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    Project R 4-1

    Optimization of Solar Power Generation

    for Desert Climate Site Refinery

    PV-Greenhouse Project

    Final Report (1998-2003)

    Dr. A. Al-Ibrahim, PI KACST

    Dr. Naif Al-Abbadi, CI KACST

    Dr. Ibrahim Al-Helal, RI KSU

    Eng. Mohammad Alghoul, RI PEC

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    SUMMARY

    Agricultural efforts are normally carried in remote area where electricity

    from national electric grid may not exist or grid extension is expensive.

    Therefore, a stand-alone power supply is always in demand therein. Cooling

    and pumping equipments dominate the demand for electricity in greenhouses.

    The demand for electricity occurs during the times when solar radiation is

    available and in abundance; such excellent harmony between demand and

    supply elucidate the feasibility of using solar energy. Therefore, utilization of

    solar energy for powering greenhouses in desert climate site refinery is

    considered amongst the important applications of solar energy and carries great

    significance and success. More importantly, Saudi Arabia is equipped with

    several oil refinery sites that may find this application useful. The main

    objective of this research project is to quantify the potential of using

    photovoltaic (PV) system to power greenhouses. The greenhouse under

    investigation is located at al-Muzahmyah research station of the King

    Abdulaziz City for Science and Technology (KACST). The PV-greenhouse

    system consisted of the 14.72 kW PV arrays, battery storage system, power

    conditioning system, data measurement and collection system and 9x39 fiber

    glass greenhouse. During the operation of the system the potential harmony

    between the solar radiation availability and the demand for electricity was

    studied and quantified to optimize the PV-greenhouse for desert climate site

    refinery operation. Greenhouse was in full operation since July 2000. Data

    Acquisition System (DAS) was in operation since Nov 2000. Five plantation

    cycles were completed and the sixth one is in progress and expected to

    complete by the end of February 2003. The performance of the PV subsystem,

    battery subsystem and greenhouse cooling system were satisfactory.

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    TABLE OF CONTENTS

    SUMMARY .......................................................................................................................

    1. INTRODUCTION......................................................................................................... 1

    2. OBJECTIVES ............................................................................................................... 3

    3. LITRATURE REVIEW............................................................................................... 4

    3.1THE PHOTOVOLTAIC INDUSTRY AND APPLICATIONS.................................................. 4

    3.2GREENHOUSES ENVIRONMENT CONTROL.................................................................... 7

    4. MATERIALS AND METHODS ................................................................................. 9

    4.1POWER SYSTEM ......................................................................................................... 9

    4.2

    GREENHOUSE

    SYSTEM

    ............................................................................................. 104.3CROP DESCRIPTION................................................................................................... 11

    4.3MEASUREMENT AND DATA ACQUISITION SYSTEM .................................................. 12

    5. RESULTS AND DISCUSSIONS............................................................................... 15

    5.1PLANTATION CYCLES............................................................................................... 155.2GREENHOUSE ENVIRONMENT................................................................................... 20

    5.2.1 Greenhouse Typical Operation........................................................................ 20

    5.2.2 Fan-pad cooling system performance.............................................................. 22

    5.2.3 Cooling Pads Clogging.................................................................................... 23

    5.2.4 Greenhouse shading......................................................................................... 25

    5.2.5 Cooling Fans Operation Optimization ............................................................ 26

    5.2.6 Greenhouse Water Consumption..................................................................... 305.2.7 Greenhouse Heating ........................................................................................ 33

    5.3PVSYSTEM PERFORMANCE ..................................................................................... 36

    5.3.1 Daily Operation Profiles.................................................................................. 365.3.2 Six-days Operation Profiles............................................................................. 37

    6. CONCLUSIONS ......................................................................................................... 49

    REFERENCES................................................................................................................ 53

    APPENDIX A Greenhouse System Specifications

    APPENDIX B Solar Cell Module Specifications

    APPENDIX C Measuring System Specifications

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    1

    1.INTRODUCTION

    The Kingdom of Saudi Arabia extends from Azimuth 50 to Azimuth 35

    and from latitude 17 in the south to latitude 32 in the north. Because of its

    geographical location and landscape, the Kingdom of Saudi Arabia is blessed

    with the abundant availability of solar radiation. Statistically, solar radiation

    values for several cities in the Kingdom are considered among the world

    highest values. For example, the amount of monthly solar radiation incident on

    a horizontal surface for Riyadh varied between 670 and 1000 W/m2, the lowest

    value being in December and the highest observed value was during July

    (Hummeida and Mohammad, 1993). It was also found that the ratio of the

    actual to the maximum possible sunshine hours varied between 0.62 and 0.8.

    Previous research to utilize solar energy to power several applications in

    the remote areas of the Kingdom have shown great success. Communications,

    cathodic protection, and heating are among the several examples. However, an

    important application, linked to the natural security of the Kingdom, has not

    been given great efforts by researchers. This application is agriculture. Similarto the other countries, agriculture is considered as the most important resource.

    More importantly, demand for food in the Kingdom is immense and water is

    scarce.

    Agriculture efforts are normally carried in remote area where electricity

    from electric utility companies may not exist or grid extension is expensive.

    Therefore, a stand-alone power supply is always in demand.

    Clean electricity can be produced via electronic system composed of

    photovoltaic (PV) cells and other attached electronics. PV cells are clean solar-

    electric converters, convert solar radiation to direct current given a known

    operating voltage.

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    2

    Once solar systems are utilized in agriculture applications, another

    advantage is gained. That is, the demand for electricity occurs during the times

    when solar radiation is available and in abundance; an excellent harmony

    between demand and supply. For example, demand for electricity ingreenhouses during summertime is dominated by cooling and pumping

    equipments. Hence, this demand occurs during daytime when solar radiation is

    abundant. Figure 1 depicts this harmony.

    The concept of utilizing photovoltaic system to power greenhouses

    carries great significance and success. Therefore, it is the main objective of this

    research project to build a greenhouse powered by PV system. The location ofthe project was selected to be in the research station of the king Abdulaziz City

    for Science and Technology at al-Muzahmyah.

    Greenhouse was in full operation since July 2000. And, Data Acquisition

    System (DAS) was in operation since Nov 2000. Six plantation cycles had

    finished. PV subsystem, Battery subsystem, greenhouse cooling and heating

    performance are satisfactory.

    Figure 1.1: The harmony between the electric demand and solar radiationavailability in greenhouses applications during summertime.

    Lighting and Misc. Load

    Cooling Load

    So

    lar

    Radia

    tion

    00:00 12:00 24:0006:00 18:00

    Energy

    Time

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    3

    2.OBJECTIVES

    The project aimed to achieve the following objectives:

    1. Quantify the operating efficiency of the new SANYO PVmodule designed to sustain harsh desert climate.

    2. Quantify the potential harmony between the solarradiation availability and the demand for electricity.

    3. Study the economic feasibility and practicality of a stand-alone photovoltaic powered greenhouse system.

    4. Quantify the economics of implanting heating elements tothe PV-Greenhouse system.

    5.Analyze system operation and exercise different operatingmodes of the system to optimize the system design.

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    4

    3.LITRATURE REVIEW

    This section reviews the studies and efforts conducted by other

    researchers in the photovoltaic industry and applications, as well as

    greenhouses environment control.

