C
7 EK-PBA-5070A FLOW IMPROVER INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-04 C
8 EK-PBA-5070B FLOW IMPROVER INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-04 C
9 EK-PBA-5090A DEOILER INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-05 C
10 EK-PBA-5090B DEOILER INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-05 C
11 EK-PBA-5110A WAX INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-06 C
12 EK-PBA-5110B WAX INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-06 C
13 EK-PBA-5130A WATER SCALE INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-07 C
14 EK-PBA-5130B WATER SCALE INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-07 C
15 EK-PBA-5150A GAS CORROSION INHIBITOR INJECTION MOTOR-A X C 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-08 C
16 EK-PBA-5150B GAS CORROSION INHIBITOR INJECTION MOTOR-B X S 0.10 0.25 0.40 0.70 0.70 415 0.7 0.1 0.1 0.2 X 17039-EK-P-DW-0211-08 C
LP GAS COMPRESSION PACKAGE
1 HOLD-1 AUXILLARY OIL PUMP MOTOR FOR COMPRESSOR-A X C 3.00 3.70 0.81 0.84 0.81 415 7.6 3.6 2.6 4.4 X HOLD C
2 HOLD-1 AUXILLARY OIL PUMP MOTOR FOR COMPRESSOR-B X S 3.00 3.70 0.81 0.84 0.81 415 7.6 3.6 2.6 4.4 X HOLD C
3 HOLD-1 LUBE OIL HEATER FOR COMPRESSOR-A X C 5.50 5.50 1.00 0.90 0.95 415 9.0 6.1 2.0 6.4 X HOLD C
4 HOLD-1 LUBE OIL HEATER FOR COMPRESSOR-B X S 5.50 5.50 1.00 0.90 0.95 415 9.0 6.1 2.0 6.4 X HOLD C
5 HOLD-1 FRAME OIL COOLER MOTOR FOR COMPRESSOR-A X C 2.50 3.70 0.68 0.84 0.81 415 7.6 3.0 2.2 3.7 X HOLD C
6 HOLD-1 FRAME OIL COOLER MOTOR FOR COMPRESSOR-B X S 2.50 3.70 0.68 0.84 0.81 415 7.6 3.0 2.2 3.7 X HOLD C
7 HOLD-1LP GAS COMPRESSOR SUCTION COOLER MOTOR FOR
COMPRSSOR -AX C 3.179 4.70 0.68 0.84 0.81 415 7.6 3.8 2.7 4.7 X HOLD C
8 HOLD-1LP GAS COMPRESSOR SUCTION COOLER MOTOR FOR
COMPRSSOR -BX S 3.179 4.70 0.68 0.84 0.81 415 7.6 3.8 2.7 4.7 X HOLD C
9 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -A FIRST STAGEX C 0.396 0.55 0.72 0.77 0.75 415 1.3 0.5 0.5 0.7 X HOLD C
10 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -B FIRST STAGEX S 0.396 0.55 0.72 0.77 0.75 415 1.3 0.5 0.5 0.7 X HOLD C
11 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -A SECOND STAGEX C 4.73 7.50 0.63 0.87 0.84 415 14.3 5.4 3.5 6.5 X HOLD C
12 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRSSOR -B SECOND STAGEX S 4.73 7.50 0.63 0.87 0.84 415 14.3 5.4 3.5 6.5 X HOLD C
13 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRESSOR-A THIRD STAGEX C 2.981 3.70 0.81 0.84 0.81 415 7.6 3.5 2.6 4.4 X HOLD C
14 HOLD-1LP GAS COMPRESSOR DISCHARGE COOLER MOTOR FOR
COMPRESSOR-B THIRD STAGEX S 2.981 3.70 0.81 0.84 0.81 415 7.6 3.5 2.6 4.4 X HOLD C
15 HOLD-1 CONDENSATE TRANSFER PUMP MOTOR FOR COMPRESSOR-A X C 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X HOLD C
16 HOLD-1 CONDENSATE TRANSFER PUMP MOTOR FOR COMPRESSOR-B X S 2.00 3.00 0.67 0.82 0.82 415 4.6 2.4 1.7 3.0 X HOLD C
63A WELDING RECEPTACLE
1 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
2 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
3 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
4 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
5 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
6 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
7 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
8 HOLD-1 63A WELDING RECEPTACLE X S 36.00 41.00 0.88 0.80 0.85 415 83.9 45.0 27.9 52.9 X - C
MATERIAL HANDLING SYSTEM
1 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
2 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
3 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
4 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
5 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
6 HOLD-1 MATERIAL HANDLING SYSTEM X I 5.50 5.50 1.00 0.90 0.80 415 10.6 6.1 4.6 7.6 X - C
MOTOR OPERATED VALVES
1 HOLD-1 MOV DB X I 20.00 20.00 1.00 0.90 0.80 415 38.7 22.2 16.7 27.8 X - C
UPS SYSTEM
1 HOLD-1 MAIN AC UPS X X C 30.00 30.00 1.00 0.90 0.80 415 58.0 33.3 25.0 41.7 33.3 25.0 41.7 X - C
2 HOLD-1 TELECOM UPS X X C 5.00 5.00 1.00 0.90 0.80 415 9.7 5.6 4.2 6.9 5.6 4.2 6.9 X - C
3 HOLD-1 DC UPS X X C 10.00 10.00 1.00 0.90 0.80 415 19.3 11.1 8.3 13.9 11.1 8.3 13.9 X - C
LIGHTING SYSTEM
1 HOLD-1 NORMAL LIGHTING LOAD X C 50.00 50.00 1.00 0.90 0.90 415 85.9 55.6 26.9 61.7 X - C
2 HOLD-1 HIGH MAST LIGHTING LOAD X C 43.20 45.00 0.96 0.90 0.90 415 77.3 48.0 23.2 53.3 X - C
3 HOLD-1 EMERGENCY LIGHTING LOAD X X C 30.00 50.00 0.60 0.90 0.90 415 85.9 33.3 16.1 37.0 33.3 16.1 37.0 X - C
Sheet 6 of 8
[A] [B] [C] [D] cos q V A kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA kW kVAr kVA
Em
erg
en
cy
Co
nfi
rme
dRated Load
kW
ContinuousAbsorbed
Load kW
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA AND EAST KHAGORIJAN - ELECTRICAL LOAD LIST
Intermittent Standby
PROJECT
Bla
ck
sta
rt
Rated
Current
kW = [A]/[D] , kVAr = kW * tan phi , kVA=sqrt (kW ²+ kVAr²)
[H]Equipment Tag No. Description
Load
Class
C/S/I
Efficiency [E]S.No. [I] Rev
No
rma
l
Es
tim
ati
on
Vendor Data
[G]
Rated
Voltage
Pre
lim
ina
ry
Black start
REV
C
REF. NUMBER
DOCUMENT NO.
