Optical guidance systems - Teige Elektro · Optical guidance systems ... feeder cable, etc. All...

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Opticalguidance systems

Catologue-Optical guidance systems

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GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland

MarkLED

FlatLED

TrafficLED

CircLED

SecuLED

Accessories

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Pages 26 - 27

Product/System

Product/System

Product/System

Product/System

Product/System

Control unit and remote control

Technical data

Technical data

Technical data

Technical data

Technical data

Power supply and system unit

Applications

Applications

Applications

Applications

Applications

System cable light

Product range

Product range

Product range

Product range

Product range

System compo-nents installation

Content

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MarkLED TrafficLED FlatLED CircLED SecuLED

Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · shop.gifas.ch · [email protected]

Optical guidance systems

System MarkLED, tunnel Schwamendingen

Optical guidance systems - for safe traffic routing

This brochure provides an overview of our product line of optical guidance devices, applicable in tunnels, roundabouts or on the road in general

We have detailed information, documentation, certificates for our system MarkLED which we would be appreciate to send if you are interested. Just ask for the information by e-mail or by phone, we would be glad to advise you!

Why optical guidance systems?

An optical guidance device improves recognition of lanes or Obstacles, particularly during times of poor visibility (at night, fog, etc.) as well as vulnerable traffic areas such as tunnels, curves, roundabouts or Traffic islands. The signals provide a very high degree of safety for traffic.

The system complies with current regulations (BAST Germany, ASTRA Switzerland e.g. ), and are continous EMC-approved, which means, that the system functions with cables/wires and is non-inductive, so electro-magnetic fields are excluded.

The systems are installed directly in the road surface. However, it is impor-tant that the installation area is not constantly driven over. Our recess-mounted lamps are compatible with all GIFAS systems. They complement each other ideally and require the same system components, such as a control unit, feeder cable, etc.All GIFAS systems can be dimmed across a continuous scale using the control unit or remote control.

Your benefits at GIFAS

- EMC-approved, no inductive interference - Quick and easy installation - Latest LED technology, very low power consumption - Vandal-proof, reinforced synthetic material - Dimmable by control unit - Interoperable with all systems GIFAS - Modular construction, low-maintenance - Often set in systems in different applications - Thereby high product- and application know-how

Our services

- > 30 years of practical experience - Individual advice, also on site - Large standard range, individual solutions possible - Expert advice on installation and bringing into service - Creating CAD documents, Voltage drop calculations and tunnel

disposals

4 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland

MarkLED - the system

Control units

The control units required for the supply or control of the light module, respectively, are very small and space-saving and may be integrated in existing distribution systems or control cabinets. A small distributor may be installed in a suitable place if needed.

Accessories

To match the requirements of different applications the guidance system has to be installed with different accessories. These are control units and supply units for the operation-, mounting and auxiliary material, such as groove profiles made out of rubber, sealing material and adhesives right up to Bitumen for the grouting. Please find those articles from page 24.

Functionality

The operating voltage is 16-40VDC (low voltage). The current is transmit-ted from the supply line (2 x 2.5 mm2) through the contact socket (in the current collector) via cable and connector to the printed circuit board in the MarkLED, on which the LEDs (light-emitting diodes) have been soldered.

The contact point on the current collector is sealed with two O-ring. The plug-in construction and the way the seals have been arranged must ensure absolute impermeability of the contact points on the one hand and allow for simple exchange on the other hand. The tests are conducted (protection category IP68 = completely dustproof and pressure water tight) to confirm that the objective has been met.

The MarkLED is a cable-guiding system with current carried through direct connections. This allows us to reach a very high efficiency factor (> 80%) and to remain within the limits for electromagnetic compatibility (EMC). With the newest LED technology the current consumption is at 40 mA per unit with what lines with max. 60 modules can be laid. The power consumption is extremely low because of the high energy efficiency. With those technical features we comply with regulations and expectation from public institutions and departments of international road engineering.

The upper part - the MarkLED The proven upper part - the MarkLED-luminary, with its beautiful and ele-gant form and a housing made of crystal clear special plastic (Macrolon). The outer surface is nano-coated (anti-static and thus highly dirt-repellent and anti-corrosive). The electronics are built in from below and completely surrounded by a neutral, white sealing compound. The brightness and other functions such as dimming, flashing, blinking of the lighting module can be easily controlled by the system control units and can also be influ-enced from the tunnel control center or an automatic light control system.

The lower part – the current collector

The “core” of this system is the current collector. It’s not only responsible for the current transmission, it’s also mechanically the “holder” of each module. The current collector has a lower and upper part and combines both system functions. 1. Incorporation of the system cable in a prepared „bed“ shaped to match

the cable (flat cable).2. Current transmission from the supply line to the contact pin.3. The „disc” forms a clean base for the signal unit, and any structural

irregularities can be evened out.

The system cable

For the optical guidance systems you need a system cable as a feed line of every module. The system cable is a double jacket cable with a black jacket which includes two conductors with dark blue and red insulation.The dark blue conductor is marked on the jacket with a white marking (minus-pole).The admission of the MarkLED current collector has been exactly mat-ched to the geometry of the flat cable.

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MarkLED - the technology

Scheme light emission

MarkLED the system meets the regulations of the Federal Highway Re-search Institute (BAST-Germany), which is certified by an appropriate test certificate.

Technical data

Single or double-sided with 6 LEDs each

Lamp color: white (5'100 K)Light intensity: 30cdProtection category: IP68Protection class: IIIElectrical Operating Data: 24VDC (range 16 - 40 VDC)Power consumption: 40 mA (double-sided LED)Dimensions: Ø 110 mm, high 18 mmUpper part: polycarbonate, colourless, nano coatedLower section: polyamideSystem cable: system cable bipolar 2 x 2.5 mm2

Hight across carriageway level: 18 mmTemperature resistance: -40°C to +55°CAxle load: 5 t (Occasional drive over)

Certificates, reference lists on request.