    3.1 The Photovoltaic Industry and Applications

    Photovoltaic industry is growing rapidly as concern increases about

    global warming and as a result of falling prices resulting from technological

    breakthroughs.

    For most of the eighties and early nineties the major markets for solar

    panels were remote area power supplies and consumer products (watches, toys

    and calculators). However in the mid nineties a major effort was launched to

    develop building integrated solar panels for grid connected applications.

    The PV sector is the second-fastest growing energy source in the world

    after wind power. Sales of PV modules grew by 44% in 2000 and 30%-40% in

    2001. Sales are expected to increase 30%-40% in 2002.

    The PV cells market divides broadly into five sectors, namely Industrial

    Systems, Mass Market Products, Rural (off-grid) Systems, Building-integrated

    (on-grid) Systems, and Centralised (utility) Systems. According to the UK-based

    Intersolar Group, the Home Systems sector will witness the strongest growth

    in 2002.

    Japan, the US and Germany, in declining order, lead the world in the

    residential PV market. According to the New Energy and Industrial

    Technology Development Organization, solar power systems in Japan currently

    have a total power output of more than 300MW. The Japanese Ministry for the

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    5

    Economy, Trade and Industry plans to promote at least 70,000 'Roof

    Programmes' during the fiscal year 2002/2003.

    The German Association for Solar Energy (Deutscher Fachverband

    Solarenergie - DFS), believes that Germany - with a 54% market share - is the

    European leader in producing solar collectors. Consumers in Germany can

    obtain low-interest credits to finance solar panels for their roofs. By 2003,

    Germany intends to have subsidised more than 100,000 private homes with

    photovoltaic systems.

    In the US, PV manufacturing capacity has increased by more than a

    factor of seven since 1992, according to the Department of Energy. DoEprojections indicate a steady decline in average PV module manufacturing costs

    to US$1.16 per peak watt at total manufacturing capacity of 865MW by 2005,

    from US$2.73 per peak watt in 1999 (at a capacity of 99.3MW). For 2002, the

    projections are costs between US$1.5-US$2.00 for total manufacturing capacity

    of 300MW-350MW.

    The cost of solar electric systems has come down over 90% in the lasttwo decades, making the economics more viable, according to California (US)-

    based Strategies Unlimited, the leading photovoltaics market research firm. The

    DoE says the average cost of electricity from PV cells has dropped from more

    than US$1.00 per kWh in the 1980s to nearly US$0.20 per kWh today.

    Major photovoltaic equipment manufacturers such as BP Solar (UK),

    Siemens Solar (Germany), Kyocera (Japan), AstroPower (US) and Sharp

    (Japan) have all announced plans to more than double their production

    capacities over the coming years.

    Also, photovoltaic solar cells are often used in remote locations to

    provide a small negative voltage to the metal structure, such as bridges,

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    6

    pipelines, buildings, tanks, wells and railway lines, which can protect metal

    structures from corrosion. Photovoltaic system also used to power electric

    fences that are widely used in farms to prevent stock or predators from

    entering or leaving an enclosed field.

    Solar cells are also used for lighting at remote area where the cost of

    power is too high to consider using the grid. Such applications include security

    lighting, navigation aids (e.g. buoys and beacons), illuminated road signs,

    railway crossing signs and village lighting. Such systems usually consist of a PV

    panel plus a storage battery, power conditioner and a low voltage, high

    efficiency DC fluorescent lamp (reference). These systems are very popular inremote areas, and considered as one of the major applications of PV in

    developing countries.

    The cost of electric power to drive these systems and the high cost of

    maintaining conventional power systems limited their use. PV power systems

    has provided a cost-effective solution to this problem through the development

    of remote area telecommunications repeater stations. These typically consist of

    a receiver, a transmitter and a PV based power supply system. Thousands of

    these systems have been installed around the world and they have an excellent

    reputation for reliability and relatively low costs for operation and maintenance.

    Similar principles apply to solar powered radios and television sets, emergency

    telephones and monitoring systems. Remote monitoring systems may be used

    for collecting weather data or other environmental information and for

    transmitting it automatically via radio to the home base.

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    7

    3.2 Greenhouses environment control

    The greenhouse industry development represents a main strategic

    objective of the Saudi government because it increases the income resources

    and insures food security since huge consumption of vegetables is in demand.

    As a result, the greenhouses production has flourished and large capitals have

    been invested on it. The first reported greenhouse in Saudi Arabia was

    established in 1980 located in Riyadh. The number of greenhouse projects for

    the period from 1980 to 1997 was about 615 produced 294 thousand tons per

    year (Ministry of Agriculture and water, 1998). About 30% of greenhouses are

    located in Riyadh area (Ministry of Planning, 1998). Increase of greenhouses inSaudi Arabia can be attributed to the development of chemicals and

    environmental control devices that provide a suitable environment for plant

    growth and development. The common greenhouse crops in Saudi Arabia are

    vegetable and flowers.

    Greenhouses in Saudi Arabia require environmental modifications to

    create a suitable environment for plants growth and production. Greenhouseshave environmental modifications that are essentially used for cooling,

    ventilating and heating. Ventilation can remove excess heat, increase air mixing,

    introduce the outside air with a higher CO2 concentration, and reduce

    temperature stratification in the greenhouse (Aldrich and Bartok, 1992).

    Fan ventilation system is commonly used to regulate humidity and

    temperature in the greenhouse (Walker, 1965). During summer, ventilation

    alone is not enough to maintain optimum interior temperatures. Therefore,

    water evaporative cooling systems are used to reduce inside air temperature to

    an acceptable level (Hellickson, 1987). For most of greenhouses located in

    Riyadh area, cooling for summer, early winter and late spring (the period from

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    8

    March to October) is commonly accomplished by fan and pad evaporative

    cooling systems.

    Generally, the cooling performance of the fan-pad evaporative cooling

    system is affected by some factors such as air velocity through pad (face

    velocity), pad thickness, pad wetting rate and climatic conditions (Wiersma and

    Benham 1974; Al-Helal and Al-Tweejre, 2001). The American Society of

    Agricultural Engineering (ASAE, 1994) recommended an air velocity of 1.25

    m/s for the standard 100 mm thick Cel-dek pad. An optimum water

    circulation rate of 2.4 l/(min.m2) of pad surface has been recommended by

    Wiersma and Benham (1974) for efficient cooling and effective pad cleaningaction under most practical conditions.

    High solar radiation intensity affects greenhouse operational cost

    because it increases the greenhouse-cooling load. When the level of solar

    radiation is high, the temperature inside greenhouse may become too high and

    heat stress the crop. Shading is the major method of reducing solar load inside

    the greenhouse because shading materials absorb some of the solar radiation

    (Willits, 1992). During periods of high solar radiation, greenhouse shading is a

    very important factor in reducing leaf and inside air temperatures .

    Solar radiation is the main source of energy input for greenhouses even

    on cool winter days, temperatures can rise to excessively high values if the sky

    is clear. Plants inside the greenhouse can absorb most of solar energy by the

    process of transpiration. Therefore, transpiration from plants can is an

    important cooling process as the energy needed to evaporate the water comes

    from the air around the plants leaves.