Emergency
KIP-17039
[F]
17039-EK-E-GD-9000
Power
Factor
(PF)
Load Factor
SPLIT AC SYSTEM
1 HOLD-1 SPLIT AC SYSTEM X C 30.00 50.00 0.60 0.90 0.80 415 96.6 33.3 25.0 41.7 X - C
ELECTRICAL HEAT TRACING
1 HOLD-1 ELECTRICAL HEAT TRACING SYSTEM X C 300.00 300.00 1.00 0.90 0.80 415 579.7 333.3 250.0 416.7 X - C
CATHODIC PROTECTION SYSTEM
1 HOLD-1 CATHODIC PROTECTION SYSTEM X C 4.00 5.00 0.80 0.90 0.80 415 9.7 4.4 3.3 5.6 X - C
TOTAL 1165.1 740.3 1387.1 77.9 56.5 96.3 929.2 554.6 1085.7 114.7 65.4 132.8 220.1 133.4 258.7 - C
PEAK LOAD C
C
CONTINGENCY 10% C
PEAK LOAD IN KVAR C
C
CONTINGENCY 10% C
PEAK LOAD IN KVAR C
C
CONTINGENCY 10% C
TOTAL CONTINUOUS LOAD + (50% OF TOTAL INTERMITTENT LOAD or THE LARGEST INTERMITTENT LOAD) + (10% OF TOTAL STANDBY LOAD or THE LARGEST STANDBY LOAD)
1297.0
1536.59
1426.692642
1690.24
TOTAL CONTINUOUS LOAD + (50% OF TOTAL INTERMITTENT LOAD or THE HIGHEST INTERMITTENT LOAD) + (10% OF TOTAL STANDBY LOAD or THE LARGEST STANDBY LOAD)
824.0
906.4
SQRT (KW2+KVAR
2)
Sheet 7 of 8
kW HP FL 3/4 Load 1/2 Load FL 3/4 Load 1/2 LoadStg. T in %
FLT
Stg. C in %
FLC
0.18 0.25 E80 1400 0.55 68 64 59 0.67 0.63 0.57 200 500 0.007 23
0.25 0.33 E80 1400 0.71 70 66 59 0.7 0.64 0.58 200 500 0.007 23
0.37 0.5 E80 1410 0.97 72 69 63 0.74 0.7 0.64 225 500 0.007 23
0.55 0.75 E80 1410 1.32 77 74 69 0.75 0.68 0.58 200 500 0.007 23
0.75 1 E80 1410 1.81 77 74 69 0.75 0.68 0.58 200 500 0.007 23
1.1 1.5 E90L 1415 2.62 77 75 71 0.76 0.7 0.6 200 500 0.018 35
1.5 2 E90L 1415 3.34 80 79 77 0.78 0.72 0.65 200 550 0.025 38
2.2 3 E100L 1430 4.55 82 81 78 0.82 0.78 0.7 200 600 0.04 49
3.7 5 E112M 1430 7.57 84 82 79 0.81 0.78 0.73 200 600 0.099 63
5.5 7.5 E132M 1450 10.59 86 85 83 0.84 0.8 0.71 200 600 0.227 93
7.5 10 E132M 1450 14.28 87 86 85 0.84 0.8 0.71 200 600 0.269 98
9.3 12.5 E160L 1460 17.00 88.5 88.5 86.5 0.84 0.81 0.73 175 500 0.31 260
11 15 E160L 1460 21.00 89 89 86 0.82 0.79 0.7 200 500 0.36 260
15 20 E160L 1460 27.00 90 90 88 0.85 0.83 0.75 200 500 0.47 260
18.5 25 E180L 1475 34.00 91 91 90 0.84 0.8 0.72 200 500 0.81 285
22 30 E180L 1475 40.00 92 92 90 0.84 0.8 0.72 200 500 0.95 285
30 40 E200L 1475 53.00 92 92 90.5 0.86 0.82 0.76 225 600 1.62 310
37 50 E225S 1480 63.00 92.5 92 90.5 0.89 0.85 0.77 250 600 2.7 330
45 60 E225M 1480 76.00 93 92.5 91 0.89 0.85 0.77 250 600 3.2 400
55 75 E250M 1480 93.00 93 92.5 91 0.88 0.84 0.76 225 600 6.26 680
75 100 E280M 1488 123.00 93.6 93 91.5 0.91 0.88 0.8 200 600 11.6 966
90 120 E280M 1488 147.00 93.9 93.3 91.8 0.91 0.88 0.84 200 600 11.6 966
110 150 E315M 1488 180.00 94.5 93.5 92 0.9 0.86 0.78 175 600 20.3 1136
132 180 E315M 1488 215.00 94.7 93.5 92 0.9 0.86 0.78 175 600 20.3 1136
150 215 E315L 1490 260.00 95 94 92.5 0.9 0.86 0.78 175 600 24.97 1752
180 240 E315L 1488 292.00 95.3 95.3 94 0.9 0.88 0.84 175 600 24.97 1752
200 270 E315L 1488 324.00 94.5 94 92.5 0.93 0.9 0.82 200 600 31.1 1752
225 300 E355LX 1488 356.00 95.5 95.5 93.5 0.92 0.88 0.84 150 600 28 2500
250 335 E355LX 1488 395.00 95.7 95.2 93.8 0.92 0.88 0.84 150 600 29.6 2500
275 370 E355LX 1490 440.00 95.5 95 93.3 0.91 0.88 0.81 140 650 31.6 2500
315 425 E355LX 1490 502.00 96 95.1 93.6 0.91 0.88 0.82 140 650 35.5 2500
335 452 E355LX 1490 534.00 96 95.4 93.8 0.91 0.88 0.82 175 600 39.7 2500
Annexure-1
Kavin Proj. No.: Document No.:
KIP-17039 17039-EK-E-GD-9000
Rev.
C
PERFORMANCE FIGURES OF FLP SCR MOTORS (4-Pole) FOR 45 AMBIENT 75 DEGREE RISE (M/S Crompton Greaves)
OutputFrame
Size
Full Load
Speed
Full Load
Current
Efficiency Power Factor DOL StartingGD SQ.
Kgm2
Net Wt.
Kg
Sheet 8 of 8
Attachment -6
Attachment -7
CREATION OF SURFACE PRODUCTION FACILITIES (OCS & GGS) AT NADUA & EAST KHAGORIJAN
MPC-9 MODULAR PACKAGE CONSTRUCTION Supply and Installation of Electrical Systems
VOLUME-II_TECHNICAL
FOR NADUA & EAST KHAGORIJAN
Attachment -8
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page2of 38 Modular Package Construction 9
INDEX SHEET - Volume – II (Technical)
SL No. DESCRIPTION
Section – I: General
1.0 Introduction
2.0 Scope of Supply
3.0 Spare philosophy
4.0 Package Engineering
5.0 Technical Requirements
5.0 Minimum deliverables
6.0 Documentation
7.0 Statutory approvals
8.0 Procurement
9.0 Material management
10.0 Fabrication
11.0 Quality control
12.0 Inspection and testing
13.0 Painting
14.0 Guarantee, warranty and remedy of defects
15.0 Marking
16.0 Transportation installation and commissioning
17.0 Installation pre qualification
18.0 Bidder shall submit the vendors list for supply of following major items for this project
19.0 Technical compliance
Section – II: Specifications - Nadua
20.0 Electrical Design Basis
21.0 LV Switchgear Specification
22.0 Specification for Battery Charger &DCDB
23.0 Specification for Busduct
24.0 Technical Specification for Container
25.0 Technical Specification for Electrical Heat Tracing System
26.0 Specification of AC UPS
27.0 Specification for Lighting Fixture and Distribution board
28.0 Specification for Lighting Transformer
Annexure – 1 Nadua
29.0 Electrical Single Line Diagram
30.0 Electrical Substation Layout
31.0 Electrical Load List
32.0 ETP Load details
33.0 OWS+CRWS+RWTP Load details
34.0 Electrical SOR for Nadua
35.0 Hazardous Area Classification Drawing
36.0 Datasheet For Power Cables
37.0 Datasheet for Battery Charger & DCDB
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page3of 38 Modular Package Construction 9
Section-I VOLUME-II
38.0 Data Sheet For Local Control Station
39.0 Datasheet for Telecom AC UPS & DB
40.0 Datasheet for Instrumentation AC UPS & DB
Section – III: Specifications - East Khagorijan
41.0 Electrical Design Basis
42.0 LV Switchgear Specification
43.0 Specification for Battery Charger &DCDB
44.0 Specification for Busduct
45.0 Technical Specification for Container
46.0 Technical Specification for Electrical Heat Tracing System
47.0 Specification of AC UPS
48.0 Specification for Lighting Fixture and Distribution board
49.0 Specification for Lighting Transformer
Annexure – 2 East Khagorijan
50.0 Electrical Single Line Diagram
51.0 Electrical Substation Layout
52.0 Electrical Load List
53.0 ETP Load details
54.0 OWS+CRWS+RWTP Load details
55.0 Electrical SOR for East Khagorijan
56.0 Hazardous Area Classification Drawing
57.0 Datasheet For Power Cables
58.0 Datasheet for Battery Charger & DCDB
59.0 Data Sheet For Local Control Station
60.0 Datasheet for Telecom AC UPS & DB
61.0 Datasheet for Instrumentation AC UPS & DB
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page4of 38 Modular Package Construction 9
1.0 INTRODUCTION:
OIL INDIA LIMITED (OIL) a Government of India Enterprise, proposes to construct two number of Surface Production facilities primarily for separation of Oil, Gas & Water and processing of non-associated & associated gas in its producing field at Nadua and East Khagorijan. The installation will be constructed on Modular design concept with emphasis on skid mounted prefabricated facilities minimizing civil construction work at site to the extent possible as per functional specifications of various process/utility packages. Instead of permanent civil buildings, containerized offices/structures will be
preferred.
The NADUA (OCS) oil field is located near Dibrugarh town in Assam. The field is presently producing from 04 Nos. of wells through a QPS (Quick Production Setup). Considering the potential of the field, it is envisaged that Oil production is expected to rise to a level of 1200 KLPD from 15 HP wells and 15 LP wells. Associated Gas is expected to be around 0.2 MMSCMD. Oil India Limited proposes to construct an Oil Collecting Station (OCS) at NADUA to cater to the production in that area. It is also expected that the field will produce about 800 KLPD of water along with the 1200 KLPD of crude, so the plant will be designed for handling 2000KLPD of total well fluid.
The East Khagorijan (GGS) field is located near Dibrugarh town in Assam at a location approximately 200m south (aerial distance) of Loc# TAI at 27°32’N 95°09’E approx. Elevation 121mMSL. The field is presently producing from 02 Nos. of wells through a QPS (Quick Production Setup). Considering the potential of the field it is envisaged that Oil production is expected to rise to a level of 1000 KLPD from 06 HP wells, 06 LP wells and 06 Non Associated Gas wells. Associated Gas is expected to be around 0.1 MMSCMD. The East Khagorijan gas field is expected to produce about 1 MMSCMD of non-associated natural gas from this area. It is also expected that the field will produce about 800 KLPD of water along with the 1000 KLPD of crude, so the plant design will be for handling 1800KLPD of total well fluid. Oil India Limited proposes to construct a Group Gathering Station (OCS + FGS) at East
Khagorijan to cater to the production in that area.
Pipelines carrying well fluids to the proposed surface production facilities and pipelines transporting dry crude, separated gas, treated water from the facilities are not in the project scope.
1.1. SUBJECT:
OIL is in the process of development of surface production facility in Nadua and East Khagorijan. As a part of this development scheme, OIL desires to procure Electrical facilities for constructing an Oil Collection Station (OCS) at Nadua and Group Gathering Station (GGS) at East Khagorijan in Upper Assam, India.