One-components MarkLED

Electronics sealedwith sealing compound

Connection screwcurrent collector

Countersunk screw A4

Stranded wiresimultaneously serves as the predetermined breaking point

Radial seal (FPM Viton)

Axial seal (FPM Viton)Connector IP68

Current collector upper part

Current collector lower section

System cable 2 x 2.5 mm2

Contact point

Contact pin


MarkLED - special applications

Example 1

A further possibility to mount the MarkLED is with surface mounted solu-tion. The MarkLED should be screwed on a surface mounted casing but has no current collector. It will be connected directly to the system cable inside the casing.

Example 3

If the MarkLED has to be mounted for example on a New Jersey-profile then there should be made a cross drill through the profile. On the back-side a junction box can be set or inserted directly in a existing cable tray.

Example 2

If the power supply can’t be done in a groove (general application) there’s the possibility to mount it in a duct next to it (OKK-canal for ex-ample). Therefor the MarkLED will be mounted with a connection cable. The current supply is provided in the duct, over a cross connection to the junction box, Vergussmuffe or with a customary flat cable adapter.

Car park entrance Rätia Davos

Tunnel Stephanshorn St. Gall

Tunnel Limfjord Denmark

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Referenzliste MarkLED V 1114

Objekt Sektion Länge Typ Anzahl Zuständig Wann

Tunnel Stafelter A7 1'820 m 2 Röhren 753 Stk. StrassenverkehrsamtLuxemburg

2014/07

Tunnel Bachet-de-Pesay A1 490 m 2 Röhren 117 Stk. ASTRA 2014/07

Tunnel Micheville A4 735 m 2 Röhren 321 Stk. StrassenverkehrsamtLuxemburg

2014/07

Tunnel Saconnex-d'Arve A1 600 m 2 Röhren 184 Stk. ATRA 2014/05

Tunnel Arare A1 630 m 2 Röhren 184 Stk. ASTRA 2014/04

TunnelFrederikssundsvej

367 m 2 Röhren 88 Stk. StrassenverkehrsamtDänemark

2013/12

Tunnel Guldborgsund 460 m 2 Röhren 142 Stk. StrassenverkehrsamtDänemarkt

2013/12

Tunnel Limfjord 582 m 2 Röhren 190 Stk. StrassenverkehrsamtDänemarkt

2013/12

Tunnel de Sauges/Gorgier

A5 2'270 m 2 Röhren 253 Stk. ASTRA 2013/09

Tunnel de Serrières A5 770 m 2 Röhren 310 Stk. ASTRA 2013/09

Tunnel Walensee div. A3 1'100 m 1 Röhre 63 Stk. Tiefbauamt Kt. St.Gallen 2013/08

Tunnel Grouft – 2'950 m 1 Röhre 1'184 Stk. Strassenverkehrsamt Luxemburg

2013/07

Saudi-Arabiendiv. Tunnels

– – – 60 Stk. Saudi Arabien 2013/04

Tunnel Allmend N 1 – 2 Röhren 228 Stk. ASTRA 2013/02

Tunnel Girsberg A7 1'800 m 2 Röhren 360 Stk. ASTRA 2012/11

Tunnel Ulmberg – 250 m 2 Röhren 84 Stk. Tiefbauamt Kt. Zürich 2012/10

Tunnel Hausmatt H5 b 250 m 1 Röhre 84 Stk. ASTRA 2012/10

Tunnel Serrières N5 1'600 m 2 Röhren 450 Stk. ASTRA 2012/09

Tunnel Mitholz – 650 m 1 Röhre 108 Stk. Tiefbauamt Kt. Bern 2012/06

Umfahrung Lungern A8 4'250 m 1 Röhre 312 Stk. ASTRA 2012/05

Tunnel Oeresund – 4'000 m 2 Röhren 385 Stk.StrassenverkehrsamtDänemark

2012/03

Tunnel Stephanshorn A1 584 m 1 Röhre 35 Stk. Tiefbauamt Kt. SG 2011/12

Tunnel Vedeggio-Cassarate

A2 2'600 m 2 Röhren 225 Stk. ASTRA 2011/11

Tunnel Quinto A 2 720 m 2 Röhren 50 Stk. ASTRA 2011/10

TC de Cheseaux/ Marcolet

KS 401/82 600 m 1 Röhre 182 Stk. Tiefbauamt Kt. VD 2011/06

Tunnel Tonende Fluh KS 6 214 m 1 Röhre 46 Stk. Tiefbauamt Kt. BE 2011/06

Referenzliste MarkLED

GIFAS-ELECTRIC GmbHDietrichstrasse 2

Postfach CH-9424 Rheineck

Telefon +41 71 886 44 44 Telefax +41 71 886 44 49

www.gifas.ch [email protected]