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    4.MATERIALS AND METHODS

    The system is designed to be a stand-alone and consists of solar cells

    delivering 14.7 kW. The solar cells supply electric power to the load (electric fans &

    cooling pump, and other electrical accessories) of the greenhouse (9m x 39m).

    Vegetables were planted in the greenhouse and irrigated using a drip irrigation

    system.

    4.1 Power System

    The solar cells adopted were of the type HIT (Heterojunction with

    Intrinsic Thin layer). The HIT solar cell is a hybrid composed of a thin single

    crystal wafer surrounded by layers of ultra-thin amorphous silicon. This

    structure reduces energy loss and results in high conversion efficiency. The

    modules containing the HIT solar cells are designed to be resistant to high-

    temperature efficiency loss. Hence, it is very effective to place these modules in

    high temperature locations like Saudi Arabia. Solar cell modules were

    manufactured in Japan, and the other equipment of solar power generation was

    purchased locally from the Kingdom. Tables 4.1 shows the PV power system

    components and Figure 4.1 its configuration.

    Table 4.1: PV System components

    Component Description

    PV array92 SANYO manufactured modules, 160 Watt capacity each.

    Total of 14.72 kW

    Inverter 15 kVA SunPower with 15 kWp MPPT and 120 V

    Batteries 60 deep charged batteries. Total of 3000 Ah (350 kWh)

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    10

    Sub-Array

    box

    &63A

    MCB

    Main

    JunctionBox

    Including

    circuitbreakers

    LoadDistribution

    System

    Manager

    15kWpMMPTand

    10kVA

    DC/ACInverter

    MCB

    32x SANYO 160W

    Array 1

    120VDC

    Battery Bank

    3000Ah @ C120

    350 kWh

    2 3 41

    Array 3

    32x SANYO 160W

    Sub-Arraybox

    &63A

    MCB

    28x SANYO 160W

    Array 2

    2 3 41

    Sub-Array

    box&

    63AMCB

    Figure 4.1: Skeleton of PV system

    4.2 Greenhouse System

    The greenhouse is located at the research station of the King Abdulaziz

    City for Science and Technology at Al-Muzahmyah, Saudi Arabia. Photo of the

    39 m x 9.0 m Quonset greenhouse is shown in Figure 4.2 with its long

    dimension or ridge a long a north-south line. The greenhouse constructed of

    metal framing and fiberglass covering. The fan and pad evaporative cooling

    system was used for cooling. Ventilation was achieved by two exhaust fans

    located on the south-end of the greenhouse, and incoming air was forced

    through 12 m2(2m 6m) of 10 cm thick cooling pads (Cel-dek, mounters) set

    on the north end of the greenhouse. The rated ventilation rate for each of the

    two fans was 36000 m3/hr. Fans and cooling water pump were powered by

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    11

    photovoltaic system. Table 4.2 shows the greenhouse electrical load

    distribution.

    Table 4.2:Greenhouse Load Distribution

    EquipmentRequired Power

    (W)

    Average Daily Duty

    Cycle (hr)

    Mean Daily Energy

    Demand (Wh/day)

    Two Air Fans (2 x 1.5 Hp) 2237 16 35792

    Circulation Pump (0.75 Hp) 559 16 8944

    Control (PC) 400 24 9600

    Total 3196 -- 54336

    4.3 Crop description

    Two types of crop were used; Tomatoes (Red Gold) and Cucumbers

    (Vegaro). Tomatoes were used during winter seasons and Cucumbers were

    used during summer seasons. Seeds were planted in a nursery and grown fortwo to three weeks. Then, seedlings were transferred inside the greenhouse in

    four double rows, each single row having 80 plants, and grown until the

    completion of the growing season. Plants were irrigated two times a day during

    winter and three times a day during summer using drip irrigation system.

    Irrigation time was 10 minute. Nutrient solution was formed by dissolving

    fertilizers in the irrigation water.

    The nutrient solution consisted of Calcium Nitrate, Potassium Nitrate,

    Magnesium Sulfate, Mono-ammonium Phosphate, Ammonium Phosphate,

    Ammonium Nitrate, Iron Chelate, Borax, Manganese Chelate, Copper Chelate,

    and Zinc Chelate. They were dissolved in fresh water. Calcium Nitrate and

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    Potassium Nitrate were dissolved in tank A, and the remaining components

    were dissolved in tank B. Table 4.3 shows analytical results for cooling pad

    water and irrigation water.

    Table 4.3Analytical results for cooling pad water and irrigation water as analyzed by NaturalResources and Environment Research Institute at KACST.

    Element Cooling Pad Water Irrigation waterDate 5/5/2002 15/5/2002 5/5/2002 15/5/2002

    EC (ms/cm) 2.26 2.3 1.39 1.48PH 7.66 7.95 8.15 8.09Total Hardness (mg/l) 722 747 424 476TDS@ 105oC 1462 1553 821 947Ca++(ppm) 204 208 116 138

    Na

    +

    (ppm) 218 245 137 143K+(ppm) 14 14 6 10Mg+(ppm) 52 55 33 32Cl-(ppm) 543 612 383 404CO3

    -(ppm) ND ND 3 NDHCO3

    -(ppm) 179 155 109 112SO4

    -(ppm) 484.5 431.4 235 255.1SAR 3.5 3.9 2.9 2.8

    ND = Not Detected

    4.3 Measurement and Data Acquisition System

    Data Acquisition System (DAS) was installed during November 2000 to

    measure data such as the amount of solar radiation and the results were

    statistically processed. Measurement items are as shown in Table 4.3. All data

    were acquired in an instantaneous manner by a data logger and an IBM

    compatible computer to collect data every 1 minute.

    The DAS was powered by the PV solar system (including Battaries).

    New sensors added and new setup was done in 4 November 2002, as shown in

    figure 4.2 to improve the measurements and the analysis. The total

    Measurement items are shown in Table 4.4.

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    Table 4.4: Data Acquisition System Parameters

    No Channel Unit

    1 Ambient Temperature (C)

    2 Wind Speed (m/s)

    3 Wind Direction (Degs)

    4 Horizontal Irradiance (W/m2)

    5 Tilt Irradiance (W/m2)

    6 Ambient Relative Humidity (%)

    7 PV Temperature (C)

    8 Battery Temperature (C)

    9-14 Greenhouse Temperature 1,2,3,4,5,6 (C)

    15-18 Greenhouse Relative Humidity 1,2,3,4 (%)

    19-21 Greenhouse Solar Radiation 1,2,3 (W/m2)

    22-23 Greenhouse Air Speed 1,2 (m/s)24 Water Flow (l/m)