1.2. SITE DATA
Site information shall specify the environmental condition of the Project site. All information specified herein shall be used for reference for the MPC Contractor’s sound Engineering and Design.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page5of 38 Modular Package Construction 9
All equipment shall be suitable for mounting and operation in the ambient conditions specified below. Ambient Temperature: 410C (Max) and 20C (Min) Relative Humidity: 98% (Max) and 36% (Min) Maximum Rainfall for 24 hr. period: 1600mm For detailed information, please refer to the document “Site conditions & Available utilities”.
1.3. SITE LOCATION: Nadua & East Khagorijan
Nadua is a village in Panitola Tehsil in Dibrugarh District of Assam State,
India. It is located 20 KM towards East from District headquarters Dibrugarh
and 426 KM from State capital Dispur. East Khagorijan is close to Chauba
town, located 11km from Chabua Railway station.
Dibrugarh Town Rail Way Station is major railway station 23 KM near to Nadua
Airport: Nearest airport Dibrugarh
1.4. ABBREVIATION
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
CPCB Central Pollution Control Board
EK East Khagorijan
EPCM Engineering Procurement Construction Management
GGS Group Gathering Station
MPC Modular Package Construction
NB Nominal Bore
ND Nadua
NFPA National Fire Protection Association
OCS Oil Collecting Station
OISD Oil Industry Safety Directorate
OMR Oil Mines Regulations
1.5. DEFINITIONS
COMPANY / OWNER Oil India Limited
EPCM Kavin Engineering and Services Private Limited
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page6of 38 Modular Package Construction 9
MPC CONTRACTOR MPC Contractor executing the package
1.6. DESIGN LIFE
The design life of complete package shall be 20 years.
1.7. CODES AND STANDARDS
IS 5 Colors for ready mixed paints and enamels
IS-772(Part-1) (2nd rev.) AC electricity meters-general requirements
IS-1248 (1st rev.) Direct acting electrical indicating instruments
IS-1897 Copper strip for electrical purposes
IS-2705 Current transformers
IS 2854 Method for determining the proof and the
comparative tracking indices of solid insulating
materials.
IS-3156 Voltage transformers
IS-3231 Electrical relays for power systems protection.
IS-3618 Phosphate treatment of iron & steel for protection
against corrosion
IS-4171 Copper rods and bars for general engineering
purpose
IS-5578 Guide for making of insulated conductor
IS 5831 PVC insulation and sheath of electric cables
IS-6005 Code of practice of phosphating of iron &Steel
IS 7098-Part-1 Crosslinked polyethylene insulated PVC sheathed
cables: Part 1 for working voltage upto and including
1100 V
IS-8623 Factory built assemblies of switchgear & control gear
for voltages up to and including 1000V AC and 1200V
DC; particular requirements for bus-bar trunking
systems.
IS 10810 Methods of test for cables
IS-11353 Guide for uniform system marking & identification of
conductors and apparatus terminals.
IS- 13235 Calculation of the effects of Short- Circuit Currents
IS-13947 (Part 4 – Part 5) LV switchgear and control gear
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page7of 38 Modular Package Construction 9
IS / IEC 60529 Degree of protection provided by enclosures (IP
Code)
IEC 60228 Specification for conductor of insulated cables
IEC 60287 Electric cables - Calculation of the current rating
(Current rating equations (100% load factor) and
calculation of losses)
IEC 60502-1 Power cables with extruded insulation and their
accessories for rated voltages from 1kV (Um=1.2kV)
up to 30kV (Um=36kV)
IEC 60885 Electrical test methods for electric cables
OISD-RP-149 Design aspects in electrical system
1.8. UNITS OF MEASUREMENT
Dimension Units Symbol
Area Square Metre m2
Concentration Mole %
Density Kilogram per cubic metre kg/m3
Energy Kilowatt hour kWh
Flow rate (Liquid) Kilo Litres Per Day KLPD
Flow rate (gas)
Million Metric Standard Cubic Metre
per day / Million Metric Standard
Cubic feet per day
MMSCMD/MMSCFD
Length Meter m
Mass Kilogram kg
Momentum Kilogram per metre square second kg/ms2
Power Kilowatt kW
Pressure Kilogram per square centimetre kg/cm2
Specific Heat Capacity Kilo joule per kilogram Celsius kJ/kg °C
Thermal Conductivity Watt per metre Kelvin W/ m K
Temperature Celsius ° C
Time Second sec
Velocity Metre per second m/s
Viscosity Centipoise cP
Volume Cubic Metre m3
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page8of 38 Modular Package Construction 9
2.0 SCOPE OF SUPPLY:
The Scope of supply involves package engineering, procurement, fabrication, assembly, wiring, factory testing, supply and installation of electrical systems required for OCS Nadua and GGS East Khagorijan including transportation, unloading and delivery of complete package/skid to respective site. The Scope of supply is not limited to the below mentioned items, MPC Contractor shall supply all required items for the satisfactory operation of the plant.
2.1. SUMMARY SCOPE OF SUPPLY
MPC contractor shall supply the following systems / equipment for both East Khagorijan and Nadua. The quantities are specified separately in the table for Nadua and East Khagorijan sites.
TABLE-1: Electrical Scope of supply for Nadua site
Item
No. Description Unit Quantity
Unit
Price
Total
Price
01
Non-Segregated Phase Bus Duct enclosing Copper bus bars for service voltage of 415V AC, 3 Phase, 3 wire, 3200A, 50kA for 1 sec., including necessary rigid connections at switchgear end with required numbers of vertical and horizontal elbows. Busduct enclosure material shall be of Aluminum alloy sheets having minimum 3mm thk. with suitable bolted covers. Bus bar shall be of electrolytic grade, high conductivity copper bus bar confirms to BIS and it shall be of electro-tinned. All bus-bar shall be insulated with heat shrinkable PVC sleeves (or better) and shall be supported at required intervals with non- hygroscopic, non-deteriorating, and non–inflammable SMC / FRP (or better) supports having adequate mechanical strength and a high tracking resistance, to withstand short circuit fault levels more than the designed. Bus bar system shall be designed with required clearance between phases as specified in the standards. Any separator used shall be made of non-hygroscopic material having adequate mechanical strength to withstand the worst fault conditions. Insulating sheet barriers shall be as per Bus duct Specification and Layout. All
Sets 2
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page9of 38 Modular Package Construction 9
gasketed- flanged joints shall be suitably protected against direct splashing of rainwater in case of outdoor runs portion. Outdoor installed busduct portion shall be provided with rain canopy/sunshade. Bus Duct shall be suitable for Indoor & outdoor installation as applicable as per the attached layout. Bidder shall consider required number of Elbows, tee joints, phase crossover chamber based on this layout.
02
Normal LV switchgear of 415 V,
3200A, 50Hz, 50kA for 1 sec, 3 phase, 3
wire, metal clad, self standing dust
proof construction, Copper busbar, fully
draw out, compartmentalized, double
front panel as per 17039-ND-E-SP-9001
LV Switchgear Specification with 2
Incomers + 1 Bus Tie Section +
Outgoing feeders as per SLD with
required protection and metering
system assembled and wired up in a
containerized substation as per
attached sketch.
Set 1
(Fixed quantity)
03
Emergency LV switchgear of 415 V,
800A, 50Hz, 50kA for 1 sec, 3 phase, 3
wire, metal clad, self standing dust proof
construction, Copper bus bar, fully draw
out, compartmentalized, double front
panel as per 17039-ND-E-SP-9001 LV
Switchgear Specification with 2
Incomers + synchronizing scheme with
control logic + Outgoing feeders as per
SLD with required protection and
metering system assembled and wired
up in a containerized substation.
Set 1
(Fixed quantity)
04
ETP MCC of 415 V, 630A, 50Hz, 50kA
for 1 sec, 3 phase, 3 wire, metal clad,
self standing dust proof construction,
Copper busbar, fully draw out,
compartmentalized, double front panel
as per 17039-ND-E-SP-9001 LV
Switchgear Specification with 1 Incomer
+ Outgoing feeders as per SLD with
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page10of 38 Modular Package Construction 9
required protection and metering
system assembled and wired up in a
containerized substation as per
attached sketch.
05
Interposing Relay Panel with required
number of relays, terminals and
contactors as per SOR
Sets 3
(Fixed quantity)
06
30 kVA AC UPS, 3 phase input 3 phase
output, online, 2 X 100% parallel
redundant UPS with static bypass, floor
mounted, sheet steel panel with 2 x 50%
Ni Cd type battery bank, AC UPS
Distribution Board with required
number of incoming and outgoing
feeders. Battery Backup time shall be 1
hours. Input power supply for the Main
AC UPS shall be 63A, 415V ± 10%, 50
Hz, 3 phase, 3wire. Output power
supply will be 415V ± 10%, 50 Hz, 3
phase, 4wire.
The system shall be assembled and
wired up in a containerized substation.
Set 1
(Fixed quantity)
07
110 V, 10 kVA, 2 Wire unearthed DC
UPS System with insulating monitoring
device at the incomer of DCDB 2 X 50
%, 110V Nickel Cadmium Battery Bank
(Ni Cd type) with Float and Float cum
Boost Charger with stand/rack, DC
Distribution Board of 110 V DC, 32 A
Copper busbar. Battery backup time
shall be 1 hours.
