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Operating Instructions - C.S.C. Force

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Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 1 Torque Testers • Calibration weights can cause tester and its base to tip Wear safety goggles (users and bystanders). Counterbalance or anchor mounting base. Tipping base can cause injury. Torque Wrenches • Overtorquing can cause breakage • Wrench can break while breaking fasteners loose • An out-of-calibration torque wrench can cause part or tool breakage Wear safety goggles (user and bystanders). Do not exceed rated torque. Do not use a torque wrench to break fasteners loose. Periodic recalibration is necessary to maintain accuracy. Broken tools can cause injury. Battery Information NiMH Batteries rated 1400 mAh to 2400 mAh are acceptable. Higher mAh ratings mean more cycles between recharge and longer recharge times. Unlike our other digital torque wrenches, the DTC can use alkaline, Ni-MH, or Lithium Ion batteries. Never mix types of batteries (e.g. never combine alkaline and Ni-MH batteries, or Ni-MH and Lithium Ion batteries) and never mix new and old batteries in the DTC. Although the DTC uses both alkaline and rechargeable batteries, we recommend rechargeable batteries because they are environmentally friendly. The DTC uses three AAA batteries in a reusable cartridge. Safety DTC Wrench Operating Instructions 555 Kimberly Drive Carol Stream, IL 60188 Phones: 847/455-8677 800/877-1347 Fax: 847/455-0347 E-mail: [email protected] URL: srtorque.com
Transcript

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 1

Torque Testers

•Calibrationweightscancausetesteranditsbasetotip

Wear safety goggles (users and bystanders).Counterbalance or anchor mounting base. Tipping base can cause injury.

Torque Wrenches

•Overtorquingcancausebreakage•Wrenchcanbreakwhilebreakingfastenersloose•Anout-of-calibrationtorquewrenchcancausepartortoolbreakage

Wear safety goggles (user and bystanders).Do not exceed rated torque.Do not use a torque wrench to break fasteners loose.Periodic recalibration is necessary to maintain accuracy.Broken tools can cause injury.

Battery Information

NiMHBatteriesrated1400mAhto2400mAhareacceptable.HighermAhratingsmeanmorecyclesbetweenrechargeandlongerrechargetimes.

Unlikeourotherdigitaltorquewrenches,theDTCcanusealkaline,Ni-MH,orLithiumIonbatteries.Nevermixtypesofbatteries(e.g.nevercombinealkalineandNi-MHbatteries,orNi-MHandLithiumIonbatteries)andnevermixnewandoldbatteriesintheDTC.

AlthoughtheDTCusesbothalkalineandrechargeablebatteries,werecommendrechargeablebatteriesbecausetheyareenvironmentallyfriendly.

TheDTCusesthreeAAAbatteriesinareusablecartridge.

Safety

DTC Wrench Operating Instructions

555KimberlyDriveCarolStream,IL60188Phones:847/455-8677800/877-1347Fax:847/455-0347

E-mail:[email protected]:srtorque.com

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 2

WRENCHFEATURES• Keypad: Meaning:

P ! " P-Set Up EscapeU # $ Units Down Enter

• BacklitLCDgraphicdisplay• DisplayedIcons:

! Press! toincreasethedisplayedvalueorscrollup# Press# todecreasethedisplayedvalueorscrolldown$ Press$ togotonextscreeninsequenceorselectthehighlightedline Showingtargettorqueandangle,asopposedtoactual Clockwisetargetorcurrenttorquedirection Counterclockwisetargetorcurrenttorquedirection Eithertargetdirection Keypadand/orP-Setsarelocked Batterychargelevel

• Statusindicators–LEDs,buzzer,handlevibration• USBconnectorandcord–ConnectstoaPCCOMportforwrenchsetupandeventloggingvia

theDTCConnectapplication.• Store99parametersettings(P-Sets).• Storeover1000results.

OPERATINGINSTRUCTIONS

PowerOn/PowerOff• Insert3AAAbatteriesinthebatteryholder,theninserttheholderinthewrench.Thewrench

willpowerupanddisplay:o ZEROINGANGLE

DONOTMOVETOOL(Forbestresults,setthewrenchonahardsurfacetozerotheanglesensor.)

o SturtevantRichmontlogo.

o Anidentificationscreendisplayingthemodelandfirmwareversion.

o Thenextscreenshownisconfiguration-dependent.• Wheneverpowerison,pressandhold" toputthewrenchintoanultra-low-power/sleep

state.• Wheneverthewrenchisidle(notorqueapplied,noangularmotiondetected,nokeyspressed)

for4hours(bydefault),thewrenchwillenterthesleepstatetoconservebatterylife.• Wheneverthewrenchisinthesleepstate,pressanykeytoturnpoweron.

DTC-75

V2.00

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 3

o Afterabout3secondsthewrenchwillshowtheIdleScreen(seebelow).o To“cold-start”attheSRlogo,thebatterycapmustbebackedofffarenoughtoblank

thedisplay,thenturnedfullyclockwise.• Press" momentarilyatanytimetogototheIdleScreen.• PressUatanytimetochangeUnitofMeasure.• PressPatanytimeforP-Setselection.