    25 Fan Speed 1 (rpm)

    26 Fan Speed 2 (rpm)

    27 PV Array 1 Current (A)

    28 PV Array 2 Current (A)

    29 PV Array 3 Current (A)

    30 PV Array 1 Voltage (V)

    31 PV Array 2 Voltage (V)

    32 PV Array 3 Voltage (V)

    33 PV Array Average Voltage (V)34 PV Array Power (kW)

    35 Battery Current (A)

    36 Battery Voltage (V)

    37 Battery Power (kW)

    38 Load 1 Current (A)

    39 Load 2 Current (A)

    40 Load 3 Current (A)

    41 Load 1 Voltage (V)

    42 Load 2 Voltage (V)

    43 Load 3 Voltage (V)

    44 Load Power (kW)

    45 Fan 1 Power (W)

    46 Fan 2 Power (W)

    47 Pump Power (W)

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    14

    Figure 4.2Location of sensors in the greenhouse

    AS2

    GRH4 GT4

    GT6

    GRH2 GT2

    2m9.5m29.5m

    AS1

    34.5m

    GRH1

    ole

    GT1

    39.5m

    GRH3 GT3

    GSR1

    GSR3

    GSR2

    GT5

    FM

    19.5m

    FS1FS2

    2.6m

    2.4m

    2.2m

    1.5m

    1m

    0.75m

    0.25m

    0m

    ole ole ole ole ole

    CoolingPads

    Fans

    Location of Sensors in Muzahimiyah Greenhouse

    ASFMFSGRHGSRGT

    Air SpeedFlow MeterFan SpeedGreenhouse Relative HumidityGreenhouse Solar RadiationGreenhouse Temperature

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    15

    5.RESULTS AND DISCUSSIONS

    5.1 Plantation Cycles

    Five plantation cycles (cucumber and tomato, alternatively) in the

    greenhouse had been completed and the sixth is in progress and expected to be

    completed by the end of March 2003. The first, and fourth plantation cycles

    were satisfactory. However, tomato plants in the second cycle were infected

    with several viruses that were transmitted from other infected greenhouses in

    the farm. As a result, the plants were removed and discarded. Also, the total

    production of the third plantation cycle was weakened because of insufficientcooling attained by the cooling system. The cooling system encountered

    several power shutdowns primarily due to power delivery failure from the PV

    subsystem. On the other hand, the fifth plantation cycle encountered a larger

    damage due limited availability of water (for irrigation and cooling), from the

    main supply.

    The fourth plantation cycle started on late October 2001, and concluded

    on the end of April 2002. Figure 5.1 shows the variations of the tomato yield

    (kg) with time of the fourth plantation cyle during winter growing season of

    2002, which totals 2620 kg. The figure shows that the maximum yield of about

    600 kg was observed on Feb 4, 2002.

    The fifth plntation cycle started on 20 May 2002, and concluded on 19

    Aug 2002. Figure 5.2 shows the variations of the cucumber yiled (kg) with time

    of the fith cycle during summer growing season, 2002. cycle. The total

    cucumber yield during this cycle totled 663kg.

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    The sixth plantation cycle strted on 5 Nov 2002 ans still in progress.

    Figure 5.3 shows the tomato grouth rate during the cycle till the date of this

    report. The cycle is expected to end by mid April 2003.

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    0

    100

    200

    300

    400

    500

    600

    Jan

    3

    Jan

    4

    Fe

    b1

    Fe

    b2

    Fe

    b3

    Fe

    b4

    Marc

    h1

    Marc

    h2

    Marc

    h3

    Marc

    h4

    Yie

    ld(kg)

    Fig 5.1: Variations of the tomato yield (kg) with time during the fourth plantation cycle (W

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    18

    0

    20

    40

    60

    80

    100

    120

    140

    160

    Jun3 Jun4 July1 July2 July3 July4 Aug1

    Yield

    (kg)

    Fig 5.2: Variations of the Cucumber yield (kg) with time during the fifth plantation cycle (S

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    19

    0

    20

    40

    60

    80

    100120

    140

    160

    180

    200

    Nov3 Nov4 Dec1 Dec2 Dec3 Dec4 Jan1 Jan2

    (cm)

    Height (cm)

    Width(cm)

    Fig 5.3: Varaitions of tomato growth during the sixth plantation cycle (winter, 20

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    5.2 Greenhouse Environment

    This section describes the performance of the greenhouse cooling

    systems and the major problems experenced during its operation. The

    section starts with the explanation of a typical day operation. The section

    will also include discussions of one of the major problems affected the

    greenhouse operation which is the cooling pads clogging. Also, the effects

    of shading on greenhouse environment will be discussed. In addition, the

    efficiency of the fan and pad greenhouse evaporative cooling system will be

    investigated.

    In the effort to assess the cooling optimization, hence the power system

    optimization, an experiment of operating the greenhouse cooling system

    with different fan operation configuration will be discussed. As one of the

    major factors affecting the greehouse economics beside power consumption

    the water consumption in the greenhouse will also be discussed.

    5.2.1 Greenhouse Typical Operation

    Figure 5.4 shows the operation of the greenhouse during a typical day

    (March 11, 2001). The figure shows temperatures and relative humiduity

    for the air inside and outside the greenhouse, and fans power consumption.

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    Figure 5.4: Temperatures and relative humiduity for the air inside and outside the greconsumption on March 11, 2001.

    11 March 2001

    0

    1

    2

    3

    4

    0:00 6:00 12:00 18:00 0:00

    (kW)

    0

    10

    20

    3040

    50

    60

    70

    80

    90

    100

    (%, degree C)

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    During this day, as the sun rises around 6:30 AM, greenhouse temperature

    began to rise untill it reached 26oC around 7:45 AM, during which, the first fan

    started to operate and consequently the second fan also. As the sun sets,

    around 6:00 PM, the solar radiation intensity and ambient temperature droped,

    and hence the temperature inside the greenhouse droped accordingly to below

    25 oC causing the operation of the fans to stop for the rest of the day.

    5.2.2 Fan-pad cooling system performance

    Figure 5.5 shows the variation of cooling efficiency, as a function of time

    for 2 August and 3 August. The efficiency on those two days varied from 64 to

    80% and averaged 71%. Highest efficiency during those two days occurred in

    the morning when ambient air temperature was lowest.

    Results showed that even in the afternoon when it was hot, cooling system

    achieved acceptable level of cooling. The good performance of the fan-pad

    evaporative cooling system can be attributed to two factors. First, the hot and

    dry climatic conditions are ideal for evaporative cooling. Second, new clean

    pads increased the exhaust fans ability to remove excess heat from the

    greenhouse.

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    Figure 5.5 Cooling pad efficiency as a function of time (2 and 3 August, 2001).

    5.2.3 Cooling Pads Clogging

    Due to high salts concentration in water used for cooling, cooling pads

    were clogged several times and were periodically replaced shorter than

    anticipated. The salt content of water used for cooling exceeded 1500 ppm

    (part per million). As the water evaporates over the cooling pads, high

    concentration of salts accumulates and remains over the cooling pads and

    hence very little air passed through the pad. This means that the minimum

    standard of one air change per minute was not meet in the greenhouse.

    Additionally, less contact between air and water, and hence less cooling and

    humidity. Clogging air channels reduced the fan-pad cooling system ability

    to cool the plants during hot weather and caused the fans to draw more

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    00:30

    03:30

    06:30

    09:30

    12:30

    15:30

    18:30

    21:30

    00:30

    03:30

    06:30

    09:30

    12:30

    15:30

    18:30

    21:30

    Time (hr)

    Efficiency,

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    power than anticipated. During most of the daytimes, the averages inside air

    temperatures with clogged pads ranged between 30 and 51 oC, while the

    inside relative humidity ranged between 8% and 30%. This adversely

    affected plant growth, and caused wilting to plants in the second half of the

    greenhouse especially when accompanied by high solar radiation levels (10

    AM to 4 PM).