The system shall be assembled and
wired up in the containerized
substation.
Set 1
(Fixed quantity)
08
5 kVA Telecom UPS 240V AC, 1 Ph, 50Hz, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2x50% Ni Cd type battery bank, Telecom AC UPS Distribution Board with required number of incoming and outgoing feeders.
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page11of 38 Modular Package Construction 9
Battery Backup time shall be 8 hours.
Input power supply for the Telecom AC UPS shall be 25A, 415V ± 10%, 50 Hz, 3 phase, 3wire.
The system shall be assembled and wired up in the containerized substation.
09
Normal Lighting Transformer and Normal Lighting Distribution Board complete with 1 number of 75kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance OFTC 5% in steps of 2.5%, k rated Lighting Transformer which forms a part/separate of MLDB. And Main Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 250A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
10
Emergency Lighting Transformer and Emergency Lighting Distribution Board complete with 1 number of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance OFTC 5% in steps of 2.5%, k rated Lighting Transformer which forms a part/separate of ELDB. And Main Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation as per attached sketch.
Set 1
(Fixed quantity)
11
Main Power Distribution Board for Search light, having Copper busbar rated for 400A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
12
Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA, 415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11,
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page12of 38 Modular Package Construction 9
effectively grounded, 4% impedance OFTC 5% in steps of 2.5%, Transformer which forms a part of UDB. Utility Distribution Board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized
substation.
13
Security Room Utility Transformer and Utility Distribution Board with 1 number of 50kVA, 415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance OFTC 5% in steps of 2.5%, Transformer which forms a part of UDB. Utility Distribution Board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
14
Normal Local Lighting distribution board for plant lighting loads rated for 240V AC, 3 Phase, 3 Wire, 32A, 16kA for 1 sec, Cu Busbar as per SOR.
Sets 11
(Fixed quantity)
15
Emergency Local Lighting distribution board for plant lighting loads rated for 240V AC, 3 Phase, 3 Wire, 32A, 16kA for 1 sec, Cu Busbar as per SOR.
Sets 11
(Fixed quantity)
16
Complete High mast lighting system with High mast (30m height) of double side arrangement with 18 numbers of 1 X 350W LED flood light fixture with lamps, Lantern carriage, control gear, termination box, winching device, winch motor, winch motor panel, Raising and Lowering system (R & L), lighting wiring materials flexible cable, cable glands, lugs, inbuilt junction boxes within the pole, 2 numbers of aviation obstruction warning light, lightning finial, flame proof feeder pillar for automatic switching operation of luminaires, cabling from feeder pillar to individual fixtures, cabling for winch motor, power tools and all other electrical equipment which are necessary to make the system
Sets 5
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page13of 38 Modular Package Construction 9
complete and safe in all respect.
17
Power & Control cables for all the facilities and Lighting cables as per Electrical Cable Schedule / SOR in compliance with relevant IS standards as mentioned in electrical design basis.
m As required
(Variable quantity)
18
Prefabricated substation: Containerized Electrical Equipment room with all accessories like lighting DB, cable tray, MCT, Lighting Fixtures, Exhaust Fans, Cable Trays, Cable conduits, smoke detectors, fire alarm panel, fire extinguishers, etc suitable for housing all the electrical systems specified items from 01 – 08 in Normal Switchgear Containerized room, Emergency Switchgear Containerized room, UPS Containerized room, Battery Containerized room.
Sets 1
(Fixed quantity)
19
Cable Carrier System: FRP cable ladders, FRP cable tray fittings, installation supports, installation hardwares such as bolts, nuts, cable ties, cable markers and ferrules as per SOR.
- As required
(Variable quantity)
20 Cabling Accessories: Cable glands, Cable Supports, Cable Lugs as per SOR.
- As required
(Variable quantity)
21
Local Control Station comprising of START/STOP Pushbuttons, Local or Remote Selector switch and ammeter as
per SLD. Installation support for LCS fabricated from mild steel and painted with two coat primer and two coat paint. Shade colour for the paint shall be as per company instruction. LCS shall have rain hood fabricated from 2mm thk. GI sheet with necessary hardware accessories, etc.,
- As required
(Variable quantity)
22 Earthing & Lightning Protection: Complete plant earthing and lightning protection system supply
-
As per calculation (Variable quantity)
23
Lighting Fixtures: Indoor:
a) Normal LED lighting fixture b) Emergency Battery backup LED
Nos
As per lux calculation results and
SOR
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page14of 38 Modular Package Construction 9
lighting fixtures c) Explosion proof LED lighting
fixtures
Outdoor: a) Explosion proof LED lighting
fixtures b) Outdoor pole mounted lighting
fixtures c) Search Lighting with revolving
facility shall be considered at the top of watch towers along the periphery.
24
Electric Heat Tracing System complete with EHT Transformer and Main Distribution Board rated for 415V AC, 50Hz, 3 Ph, 3 Wire shall be preferably placed in safe area.
EHT system should have certification for hazardous area and Temperature Rating specified above by statutory body of India.
Sub distribution boards (as applicable) shall be suitable for 240V, 50Hz, phase to phase, two wire protected by ELCB (derived from a 415 V, 50 Hz, 3 phase, 3 wire, system. Electrical Heat Tracing system shall be designed suitable for the steady state voltage tolerance of +6/-10% and frequency tolerance of ±3%. Outgoing Circuits shall be fed via MCBs with Earth Leakage Protection. The heat tracing system shall maintain the normal temperature of the pipelines. Heat tracing vendor shall design the system also considering information regarding the line like size insulation type and Tracing temperature. Heat tracing system shall be with RTD monitoring facility. The system shall be complied as per the Electrical Design Basis- 17039-ND-E-DB-9001
-
1 (Fixed
quantity)
25
415VAC MOV Distribution Board-1 (MOVDB-1) having Copper busbar rated for 63A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page15of 38 Modular Package Construction 9
shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB. MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
26
415VAC MOV Distribution Board-2 (MOVDB-2) having Copper busbar rated for 63A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for
the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB. MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page16of 38 Modular Package Construction 9
TABLE-2: Electrical Scope of supply for East Khagorijan site
Item No.
Description Unit Quantity Unit Price
Total Price
01
Non-Segregated Phase Bus Duct enclosing Copper bus bars for service voltage of 415V AC, 3 Phase, 3 wire, 3200A, 50kA for 1 sec., including necessary rigid connections at switchgear end with required numbers of vertical and horizontal elbows. Busduct enclosure material shall be of Aluminum alloy sheets having minimum 3mm thk. with suitable bolted covers. Bus bar shall be of electrolytic grade, high conductivity copper bus bar confirms to BIS and it shall be of electro-tinned. All bus-bar shall be insulated with heat shrinkable PVC sleeves (or better) and shall be supported at required intervals with non- hygroscopic, non-deteriorating, and non–inflammable SMC / FRP (or better) supports having adequate mechanical strength and a high tracking resistance, to withstand short circuit fault levels more than the designed. Bus bar system shall be designed with required clearance between phases as specified in the standards. Any separator used shall be made of non-hygroscopic material having adequate mechanical strength to withstand the worst fault conditions.
Insulating sheet barriers shall be as per Bus duct Specification and Layout. All gasketed- flanged joints shall be suitably protected against direct splashing of rainwater in case of outdoor runs portion. Outdoor installed busduct portion shall be provided with rain canopy/sunshade. Bus Duct shall be suitable for Indoor & outdoor installation as applicable as per the attached layout. Bidder shall consider required number of Elbows, tee joints, phase crossover chamber based on this layout.
Sets 2
(Fixed quantity)
02
Normal LV switchgear of 415 V, 3200A,
50Hz, 50kA for 1 sec, 3 phase, 3 wire,
metal clad, self standing dust proof
construction, Copper busbar, fully draw
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page17of 38 Modular Package Construction 9
out, compartmentalized, double front
panel as per 17039-EK-E-SP-9001 LV
Switchgear Specification with 2 Incomers
+ 1 Bus Tie Section + Outgoing feeders
as per SLD with required protection and
metering system assembled and wired up
in a containerized substation as per
attached sketch.
03
Emergency LV switchgear of 415 V,
800A, 50Hz, 50kA for 1 sec, 3 phase, 3
wire, metal clad, self standing dust proof
construction, Copper bus bar, fully draw
out, compartmentalized, double front
panel as per 17039-EK-E-SP-9001 LV
Switchgear Specification with 2 Incomers
+ synchronizing scheme with control
logic + Outgoing feeders as per SLD with
required protection and metering system
assembled and wired up in a
containerized substation.
Set 1
(Fixed quantity)
04
ETP MCC of 415 V, 630A, 50Hz, 50kA
for 1 sec, 3 phase, 3 wire, metal clad, self
standing dust proof construction, Copper
busbar, fully draw out,
compartmentalized, double front panel
as per 17039-EK-E-SP-9001 LV
Switchgear Specification with 1 Incomer
+ Outgoing feeders as per SLD with
required protection and metering system
assembled and wired up in a
containerized substation as per attached
sketch.
Set 1
(Fixed quantity)
05
Interposing Relay Panel with required
number of relays, terminals and
contactors as per SOR
Sets 3
(Fixed quantity)
06
30 kVA AC UPS, 3 phase input 3 phase
output, online, 2 X 100% parallel
redundant UPS with static bypass, floor
mounted, sheet steel panel with 2 x 50%
Ni Cd type battery bank, AC UPS
Distribution Board with required number
of incoming and outgoing feeders.