ConfiguringtheDisplayCompleteconfigurationoftheDTCisavailableviaDTCConnect.ThesimplestconfigurationshowsanIdleScreenaftertheidentificationscreen,inPeakmode.

• Apply4%offullscaletorqueormoretoswitchfromtheIdleScreentotheMeasurementScreen.

• Thelargedigitsshowthetargetormeasuredpeaktorque.• Directionofintendedormeasuredtorqueisshown.• TheIdleScreenwillreappearwhentorqueisreleasedaftertheauto-cleartimeexpiresor" is

pressed.• Thissequencecanberepeatedindefinitely.

Incontrast,themaximumconfigurationconsistsofthissequenceofscreens:

• CalibrationScreen(onlyafteracoldstart)• IdleScreen• ModeScreen• TargetTorqueScreen• MinimumTorqueScreen• MaximumTorqueScreen• SnugTorqueScreen• TargetAngleScreen• MaximumAngleScreen• HeadLengthScreen• Auto-ClearScreen• LockScreen• P-SetScreen• LogScreen

Tostepfromonescreentothenextinthelist,press$ .AftertheLogScreen,thelistrepeatsfromtheIdleScreenondown.Notallscreensareavailableinthedefaultsetup.

PEAK IN LB

123.4

IN LB

56.7

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 4

Additionalscreenscanbereachedbypressingotherkeys.Forexample,pressing#ontheCalibrationScreenstartsasub-sequenceofmorescreenstoworkthroughcalibration.AnyscreeninthesequencecanbeaddedtoorremovedfromawrenchconfigurationusingDTCConnect.UnitsofTorquePressUtochangetheunitsoftorquemeasurementatanytime.

• Ifnotcurrentlyshowingunitsoftorque,pressUtoshowtheIdleScreenwiththecurrentunitsoftorque.

• Onceunitsoftorquearedisplayed(ontheIdleScreenortheTarget,Minimum,orMaximumTorqueScreen),pressUrepeatedlyasneededtostepthroughallchoicesofunits,withthedisplayedtorqueconvertedtothoseunits.

• Choicesare:INLB,FTLB,CNM,NM,CMKG,andMKG.GeneralOperationThreephasesofoperationarerepeatedforeachjoint:

1. Idle:showingthemeasurementmodeandtarget,andwaitingfortorque;2. TorqueApplied:showingtheMeasurementScreen;3. TorqueReleased:showingtheMeasurementScreenandwaitingtoclear.

IdleScreenAsshownbelow,theIdleScreenissomewhatdifferentforeachmode.TrackandResidualmodesdon’tshowtargetvalues.Thetargetangle,nottorque,isshownforT2Amode.

• Press$ togotothenextscreeninsequence.

0° IN LB

0.0

PEAK IN LB

123.4

T2A

123°

RESIDUAL IN LB

0.0

PEAK IN LB

123.4

PEAK FT LB

10.28

TAM IN LB

123.4

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 5

MODE RESIDUAL PEAK TRACK

• Press!or#toskiptoasettingsscreen.MeasurementScreen

• Whentorqueisapplied,theMeasurementScreenreplacestheIdleScreen.• Thelargedigitsshowthecurrentpeaktorqueorangledependingonthemode.• Thecurrentangleofrotationisshownwhite-on-black.• Statusisshownfortorqueandforangle–OK,HI,orLO.(Thetargeticondisappears.)• Directionofmeasuredtorqueisshown.• Whentorqueisreleased,thedigitsshowthefinaltorqueandanglemeasured.Attheauto-clear

timeout,theIdleScreenisshownagain.ModeScreenIfmorethanonemeasurementmodeisconfigured,theModeScreenshouldbeincludedintheconfiguration.

• Thescreenlistsupto3modesatatime.Thecurrentmodeishighlighted.• Press!or#toscrollthroughthelistofmodes,wrappingaroundateitherendofthelist.• Press$ toselectthehighlightedmodeandgotothenextscreeninthesequence.

SettingsPerMode

• Somesettingshavedifferentmeaningsfordifferentmodes.• Somesettingsareirrelevantinsomemodes.• WhentheIdleScreenisshowing,press!or#todisplaythefirstsettingsscreenforthat

mode.TargetTorqueScreen

• Press!or#toincrement/decrementby1intherightmostdigit.• Pressandhold!or#toaccelerateincrementing/decrementing.• Atzero,pressing#causesalternationbetween(clockwise),(counterclockwise)and

(both).Then!startsincrementingfromzero.

12° OK LO IN LB

56.7

TAM IN LB

123.4

TARGET TORQUE IN LB

100.0

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 6

o Ifisshown,torquewillaccumulateinbothdirections,e.g.,whenawrenchisflippedoverbetweensmallangularswingsinatightlocation.

o Iforisshown,torqueinthewrongdirectionwilllighttheredLED,butotherwiseitwillhavenoeffect.Thisallowslooseningajointbeforeretightening,withnothingloggedorreported,onlyawarninglight.

• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.TorqueTolerancesTorqueforajointmaybespecifiedwitha“plusorminus”tolerance.Inpractice,thisdoesn’talwaysgivethedesiredcontrolovertheuseofatorquetool.Instead,iftorquefallsbetweenaminimumandamaximumvalue,thejointisdeemedOK.TheDTCcanuseeitherstrategysincevaluesarestoredseparately.TargetTorqueisstoredinternallyasatorquevalueinaunitofmeasure,MinimumTorqueisstoredasa“minus”tolerancepercentage,andMaximumTorqueisstoredasa“plus”tolerancepercentage.Onceset,iftolerancepercentagesdonotchange,onlytheTargetTorquevalueneedbechangedfromonejointtoanother.Duringoperation,thetoollightsthegreenLEDifafinalresultisintheminimumtomaximumrangeandredifthemaximumisexceeded.TheTargetTorquescreenwasaddedtoholdoffthegreenLEDuntiltheoperatorpulledtoachosenvaluehigherthantheminimumtorque,typicallythemidpointoftherange.Thiscorrespondsto“targetplusorminustolerance”.MinimumTorqueScreen

• WhenTargetTorqueischanged,TargetTorqueminusthelowtoleranceisthenewMinimumTorque.Intheexampleabove,foratargetof100.0in.lb.anda3%tolerance,MinimumTorquewouldinitializeto97.0in.lb.

• Use!or#toincrement/decrementMinimumTorqueinthesamewayasTargetTorque.ThefinalvalueofMinimumTorquedeterminesanewlowtolerance,namely(TargetminusMinimum)dividedbyTarget.

• ApossiblestrategyistosetMinimumequaltoTarget.Thenewlowtolerancewillbe0%.EverysubsequentchangetoTargetwillchangeMinimumtomatchthenewTarget.Thenunder-torquingwillnevergetagreenlightoranOKstatus.

• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.MaximumTorqueScreenThisisanalogoustotheMinimumTorqueScreen.

MAX TORQUE 3.0% IN LB

MIN TORQUE 3.0% IN LB

97.0

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 7

• WhenTargetTorqueischanged,TargetTorqueplusthehightoleranceisthenewMaximumTorque.Intheexample,foratargetof100.0in.lb.anda3%tolerance,MaximumTorquewouldinitializeto103.0in.lb.

• Use!or#toincrement/decrementMaximumTorqueinthesamewayasTargetTorque.ThefinalvalueofMaximumTorquedeterminesanewhightolerance,namely(TargetplusMaximum)dividedbyTarget.

• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.SnugTorqueFortheoperationofthiswrench,SnugTorqueisdefinedasthepeaktorqueatwhichanglestartscountingupfrom0°.

• SnugTorqueissetlikeMaximumTorque.Directionisnotspecified.• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.

TargetAngle

• Press!or#toincrement/decrementby1intherightmostdigit.• Pressandhold!or#toaccelerateincrementing/decrementing.• TheTargetAngleScreendoesnotspecifyadirectionbecauseitisalwaysinthesamedirection

astorque.• Press$ toproceedtothenextsettingor" togohometotheIdleScreen.

MaximumAngleMaximumAngleissetlikeTargetAngle.Directionisnotspecified.WhenTargetAngleischanged,MaximumAngleisalsochangedtokeeptherangethesamenumberofdegrees.

• DecrementingstopsatTargetAngleandincrementingstopsat9999°.• Press$ toproceedtothenextsettingor" togohometotheIdleScreen.

103.0

TARGET ANGLE 40°

SNUG TORQUE FT LB 2.00

MAXIMUM ANGLE 9999°

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 8

HeadLengthScreen

• Press!or#toincrement/decrementHeadLength.Unitsarealwaysmillimeters.Decrementingstopsat0andincrementingstopsat99.99.

• Press$toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.AutoClearScreen

• Press!or#toincrement/decrementtheAutoCleartime.Unitsarealwaysseconds.Decrementingstopsat0.0andincrementingstopsat9.9.

• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.LockScreen

• Press!tolockoutkeypadchangestoanysettings.• Press#tomakeP-Setsread-only(disablestheSAVEPSETScreen).• TheUkeyisnotdisabledbylockingthekeypadorP-Sets.• WhenP-Setsarelocked,thebottompromptbecomesUNLOCKPSETS.• Press$ toproceedtothenextscreeninsequenceor" togohometotheIdleScreen.

Whenkeypadislocked,alockicon––appearsinthetopline.TheTargetTorquevaluecannotbechanged.Howeverthe3phases–Idle,TorqueApplied,andTorqueReleased–operatenormally.TounlockeitherthekeypadorP-Sets,a4-digitpasswordmustbeenteredcorrectly.