MarkLED - product range

Item no. Description

024833 MarkLED light module III. G, MC / 40 mA, double-sided 6 x white / light 5'100 K

026692 MarkLED light module III. G, MC / 20 mA, single-sided 6 x white / light 5'100 K

027648 MarkLED light module III. G, MC / 60 mA, double-sided 6 x white, 6 x red / light 5'100 K / 640 nm

028265 MarkLED light module III. G, MC / 80 mA, double-sided 6 x yellow / light 590 nm

029904 MarkLED light module III. G, MC / 80 mA, double-sided 6 x blue / light 470 nm

026727 MarkLED light module III. G, switched, MC / 40 mA,double-sided 6 x white / light 5'100 K

129543 MarkLED light module III. G, 1 m connection cable 2 x 1 mm2 / 40 mA, double-sided 6 x white / light 5'100 K

137453 MarkLED light module III. G, 1 m connection cable 2 x 1 mm2 / 80 mA, double-sided 6 x blue / light 470 nm

144378 MarkLED light module III. G, 2 x 0.15 m conductor 1 mm2 / 40 mA, double-sided 6 x white / light 5'100 K

144377 MarkLED light module III. G, 2 x 0.15 m conductor 1 mm2 / 80 mA, double-sided 6 x green / light 525 nm

033236 MarkLED light module III. G, 2 x 0.15 m conductor 1 mm2 / 80 mA, double-sided 6 x blue / light 470 nm

116896 Current collector III. G, MarkLED-MC complete, to be inserted in concrete groove

152744 MarkLED housing Investment casting V4A, 110 x 110 x 29 mm, cpl. 2 KV M16 x 1.5 for cable Ø 5 - 10 mm

144534 MarkLED housing Investment casting V4A, 115 x 115 x 46 mm, cpl. 3 KV M25 x 1.5 for cable Ø 9 - 16 mm

103826 MarkLED optical guidance systems II. G, spring con-tact / 40 mA, double-sided 6 x white / light 5'100 K

Other versions on request.

Description Page

Control unit 4-channel in solid rubber enclosure 24Control unit 4-Kanal in polyester housing 24Remote control 24Power supply 25Groove profiles for slot filling 25System cable light 26Peg 26Screws 26MarkLED guard plate V4A 27Hybrid adhesive and sealant 27

Product range MarkLED

Accessories MarkLED

Manual

Reference list

EMC-TestProtection class mensuration

Test certificate

Assembling movie on Youtube or in our Shop(shop.gifas.ch)

Inspection documents

Instructions

Bernese Jura


TrafficLED - the system

The permanent drive-over marker and warning lights with the latest LED technology!

By popular demand and as widely requested, we have developed a com-pletely new light that covers a variety of needs. In particular, the main target during development was the ability to withstand constant traffic on streets, on squares, or in tunnels. The main objectives were to improve road visibility in zones before tunnels as well as at pedestrian crossings to improve active safety. Last, but not least, they can also be used to light roundabouts (also for heavy traffic).

Standard SN 640853 „Underfloor Marker Lights“ served as the basis for development with the following specifications and requirements:

- Drive-over marker lights that cover the entire summer/winter tempe-rature range (-30 to +75°C)

- That can withstand mechanical stresses (40-tonne truck) - Protrude over road surface level max. 4.0 mm - Resistant to sand, snow spikes and chains, street cleaning - Have no protruding corners or edges that could be touched by a

snowplough - Waterproof, frostproof, and resistant to UV sunlight/chemicals/oil

and road salt - LED lights that can withstand constant traffic - Control by push button, radar sensor, loop, vibration plate, or timer

switch (e.g. school buildings ) - Signals to the driver that a pedestrian crossing is coming up, res-

pectively increasing alertness towards pedestrians - Very good visibility in the dark, wet, and snow

The TrafficLED system complies with current regulations (e.g. BAST in Germany, ASTRA in Switzerland) and is one of the few EMC-tested sys-tems, which means that the system works via wires, not induction.

The TrafficLED is partially compatible with all GIFAS recessed lighting systems. These two systems complement each other perfectly and re-quire the same system components such as control, supply cable, etc.All GIFAS systems can be conveniently continuously dimmed via dim-ming control or by remote control.

GIFAS system benefits

- EMC certified, no electromagnetic interference - Quick and easy to install - Latest LED technology, very low power consumption - Vandal-proof, stainless steel V4A (upper section) - Modular structure, maintenance free

Our services

- Extensive experience, experienced project managers - Custom advice, also on-site - Large standard range but also individual solutions feasible - Providing of CAD-documents , voltage drop calculation and tunnel

disposals

We would be appreciate to advise you on your project!

Hardness test

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TrafficLED - the system and the technology

The system TrafficLED The product TrafficLED

The TrafficLED

- Floor box made out of special IXEF plastic - Stainless steel V4A upper section - Electronics completely encapsulated - Both sides fitted with LEDs - Brightness of the lighting modules can be easily adjusted via cont-

roller unit and changed from the tunnel control centre via automatic light control or direct control system.

Technical data

Double-sided with 6 LEDs on each sideLight colours: white (5'600 K), orange (600 nm), blue (470 nm)Luminous intensity: 30 cdProtection category: IP68/IPX9KProtection class: IIIElectrical operating data: 24 VDC (range 18 - 44 VDC)Power input: 140 mA @18 - 28 VDC / 85 mA @28 - 44 VDCDimensions: ø120 mm, height 80 mmUpper part: chrome steel V4ALower section: IXEF glass fiber reinforced polyarylamide, blackHeight over road surface level: 4 mmTemperature resistance: -30°C to +75°CDrive-over resistance: D400 according to DIN EN124


The GIFAS TrafficLED system consists of several components which are briefly described below. You can find detailed information about each product on the following pages.

Control

The control units are necessary for powering or controlling. The lighting modules are very small and compact and can usually be integrated into existing distribution systems or control panels.

Remote control

The remote control makes it very convenient to control the light from the outside. A remote control works for several controllers, which means you only need one remote control for several control units.

TrafficLED module

The TrafficLED is mounted and looped on the system cable. It lights on both sides, mostly in the default colour white. Due to its modular struc-ture with an upper and lower part, it is very easy to install.The different modes of the TrafficLED, such as dimmable, blinking, flas-hing, etc., can be set via the controller.

Standard cable

The system cable is made specifically for the GIFAS recessed lighting systems to meet its demands; the cable is halogen-free, mechanically reinforced, and may come briefly into contact with hot substances such as bitumen.