Battery Backup time shall be 1 hours.
Input power supply for the Main AC UPS
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page18of 38 Modular Package Construction 9
shall be 63A, 415V ± 10%, 50 Hz, 3
phase, 3wire. Output power supply shall
be 415V ± 10%, 50 Hz, 3 phase, 4wire.
The system shall be assembled and
wired up in a containerized substation.
07
110 V, 10 kVA, 2 Wire unearthed DC
UPS System with insulating monitoring
device at the incomer of DCDB 2 X 50 %,
110V Nickel Cadmium Battery Bank (Ni
Cd type) with Float and Float cum Boost
Charger with stand/rack, DC
Distribution Board of 110 V DC, 32 A
Copper busbar. Battery backup time
shall be 1 hours.
The system shall be assembled and wired
up in the containerized substation.
Set 1
(Fixed quantity)
08
5 kVA Telecom UPS, 240V AC, 1 Ph, 50Hz, online, 2 X 100% parallel redundant UPS with static bypass, floor mounted, sheet steel panel with 2x50% Ni Cd type battery bank, Telecom AC UPS Distribution Board with required number of incoming and outgoing feeders.
Battery Backup time shall be 8 hours.
Input power supply for the Telecom AC UPS shall be 25A, 415V ± 10%, 50 Hz, 3
phase, 3wire.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
09
Normal Lighting Transformer and Normal Lighting Distribution Board complete with 1 number of 75kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance OFTC 5% in steps of 2.5%, k rated Lighting Transformer which forms a part/separate of MLDB. And Main Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 250A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page19of 38 Modular Package Construction 9
10
Emergency Lighting Transformer and Emergency Lighting Distribution Board complete with 1 number of 50kVA, 415V/240V AC, 50Hz, 3 phase, 3 wire, Delta/Delta, 4% impedance OFTC 5% in steps of 2.5%, k rated Lighting Transformer which forms a part/separate of ELDB. And Main Lighting Distribution Board shall be rated for 240V AC, 3 Phase, 3 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation as per attached sketch.
Set 1
(Fixed quantity)
11
Main Power Distribution Board for Search light, having Copper busbar rated for 400A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
12
Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA, 415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance OFTC 5% in steps of 2.5%, Transformer which forms a part of UDB. Utility Distribution Board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
13
Security Room Utility Transformer and Utility Distribution Board complete with 1 number of 50kVA, 415V/415V AC, 50Hz, 3 phase, 4 wire, Dyn11, effectively grounded, 4% impedance OFTC 5% in steps of 2.5%, Transformer which forms a part of UDB. Utility Distribution Board shall be rated for 415V AC, 3 Phase, 4 Wire, 150A, 10kA for 1 sec, Cu busbar.
The system shall be assembled and wired up in the containerized substation.
Set 1
(Fixed quantity)
14
Normal Local Lighting distribution board for plant lighting loads rated for 240V AC, 3 Phase, 3 Wire, 32A, 16kA for 1 sec, Cu Busbar as per SOR.
Sets 11
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page20of 38 Modular Package Construction 9
15
Emergency Local Lighting distribution board for plant lighting loads rated for 240V AC, 3 Phase, 3 Wire, 32A, 16kA for 1 sec, Cu Busbar as per SOR.
Sets 11
(Fixed quantity)
16
Complete High mast lighting system with High mast (30m height) of double side arrangement with 18 numbers of 1 X 350W LED flood light fixture with lamps , Lantern carriage, control gear,
termination box, winching device, winch motor, winch motor panel, Raising and Lowering system (R & L), lighting wiring materials flexible cable, cable glands, lugs, inbuilt junction boxes within the pole, 2 numbers of aviation obstruction warning light, lightning finial, flame proof feeder pillar for automatic switching operation of luminaires, cabling from feeder pillar to individual fixtures, cabling for winch motor, power tools and all other electrical equipment which are necessary to make the system complete and safe in all respect.
Sets 6
(Fixed quantity)
17
Power & Control cables for all the facilities and Lighting cables as per Electrical Cable Schedule / SOR in compliance with relevant IS standards as mentioned in electrical design basis.
m As required
(Variable quantity)
18
Prefabricated substation: Containerized Electrical Equipment room with all accessories like lighting DB, cable tray, MCT, Lighting Fixtures, Exhaust Fans, Cable Trays, Cable conduits, smoke detectors, fire alarm panel, fire extinguishers, etc suitable for housing all the electrical systems specified items from 01 – 08 in Normal Switchgear Containerized room, Emergency Switchgear Containerized room, UPS Containerized room, Battery Containerized room
Sets 1
(Fixed quantity)
19
Cable Carrier System: FRP cable ladders, FRP cable tray fittings, installation supports, installation hardwares such as bolts, nuts, cable ties, cable markers and ferrules as per SOR.
- As required
(Variable quantity)
20 Cabling Accessories: Cable glands, Cable Supports, Cable Lugs as per SOR.
- As required
(Variable quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page21of 38 Modular Package Construction 9
21
Local Control Station comprising of START/STOP Pushbuttons, Local or Remote Selector switch and ammeter as per SLD. Installation support for LCS fabricated from mild steel and painted with two coat primer and two coat paint. Shade colour for the paint shall be as per company instruction. LCS shall have rain hood fabricated from 2mm thk. GI sheet with necessary hardware accessories, etc.,
- As required
(Variable quantity)
22 Earthing & Lightning Protection: Complete plant earthing and lightning protection system supply
-
As per calculation (Variable quantity)
23
Lighting Fixtures: Indoor:
d) Normal LED lighting fixture e) Emergency Battery backup LED
lighting fixtures f) Explosion proof LED lighting fixtures
Outdoor: d) Explosion proof LED lighting fixtures e) Outdoor pole mounted lighting
fixtures f) Search Lighting with revolving
facility shall be considered at the top of watch towers along the periphery.
Nos
As per lux calculation results and
SOR
24
Electric Heat Tracing System complete with EHT Transformer and Main Distribution Board rated for 415V AC,
50Hz, 3 Ph, 3 Wire shall be preferably placed in safe area.
EHT system should have certification for hazardous area and Temperature Rating specified above by statutory body of India.
Sub distribution boards (as applicable) shall be suitable for 240V, 50Hz, single phase, two wire protected by ELCB (derived from a 415 V, 50 Hz, 3 phase, 3 wire, system. Electrical Heat Tracing system shall be designed suitable for the steady state voltage tolerance of +6/-10% and
- 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page22of 38 Modular Package Construction 9
frequency tolerance of ±3%. Outgoing Circuits shall be fed via MCBs with Earth Leakage Protection. The heat tracing system shall maintain the normal temperature of the pipelines. Heat tracing vendor shall design the system also considering information regarding the line like size insulation type and Tracing temperature. Heat tracing system shall be with RTD monitoring facility. The system shall be complied as per the Electrical Design Basis- 17039-EK-E-DB-9001
25
415VAC MOV Distribution Board-1 (MOVDB-1) having Copper busbar rated for 63A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be supplied with rain canopy/sun shade for weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010.
Shunt Release shall be provided in Incoming MCCB. MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
Set 1
(Fixed quantity)
26
415VAC MOV Distribution Board-2 (MOVDB-2) having Copper busbar rated for 63A, TP, 50 Hz with short circuit capacity of 10kA for 1 Sec. MOV DB shall be suitable for installation in Hazardous area Class 1, Zone-2, Gas Group IIA/IIB, Temp. Class T3. MOV DB shall be of Ex'd' type with min. IP 66 made from Aluminium alloy (LM-06), provided with required no. of metric/inches threaded cable entries for the entry of cables and suitable certified glands and plugs. MOV DB shall be
Set 1
(Fixed quantity)
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page23of 38 Modular Package Construction 9
1. Electrical switchboards, IRP panels, AC UPS, Battery Charger, DC UPS, Telecom UPS, Batteries, Transformers and Distribution Boards, etc. shall be located inside Electrical House (Container). It is not the Purchaser's intent to specify all technical requirements nor to set forth to those requirements adequately covered by applicable codes and standards. The Vendor shall furnish high quality Container and accessories meeting the requirements of this specification and industry standards.
2. The Container shall be self-supporting and suitable for mounting on concrete pillars / Floor / Pedestal / steel support structure. The enclosure shall be designed for Outdoor installation and shall be constructed of reinforced sheet metal. Degree of protection shall be IP-54.
3. Enclosure shall be designed to permit easy accessibility to the equipment and to provide maximum protection for maintenance personnel.
4. The exterior of the enclosure shall consist of mainframe of enough rigidity as lifting frame as well as for foundation on its permanent position at the site. The enclosure after construction shall be required to withstand the specified above site conditions.
5. All external cables shall enter from bottom of the container. Within container cables shall be routed below panels and cut-out to be considered in floor. For cable entry, floor openings shall be provided at appropriate locations of adequate
size. The floor openings shall be constructed as removable plates for easy removal at site.
6. Battery racks are to be secured in rear wall and base frame.
7. Foundation frames, bolts, bolts of special design, embedments, anchor fasteners and inserts.
8. MPC contractor for this module has to carry out system study including load flow analysis and short circuit study, motor starting study for the electrical system and submit the report for the OWNER / EPCM approval.