• Whenthekeypadislocked,pressanykeytoshowtheUNLOCKPASSWORDScreen.• WhenP-Setsarelocked,press#ontheLockScreentochooseUNLOCKPSETSorpressandhold

thePkeytosaveaP-Set.TheUNLOCKPASSWORDScreenwillbedisplayed.LogScreen

LOCK KEYPAD NO CHANGE LOCK PSETS

HEAD LENGTH MM

36.51

AUTO CLEAR TIME SEC

1.0

DISABLE LOG SKIP CLEAR LOG

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 9

• Press!tostoploggingtooleventsinnon-volatilememory.Thefirstlineofthescreenwill

changetoENABLELOG.The!keytogglesbetweenstartingandstoppinglogging.• Press#toclearthetooleventlog.Whencleared,loggingwillrestartwithsequencenumber1.

(Loggingsequencenumberscontinueto999,thenwraparoundto000.)• Press$ toleavethisscreenandreturntoattheIdleScreen.

UnlockPasswordScreen

• Press!or#toincrement/decrementthehighlighteddigitby1,wrappingaroundupwardfrom9to0anddownwardfrom0to9.

• Press$ tomovethehighlightonedigittotherightor,whenall4digitshavebeenentered,toverifythepassword.Thefactorydefaultpasswordis2114.ItcanbechangedusingDTCConnect.

• Whenunlockingthekeypad:o Ifthepasswordisincorrect,theIdleScreenisshownagainwiththeicon.o Ifthepasswordiscorrect,theIdleScreenisshownwithouttheicon.

SaveP-SetScreens

AllsettingsforonetypeofjointcanbesavedasaP-Set.TheP-Setcanberecalledfromthelistasneeded,insteadofreenteringallindividualsettingseachtime.• PressandholdPatanytimetosavethecurrentmode,torqueandanglesettings,andhead

lengthasaP-Set.o IfP-Setsarelocked,theUNLOCKPASSWORDscreenisdisplayed.

! Enterthepasswordasdescribedpreviously.! PressandholdPagaintosavethesettings.

o InitiallynoP-Setsaredefined.AvailableP-Setindicesaredesignated“FREE”.

• Press!or#toscrollthroughthelistofP-Sets,wrappingaroundateitherendofthelist.After

theinitialscreen,3linesofthelistarealwaysdisplayed.AlphanumericnamescanbeassignedtoP-SetsusingDTCConnect.ThenameswilldisplayontheSAVEPSETandSELECTPSETscreens.

• Press$ tosavesettingstothehighlightedP-Setnumber.Itmaybe“FREE”,oranexistingP-Setmaybeoverwritten.WhenafreeP-Setischosen,itsnameisshortenedtoPandits2-digitindex(P01intheexampleabove).

• Press" atanytimetoexitwithoutsavingaP-Set.

- SAVE PSET - P01 - FREE

UNLOCK PASSWORD

0000

UNLOCK PASSWORD

2114

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 10

SelectP-SetScreens• PressPmomentarilyatanytimetoentertheSELECTPSETscreen.ThemostrecentlyretrievedP-

Setisshownhighlighted.

o IfnoP-Setshavebeensaved,“NOPSETSFOUND”isdisplayed.! Press" togobacktotheIdleScreen.

• Press!or#toscrollthroughthelistofP-Sets,wrappingaroundateitherendofthelist.Aftertheinitialscreen,3linesofthelistarealwaysdisplayedinsortedorder.(“FREE”P-Setsarenotdisplayedinthislist.)

• Press$ toretrieveallsettingsforthehighlightedP-SetandreturntotheIdleScreenusingthosesettings.

• Press" atanytimetoescapewithoutretrievingaP-Set.• WhenaP-Sethasbeenretrieved,theP-SetnumberappearsontheIdleScreeninsteadofthe

icon.AssoonasasettinginthatP-Sethasbeenchanged,theiconreplacestheP-SetnumberontheIdleScreentodenotethattheP-Setisnolongerineffect.

DeleteP-SetP-SetscanonlybedeletedusingDTCConnect.WhenaP-Setisdeleted,itisreplacedbyaPxxFREEentryintheSAVEPSETlist,andnolongerappearsintheSELECTPSETlist.DataCaptureDataabouteachrecordedtorqueeventisstoredtoalogthatmayberetrievedusingDTCConnect.Thelogcontainsthefollowingdataforeachrecordedevent:SequenceNumber,Date,Time,P-Set,Mode,Units,TorqueDirection,FinalTorque,ResidualTorque,FinalAngle,DoubleHitAngle,EventStatus,TorqueStatus,AngleStatus,TargetDirection,TargetTorque,MinimumTorque,MaximumTorque,SnugTorque,MinimumAngle,MaximumAngle,ToolSerialNumber,ToolName,ToolModel,andBatteryLevel.MoredetailonthesefieldsisprovidedintheToolResultsLogsectionbelow.