Junction box

The junction box is the control interface and the actual „front installation“. Usually, the junction boxes are placed at the beginning or at the end of each line of TrafficLEDs, easy to assemble with prefabricated mounting tabs. We recommend our own standard junction boxes which meet all system requirements.


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TrafficLED - applications

Cityparking St. Gall

Variations and examples

Due to the variety of practical circumstances, it has been continuously necessary to produce special versions of the TrafficLED product. These project-oriented solutions were necessary due to a large amount of rein-forced concrete, or the very poor state of the shoulder made it impossible to mill the groove, for example. In other cases, there was no shoulder.

This shows that GIFAS is not simply a manufacturer of standard prod-ucts, but it works together with stakeholders to develop custom solu-tions. Here are some excerpts and examples in which the TrafficLED system was used “unconventionally”.

Special and custom-made solutions represent, in our experience, ap-proximately 20 to 25% of all optical guidance system projects. In these cases, GIFAS supports stakeholders in terms of technical consider-ations, sketches, the creation of CAD documents, as well by compiling a cost estimate.

Item no. 037712

Fixing clamp Conduit

Strab towards top Leveling nut

Fixing screw

bottom plate

Strab towards bottom

Threaded bolt M6

Roundabout Döttingen

Pedestrian zone Interlaken

11Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · shop.gifas.ch · [email protected]

TrafficLED - product range


139997 TrafficLED light module V4A, 18 - 28 VDC, 140 mA,completely sealed double-sided 6x blue 470 nm

136194 TrafficLED light module V4A,, 18 - 28 VDC, 140 mA,completely sealed double-sided 6x orange 600 - 609 nm

138244 TrafficLED light module V4A, 18- 28 VDC, 140 mA,completely sealed double-sided 6x cool white 5'600 K

153147 TrafficLED light module V4A, 28 - 44 VDC, 85 mA,completely sealed single-sided 6x blue 470 nm

145604 TrafficLED light module V4A, 28 - 44 VDC, 85 mA,completely sealed single-sided 6x orange 600 - 609 nm

146904 TrafficLED light module V4A, 28 - 44 VDC, 85 mA,completely sealed single-sided 6x cool white 5'600 K

142301 TrafficLED lower section Ø 120 x 65 mm, 1 KV M16 (Ø 4 - 9) housing KST anthracite with adjustment ring

142302 TrafficLED lower section Ø 120 x 65 mm, 2 KV M16 (Ø 4 - 9) housing KST anthracite with adjustment ring

148704 TrafficLED lower section Ø 120 x 65 mm, 1 KV M16 (system cable) housing KST anthracite with adjustment ring

148705 TrafficLED lower section Ø 120 x 65 mm, 2 KV M16 (system cable) housing KST anthracite with adjustment ring

037712 Leveling support V2A complete TrafficLED/CircLEDrange 85 -168 mm

141481 TrafficLED blind chart V4A, Ø 113.2 x 27.5 mmincl. sealing and screws

140783 TrafficLED blind chart PP, Ø 113.8 x 4.9 mmplastic white

Product range TrafficLED

Inspection documents

Instruction

High pressure steam-jet

Light distribution

Build in alpine area

Manual

Test certificate

Assembly Jig for TrafficLED

Gifas provides a suitable assembly jig for installing the TrafficLED on loan. This makes it possible to adjust to the ground level exactly and to optimize the relocation of the component.


143015 Assembling jig TrafficLED (on loan by GIFAS)

Description Page

Control unit 4-channel in solid rubber enclosure 24Control unit 4-Kanal in polyester housing 24Remote control 24Power supply 25Groove profiles for slot filling 25System cable light 26Peg 26Screws 26Hybrid adhesive and sealant 27

Accessories TrafficLED


FlatLED - the system

Evacuation lighting in tunnels

Unexpected occurrences in tunnels, such as accidents and/or fire, can have catastrophic consequences. It is crucial to have the best possible equipment for the prevention and management of such incidents. This applies particularly to the people involved (self-rescue), to the sup-port of rescue efforts, as well as to precautionary and preventive measu-res aimed at avoiding such incidents.

The dual approach

The currently declared standard includes not only emergency lighting on the carriageway but also a visual emergency guidance system. To properly install these systems in tunnels (especially evacuation lighting) requires high amount of resources.

Due to these facts GIFAS has chosen the dual approach and developed a product that can be both an optical guidance system and also evacu-ation lighting.

The move to this new product idea is based on our own experience with emergency lighting systems (MarkLED, FlatLED and CircLED), as well as requests and ideas from customers and distributors both nationally and internationally.

FlatLED 3 – the Dual-Light Product from GIFAS

FlatLED 3 provides 2 functions with one luminaire: - Optical guidance system: for optimal indication of the lane edge and

better roadway recognition. - Escape routes and evacuation lighting: in case of incidents – such as

fire and smoke.

Optical guidance system Evacuation lighting

General

The system functions with 2 galvanically isolated electric circuits. The optical guidance system is powered with 24VDC, and the escape route lighting is powered with 48 VDC.

Power connection/control unit

2 power supply units are initially needed in the control centre: 1 power pack 230 VAC/24 VDC for the optical guidance system and 1 power pack 230 VAC/48 VDC for the evacuation lighting. For additional options.

System cable

The system cable is manufactured especially for the FlatLED 3 system. The cable is halogen-free and mechanically reinforced.

FlatLED 3 guidance system / escape route lighting

This performs two functions. Continuously in use, the optical guidance system with 6 LEDs each. In the event of an incident, the evacuation lighting is switched on by means of command from the control centre (fully illuminated).

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FlatLED - the technology

Technical data

Both sides with 6 white LEDs as optical guidance system. Evacuation lighting directed toward the wall with 11 white LEDs.