9. Complete relay setting and relay coordination documentation with calculation for the Power Distribution System shall also be prepared by MPC contractor.
10. All power system studies shall be carried out with ETAP software.
11. All safety equipments required in the containerized electrical substation and other installations shall be as per the statutory requirement shall be provided by MPC contractor.
supplied with rain canopy/sun shade for weather protection. Final Paint colour shade for the DB shall be shade 631 as per IS-5. Incoming feeder shall be provided with CBCT & ELR for Earth Leakage protection as per CEAR 2010. Shunt Release shall be provided in Incoming MCCB. MOVDB shall have 1 No. of 63A, TP, MCCB incomer & 20 Nos. of 10A, TP MCCB Outgoing feeders.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page24of 38 Modular Package Construction 9
12. All the required approvals shall be in the scope of the MPC contractor and all the required statutory fee and any other required charges, coordination charges, professional charges, etc. shall be in the scope of the MPC contractor. MPC contractor shall make necessary documentation in prescribed format for statutory approvals like PCB, PESO and other statutory bodies. Refer clause 8.
13. All components included in this specification are not explicitly identified and/or listed herein, these shall be supplied under this contract to ensure completeness of the system and facilitate proper operation and easy maintenance of the substation.
14. All equipment shall be suitable for smooth, efficient and trouble free operation for power supply variations.
15. All services necessary for the erection, testing and commissioning and all instruments / services required for carrying out performance testing of all items of the plant electrics covered under this specification shall be arranged by the MPC Contractor.
16. MPC contractor to submit filled up data sheet of the subsequent sections along with the offer.
17. MPC Contractor has to prepare and submit all design documents drawings calculations and vendor drawings for the approval to OIL/EPCM.
18. Surface preparation(Panel) and painting
19. Stage inspection ,testing and FAT
Bidder shall co ordinate with all sub vendors and provides plan and schedule of manufacturing process with stage wise manufacturing process. Bidder shall submit the inspection and test plans for the manufacturing cycle with stage wise inspection schedule, for all the major items witnessing the stage wise inspection is the discretion of EPCM/OIL. However the stage wise inspection and test report shall be submitted for review by EPCM/OIL or their appointed/nominated third party inspection agency.
After award of contract, and during the detailed engineering phase, FAT procedure for major items shall be submitted for review and approval by OIL/EPCM. Factory acceptance schedule shall be submitted to OIL/EPCM well in advance (at least before 2 weeks). EPCM/OIL or their appointed/nominated third party inspection agency will witness the FAT
20. Packing, Marking and Forwarding
After FAT completion, Bidder shall evaluate whether any of the installed equipments/ parts/ items to be removed for safe transport of the containerized electrical equipment room. Such items/equipments are to be match marked properly and packed and forward to site for re assembly at site without any difficulty. Shipping sections sizes shall also be evaluated based on the road transportation limitations
21. Spares and Special tools
Start-up and commissioning spares as required.
Maintenance tools and tackles including special tools.
Breaker handling (rack in/out) trolley, breaker spring charging tools,
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page25of 38 Modular Package Construction 9
rubber gloves, lifting yokes, extension rails, portable lift devices as minimum. Special tool required for the maintenance of Electrical equipment shall be provided by MPC contractor.
Mandatory spares as required
Priced list of 2 year operational spares for smooth operation of the system / equipment.
22. Noise level for all electrical equipment shall be within 75 dBA whichever is stringent, at 1m distance from the surface of the equipment.
23. NDE for Equipment as per ITP & pre-commissioning of all E & I Items and completing all Inspection Test Report Forms
24. Common Lifting kit including Slings, Spreader Bar, Shackles and Certifications.
3.0 SPARE PHILOSOPHY:
MPC contractor shall ensure that the package equipment selected / designed shall have high efficiency, minimum downtime and redundancy. The facility shall be designed for repairing / replacing defective equipment without stopping the whole process system.
4.0 PACKAGE ENGINEERING:
MPC Contractor shall carry out the package engineering as detailed below:
a) The design life of the complete package shall be 20 years.
b) MPC Contractor shall develop package engineering based on the design basis, specifications, drawings, etc. attached in Vol-II. Basic engineering documents provided are for guidance and are minimum / indicative only. It is the responsibility of the MPC contractor to develop any missing information based on good engineering practices for completing the project in all respect meeting quality requirement and desired level of operational efficiency. The successful MPC Contractor shall carry out package engineering over and above of that mentioned in the tender, required to deliver the package with no extra cost. All such activities shall be vetted by EPCM consultant /OIL.
c) MPC Contractor shall carry out design and fabrication of process system as per latest codes & standards.
d) Equipment engineering shall include but not limited to the Preparation of drawings as per Basic Engineering provided, defining major equipment, giving the layout of equipment with sections and elevations, wherever necessary for equipment engineering as per the statutory guidelines. The proposed facilities shall be designed and executed on modular concept by MPC contractor.
e) Based on Vol-II documents, MPC Contractor shall develop package engineering. Package engineering phase shall include submission of Quality assurance plan, Engineering drawing, procurement plan, fabrication drawings, steel frame drawings for electrical equipment, etc. for approval.
f) All Package Engineering which forms a part of the project shall be approved by the EPCM/OIL. MPC contractor has to prepare and submit documents,
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page26of 38 Modular Package Construction 9
drawings, fabrication drawings, calculations and information as requested in the tender document and as required for information/ review and approval. Fabrication work shall only be carried out based on Approved for Construction (AFC) drawings approved by the EPCM consultant/OIL.
g) MPC contractor to ensure that all the packaged items are sized and located in accordance with the overall plot plan attached in the Vol-II. The design of the modular package shall not exceed the package size specified in the overall plot plan.
h) MPC contractor shall design the modular package considering the approaches for maintenance, emergency evacuation, fire fighting etc.
5.0 TECHNICAL REQUIREMENTS:
The selection of electrical equipment shall be in accordance with the requirements specified in “Electrical Design Basis”, “LV Switchgear Specification” and “OISD-RP-149”.
5.1. GENERAL
a) All possible efforts have been made to establish a link between the Basic Engineering, Scope of work, Design basis, Standard Specifications, Standards and Drawings so that the MPC contractor has clear cut frame work of guidelines within which the package engineering would be performed. Despite this, it may still be required to apply judgment and reason to certain areas based on experience and sound engineering practice to achieve desired results.
b) MPC contractor must understand and undertake clearly that it is the sole responsibility of the MPC contractor to complete all works in all respect leading to mechanical completion and make the plant ready for commercial operation. Codes and standards included shall be used as guidance and considered as the minimum requirement.
c) In case of any conflicting requirement of various chapters, which are part of this document following order of priority shall govern in general.
Statutory regulations
Design Basis
Equipment specification
Codes and standards
However, in case of conflict, it shall be referred to EPCM/OIL consultant for clarifications and the decision of EPCM/OIL consultant shall be final and binding on the MPC contractor without any cost and time implications.
d) As Specified in C above, The requirement of any statutory body like Chief Controller of Explosive (CCE), Nagpur, India, Environmental Clearances, Factory Inspector, etc. shall govern where these are more stringent than the requirement specified above.
e) Although the scope of work has been defined package wise, the MPC contractor would be required to interact with other MPC Contractors working in the
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page27of 38 Modular Package Construction 9
adjoining areas. It is essential to coordinate the interface through EPCM/OIL as and when required to attain unhindered and smooth completion.
f) MPC contractor shall submit the progress report every month or mutually agreed intervals.
g) At the kick off meeting the MPC contractor shall furnish detailed index of all drawings and documents, project execution schedule till completion indicating schedule dates of submission. MPC contractor’s additional standards if used during package engineering shall be required to be vetted by EPCM/OIL before adopting.
h) MPC contractor shall submit updated drawing index fortnightly, so that the error in construction on previous revision could be avoided. Construction shall not be carried out with advance revision, not reviewed by EPCM/OIL.
6.0 MINIMUM DELIVERABLES:
List of documents to be submitted by MPC contractor during MPC Contract phase for review / approval by EPCM consultant /OIL [after award of contract] is listed below and the same shall be followed for all the equipment.
Sl No DOCUMENT DESCRIPTION
PROJECT MANAGEMENT
1 Master Document schedule (MDS) / Document Control Index (DCI) for all disciplines
2 Organization Chart
3 Vendor document register
4 Technical query Register
5 Planning Schedule
6 Procurement Plan
7 Manufacturing/Fabrication Plan and Procedure
8 Progress Report (Weekly and Monthly)
9 List of Sub-Vendors
ELECTRICAL
1 Equipment Data Sheets
2 Equipment list
3 Requisition for quotation (RFQ), Technical Bid Evaluation & Purchase Specification for Equipment
4 Unpriced purchase order along with specification
5 Equipment Design Calculations
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page28of 38 Modular Package Construction 9
6 General Arrangement Drawings with dimensions, BOM, material of construction, instruments, weight, handling item details etc.