MODESSettingsPerModeThemeaningofsomesettingsmaychangedependingonmode.Thefollowingaresettingsrelevanttoeachmode.Ifasettingisnotavailablethroughamenuscreenonthetool,itmaybepossibletomodifythevalueusingDTCConnect.TrackModeTrackmodeconstantlyshowsthecurrenttorqueonthewrench,andthecurrentanglerelativetothestartoftrackmodewhen4%offullscaletorqueisapplied.Onlytwosettingsareused:

• MinimumTorque–ThegreenLEDlightswhileabovethistorqueandbelowMaximumTorque.

- SELECT PSET - P61

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 11

• MaximumTorque–TheredLEDlightswhileabovethistorque.Theanglemeasurementmaybeclearedbypressing" .PeakModePeakmodeshowsthecurrentpeaktorqueonthewrenchuntiltorqueisreleased.Torquedisplaybeginsat4%offullscaletorque.YellowLEDslightupinsequenceasminimumtorqueisapproached.

• TargetTorque–PulltothisvaluetogetagreenLED.• MinimumTorque–StatusisOKbetweenminimumandmaximumtorque.ThegreenLEDturns

onwhentorqueisreleasedifpeaktorqueisbetweenminimumandmaximumtorque.• MaximumTorque–TheredLEDlightsandthestatusisHIifthepeakvalueexceedsthistorque.• YellowTorque–PercentofMinimumTorqueatwhichthethirdyellowLEDlightsup.(Allthree

yellowLEDslightupinequalstepsoftorque.)Thedefaultvalueis90%.• IgnorableTorque–PercentofMinimumTorquebelowwhichafinalpeaktorqueisignored(not

printedandnotlogged).Thedefaultvalueis90%.Anotherlikelyvaluetouseis0%(logallevents).

ResidualModeResidualmodeshowszerotorqueonthewrenchuntilresidualtorqueisdetected,thenitshowstheresidualtorqueuntiltorqueisreleased,withanOKstatus.

• TargetAngle–Thedefaultis3°.Thismaybemodifiedthroughthekeypad.Tolookforthetorquediponly,setthetargetangleto0°.OthersettingscanbetunedasneededusingDTCConnect.

Twomethodsmaybeappliedtodetectresidualtorque.

• Onasoftjoint,apullthroughasmallprescribedangledenotesthatresidualtorquehasbeenreached.Thevalueatthatexactanglerepresentstheresidualtorquethatwasinthejoint.Aminimumof3°isrecommended.

• Onahardjoint,adipintorquemaybedetectedwhenappliedtorquebreaksthejointloosemomentarily.Thevalueatthebottomofthediprepresentstheresidualtorquethatwasinthejoint.

Boththeresidualtorque(“asfound”)andthefinaltorque(“asleft”)arelogged.T2AModeInTorquetoAnglemode,ajointistightenedtoaprescribedtargettorque;thenthefasteneristurnedthroughanadditionalangle,intendedtostretchthefastenerandthusapplyclamploadbyanamountproportionaltotheangle.Astorqueisapplied,itisdisplayedinlargedigits,withanangleof0°.WhentheTargetTorqueisreached,ayellowLEDlightsandthedisplaychangestoangleinthelargedigits,startingat0°.Asangleapproachesitstarget,theotheryellowLEDslightup.

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 12

• TargetTorque–PulltothisvaluetogetayellowLEDandstartcountingangle.Thisistypicallythesnugpointonthejoint,thepointatwhichtheheadofthefastenerhasbottomedout.

• TargetAngle–PulltothisangletogetagreenLEDandanOKstatus.• MaximumAngle–TheredLEDlightsandthestatusisHIifangleexceedsitsmaximum.• MaximumTorque–Whilefinalangleisofprimaryinterest,acheckonfinaltorquemaybe

warrantedaswell,e.g.,todetectafastenerthatistoohardtostretchenough(100%offullscaletorquebydefault).Forthisreason,minimumtorqueandmaximumtorquemayalsobespecified.Finaltorquemustfallwithinthisrangetobeacceptable.

TAMModeTorquewithAngleMonitoringisanextensionofPeakmode,addingtheabilitytodetectcross-threadedfasteners,doublehitsonajoint,andthelike.Primarily,itaddstheconstraintthatafastenermustturnthroughaminimumanglebeforeminimumtorqueisreached.TAMmodeusesthesamesettingsasPeakmode,plus:

• TargetAngle–Thisistheminimumangleneededbeforeminimumtorqueisreached.CALIBRATIONCalibrationScreenIfconfiguredtodisplaytheCALIBRATEWRENCHscreen,calibrationcanbeinitiatedthroughthekeypadduringacoldstart.ThefollowingscreenappearsaftertheIdentificationScreen,andthennotagainuntilthenextcoldstart.

• Press#toentercalibrationmode.TheCalibrationPasswordscreenappears.• Press$ toskiptonormaloperation.

CalibrationPasswordScreenA4-digitpasswordmustbeenteredcorrectlybeforethewrenchcanbecalibrated.