    Table 1 summarizes the recorded inside and outside climatic conditions

    for the three working periods; they are: period 1 (the whole month of Jun

    representing the case with old pads and without shade), period 2 (started on

    1 July and ended on 17 July representing the case with old pads and with

    shade), and period 3 (started on 17 July and ended on 23 August

    representing the case with new pads and with shade).

    Table 5.1. Daily main values of climatic data for the three periods.

    Period Temperature (oC) Relative humidity (%) Solar radiation (W/m2)Outside Inside Outside Inside Outside

    1 33.7 32.5 11.6 32.0 5702 34.4 30.4 14.2 42.0 5503 35.2 27.0 15.0 46.9 500

    Table 5.1 shows that replacing pads clearly improved the

    greenhouse environment. Air temperature and relative humidity inside

    the greenhouse during daytimes were improved, ranged from 28 to 32

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    oC, and from 39.3% to 44%, respectively. The fan-pad cooling

    efficiency was found to be around 73%, with 8 oC to 17.3 oC

    reductions in temperature.

    Electricity consumption with new pads was found to be around 22% less

    than that with old clogged pads. Results also showed that the rate of

    increase in electricity consumption is non-linearly related to the increase in

    ambient temperatures. With clogged pads, the two fans draw very high

    powers to meet the cooling requirement of the greenhouse, however,

    cooling load was always higher.

    5.2.4 Greenhouse shading

    Roof shading improved inside conditions during extreme hours, and

    reduced the stress on plants by decreasing the solar gain over plant canopy.

    During the period from 9:30 to 17:30, air temperatures inside the

    greenhouse ranged from 28 and 32 oC, compared to 38 to 44.2 oC outside

    the greenhouse. At night, inside air temperatures ranged from 21 to 25 oC,

    while the outside temperature was between 28 to 38o

    C. Relative humidity

    inside the greenhouse during night was between 48 to 81%, and between

    11.7 to 28% for the outside air. Moreover, during the daytime the relative

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    humidity ranged from 39.3 to 44% for the air inside the greenhouse, and

    from 7.8 to 10% for the outside air.

    5.2.5 Cooling Fans Operation Optimization

    To assess the performance of the cooling system at different fan load

    operation, a study of the greenhouse environment was performed during

    typical summer days with one fan operating. The greenhouse temperature

    will be discussed and compared with temperature when two fans are

    runnung. Table 5.2 shows the greenhouse temperature during 4th and 6th

    of August 2002. Figure 5.6 shows the effect of cooling fans on greenhouse

    temperature during day time (7:30am6:00pm) in August 2002.

    As shown in table 5.2 and Figure 5.6, the rate of ventilation was found

    to be influential on the inside air temperature. At daytime, and with one fan

    running, mean air temperature inside the greenhouse was around 33 oC.

    Where as, it was 30 oC with two fans running. The mean maximum

    greenhouse temperature was around 37 oC with one fan. Where as, it was

    32o C with two fans. This indicates that using two fans reduced the mean

    greenhouse temperature more than 3 oC, and the mean maximum

    greenhouse temperature 5 oC.

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    At nighttime, the fans were switched off daily every night at 9:00 pm.

    Mean, mean maximum, and mean minimum greenhouse temperature were

    less than 27 oC on 4, and 5 August 2002. This indicates that no need to run

    the fans during nighttime.

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    Table 5.2: Effect of fans on the greenhouse temperature in 4, 5 & 6 August2002 during daytime and nighttime.

    (a) Two Fans

    Day Time Night TimeoC 4-August (7:30-18:00) 4-August (18:00-23:59) - 5-August (00:00-5:00)

    GT (mean) 30 23GT (mean minimum) 23 21GT (mean maximum) 32 25

    AT (mean) 40 31AT (mean minimum) 30 28AT (mean maximum) 43 34

    (b) One Fan

    Day Time Night TimeoC 5-August (7:30-18:00) 5-August (18:00-23:59) - 6-August (00:00-5:00)

    GT (mean) 33 23GT (mean minimum) 24 21GT (mean maximum) 37 25

    AT (mean) 41 32AT (mean minimum) 32 29AT (mean maximum) 44 36

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    0.00

    5.00

    10.00

    15.0020.00

    25.00

    30.00

    35.00

    40.00

    45.00

    Green house mean

    temperature

    Green house mean

    maximum

    Temperature

    Mean ambient

    temperature

    Me

    t

    Temp

    erature(C)

    One Fan Two Fans

    Fig 5.6: The effect of cooling fans on greenhouse temperature during day time (7:30am6:0

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    5.2.6 Greenhouse Water Consumption

    Greenhouse water consumption for cooling system was found to be

    influenced by airflow rate throug the cooling pads. Using two fans

    increased the evaporation of water during cooling process. As shown in

    figure 5.7 the averages daily consumption of water with one fan running was

    2.89 m3. Where as, with two fans the daily average was 4.85 m3. On

    average, the amount of water consumption with one fan was reduced by

    almost 41%. This was because using one fan reduced the airflow rate

    through the pads, thus reducing water evaporation rate. Under the

    experimental conditions, this percentage saving gives an absolute value of

    about 1.96 m3.

    Table 5.3 shows the monthly average consumption of water for cooling

    of the greenhouse and irrigation of the plants for several months. The daily

    average consumption of water for irrigation was 2.33 m3 irrelevant to the

    number of fans in operation.

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    Table 5.3 : Monthly average consumption of water for the cooling of thegreenhouse and irrigation of the plants for several months

    DateCooling Water

    (m3) Irrigation Water (m3)

    Jun-02 4.6 2.4Jul-02 4.1 3.5

    Aug-02 3.6 2.2Sep-02 3.6 0.0Oct-02 1.6 0.0Nov-02 0.7 0.4Dec-02 0.0 1.2Jan-03 0.0 1.3

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    0

    1

    2

    3

    4

    5

    Cooling (Two Fans) Cooling (One Fan) Irri

    WaterConsumption(m3/day)

    Fig 5.7: Daily average cooling water and irrigation consumption (m3/day) during Augus

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    5.2.7 Greenhouse Heating

    During winter season the air temperature inside the greenhouse need to be

    maintained within the adequate limits (15 oC during the night and 25 oC during

    the day) for crop production. Therefore heating system was designed for

    greenhouse by applying the steady-state energy balance. The design assumed

    that incoming solar radiation (Qsr) and heater energy (Qh) to be equal to the

    outgoing heat losses (Qloss) and the heat removed by ventilation (Qv) air

    neglecting the rate of change of energy stored in the greenhouse and other

    small fluxes. The design based on several factors including ambient and inside

    greenhouse temperatures, greenhouse size, type of covering, and rate of air

    infiltration. Weather data for Riyadh (Solar Village Site) from 1996-2000 was

    used for this purpose. The system was installed late febreuary 2002. The

    source of greenhouse heating was chosen to be Diesel fueled due to the

    relatively high cost of electricity operated system.