7 Manufacturing / Fabrication Drawings
8 Equipment Performance Curves and Data
9 Electrical load list
10 Single Line Diagram
11 Load Flow Analysis
12 Short Circuit Analysis
13 Motor Starting Study
14 Harmonic Analysis
15 Protection & Relay Co-Ordination Study
16 Schematic Diagram
17 Wiring Diagram
18 CT/PT Sizing and burden Calculation
19 Electrical equipment list
20 Data sheet for Local Control Station
21 Data sheet for distribution boards
22 Lux calculation
23 Lighting and power panel distribution diagram
24 Lighting and small power layout
25 Earthing layout
26 Electrical cable schedule
27 Electrical material take-off
28 As-built drawings
QUALITY CONTROL
1 Inspection, Testing& Quality plan and Procedure
2 Material Certificates for Supplier’s/Contractor’s Materials & Certificates
3 Painting/Coating Procedure & Result
4 Test Procedure & Report (Including FAT / SAT)
5 Dimensional Control Reports/Dimension Inspection Reports & Weighing Reports
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page29of 38 Modular Package Construction 9
6 Shop & Fabrication Inspection Plan
7 Notice of Inspection
8 Inspection & Test Report and Non Conformance Report / Register
9 Manufacturer Inspection Final Data Record
10 Scope of TPI authority
11 Material Traceability Reports
MDR (MANUFACTURER DATA RECORD)
1 Operating & Maintenance manuals and catalogues
2 Product Catalogues
3 Priced Spare Parts List with Part no. and Interchange ability Record
4 Spare parts list
5 Packing, Transportation, Storage and Installation procedure
6 As-built document, drawings & manuals
Documents specified in the VDRL are minimum requirements. MPC Contractor shall submit any other documents / drawings required for the completion of the project as per EPCM instruction.
The MPC Contractor shall maintain an up to date drawing & document register and monitor drawing & document issued. This register shall list all drawings & documents used in the design and construction. The drawing register shall be a controlled document and shall be kept updated / revised and shall be issued on A3 / A4 size sheets.
7.0 DOCUMENTATION:
MPC contractor shall follow the documentation procedure as mentioned below for the drawings / documents submitted for EPCM consultant approval and records.
MPC contractor shall follow the drawing / document template as per the
format provided by the EPCM consultant.
Drawing and documentation are only accepted by the EPCM consultant
when signed by the MPC contractor as checked and approved in the
coversheet.
All the drawings (package engineering, documents have to be prepared by
the MPC contractor in a presentable manner with all texts in the English
language.
Drawings shall show all necessary dimensions and details required for
interface information and installation.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page30of 38 Modular Package Construction 9
Required clearance for maintenance and weight / dimension of heaviest
single piece item to be handled shall be indicated in the drawing.
MPC contractor shall submit major documents and drawings containing
interface information for the EPCM consultant approval according to the
minimum document requirement list but in any case prior to start of
manufacturing.
All revised drawings and documents shall clearly show revision cloud,
revisions with the issue date and the MPC contractor’s checked and
approval signature.
Drawings shall be in AUTOCAD format, other documentation shall be in
Microsoft Office format (Excel / Word / Power Point / Access).
Drawings, documentation and certification requiring an independent
certifying authority to approve shall be done at the vendor’s initiation,
direction and expense.
All final drawings, manuals and computer based training information for the
MPC contractor’s equipment (i.e.: operation and maintenance manuals)
shall be provided. Further details are specified within the minimum
document requirement list.
MPC contractor shall provide six (6) sets of final approved documents and
laminated drawings and 3 sets of soft copies (2 copies in CD-ROM and 1
copy in Flash Drive) of all the Final/As-Built documents listed in the
minimum document requirement list.
The Supplier, and his sub-supplier, shall operate a quality system satisfying
the applicable provisions of BS 5750/ISO 9000 (series). A detailed quality
plan shall be provided with the bid.
The EPCM consultant reserves the right to carry out quality and technical
review at both supplier’s and sub-supplier’s works.
8.0 STATUTORY APPROVALS:
MPC contractor shall make necessary documentation in prescribed format for statutory approvals like PCB, PESO and other statutory bodies. MPC contractor shall submit the documents to Assam electricity board and PCB as applicable and obtain the approval before commissioning of the Plant.
As per OMR2017, Electrical items manufactured after the release of OMR2017 (i.e,. notified w.e.f 18/08/2017) DGMS approval is not required. However MPC contractor shall meet the following requirement.
a) Ensure that the electrical/instrumentation appliance, equipment, machinery or other material that are used or may be used in zone “1” or zone “2” hazardous area of the project is of a type and specification conforming to an Indian standard or an international standard adopted by the Bureau of Indian
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page31of 38 Modular Package Construction 9
Standards through harmonization, specified by the Chief Inspector of Mines by a general order notified in the Official Gazette.
b) Provided that where no such standard exists, the Chief Inspector of Mines on merit, by a general order notified in the Official Gazette may accept an international standard.
c) Also provided that such appliance, equipment, machinery or other material shall not be used in zone “1” and zone “2” hazardous area of the mine unless the same has been tested and passed the test as per the applicable standard and the supplier/vendor has kept a record of the type, details of specification, reference of the particular standard, test criteria as per the standards and status of testing, place of testing, copies of test reports and any other relevant details.
MPC Contractor shall carry out any change/ addition required to meet the requirements of the statutory authorities, within the quoted rates. The inspection and acceptance of the work by statutory authorities shall be the responsibility of the MPC Contractor.
List of all documents, drawings, forms, affidavits etc. required for the approvals shall be submitted by the MPC contractor.
9.0 PROCUREMENT:
The scope of work of MPC Contractor is composite in nature which contains broadly:
a) Technical Bid evaluation of critical & major items shall be submitted to EPCM consultant for approval.
b) The MPC Contractor shall place order only after obtaining confirmation from EPCM consultant.
c) The MPC Contractor shall carry out Inspection and expediting services for all
the bought out items for the project. Wherever required, EPCM consultant will also visit vendor shops to witness inspection / testing. Factory Acceptance Tests (FAT) / Site Acceptance Tests (SAT) shall be as per approved QAPs.
d) All equipments required for performance testing to prove the guaranteed performance of the instrument/equipment supplied shall be by the MPC contractor at no extra cost for the duration of the performance test.
10.0 MATERIAL MANAGEMENT:
a) MPC contractor shall provide unique asset code for every individual equipment / item in their scope of supply.
11.0 FABRICATION:
a) The fabrication of panels / containers shall be carried out at MPC Contractor’s fabrication yard.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page32of 38 Modular Package Construction 9
b) All the jobs should be carried out with strict adherence to the relevant Codes and Standards, as well as safety rules and regulations prevailing in upstream Oil/Gas Sector.
12.0 QUALITY CONTROL:
a) Owner/EPCM reserves the right to appoint independent Third Party Agency for quality control/quality surveillance of materials and fabrication activity.
13.0 INSPECTION AND TESTING:
Detailed quality control Plan (Inspection Test Plan) shall be submitted to EPCM consultant for approval before starting the fabrication work. All inspections / tests / Certificates shall have approval of EPCM consultant.
a) MPC contractor shall provide the certification of material compliance in accordance with relevant standards as specified in the design basis.
b) The testing and inspection shall be in strict accordance with the design code requirements and OIL/EPCM approved ITP.
c) The right to witness all inspection tests from raw material certification till final stage of inspection is reserved by EPCM consultant /OIL and their TPI agency.
d) All test procedures shall be forwarded to the EPCM consultant for approval.
e) EPCM / OIL will inspect the various equipment and machinery during the various stages of construction and tests at the manufacturer’s works. MPC contractor shall intimate EPCM consultant / OIL, the location and date of inspection before fifteen (15) days.
14.0 PAINTING:
a) Painting covers the general requirements like surface preparation, painting, application sequence, color codes etc.
b) Paint selected shall be such that they should be able to withstand all weather
conditions as well as atmospheric conditions of the plant area.
c) The Paint Material, color coding, Procedure of application, Selection etc. shall be as per specification for surface preparation and painting.
15.0 GUARANTEE, WARRANTY AND REMEDY OF DEFECTS:
a) MPC Contractor warrants that it shall perform the work in a professional manner and in accordance with their highest degree of quality, efficiency, and with the state of the art technology/inspection services and in conformity with all specifications, standards and drawings set forth or referred to in the Technical Specifications. They should comply with the instructions and guidance which EPCM consultant / OIL may give to the MPC Contractor from time to time.
b) If EPCM consultant / OIL discover at any time during the tenure of the Contract or within 3 (three) months after completion of the Contract that the work carried out by the MPC Contractor does not conform to the foregoing warranty, MPC Contractor shall after receipt of notice from EPCM consultant /
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page33of 38 Modular Package Construction 9
OIL, promptly perform all corrective work required to make the services conform to the Warranty. Such corrective work shall be performed entirely at MPC contractor's own expenses. If such corrective work is not performed within a reasonable time, the EPCM consultant / OIL, at its option, may have such remedial work carried out by others and charge the cost thereof to MPC Contractor subject to a maximum of the Contract value payable for the defective work which needs corrective action which the MPC Contractor must pay promptly. In case MPC Contractor fails to perform remedial work, the Performance Security shall be forfeited.
16.0 MARKING:
As it is necessary to separate the unit into different parts for the transportation all components and subassemblies shall be carefully identified and match marked to prevent any error in assembly.
All loose components such as studs, nuts, washer, gasket etc., shall be packed in creates and shall be marked for the project, consignee, consigner, job number, item number, order number, gross and net weight, dimensions etc. A copy of loose component list shall be enclosed in a water tight envelope.