• TheCalibrationPasswordScreenisanalogoustotheUnlockPasswordScreendescribedpreviously.Thefactorydefaultpasswordis3112.ItcanbechangedusingDTCConnect.

o Ifthepasswordisincorrect,theCalibrationScreenisredisplayed.o Ifthepasswordiscorrect,theCalibrationHeadLengthScreenisdisplayed.

• Press" toreturntotheCALIBRATEWRENCHScreen.CalibrationHeadLengthScreenThecalibratorwillhavetheabilitytomodifythecalibrationheadlengthfromitsdefaultvalue(36.51).

CALIBRATE WRENCH NO YES

CAL HEAD LENGTH MM

36.51

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 13

• Press!or#toincrement/decrementby1intherightmostdigit.Unitsarealwaysmillimeters.

Decrementingstopsat0andincrementingstopsat99.99.• Pressandhold!or#toaccelerateincrementing/decrementing.• Press$ toproceedtotheTorqueCalibrationscreen.

TorqueCalibrationScreenCalibrationbeginsatclockwise0%.

• Astorqueisapplied,atorquevaluewillreplacethetargetvalue,andtheiconwilldisappear.• Press#tosaveacalibrationpoint.ThegreenLEDwillflashtoshowacceptanceofthepoint.

Repeatasoftenasnecessaryuntilsatisfied.• Press!togoontothenextcalibrationpoint.Thefullsequenceisclockwise(CW)0%,100%,

60%,and20%,followedbycounterclockwise(CCW)0%,100%,60%,and20%.• Afterthelastpointissaved,thefollowingoptionsare:

o Press!torepeatthesequencetoallowtouchups.o Press$ toenteranglecalibration.o Press#tosetcaldateandnextcaldate.Onthenextscreen:

! Press$ toacceptthedateshownandenteranglecalibration.! Press!toreturntotorquecalibration.

AngleCalibrationScreen

• Placewrenchonananglecalibrationfixturewithhandletotherightofthehead.• Pressthe“SET0°!“arrowkeyonwrenchtosavethe0°value.• SwingthewrenchCCW180°,pressthe“CCW180°#”arrowkeyonthewrenchtosavethe180°

value.• SwingthewrenchCW180°.Theanglereadingshoulddisplay0°.Ifnot,pressthe“SET0°!“to

savethe0°value.• ThesequenceofCCW180°andCW180°mayberepeatedtoallowtouchupstotherecorded

values.• Press$ toexitcalibration.

CAL FT IN LB

1.23 CAL 0% IN LB

0.0

CAL 100% IN LB

300.0

CAL FT IN LB

1.23 CAL ANGLE SET 0° DONE CCW 180° 180

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 14

DTCCONNECTDTCConnectisasoftwareprogramthatprovidesameansofcustomizingtheSturtevantRichmontDTCWrenchandretrievingdatafromthetool.InstallationRuntheDTCConnectinstallationfile.ThiswillinstalltheDTCConnectapplicationandtheWindowsdriverforthetoolifneeded.AshortcutwillbecreatedonthePCdesktop.ConnectingTheToolPlugtheUSBcableintothePC.Poweronthetool.SlideopenthedoorcoveringtheUSBplugonthetool.PlugtheUSBcableintotheportonthetool.StarttheDTCConnectprogram.Click“PollPortNames”toquerytheactiveCOMportsonthePC.TheCOMPortdropdownmenuwillbeupdatedwithdetailsoftheequipmentconnectedtotheactiveCOMports.

Clickthe“COMPort:”dropdownmenuandselecttheCOMportthattheDTCtoolisconnectedto.Click“ConnecttoDevice”toopencommunicationwiththeDTCtool.Thebuttonsontheleftsideofthewindowwillbeactivated.

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 15

Selectionsavailablefromthehomescreeninclude:• ToolResultsLog–view,save,orclearthe

resultsstoredonthetool.• Parameters(P-Sets)–view,edit,orsave

theparametersettingsonthetool.• ToolConfiguration–view,edit,orsavethe

generalsettingsforthetool.

General

Returnstothepreviousscreen.

Updatesthecurrentinformationbeingdisplayed.ToolResultsLogThisscreendisplaystheresultsstoredintoolmemory.Ifnoresultsarestored,thewindowwilldisplay“THEREARENORESULTSINTHELOG”.Optionsavailablefromthisscreeninclude:

• ClearReadings–deletesallrecordsintheresultslog.(Note:Allrecordswillbeerasedfrommemoryandcannotberetrieved.)

• SaveReadings–savestheresultslogtoaCSVorTXTfile.AllfieldsareincludedregardlessofthePrintFieldsettings.

• PrintFields–selectthefieldstobedisplayedintheToolResultsLogwindow.Checktheboxestodisplayfields.Unchecktheboxestohidefields.Click“SaveChanges”whencompletetoreturntotheToolResultsLogscreen.(Note:“RESERVED”fieldsareforfutureuseandcannotbeselected.)

