+ All Categories
Home > Documents > On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation...

On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation...

Date post: 27-Aug-2020
Category:
Upload: others
View: 9 times
Download: 0 times
Share this document with a friend
26
On On - - Line Analyses of Crude Feeds and Distillation Products: Line Analyses of Crude Feeds and Distillation Products: Utilization of On Utilization of On - - Line NMR on a Refinery Line NMR on a Refinery s Crude Distillation Unit s Crude Distillation Unit Paul J. Giammatteo Paul J. Giammatteo * * and John C. Edwards and John C. Edwards Process NMR Associates, LLC Process NMR Associates, LLC Danbury, Connecticut Danbury, Connecticut www.process www.process - - nmr nmr .com .com Process NMR Associates
Transcript
Page 1: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

OnOn--Line Analyses of Crude Feeds and Distillation Products:Line Analyses of Crude Feeds and Distillation Products:Utilization of OnUtilization of On--Line NMR on a RefineryLine NMR on a Refinery’’s Crude Distillation Units Crude Distillation Unit

Paul J. GiammatteoPaul J. Giammatteo** and John C. Edwardsand John C. EdwardsProcess NMR Associates, LLCProcess NMR Associates, LLC

Danbury, ConnecticutDanbury, Connecticutwww.processwww.process--nmrnmr.com.com

Process NMR Associates

Page 2: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

NMR Lösungsfertig für Raffinerien

LPG

Gasoline

Aromatics

Kerosene / Diesel

Fuel Oil

Lubricant Oils

Bitumen

VGO

Gas

Lt. Naphtha

Hy. Naphtha

AGO

Crude Oil

Residue

Olefins

iC4

Reformate

FCC Gasoline

Naphtha

Cat. Cracker

Alkylate

VacuumTower

Atmospheric Tower

Kero.Crude Oil -Preparation

Crude Oil Blending

Hydrocracker

Alky. Plant

Poly. Plant

Cat. Reformer Aromatic Extraction

Gas Plant

Coker

Distillate Blending

Process NMR Solutions in Refining

Process NMR Associates

Page 3: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Process NMR Associates

Page 4: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Process NMR Associates

Page 5: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Basic Measurement PrincipleBasic Measurement Principle

Process NMR Associates

Page 6: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

10 8 6 4 2 0

R R R

CH3

CH2

R

H2O

PPM

CH3

Crude Oils – on-line spectra

Process NMR Associates

Page 7: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Actual API Gravity (Degrees)

Pred

icte

d AP

I Gra

vity

(Deg

rees

)

20

35

50

16 22 28 34 40 46 52

API GravityR2=0.963SECV=1.2o

20

35

50

16 22 28 34 40 46 52

1

2

34

57

8

9

10

12

13

14

15

16

19

20

22

23

24

27

28

2930

31 32

3435

36

37

38

39

4243

4546

48

5152

56

59

6061

62

6364

65

67

68

69

70

72

73

74

75

76

79

80

82

83

84

87

88

8990

91 92

9496

97

98

99

100

103104

106107

109

112113

117

120

121

122123

126

127129130131132

137

139140

141144

145

147

149

150

154155156

157

159160161162

163

164165166167 169

170171172173174

175176177178179

180181183184185186187188189

190191192193

194195196197198

199

200201202203

204205206207208

209210211212213

214215216217

218219220221

222229230232233234

235236237238239

240

241242243

244245246247

248249250251252253

254255256257

258259260261262263264265266267268271272273274275276277278

279

20

35

50

16 22 28 34 40 46 52

Process NMR Associates

Page 8: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Actual TBP @ 365C (Wt%)

Pred

icte

d TB

P @

365

C (W

t%)

20

50

80

25 40 55 70 85 100

TBP @ 365C (Wt%)R2=0.972SECV=1.8 Wt%

20

50

80

25 40 55 70 85 100

1

3

4

7

8

10

12

13

14

15

16

17

1920

21

22

23

24

2528

29

30

31

32

36

37

39

40

41

42

43

50

54

58

61

62

63

6568

70

71

72

73

74

76

77

80

81

83

85

86

87

88

89

9092

93

94

95

96

97

98101

102

103

104

105

109

110

112

113

114

115

116

123

127

131

134

135

138141

143

144

145

146

149150

154155156

157158

159

160

162

163166

167168

169170

171

172173174175177

178179180181182

183184185186187

188189191192193194195196197198200

202203204205206

207208209210211

212213214215216

217218219220221

222223224225

226228229230

231232233234235236237238239240241242

243244245247248

249250251252

253254255256257258

20

50

80

25 40 55 70 85 100

Process NMR Associates

Page 9: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Zafiro Blend

0.00

20.00

40.00

60.00

80.00

100.00

0 200 400 600 800

temp (C)