Additional indications such as North / East / South / West along with (COG) center of gravity shall be clearly marked with white paints.
17.0 TRANSPORTATION:
MPC Contractor shall arrange to transport the skid mounted package equipment to site location at Nadua and East Khagorijan (Dibrugarh district) of Assam. The MPC Contractor shall consider the limitation of transportation dimension to site as follows.
The dimensions of any skid shall not exceed the standard ISO container size (for any mode of transportation).
The total weight of any skid shall not exceed the weight limitation of the “Ministry of road transport and highways and transportation mode.
MPC contractor to undertake route survey, arrange and provide all loading/unloading facilities, transportation of entire skid to Contractor’s premises including all roll on, roll off facilities, crane(s), labour etc.
18.0 INSTALLATION AND COMMISSIONING:
MPC Contractor shall install and complete Factory Acceptance Test for all electrical equipment modeled inside the containerized electrical substation. MPC Contractor shall disassemble critical components as required for transportation to respective site execution work.
At site MPC Contractor has to re-install the cablings/cable trays/panels/lighting fixtures etc. which were dismantled earlier for transportation. Wiring & Termination and Functional tests shall be conducted to ensure proper operation.
Before commissioning MPC Contractor shall demonstrate all protection,
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page34of 38 Modular Package Construction 9
metering and control functions of switchgear by primary injection of current to the CTs /PTs of respective feeders.
Commissioning of the Electrical Substation to the satisfaction of OIL and training of personnel from OIL during the period of trial run for day to day running and trouble shooting of the facilities is the responsibility of MPC Contractor.
Civil work requirement for earth pits, lighting poles, cable laying, complete carrier system including cable trays, supports, brackets, clamps etc as well as
GI conduits, HDPE / Hume pipes and all other installation materials as required for laying of power and control cables etc shall be specified by MPC Contractor. HDPE pipes encased in concrete to be provided for crossing of cables below roads. All materials required for the installation shall be supplied by MPC contractor.
19.0 INSTALLATION PRE QUALIFICATION:
Bidder shall engage electrical contractor who is certified (having valid certificate) electrical installation contractor approved by Assam electricity board and successfully executed similar electrical installation in oil and gas facility. Bidder shall engage skilled certified cable jointer electricians and supervisors, engineer for carrying out for installation of switchgear, UPS, battery, battery charger, Distribution boards, lighting, and cabling, wiring, cable jointing and termination, testing, pre commissioning works. They shall have educational qualification equivalent to diploma, ITI ,or certified by electricity authorities in Assam in electrical field and experienced in similar installation and testing and commissioning works , of switch-gear, UPS, battery chargers, motors, bus duct, cable glanding, termination, wiring, loop checking, meggaring ,testing and pre commissioning of all electrical equipment. Shall be able to read lay out, termination, schematic drawings and carryout the work as per the drawing. Bidder shall submit the CVs of the skilled work force to EPCM/Company for review and produce them for interview for assessing the capabilities before deputing to site for installation works. Bidder shall get EPCM/company approval for any replacement of approved man power, during the execution of the project.Bidder shall engage sufficient number of skilled man power to carry out installation/Testing and commissioning.
20.0 Bidder shall submit the vendors list for supply of following major
items for this project
Bus Duct
Normal switchgear
Emergency Switchgear
AC UPS
Battery Charger
Containerize electrical equipment rooms
Power and control cables
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page35of 38 Modular Package Construction 9
Capacitor banks
Distribution boards
High Mast light
Cable trays
Heat tracing system
Lighting fixtures
Installation work at site
21.0 TECHNICAL COMPLIANCE:
MPC Contractor must furnish answers/clarifications/confirmations of all the following queries and submit along with offer. MPC Contractor shall indicate the reply in the space provided in the Technical Questionnaire. In case space provided is not adequate, the reply may be furnished separately under suitably numbered annexure /attachments duly referred against the comment/query.
The Compliance Statements/Queries are required to be categorically confirmed /answered by the bidder and the completely filled in Tech Questionnaire shall be submitted together with the Bid.
Sl. No.
COMPLIANCE STATEMENT/ QUERY MPC CONTRACTOR’S
CONFIRMATION/ ANSWER
1
Note that the scope of work consists of 2 (Two) package facilities, which are located at different locations at Nadua and East Khagorijan, Assam. Confirm that all requirements for each location is taken care without any deviations.
2
Confirm that all requirements as per tender,
design basis, Vol-II documents and Codes & Standards shall be complied without any technical deviation. MPC contractor to ensure that the offer is complete.
3 Confirm that all requirements as per Electrical design basis attached in bid package shall be complied
4
Equipment data sheets, performance data for the selected vendor/ equipment model shall be subjected to OIL/EPCM consultant approval, during package engineering. Confirm compliance.
5
Confirm that wherever the Material Of Construction of equipment components has been specified in Vol-II same or superior MOC shall be offered.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page36of 38 Modular Package Construction 9
Sl. No.
COMPLIANCE STATEMENT/ QUERY MPC CONTRACTOR’S
CONFIRMATION/ ANSWER
6
Equipment elevations and distances are tentative only. MPC contractor to develop detailed Equipment Layout MPC contractor to confirm compliance.
7
Confirm that the requirements of approval of Equipment Layout have been clearly understood. MPC contractor to confirm
compliance.
8 All power system studies shall be carried out with ETAP software.
9 Confirm that technical particulars of each equipment have been furnished on respective Data sheet.
10 Confirm that all the electrical equipment offered under this package shall be suitable for the site conditions as specified.
11 Confirm to furnish filled up electrical load data sheet.
12
Confirm that all electrical equipment shall be provided with valid type test certification from agency such as CMRI / BASEEFA / UL / FM / PTB / LCIE or equivalent. Also confirm that all equipment for hazardous area shall have valid statutory approval from as specified in clause 8.0 Statutory approval.
13 All FLP and WP cable glands shall be provided for each electrical equipment.
14
MPC contractor undertakes to furnish schedule of submission of drawings, documents and schedule of inputs required for review, during kick-off meeting. Delay in review of these drawing /documents due to non-adherence to the agreed schedule or not following sequential submission shall be the MPC contractor’s responsibility. MPC contractor to confirm compliance.
15 Confirm that all Drawings / Data requirements as per tender and codes referred to in the Vol-II documents have been included.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page37of 38 Modular Package Construction 9
Sl. No.
COMPLIANCE STATEMENT/ QUERY MPC CONTRACTOR’S
CONFIRMATION/ ANSWER
16
Confirm that the sequence for submission of the deliverables shall be strictly as per approved master document schedule and that the prerequisites should be satisfied prior to submission of a document/ drawing.
17 Understand the requirements of revisions in
drawing/documents. Confirm compliance.
18
Confirm that all Sub-Vendor / Supplier selected by MPC Contractor would be subject to OIL/ EPCM consultant approval and meeting the equipment qualification criteria Requirements. Bidder shall provide list of sub vendors for items specified in clause 19.0 Confirm Compliance.
19
Understand the requirements of Proven track record for package engineering activities and confirms that the details required are submitted with the bid.
20
Confirm that all equipment shall be ordered on the Vendors only after: Approval of the Purchase Requisition by EPCM consultant/OIL as specified. Ensuring equipment meeting the acceptance criteria specified in the bid document by furnishing duly filled inexperience record format which shall be subject to EPCM consultant/OIL approval. Confirm Compliance.
21 Confirm that all requirements as per Performance Guarantee shall be complied
22 Confirm that guarantee / warranty of each equipment are included in MPC contractor’s scope of work.
23
Confirm that all Inspection & Tests as required for each equipment, as per Vol-II and Codes & standards referred to have been included by the MPC contractor in their proposal.
24 Confirm inclusion of Mandatory Spares as required.
MODULAR PACKAGE CONSTRUCTION (MPC-9) Supply and Installation of Electrical Systems
For OCS, Nadua and GGS, East Khagorijan
Page38of 38 Modular Package Construction 9
Sl. No.
COMPLIANCE STATEMENT/ QUERY MPC CONTRACTOR’S
CONFIRMATION/ ANSWER
25
Confirm that Erection & Commissioning Spares as required for each equipment have been included by the MPC contractor in his proposal. Further, in case any spare is consumed over and above the quoted commissioning spares during start-up/ commissioning, the same shall be supplied free
of cost.
26
MPC contractor shall obtain and submit the priced list of operation and Maintenance spares required for Two Year Normal Operation as recommended by the equipment manufacturer. Confirm Compliance.
27 Confirm that Special Tools & Tackles, as required for each equipment have been included.
28
MPC contractor shall furnish the deviations, if any against the Tender, Vol-II documents and Codes & Standards shall be duly consolidated at one place (under exceptions/ deviation list). In case no deviations are furnished, it shall be construed that MPC contractor’s proposal is in total compliance to the bid document requirements.
29
Any deviations/deletions/corrections made elsewhere in the body of the bid (on specs etc.) will not be taken cognizance of and all such deviations shall be deemed to have been withdrawn by the MPC contractor. Confirm compliance.
30 Safety equipments such as fire extinguisher, Heat/ Smoke detectors, fire alarm panel and earth mat shall be considered.
31 MPC contractor shall submit the schedule for supply of all items & installation schedule along with offer confirm compliance.