Sturtevant Richmont P/N 857421 Rev A - 08/9/19 Page 16

ThefollowingtableprovidesadescriptionofthePrintFieldsthatareavailable:Field DescriptionorrangeofvaluesSequenceNumber NumberoftheeventDate DateTime TimeP-SetNumber P-Setused(blankifnoP-Setwasselected)Mode ToolmodeUnits UnitsofmeasureDirection +,-(+=clockwise,-=counterclockwise)Torque FinalpeaktorqueResidualTorque ResidualtorqueAngle FinalpeakangleStatus OK,NOK,NATorqueStatus OK,LO,HI,NA,OVLAngleStatus OK,LO,HI,Tb4A,NATargetDirection +,-,+/-(“+”=clockwise,”-“=counterclockwise,“+/-“=both)TargetTorque TargettorqueMinTorque MinimumacceptabletorqueMaxTorque MaximumacceptabletorqueSnugTorque TorquevaluewhereanglestartstobemeasuredMinAngle MinimumacceptableangleMaxAngle MaximumacceptableangleSerialNumber ToolserialnumberName ToolnameModel ToolmodelBattery Toolbatterypercentageremaining

Parameters(P-Sets)Thisscreendisplaystheparametersettings(P-Sets)storedintoolmemory.Optionsavailablefromthisscreeninclude:

• EditP-Sets–view,create,modify,ordeleteparametersettingsonthetool.• WritetoTool–savedisplayedparametersettingstothetool.• OpenP-SetFile–openapreviouslysavedP-Setfile.• SavetoFile–savedisplayedparametersettingstoaCSVorTXTfile.

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EditP-SetsTodeleteaP-Set,highlighttheP-Setinthelistandclick“Delete”.TomodifyanexistingP-Set,highlighttheP-Setinthelist.TocreateanewP-Set,click“New”.Modifythesettingsasneeded.Dependingonthemode,somefieldswillbelocked/fixed.Somefieldswillhaverestrictionsonvaluesthatcanbeenteredbasedonotherfields(ie.MaxTorquecannotbelessthanMinTorque).AdditionalP-Setsmaybemodifiedorcreatedbyrepeatingthestepsabove.Click“SaveP-Sets”tosavethemodifications.Note:“WritetoTool”fromtheParameters(P-Sets)Readingspagemustbeclickedtosavethemodificationstothetoolmemory.

ThefollowingtableprovidesadescriptionoftheParameterSettingsthatareavailable:Field DescriptionorrangeofvaluesName NameofP-Set(16charactersfrom“A”thru“Z”,“0”thru“9”,“.”,“-“)Mode ToolMode(TRACK,PEAK,RESIDUAL,T2A,TAM)Units ToolUnitsofmeasure(IN.LB,FT.LB,CNM,NM,C.MKG,MKG)TargetTorqueValue TargettorqueTargetTorqueDirection Clockwise(CW),Counterclockwise(CCW),BothMinTorque Minimumacceptabletorque

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MaxTorque MaximumacceptabletorqueAutoClearTime(s) NumberofsecondsthatthedisplaywillclearafteraresultisrecordedNumber NumberofP-SetSnugTorque TorquevaluewhereanglestartstobemeasuredIgnorableTorque Percentageofminimumtorquebelowwhichresultsarenotstored/printedAngleTarget(°) TargetangleHighAngle(°) MaximumacceptableangleHeadLength(mm) LengthoftheinterchangeableheadDwellTime(s) Numberofsecondsbeforetheresultisrecorded(thisallowsforratcheting

orrepositioningthetool.ToolConfigurationThisscreendisplaysthesettingsforthetool.Optionsavailablefromthisscreeninclude:

• EditSettings–view,modify,orsaveconfigurationsettingsonthetool.• WritetoTool–savedisplayedsettingstothetool.• OpenConfigFile–openapreviouslysavedToolConfigurationfile.• SavetoFile–savedisplayedconfigurationsettingstoaTXTfile.

EditSettingsModifythesettingsasneeded.Click“ChangeFields”tomodifythedisplayedPrintFields(functionalityisthesameasthe“PrintFields”buttonontheToolResultsLogpage).Click“SaveSettings”tosavethemodifications.Note:“WritetoTool”fromtheToolConfigurationpagemustbeclickedtosavethemodificationstothetool.

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AppendixA–SettingsviaUSBConnectiontoaPCTheDTChasmanysettingsthatarenotaccessibleviathewrenchkeypad.

• Allofthesesettingsaresupportedviatextualcommandswithparametersreceivedthroughtheserial(USB)portfromaterminalemulatorlikeHyperTerminal,TeraTerm,orPuTTY.

• MostofthesesettingsarealsosupportedviatheDTCConnectsoftware.Thetypicalcommandformatis:COMMAND<SPACE>VALUE(ie.“LOG0”).GeneralSettingsandCommandsThetablebelowlistssettingsthatapplytoawrenchasawhole.

Setting Command RangeofValues Description

SerialNumber SN - Showthewrenchserialnumber.Alphanumeric,8charactersmax.