    The heater faced automatic start problem during Winter 2002/2003

    making it difficult to judge well the effect of heating on greenhouse

    environment, especially at night , when it was not possible to operate the heater

    manually. The heater performed well during seconed half of January 2003

    when the heater was operated manually. Most of the heating requirements for

    greenhouses are required during night.

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    Table 5.4 showes the consumption of diesel during this month, ambient

    temperature, and greenhouse temperature during night time. The table shows

    that on average, heating system was capable of of maintaining the inside

    temperatures at acceptable limits for plants growth. For example, on Jan 2nd

    the greenhouse was maintained at an air temperature of 120C when the

    ambient temperature at night was 3 0C. . Also, the Table shows that during 13

    days out of 21 days of the sampling data , mean greenhouse temperatures

    during night time were less than 150C, while during 8 days, the mean

    greenhouse temperatures were equal or greater than 150C,. The table shows

    that the average daily consumption of diesel used for heating the greenhouse

    was 42 litters.

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    Table 5.4. The consumption of diesel during the month of Jan, 2003, ambienttemperature, and greenhouse temperature during night time where thegreenhouse heating are required.

    Daily

    Mean Ambient

    Temperature

    Mean Greenhouse

    TemperatureDay Diesel Consumption (Litter) At night time At night time1 57 10 122 50 3 123 58 6 144 22 15 205 77 6 76 45 8 207 36 7 138 58 7 99 22 8 1910 28 7 811 36 8 912 27 6 1813 27 6 714 62 6 915 34 9 2016 27 16 1417 12 8 7

    18 59 3 1519 28 5 1520 66 9 1021 54 15 26

    verage 42 8 13

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    5.3 PV System Performance

    PV system operated normally following its completion and

    commencement of operation in July 2000. The PV arrays werecleaned on weekly bases. Furthermore, no rust or stain that would

    significantly diminish the function has been observed on PV cells

    since installation. The PV system operation parameters were recorded

    every minute. These parameter includeed solar insolation, PV cell

    temperature, PV arrays currentas and voltages, PV power and the

    battary storage current and voltage. This section illustrates the PV

    system hourly operation prfile for the day of March 11, 2001 and for

    the day of June 21, 2002. Which is followed comparing the PV

    system performance for conscutive 6 day during the diffenet season

    of the yaer i.e. March, June, September, December 2001. The

    comparison is shown in terms of accumulated daily powerand 6 days

    accumulated power. The section concludes with the battary dicharge

    test that was performed to test the ability of the battary storage

    system to supply electrical power to the greenhouse in the occasion

    of the nonavailablity of solar energy due to clouds or others causes.

    5.3.1 Daily Operation Profiles

    One minute data for the entire day of March 11, 2001 is shown in figure

    5.8. During this clear March day, batteries approached full charge by 9:00 am,

    and hence PV power were used directly to supply the greenhouse electrical

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    components. If no demand for electricity was required, then the PV system

    would be disconected form the system. Battery life time was affected by this

    deep charging because the batteries were designed to sustain this deep charge

    and discharge process. Figure 5.9 shows the hourly averaged data for the day ofJune 21, 2002 . During this clear June day, batteries approached full charge by

    11:00 AM. During day time tilt irradiance data was recognized from 6:00 am to

    7:00 pm reaching its maximum value at 12:00pm. The electric load in the

    greenhouse was dominated by the two fan motors and water pump for indoor

    cooling. From 9:00am to 8:00pm, the fans and water pump were working

    contineously.

    Load power profile occasionally showed sharp peaks due to start-up

    current that flows when the two fan-motors start to run. However, this flow of

    sharp startup current did not hinder the overall operation because the inverter

    was sized to have sufficiently large capacity compared to the load demand.

    Moreover, the two fans were designed to start in a sequential order, 10 second

    laps time, to allow lesser demand for start-up current.

    5.3.2 Six-days Operation Profiles

    To assess the continous operation of the accumulated daily power

    delivered by the PV system, the power stored in the battary system and the

    power consumed by the greenhouse load is shown in figure 5.10 and tables 5.5

    to 5.8. Figure 5.10 shows the operational performance curve over a 6-day

    period (March 11 through March 16, 2001). Negative battery power indicates

    battary charging.

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    Although there were days like March 14th when the amount of solar

    radition was very low, the data shows that operation continued smoothly from

    the following day onward.

    Power generation and consumption over the 6-day period for March

    2001, June 2001, September 2001, and December 2001 are shown in Tables

    5.5 to 5.8. In these tables, PV power refers to the amount of electricity

    generated by solar cell arrays during that interval. In addition, battery power

    refers to the amount of discharge from storage batteries (amount of charge is

    negative) while load power refers to the total amount of electricity consumed

    (e.g., greenhouse load, battery cabinet ventilation fan, DAS computer, andother loss).

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    11 March 2001

    -1200

    -1000

    -800

    -600

    -400

    -200

    0

    200

    400

    600

    800

    1000

    1200

    0:00 6:00 12:00 18:00 0:00

    (W/m2)

    -15

    -10

    -5

    0

    5

    10

    15

    (kW)

    Figure 5.8: Data for the entire day of March 11, 2001

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    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    4 6 8 10 12 14 16 18 20 22 24

    Time

    (W/m^2)

    -15

    -10

    -5

    0

    5

    10

    15

    Figure 5.9: Data for the entire day of June 21, 2001

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    -20

    0

    20

    40

    60

    80

    3/11 3/12 3/13 3/14 3/15 3/16

    (kWh)

    -2000

    0

    2000

    4000

    6000

    8000(Wh/m2)

    PV

    (kW

    BAT

    (kW

    LOA

    (kW

    TILT

    (Wh

    Figure 5.10: Operation data for 6 days period (March 11-16, 2001)

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    Table 5.5: Power generation & consumption for 6 days (11-16 March, 2001)

    Date

    TiltIrradiance(KWh/m2)

    PVPower(KWh)

    Battery ChargePower *(KWh)

    Load Power(KWh)

    Mar. 11, 2001 6.961 51.69 -14.46 26.48Mar. 12, 2001 6.690 47.65 -5.95 27.71Mar. 13, 2001 4.338 49.77 -14.21 25.56Mar. 14, 2001 2.814 33.57 -4.35 19.38Mar. 15, 2001 6.888 47.46 -7.95 19.38Mar. 16, 2001 6.267 49.71 -9.90 27.32

    Total 33.457 279.83 -56.83 153.08

    * Negative battery power indicates charging

    Aggregate power consumption over the 6 days period is:

    Aggregate of power consumption = (Battery Charge)+(Load Power)

    = 56.83 + 153.08 = 209.91 kWh

    In comparison, the amount of power generated is 279.83 kWh which

    exceeds the power consumption by 69.92 kWh (33.3%). This indicates that

    sufficient power is being supplied. However, these results were obtained in

    relatively cool season March. Whether the balance will be maintained under a

    hot condition in which cooling fan motor is operated at night is a subject of

    June and September data.