wt% Zafiro Blend p

Zafiro Blend

Basra

0.00

20.00

40.00

60.00

80.00

100.00

0 200 400 600 800

temp(c)

wt% Basra p

Basra

Maui Condensate

0.00

20.00

40.00

60.00

80.00

100.00

120.00

0 200 400 600 800

Temp (C)

Wt% Maui Condensate p

Maui Condensate

Odudu TBP

0.00

20.00

40.00

60.00

80.00

100.00

120.00

0 200 400 600 800

Temp (C)

Wt% Odudu p

Odudu

Process NMR Associates

Page 10: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

-20

0

20

40

60

80

100

120

0 100 200 300 400 500 600 700 800

Temp (C)

Zafiro Blend

Badak

Didon

Basra

Maui Condensate

Odudu

Kirkuk

Bay Marchand

Alaskan North Slope

Schiehallion

Arab X-light

South Arne

Stag

Ross

Actual NMR TBP Curves

Process NMR Associates

Page 11: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

10

15

20

25

30

35

40

45

50

55

API c165wt c365wt Sulfur*10

3 Day On3 Day On--line Crude Feed Analyses showing real time results for API Graviline Crude Feed Analyses showing real time results for API Gravity, ty, two TBP cut points (wt%, deg C), and sulfur. Crude 1 and Crude two TBP cut points (wt%, deg C), and sulfur. Crude 1 and Crude 2 are actually 2 are actually

crude blends of 3crude blends of 3--4 individual 4 individual crudes crudes plus refinery slops (2plus refinery slops (2--5% of blend).5% of blend).

Page 12: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Crude Adjustment

0

10

20

30

40

50

60

70

80

90

100

-150 50 250 450 650 850 1050CutPoint Deg C

WT%

Yie

ld

BeforeAfterNMR

Crude Reconcilation

•Crude Assay Data may be old. Crude Composition has changed over time.

•Every Crude Tank has a heel of mixed Crudes received earlier. Crude in a Tank will settle.

•A Crude Switch (normally 7 to 8 hours) leaves you with an unknown Blend of the old and new Crude

in the Pipeline

Benefit with on-line analyses - $3 million/year

Page 13: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

NMR Lösungsfertig für Raffinerien

LPG

Gasoline

Aromatics

Kerosene / Diesel

Fuel Oil

Lubricant Oils

Bitumen

VGO

Gas

Lt. Naphtha

Hy. Naphtha

AGO

Crude Oil

Residue

Olefins

iC4

Reformate

FCC Gasoline

Naphtha

Cat. Cracker

Alkylate

VacuumTower

Atmospheric Tower

Kero.Crude Oil-Preparation

Crude Oil Blending

Hydrocracker

Alky. Plant

Poly. Plant

Cat. Reformer Aromatic Extraction

Gas Plant

Coker

Distillate Blending

Process NMR Solutions in Refining

Process NMR Associates

Page 14: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

0

2

4

6

8

10

12

20 40 60 80 100 120 140

Arbitrary Y / Arbitrary X

File # 1 = LGO000~1

Foxboro NMR SPC File.

Naphtha

Kerosene

Heavy Gas Oil

Process NMR Associates

Page 15: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Distillation Parameters on CDU