Light colour: white (5'600 K)Intensity of optical guidance system: 30 cdIntensity of escape route lighting: 90 cdProtection category: IP68Protection class: IIIElectric operating specs.: 24/48 VDCPower consumtionoptical guidance system: 72 mA (24VDC)Power consumtionevacuation route lighting: 140 mA (48VDC)Dimensions: Ø 150 mm, height 75 mmUpper part: Polycarbonate transparentLower part: IXEF glass fiber reinforced polyarylamide, blackHeight over road surface level: 3 mmTemperature resistance: -30°C to +50°CAxle load: B125 (Occasional drive over)



Optical guidance system Escape route lighting

floor pit

seal ring

2° v

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FlatLED - special applications

SM – mounting on tunnel wall with rust-free V4A Adapter FM – installation in tunnel wall

Improved roadway marking

Optical guidance system

Evacuation lighting

Escape route lighting

FlatLED

Optical guidance system + evacuation lighting

Dual LED luminaire for use inside tunnels


FlatLED - product range

Test certificate

Instruction

Product range FlatLED

FlatLED Pieterlen

Manual


142349 FlatLED light module PC klar, Ø 150 x 27/30 mm, complete2 x 6 LED white conductive/11 LED white emergency

116925 FlatLED light module PC klar, Ø 150 x 27 / 30 mm, complete 2 x 6 LED yellow conductive / 11 LED white emergency 70 cd

142359 FlatLED lower section Ø 150 x 61.7 mm, 1KV M16housing KST anthrazit

142360 FlatLED lower section Ø 150 x 61.7 mm, 2KV M16housing KST anthracite

153447 FlatLED lower section Ø 150 x 61.7 mm, 1 hose connection M25 - Ø 21.2 mm, housing KST anthracite

153448 FlatLED lower section Ø 150 x 61.7 mm, 2 hose connections M25 - Ø 21.2 mm, housing KST anthracite

148374 FlatLED AP-housing Investment casting V4A, 152 x 152 x 50 mm 2 KV M20 for cable Ø 10 - 14 mm

153479 FlatLED UP-wall adapter V4A, 200 x 200 x 75 mm126264 FlatLED blind chart PP, Ø 150 x 10.3 mm,

plastic white

Assembly jig FlatLED

Gifas provides a suitable assembly jig for installing the FlatLED on loan. This makes it possible to adjust to the ground level exactly and to opti-mize the relocation of the component.


126266 Assembling jig FlatLED (on loan by GIFAS)

Accessories FlatLED

Description Page



CircLED INOX - the system

Roundabout Bachenbülach

CircLED recessed light

CircLED is used for specific applications, mounted as wall- or floorlamp. Main focus is the roundabout lighting, where it is used as security, con-trol and design lighting. Used in addition to many other uses as path lighting (floor or wall mounting), the CircLED produced not only the basic function almost mystical radiation pattern on the floor and wall. Available with different tops, integrated optics and light in different colours of light – according to your wishes and requirements!

System description

The CircLED system is generally based on the same elements as the well established FlatLED system, but with a different radiation characte-ristic: instead of two parallel light beams (FlatLED) there is a 270-degree electric arc.

GIFAS customers have to be able to choose between different luminous colours - therefore our stock assortment consists CircLED in white, blue and orange.

There is a suitable luminous colour for every application!

Analogical to FlatLED, the CircLED will be flush mounted. The casing is made of chrome steel and the assembly has to be effected directely in the subgrade (asphalt, concrete, gravel, ground or the like).

Connection Technology

The operating voltage is 20-48 VDC (low voltage). The current is trans-mitted from the supply line (special stranded wires or special cables 2x2.5 mm2) in a suitable installation pipe (Ø 25/19 mm, polypropylene) led through standard commercial connecting clamps on to the upper part of the CircLED or to the electronic system where the LED (light diode) is installed.

Support in the fight against light pollution

Using CircLED helps to fight increasing light pollution. The light guidance is designed in such a way that the light output is only aimed at the defi-ned and desired direction. The area outside the defined area is not illu-minated.

High energy efficiency to reduce costs

Sophisticated electronics with latest LED technology is leading to a very low power consumption. The total power consumption for an average roundabout of 20 pieces CircLED is similar to a single 60W bulb.

Sealing Technology

The overall design of the individual components was based on a high degree of impermeability. Protection class IP68 is attained provided the assembly is performed by experts.

Control Units

The control units required for supplying and/or controlling the light mo-dules are very small and space-saving and can usually be integrated in existing distribution systems or control cabinets. A small distributor may be installed as needed. Our scope of supply includes 4-channel control units (see page 24 for a detailed description)

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Ø 120

M25

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Technical data

270° Circular emission along a light strip (16 LED)

Lamp color: white (5'600 K), blae (470 nm), orange (606 nm)Light intensity: 20 cd (white)Illuminant: 16 LED with integrated opticOperating life LED: 50'000hProtection category: IP68Protection class: IIIElectrical Operating Data: 24 VDC (area 20 - 48 V)Power consumption: 130 mA (@ 24VDC)Dimensions: Ø 120 mm, high with floor pit 73.5 mmUpper part: chrome steel V4ALower section: IXEF glass-fibre reinforced polyarylamide, blackHeight above road surface: 3.5 mmTemperature resistance: -30°C to +55°Axle load: B125 according DIN EN124


CircLED INOX - the technology

Diagram light emission

Die CircLED INOX

- Lower part made of special plastic IXEF - Upper part made of stainless steel - Electronics completely sealed - Assembled with LED on both sides - The lightness of the light modules is easily adjustable by the control

unit and can be manipulated by the automatically light control or di-rect control from tunnel centre office.

main beam

seal ring

floor pit


Roundabout UmikenRoundabout Kölliken

Roundabout Buriet

CircLED INOX - applications

Blue Lights Provide Accents

Before it was up with lavender and colored gravel, the round-about in Buriet was known as the ugliest by far of its type. Thanks to its new lighting, it could now be at the top of the ranking in a beauty contest.