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    Table 5.6: Power generation & consumption for 6 days (11-16 June, 2001)

    Date

    TiltIrradiance(KWh/m2)

    PV Power(KWh)

    Battery ChargePower *(KWh)

    Load Power(KWh)

    June. 11, 2001 6.567275 78.5446 -18.6046 43.10788June. 12, 2001 6.834935 81.74582 -21.1775 35.88441June. 13, 2001 6.848537 81.9085 -2.75937 43.04919June. 14, 2001 6.819213 81.55779 -19.0496 41.3766June. 15, 2001 6.715253 80.31443 -4.51376 44.09359June. 16, 2001 6.722479 80.40085 -23.6191 39.85085

    Total 40.50769 484.472 -89.724 247.3625* Negative battery power indicates charging

    According to June data:

    Aggregate of power consumption = (Battery Charge)+(Load Power)

    = 89.724+ 247.3625 = 337.0865 kWh

    In comparison, the amount of power generated is 484.472 kWh which

    exceeds the power consumption by 147.38 kWh (43.7%). This indicates that

    sufficient power is being supplied. During these days batteries approached full

    charge by 9:30 am one time, 10:30 am three times, and 11:30 am twice.

    Table 5.7: Power generation & consumption for 6 days (11-16 Sep, 2001)

    Date

    TiltIrradiance(KWh/m2)

    PV Power(KWh)

    Battery ChargePower *(KWh)

    Load Power(KWh)

    Sep 11, 2001 6.905137 82.58544 -15.9672 40.7453Sep 12, 2001 7.203679 86.156 -11.1758 40.83458Sep 13, 2001 6.925274 82.82627 -11.7224 40.34646Sep 14, 2001 6.676439 79.85021 -7.60108 41.23146Sep 15, 2001 6.602306 78.96358 -5.81159 43.60006Sep 16, 2001 6.260965 74.88114 -3.16303 46.19723

    Total 40.5738 485.2627 -55.4411 252.9551* Negative battery power indicates charging

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    According to September data:

    Aggregate of power consumption = (Battery Charge)+(Load Power)

    = 55.4411+ 252.9551 = 308.4 kWh

    In comparison, the amount of power generated is 485.2 kWh which

    exceeds the power consumption by 176.86 kWh (57.3%). This indicates that

    sufficient power is being supplied. During these days batteries approached full

    charge by 10:30 am.

    Table 5.8: Power generation & consumption for 6 days (11-16 Dec, 2001)

    Date

    TiltIrradiance(KWh/m2)

    PV Power(KWh)

    Battery ChargePower * (KWh)

    Load Power(KWh)

    Dec 11, 2001 6.153731 73.59862 -16.6668 34.38141Dec 12, 2001 6.227577 74.48183 -14.8356 33.39027Dec 13, 2001 4.441464 53.11991 -8.96226 34.53351

    Dec 14, 2001 4.980495 59.56672 -16.3693 33.30097Dec 15, 2001 3.620653 43.30301 -14.161 30.09223Dec 16, 2001 3.019826 36.11712 -23.468 15.04552

    Total 28.44375 340.1872 -94.4631 180.7439* Negative battery power indicates charging

    According to December data:

    Aggregate of power consumption = (Battery Charge)+(Load Power)

    = 94.46+ 180.74 = 275.2 kWh

    In comparison, the amount of power generated is 340.187 kWh which

    exceeds the power consumption by 65 kWh (23.6%). This indicates that

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    sufficient power is being supplied. During these days batteries approached full

    charge by 9:30 am.

    Table 5.8, shows different six days of extremely minimum daily average tilt

    irradiance values during sunshine duration of winter season.

    According to 18 November 2002 data

    Aggregate of power consumption = (Battery Charge)+(Load Power)

    = 8.84 + 9.30 = 18.14 kWh

    In comparison, the amount of power generated is 21.06 kWh, which

    exceeds the power consumption by 2.92 kWh (16.12%). This indicates that

    sufficient power is being supplied even in the worst sunshine days (See table

    5.8).

    Table 5.9: Power generation & consumption for day of extremely minimum daily

    average tilt irradiance values during of winter season 2002/2003.

    Date Tilt Irrad

    (KWh/m2)

    PowerfromPV

    (KWh)

    Powerto

    Battery

    (KWh)

    Powerto

    Load

    (KWh)

    ExcessPV

    Power

    (KWh)

    % of Excess PVPower to (Power toLoad + Power to

    Battery)(%)

    18/11/02 1.86 21.06 -8.84 9.30 2.92 16.1214/12/02 1.08 13.66 -4.22 6.70 2.73 24.9715/12/02 2.07 21.45 -13.18 7.78 0.50 2.3816/12/02 1.70 17.89 -10.25 6.71 0.92 5.4427/12/02 3.09 20.92 -10.19 9.03 1.70 8.8731/12/02 3.17 19.93 -9.61 8.71 1.61 8.78

    14-16/12/02 4.84 52.99 -27.65 21.19 4.15 8.50* Negative battery power indicates charging

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    Table 5.10 shows the six extremely maximum daily average load power

    values during the summer of 2001. In these days, it is clear that generated PV

    power (KWh) is less than consumption power (KWh) for the entire sample.

    Table 5.10: Power generation & consumption for extremely maximum daily average

    load power values during the summer of 2001.

    Date

    TiltIrradiance(KWh/m2)

    PV Power(KWh)

    Battery ChargePower * (KWh)

    Load Power(KWh)

    20/05/01 6.36773 76.15805 -59.7778 60.1062421/05/01 6.378059 76.28159 -56.1394 52.7672627/06/01 6.426936 76.86616 -52.9782 56.3817530/06/01 6.312202 75.49394 -49.7657 58.6357302/08/01 5.138935 61.46166 -34.7918 64.5965323/08/01 6.636386 79.37118 -46.1062 63.03397

    Power generation and consumption over 6-days period for April, June,

    September, October , November and December for the year 2002 are shown

    in table 5.10. The data of the table indicated that sufficient power was

    supplied to the greenhouse system.

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    Table 5.11: Power generation & consumption for one week data in April, June,

    September , October, November and December 2002.

    Date Powerfrom

    PV

    (KWh)

    Powerto

    Battery

    (KWh)

    Power toLoad

    (KWh)

    ExcessPV

    Power

    (KWh)

    % of Excess PVPower to (Power to

    Load + Power toBattery)

    (%)

    1-6/04/02 261 -76 128 57 28.118-23/06/02 400 -70 228 102 34.225-30/09/02 396 -77 219 99 33.413-20/10/02 460.8 -98 247.5 115.3 33.425-30/11/02 258.3 -66.3 137.9 54.2 26.613-20/12/02 222.7 -87.8 103.9 31 16.1

    5.3.3 Battery Discharge Test

    During the period from 10:02 am 25 June to 1:05 pm 29 June

    2002 a battery discharge test was conducted to identify the discharge

    load profile. The PV system was disconnected from supplying the

    electrical load to the system and hence being fully dependant on

    battery system to supply the load. The battery charge rate dropped

    from 95% to 50% in about 100 hours continuous. Fig 5.11 shows the

    state of charge of the battery system. From the test, it is concluded

    that the battery storage system can provide the load with electricity

    for four days (100 hours).

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    Variation of state of charge with Time

    0

    20

    40

    60

    80

    100

    120

    1 713

    19

    25

    31

    37

    43

    49

    55

    61

    67

    73

    79

    hours

    stateofcharge%

    Fig 5.11: Variation of state of charge with Time from 25 June to 29 Jun

    .