ProductID E - Showthewrenchmodelandcapacity.FirmwareVersion V - Showthewrenchfirmwareversion,e.g.,v1.0.

LastCalibrationDate CD MMDDYYYY Show/setthelastcalibrationdate.

NextCalibrationDate CDN MMDDYYYY Show/setthenextcalibrationdate.

WrenchName NM ABCDEFGH12345678

Show/settheowner-assignednameofthewrench,upto16characters;spaces&punctuationareallowed.

Locality @F UorE Show/setthetypeofformatting:USorEuropean.(See@U&@E.)

U.S.Date&Time @U MM/DD/YY,

HH:MM:SS

Show/setcurrentdateandtimeinU.S.format.Ineithercase,setdecimalseparatorto“.”andfieldseparatorto“,”.

EuroDate&Time @E DD/MM/YY,

HH:MM:SS

Show/setcurrentdateandtimeinEuropeanformat.Ineithercase,setdecimalseparatorto“,”andfieldseparatortotab.

Logging LOG 0-1 Turntorqueloggingon(1)oroff(0).

DumpRecords DR -Printareportofstoredtorquerecords.FieldstoprintandtheirorderareselectedviathePFcommand.PrintatmostDRLrecords.

NumberofDRLines DRL 1-999 Show/setthenumberof(themostrecent)linesto

putintoaDRreport.PrintCurrentRecord.PrintCurrent

Record P - Print(butdon’tsave)atorquerecordforthecurrenttorque.

RecordCount F - Showthecurrentnumberofrecordsstoredinmemory.(Response:decimal0-999).

Print1Record F 1-999 Printtherecordselectedbythedecimalvalue,intheformatdefinedbythePFcommand.

ThefollowingtableprovidesadescriptionoftheToolConfigurationSettingsthatareavailable:Field DescriptionorrangeofvaluesToolUnits Toolunitsofmeasure(IN.LB,FT.LB,CNM,NM,C.MKG,MKG)ToolName Customerassignednameforthetool(16charactersfrom“A”thru“Z”,“0”thru

“9”,“.”,“-“)DisplayedMode ToolMode(TRACK,PEAK,RESIDUAL,T2A,TAM)PrintFieldSelection Specifiesthefieldstoprintforarecord(refertoToolResultsLogsection)YellowTorque PercentageofminimumtorqueatwhichthelastyellowLEDturnsoninPEAK

andTAMmodesYellowAngle NumberofdegreesbeforetargetangleatwhichthelastyellowLEDturnsonin

T2AmodeBacklightTime(s) Numberofsecondsafterwhichthebacklightwillturnoff(0=nobacklight)SleepDelay(min) Numberofminutesofidletimeafterwhichthetoolwillenterlow-power

modeUnlockingPassword Passwordtounlockthetoolkeypad,P-Sets,ortoenablethetoolCalibrationPassword PasswordtounlockthetoolforcalibrationUnitRestriction LimitstheunitsthataredisplayedforselectioninDTCConnect

Imperial–IN.LB,FT.LBSI–CNM,NMMetric–C.MKG,KG

*Thisdoesnotlimittheunitsdisplayedonthetool.ToolModes CheckthemodestoappearontheModeselectionscreenLockStatus Checktolockthekeypad,P-Sets,and/ortool(DisableToolblockstheuseof

thedisplay/keypadandpreventsdatalogging.ThiscanonlybeunlockedusingDTCConnect.)

DisplayedFeatures SelectwhichfeaturesappearinthetoolmenuforselectionToolDateandTime CheckNowtousedate&timefromthePC;unchecktospecifythedate&time

CheckUSforUSformat:MM/DD/YYYY,HH:mm:SSCheckEUforEuropeanformat:DD/MM/YYYYHH:mm:SSWhere“MM”isthe2-digitmonth,“DD”isthe2digitday,“YYYY”isthe4-digityear,“HH”isthe2-digithours(24-hourformat),“mm”isthe2digitminutes,and“SS”isthe2-digitseconds.

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ThefollowingcopyrightnoticeappliestotheUSBfeatureoftheDTCwrench.(USBsoftwareisbeingredistributedinbinaryform.) /* --COPYRIGHT--,BSD * Copyright (c) 2016, Texas Instruments Incorporated * All rights reserved. * * Redistribution and use in source and binary forms, with or without * modification, are permitted provided that the following conditions * are met: * * * Redistributions of source code must retain the above copyright * notice, this list of conditions and the following disclaimer. * * * Redistributions in binary form must reproduce the above copyright * notice, this list of conditions and the following disclaimer in the * documentation and/or other materials provided with the distribution. * * * Neither the name of Texas Instruments Incorporated nor the names of * its contributors may be used to endorse or promote products derived * from this software without specific prior written permission. * * THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" * AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, * THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR * PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR * CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, * EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, * PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; * OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, * WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR * OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, * EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. * --/COPYRIGHT--*/


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