22 blue CircLED traffic circle lights border the Buriet round-about and provide colorful accents at nightfall. At the same time, flagstones made of sandstone are lit up by ten VisuLED orientation lights. This not only looks very pretty, above all it also provides for safety by heightening the awareness of the motorists with the points of light.

Also worth noting is the low consumption of power of 3 W per CircLED, as compared to the VisuLED that uses 7 W. As a result, the traffic circle lights, at a cost of 12 Rp. per Kilowatt hour, average less than 20 Rp. per night.

Roundabout OfftringenEntry Wattwil

19

Manual CircLED INOX

Seite 1/11

GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · CH-9424 Rheineck · Telefon +41 71 886 44 44 · [email protected]

Manual - CircLED INOX Impressum: GIFAS-ELECTRIC GmbH CH-9424 Rheineck www.gifas.ch Technische Änderungen und Irrtum vorbehalten. Dieses Manual ist Eigentum der GIFAS-ELECTRIC GmbH und darf ohne vorherige schriftliche Genehmigung durch GIFAS-ELECTRIC GmbH weder ganz noch in Auszügen kopiert, übersetzt, übertragen, Version: V1.00/0914 dupliziert oder an Dritte weitergegeben werden. Deutsch

CircLED – Installation

Technische Änderungen vorbehalten. (10-2014) Seite 1


CircLED INOX - product range

Range CircLED


860156 CircLED lighting module, V4A, 24 VDC, 130 mA, white 5600 K, 16 Power-LED completely sealed

860157 CircLED lighting module, V4A, 24 VDC, 130 mA, blue 470 nm, 16 Power-LED completely sealed

860158 CircLED lighting module, V4A, 24 VDC, 130 mA, orange 609 nm, 16 Power-LED completely sealed

031353 CircLED lower section Ø 120 x 65 mm, 1 KV M16 (Ø 4 - 9)housing KST anthracite

036106 CircLED lower section Ø 120 x 65 mm, 2 KV M16 (Ø 4 - 9)housing KST anthracite

153149 CircLED lower section Ø 120 x 65 mm, 1 KV M16(system cable) housing KST anthracite

153150 CircLED lower section Ø 120 x 65 mm, 2 KV M16(system cable) housing KST anthracite

038311 CircLED blind chart PP, Ø 120 x 7/12 mm, plastic white

Test certificate

Instruction

Assembly jig for CircLED

Gifas provides a suitable assembly jig for installing the CircLED/FlatLED on loan. This makes it possible to adjust to the ground level exactly and to optimize the relocation of the component.


018821 Assembling jig for CircLED (put out to loan by GIFAS)

Manual

Installation instructions

Declaration of conformity

Description Page


Accessories CircLED


When laying highly flammable and heat-resistant cables, grooves must be milled into the pavement or introduced in pipes designed for new plants for subsequent installation.

The lamp modules are installed on the kerb in the immediate proximity of the edge of the road. The brightness of the lamp modules can be easily adjusted using the control units and can be controlled in all areas via an automatic light control system or direct control from the tunnel monitoring and control complex.

Mounting plate

The engineering design takes into account the various supply and mounting requirements.

Three (two for SecuLED) enclosed cable sleeves, formed by way of in-jection moulding have been provided during manufacture for the cables to be fed through. The four mounting points have easily breakable seals over them. The diameter of the screws should be 4-5mm.

The upper part of the mounting plate is sealed using two circular laby-rinth seals. The upper part is attached to the mounting plate using two captive V4A screws in the V4A threaded bushings.

SecuLED – cable connection

Upper part made of polyamide, fully fitted in accordance with selection, electronics encapsulated with freely accessible 2.5 mm2 spring-type clamps, with direct looping, V4A rust-free cover screws . Mounting plate made of polyamide, two surrounding O-ring seals, three sealed cable inlets (for 2 x 2.5 mm2 cables ), four sealed mounting holes of diameter 5 mm.

ConnectionThe cables are connected by using spring-type clamps. A separate clamp is provided for the supply line and additional cables. The cables can be disconnected at any time by applying slight pressure to the re-lease mechanisms.

Seals

The individual components have been engineered to ensure a high le-vel of leak-tightness. When mounted professionally, IP68 protection is provided.

Controls

The control units required for supplying and/or controlling the lamp mo-dules are very small, require very little space, and can usually be integra-ted into existing junction boxes or control cabinets.A small junction box can be mounted in a suitable location if required. Our range of products includes four-channel and single-channel control units (refer to page 20 for a detailed description).

SecuLED - the system

21

25

53 40

120

118

53 4012

0

180


SecuLED upper part

Seal encapsulated in mounting plateSecuLED mounting plate

SecuLED I

SecuLED II

SecuLED - the technology

25

Diagram light emission

Technical data

Lamp colour: white (5'100 K)Light intensity: 15 cd / 30 cdIlluminant: 6 LED / 12 LEDOperating life: 50'000 hProtection category: IP67Protection class: IIElectrical operating data: 24VDC (range 16-40VDC)Power consumption: 10 - 40 mADimensions (l x w x h): 180 x 120 x 52 mm (SecuLED I )Dimensions (l x w x h): 118 x 120 x 53 mm (SecuLED II )Upper part: Polyamide, whiteLower section: Polyamide, white

A detailed datasheet from system components is available on request.


Different options and examples

To enable the route of the road ahead to be better recognised and make escape routes optimally identifiable, the construction client sought out a simple solution that also met all safety needs.