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    6.CONCLUSIONS

    The potential of using photovoltaic (PV) system to power greenhouses was

    investigated in this research. The greenhouse under investigation is located at al-

    Muzahmyah research station of the King Abdulaziz City for Science and

    Technology (KACST). The potential harmony between the solar radiation

    availability and the demand for electricity was quantified. Greenhouse was in full

    operation since July 2000. Data Acquisition System (DAS) was in operation since

    Nov 2000. Five plantation cycles were completed and the sixth one is in progress

    and expected to complete by the end of February 2003. The performance of the

    PV subsystem, battery subsystem and greenhouse cooling system were satisfactory.

    Based upon the experience attained from operating this project and according

    to the information and results obtained from the system, the following conclusions

    can be drawn:

    1. Power generation and consumption over 6-days period for April, June, and

    September 2002, showed that the amount of power generation exceeded the

    power consumption far more than 28%. This shows that sufficient power

    is being supplied to the greenhouse.

    2. Due to high salts concentration in water used for cooling, cooling pads were

    clogged several times and were periodically replaced shorter than

    anticipated. As the water evaporates over the cooling pads, high

    concentration of salts accumulates and remains over the cooling pads. The

    salt content of cooling water exceeded 1500 ppm (part per million), and

    hence very little air passed through the pad. Additionally, less contact

    between air and water, and hence less cooling. Clogging air channels

    reduced the fan-pad cooling system ability to cool the plants during hot

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    weather and caused the fans to draw more power than anticipated. During

    most of the daytimes, the averages inside air temperatures with clogged pads

    ranged between 30 and 51oC, while the inside relative humidity ranged

    between 8% and 30%. This adversely affected plant growth, and causedwilting to plants in the second half of the greenhouse especially when

    accompanied by high solar radiation levels (10 AM to 4 PM).

    3. Replacing pads clearly improved the greenhouse environment. Air

    temperature and relative humidity inside the greenhouse during daytimes

    were improved, ranged from 28 oC to 32 oC, and from 39.3% to 44%,

    respectively. The fan-pad cooling efficiency was found to be around 73%,with 8 oC to 17.3oC reductions in temperature.

    4. Electricity consumption with new pads was found to be around 22% less

    than that with old clogged pads. Results also showed that the rate of

    increase in electricity consumption is non-linearly related to the increase in

    ambient temperatures. With clogged pads, the two fans draw very high

    powers to meet the cooling requirement of the greenhouse, however,

    cooling load was always higher.

    5.The rate of air ventilation was found to be influential on the inside air

    temperature. At daytime, and with one fan running, mean air temperature

    inside the greenhouse was around 33 oC. Where as, it was 29 oC with two

    fans running. The mean maximum greenhouse temperature was around 37

    oC with one fan. Where as, it was 32 oC with two fans. This indicates that

    using two fans reduce the mean greenhouse temperature more than 4 oC,

    and the mean maximum greenhouse temperature more than 5 oC.

    6. Greenhouse water consumption for cooling system was found to be

    influenced by airflow rate. Using two fans increases the evaporation of

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    water during cooling process. The averages daily consumption of water with

    one fan running was 2.89 m3. Where as, with two fans the daily average was

    4.85 m3. The daily average consumption of water for irrigation was 2.33 m3

    irrelevant to the number of fans in operation.

    7.The introduction of greenhouse shading reduced the thermal stress on

    plants. Also, Roof shading improved inside conditions during extreme

    hours.

    8. During extreme summer conditions, the greenhouse cooling system along

    with shade and transpiring plants were capable of providing acceptable rang

    of temperature and relative humidity inside the greenhouse. During theperiod from 9:30 to 17:30, air temperatures inside the greenhouse ranged

    from 28 oC and 32 oC, compared to 38 oC to 44.2oC outside the greenhouse.

    At night, inside air temperatures ranged from 21 oC to 25 oC, while the

    outside temperature was between 28oC to 38 oC.

    9. Heating system was capable of maintaining the inside temperatures at

    acceptable limits for plants growth. For example, on Jan 2

    nd

    the greenhousewas maintained at an air temperature of 12 0C while the ambient

    temperature was 3 0C. Most of the greenhouse heating demand occurs

    during night times. The average daily consumption of diesel used for

    heating the greenhouse was 42 litters.

    Finally it can be concluded that the SANYO PV HIT type (Hetero junctionwith Intrinsic Thin-layer) solar cell (model HIP-G47B1 module) that was used to

    power the R4-1 greenhouse showed satisfactory performance in the hot and dry

    climate of al-Muzahemyah research station. Furthermore, all the other PV-power

    system components showed good performance. In particular, the battery system

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    was able to supply sufficient electric power to meet the load requirement for over

    than 100 hours while the PV field is disconnected.

    In general, the R4-1 project operation proved that PV power is technically a

    viable option for supplying electrical power to greenhouses in remote areas.

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    REFERENCES

    Aldrich, R. A. and J. W. Bartok. 1992. Greenhouse engineering. Northeast regional agriculturalengineering service, Cooperative extension, Ithaca, NY.

    Al-Helal, I. M. 2001. A survey Study of Cooling Pads Clogging Problem for Greenhouses andPoultry Buildings in Central Region of Saudi Arabia (In Arabic). Research Bulletin No. 105.Agricultural research center College of Agriculture King Saud University.

    Al-Helal, I. M. and H. S. Al-Tweejre. 2001. Evaporative cooling for palm dates fiber pads andcross-flutted cellulose pads under arid conditions (In Arabic). Misr Journal of AgriculturalEngineering, Vol. 18 No. (2): 469-483.

    American Society of Agricultural Engineers (ASAE). 1994. ASAE Engineering Practice 406.1,p.565-568. ASAE Standards 1994. ASAE, St. Joseph, MI. 49085

    American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE). 1983.Evaporative air-cooling equipment, Chapter 4. Equipment Handbook. ASHRAE, Inc.,Atlanta. GA30329.

    Hellickson, M. and J. N. Walker. 1983. Ventilation of agricultural structures. An ASAmonograph, No:6, published by ASAE, St. Josepp, MI. 49085.

    Humaeida, M. A. and F. S. Mohammad. 1993. Meteorological data for envieronmental andagricultural design in Riyadh region. Research bulletin No. 29. Agricultural ResearchCenter, College of Agriculture, King Saud University.

    Kittas, C., T. Bartzana and A. Jaffrin. 2001. Greenhouse evaporative cooling: measurement anddata analysis. Transactions of the ASAE, 44(3):683-689.

    Ministry of Agriculture and Water. Agriculture Statistical Year Book. Vol. 12, Riyadh, Kingdomof Saudi Arabia, 1998.

    Ministry of Planning. Statistical Year Book. Vol. 34, Riyadh, Kingdom of Saudi Arabia, 1998.

    Montero, J. I., T. H. Short, R. B. Curry, and Bauerle, W. L. 1981. The influence of various waterevaporation systems in the greenhouse environment. ASAE. Paper No. 81-4027.

    Renewable Energy Outlook: Vying For Market Share, World Markets Research Centre,2001,

    http://www.worldmarketsanalysis.com/InFocus2002/articles/global_energy.html)

    Walker, J., 1965. Predicting temperature in ventilated greenhouses. Transaction of the ASAE8(3): 445-448.


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