0

100

200

300

400

500

600

700

800

900

0:00

5:54

11:4

7

17:4

1

23:3

5

5:49

11:4

2

17:3

6

23:3

0

5:04

10:5

8

16:5

2

22:4

6

4:42

10:3

6

16:3

0

22:2

4

4:22

10:1

6

16:1

0

22:0

3

Flash T10 T50 T90

Process NMR Associates

Page 16: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

360

370

380

390

400

410

420

430

440

450

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

KERO PRODUCT 50% Lab KERO PRODUCT 50% NMR

Process NMR Associates

Page 17: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Naphthenes5/

17

5/24

5/31 6/7

6/14

6/21

6/28 7/5

7/12

7/19

7/26 8/2

8/9

8/16

8/23

8/30 9/6

Date

Wt% GC

NMR

Process NMR Associates

Page 18: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

NMR Lösungsfertig für Raffinerien

LPG

Gasoline

Aromatics

Kerosene / Diesel

Fuel Oil

Lubricant Oils

Bitumen

VGO

Gas

Lt. Naphtha

Hy. Naphtha

AGO

Crude Oil

Residue

Olefins

iC4

Reformate

FCC Gasoline

Naphtha

Cat. Cracker

Alkylate

VacuumTower

Atmospheric Tower

Kero.Crude Oil-Preparation

Crude Oil Blending

Hydrocracker

Alky. Plant

Poly. Plant

Cat. Reformer Aromatic Extraction

Gas Plant

Coker

Distillate Blending

Process NMR Solutions in Refining

Process NMR Associates

Page 19: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

05

101520253035404550

1.4000 1.4500 1.5000 1.5500 1.6000

Refractive Index

Car

bon

Aro

mat

icity

Correlation Between Carbon Aromaticity and Refractive Index

Why Measure Refractive Index When NMR Allows the Carbon Aromaticity to be Obtained Directly?

Page 20: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

1.00

3.03

SF: 75.43 MHz SW: 50000.00 Hz AQ: 0.48 seconds TD: 65536 points Scale units: ppm

13C NMR Spectrum

Aromatics Paraffins

Area under aromatic peaks corresponds to carbon aromaticity

Correlate to 60 MHz Foxboro NMR Using PLS

00 15 30 45

0

15

0 15 30 45

12

345 6

7

8

9

10

1112

13

141516

1718

19

2021

22

232425

26

27

2829303132

333435

36373839

40

41

42

43

44

45464748

4950

51

52

5354

55

56

5758

5960

6162

63

64

6566

676869

70

71

72

73

7475

76

0

30

45

0 15 30 45

Actual Aromaticity (13C)

Pred

icte

d A

rom

atic

ity (1 H

)

0

2

4

6

8

10

12

0 20 40 60 80 100 120 140 160 180

PLSModel

Page 21: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

arom.tdf,5 (R² = 0.996772359)arom.tdf,5 (R² = 0.996772359)

Actual Concentration ( C1 )Actual Concentration ( C1 )

Pred

icte

d C

once

ntra

tion

( F7

C1

)Pr

edic

ted

Con

cent

ratio

n ( F

7 C

1 )

0

15

30

45

0 15 30 45

0

15

30

45

0 15 30 45

1

2345

6

78

9 10

11

12

13

14

15

1617

18

19

20

21

22

23242526

27

28

2930

31

323334

35

36 3738

39

40

41

42

43

44

45464748

49

50

52

53

54

55

575859

606162

63

64

6667

68

70

7172 737475

7677

78

7980 8182

83

85

87

8889 9091

93

94

0

15

30

45

0 15 30 45

Actual 13C NMR Result (At% C)

1 H N

MR

Pre

dict

ed R

esul

t (A

t% C

) R2=0.997SECV=0.6 atomic % Carbon

Base Oil and VGO Carbon Aromaticity by 1H NMR and PLS in One Model

Process NMR Associates

Page 22: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Process NMR Associates

Page 23: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Process NMR Associates

Page 24: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

SummarySummaryHigh Resolution NMR is now possible in a wide variety of onHigh Resolution NMR is now possible in a wide variety of on--line, line,

process environments.process environments.Simultaneous, multiSimultaneous, multi--parameter analyses can be performed using parameter analyses can be performed using

either direct measurements or either direct measurements or chemometric chemometric based correlations.based correlations.The hardware has been proven stable, robust, and available.The hardware has been proven stable, robust, and available.Economic paybacks, especially when linked to advanced process Economic paybacks, especially when linked to advanced process

control applications are substantial.control applications are substantial.

Process NMR Associates

Page 25: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

AcknowledgementsAcknowledgements

J. Cijntje and S. Ranganathan, Isla Refinery, CuracaoT. Cohen, Foxboro NMR Ltd, Israel

Invensys

Process NMR Associates

Page 26: On-Line Analyses of Crude Feeds and Distillation Products Unit Control... · Crude Reconcilation •Crude Assay Data may be old. Crude Composition has changed over time. •Every

Process NMR Associates


Recommended