160 SecuLED kerb modules were installed in each of the two tunnel tu-bes (two lanes, without oncoming traffic) on the sides of both lanes. They were powered and controlled respectively using control units and power supply units from the existing junction boxes in the 12 headings in the tunnel.

Our signal units must function without any problems under the most dif-ficult conditions (heat, cold, damp, snow, salt and thawing) around the clock and, most importantly, must not be failure-prone.

The two-part assembly reduces maintenance costs massively. Replacing faulty or worn upper parts is very easy – disassemble upper part, release connecting cable from spring-type clamp, connect new module, screw tight.

SecuLED - special applications



104509 SecuLED I light module / 40 mAdouble-sided 6 x white / light 5'100 K / 4 clamps

059177 SecuLED I light module / 20 mAsingle-sided 6 x white / light 5‘100 K / 4 clamps

020658 SecuLED II light module / 20 mAdouble-sided 3 x white / light 5‘100 K / 4 clamps

020322 SecuLED II light module / 10 mAsingle-sided 3 x white / light 5‘100 K / 4 clamps

Other versions on request.

SecuLED - product range

Test certificate

Instruction

Product range SecuLED

Installation instruction

Accessories SecuLED

Declaration of conformity

Description Page



System components - control units

4 channel control unit


020669 4 channel control unit IP65, 24 VDC - 10 A, (4 x 2.5 A) ready for installation in KSV 2516 250 x 160 x 90 mm excl. NG

081433 4 channel control unit IP66, 24 VDC - 10 A, (4 x 2.5 A) 420 Wready for installation in PES-housing 400 x 250 x 120 mm incl. NG

Programming device with menu guide for set-up, programming and sta-tus recognition of the control unit. Communication with the control unit occurs through radio.

All necessary functions can be set up and assigned through the menu structure – as it is used with all mobile telephones. No special knowledge is required to operate it. The connection between the control unit and the programming device is bi-directional, i.e. the current settings can be transferred from one to the other.

The buttons „“, „“, „“ and „“ are used to navigate the system. The range is approx. 3 m.

The menu is available in 4 languages: German, English, French and Ital-ian.

Technical data

Protection category: IP40Protection class: lll Radio frequency: 2’400-2’483GHzOperating voltage: 3VDC, 2pcs. batteries Type AALife of battery: > 1 year in standby modeDimensions (WxHxD): 63 x 140 x 31 mm

Programming unit to 4 channel control unit


020320 Programming device compl. for 4-channel control unit030625 Wall holder black for programming unit

The control unit for all GIFAS systems is designed for 4 output lines. Each channel can be loaded with up to 2.5A. That corresponds to ap-proximately 60 signal units MarkLED, 30 signal units FlatLED (generally equipped on both sides) or 19 signal units CircLED.

• Supply: A 230VAC/24VDC power supply device with a nominal out-put current of 10 A is installed upstream from the control unit.

• Error messages: Each channel has a relay with SPDT (potential free) assigned to the signaling of error messages.

• External blinking contacts: Standard equipment includes an external blinking signal (24VDC/60VDC) that can be connected and transfer-red to the output lines.

• Operating mode: The control unit has 5 different modes of opera-tion.

• Functions: One of the following functions can be assigned to each channel in each mode: - Continuous lighting: 100% - Blinking: adjustable from 0.1 - 9.9 Hz - Dimming: adjustable from 1 - 99% - Flashing: adjustable from 1 - 99ms - Off

• Programming: The optional programming device makes it possible to set and select all of the parameters. Communication is wireless through radio interface. If no programming device is available, all of the parameters can also be configured with the 3 programming buttons on the control panel (4-digit display).

Protection category: IP65/IP66Rated power max.: 420 VAInput voltage: 24 VDC (range 18 - 40 VDC)Supply current: 10 A, 4 Kanäle à 2.5 APower supply: externalDimensions KSV 2516: 250 x 160 x 90 mmDimensions PES: 400 x 250 x 120 mm

The control unit is available in two standard versions. XXX – with a suitable snap-in mounting for DIN rail. Power supply (if necessary) will be mounted externally. The version made out of polyester (400x250x120mm) has already a po-wer supply and control unit. Applications variable.

25

250

160

193

60

124

M25M16M20 M20 M20 M20

ca. 3

m


Systemkomponenten - Steuereinheiten

A 230VAC/24VDC power supply unit is installed upstream from the 4-channel control unit. This is used to produce the required output volta-ge of 24VDC. The power supply unit is equipped with integrated protec-tion against overloading and short-circuiting, with automatic or manual reset.

The power supply unit conforms to CEE regulations and also has UL and/or CSA approval.

Technical data

Protection category: IP20 (with additional cover IP42)Protection class: l Input voltage: 230 VAC (range 100 - 240 VAC)Output voltage: 24 VDC (±10 %)Output current: 10 AConnections primary: Screw terminals 2.5 mm2

Connections secondary: Screw terminals 2.5 mm2

Status display: LED greenInstallation: Quick fastening for DIN rail 35 mmDimensions (W x H x D): 60 x 124 x 117 mm

A detailed datasheet on the power supply unit is available on request

Power supply unit for control unit 4 channel


029597 Power supply unit MAXI / 230VAC-24VDC / 240W-10A012646 Power supply SPECIAL, short-circuit-proof

230VAC-36VDC / 480W-13A

A finish is needed which can be inserted after the system cable for clo-sure into the groove. The system profile will be fit self-locking in grooves with width of 6-7.5mm.The system profile is made out of a halogen-free EPDM material. Technical data

Material properties: halogen-free, no corrosive and toxic gases Shore hardness A: 70° ±5%Special weight: 1.23 kg/l Elongation at break: 237% DIN 53504 Breaking stress: 11.2 MPa DIN 53504

Item no. 116753Exterior dimensions: 9.5 mm x 17.1 mm Nominal section: 89 mm2

Weight: 109 kg / km

Item no. 140862Exterior dimensions: 15 mm x 17.1 mmNominal section: 146 mm2

Weight: 177 kg / km


140862 Joint profile EPDM 70° shore, for groove 8 - 12 mm15 x 17.1 mm, black

116753 Joint profile EPDM 70° shore, for groove 6 - 7.5 mm9.3 x 18.4 mm, black

System profile

Item no

. 140

862

Item no

. 116

753


For the optical guidance systems you need a system cable as a feed line of each module. The system cable consists of a black coating with two integrated strands of dark blue and red insulation. On the coating, a white Marking is printed on the side of the dark blue strand. The incor-poration of the MarkLED III current collector was exactly matched to the geometry of the flat cable. The system cable MarkLED is a halogen-free EPR/EPR cable with tinned copper strands, high temperature resistance, bonding between the in-sulations of strands and the cable coating to increase water tightness. Technical data

Material properties: halogen-free, no corrosive gasesFire behavior: appropriate tests have to be per-

formed on the finished productStrand colors MarkLED: red, dark blueNominal section: 2.5 mm²Exterior dimensions: 9.6 mm x 5.25 mmWeight (kg/km): approx. 80 kg/km Cu-Number (kg/m): 48 kg/km (48 g/m) Fire load (kwh/m): approx. 1'280 kJ/m Temporary temperature resistance <10s: 200°C

Glass fiber cord

Systemkomponenten - Montage

In order to get from the control centers to the shoulder, an appropriate supply line has to be pulled in. It starts at the control center and is led through conduits to the shoulder, or under the shoulder respectively. A junction box (usually E30, fireproof) is installed at that point from where the two special stranded cables are laid on the shoulder.The type of junction box used depends on the type of supply line, as well as on how many channels lead away from the junction box.

We are happy to give you our recommendations, and we have a compre-hensive range of products.

You can find our complete range of junction boxes in our brochure “Junc-tion Boxes” (Reg.4).


115788 System cable light black - Copper tinnedflat cable EPR/EPR, 2 x 2.5 mm2

148912 System cable light red - Copper tinnedflat cable EPR/EPR, 2 x 2.5 mm2

148913 System cable light blue - Copper tinnedflat cable EPR/EPR, 2 x 2.5 mm2


014430 Glass fiber cord, Ø 6 mm white, heatproof 022099 Glass fiber cord, Ø 15 mm white, heatproof

Conduit


035976 Conduit Ø 25/19 mm made out of polypropylene, double-walled, flame-resistant, highly flexible, fluted

128266 Corrugated hose „Rohrflex“ PA6 black, 16.5 / 21 mm flexible for FlatLED

Nylon pin

Screw stainless


019180 Nylon pin Ø 6 x 35 mm, without surrounding to MarkLED


019290 Screw stainless V4A Ø 5 x 80 mm with T20to MarkLED

System cable light Junction boxes

System cable FlatLED

A system cable 4x2,5mm² is used for the supply of the FlatLED system.

Cable: halogen-free, Strands: red, black, green, blueOverjacket: special mixture TM7, blackExternal diameter: approx. 9.1 mm nominal voltage 300/500 V


154417 System cable FlatLED black, approx. Ø 9.1 mm, halogen-free, round cable TM7, 4 x 2.5 mm2, strands: red, black, green, blue


Systemkomponenten - Montage

The MarkLED current collector is glued in underground with a sealant and adhesive compound. This compound has to meet numerous criteria such as temperature resistance, acid resistance, etc. It also must harden quickly enough. Our adhesive is a single-component adhesive that vul-canizes itself into an elastic compound as it reacts to the air humidity. It also has no silicone or solvents.

Technical data

Basis: MS-PolymerCross-linking system: polymerization through air humidityTemperature resistance: -40° up to +90°CProcessing temperature: approx. +5 up to + 30°CColor: pebble grayProcessing: using a hand spray gunPackaging: cartridge of 290 ml


024446 Guard plate V4A to MarkLED190 x 150 x 24 mm

024676 Countersunk screw A4 with I-6K M8 x 70 mmto guard plate

024677 M8 nylon pin to guard plate

Guard plate to system MarkLED

The problem in wintertime is that the bucket of snowploughs is at the same height of MarkLED when they drive in or out of tunnels. That en-tails that the MarkLED can be sheered off and should be exchanged. Against it we can offer a protective plate. That protects the first MarkLED’s at the entrance and exit of the tunnels.


020157 Hybrid adhesive and sealant, pebble gray, cartridge of 290 ml

Cold Mortar

In order to install the lower part of the FlatLED and CircLED, you need cold mortar to fill in around the lower part. For each lower part, you will need approximately 0.7 l (~.1.17 kg).


016425 Cold mortar CTW HR (in bags of 25 kg, or 15 l resp.)


028303 Joint sealing compoundCTW Duro Stabil (in bags of 10 kg)

Numerous different types of asphalt sealing compounds have already been used. However, one particular type is ideally suited to this appli-cation in terms of its application, interaction with water and aging pro-perties.

The recommended system sealing compound is heated to 160° – 180°C while being constantly mixed. The compound is applied using a spout-ed container or grouting lance. Excess compound must be removed by scraping once it has fully cooled.

Technical Data

Colour: blackForm of delivery: 10 kg boxSealing temperature: 160° - 180°CWeight per unit volume: 1.7 kg/dm

Adhesive and sealant to module MarkLED Joint sealing compound

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GIFAS-ELECTRIC GmbHDietrich Strasse 2

P.O. Box 275CH-9424 Rheineck

Phone +41 71 886 44 44Fax +41 71 886 44 49

www.gifas.ch | [email protected]

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