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1 Osaki CoolGen Project September 7 , 2011 Osaki CoolGen Corporation
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Page 1: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Osaki CoolGen Project

September 7 , 2011

Osaki CoolGen Corporation

Page 2: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Corporate Name Osaki CoolGen Corporation ( OCG )

Date of Incorporation July 29, 2009

Owner

Chugoku Electric Power Co., Inc. (EnerGia) 【50%】

Electric Power Development Co., Ltd (J-POWER) 【50%】

Business Address

3FL, Delta Bldg,1-3-29 Kokutaijimachi, Naka-ku, Hiroshima, JAPAN

Businesss Summary

Conducting the large scale demonstration tests on Oxygen-blown IGCC and CO2 capture technology toward the realization of IGFC which is ultimate high efficiency coal fired power plant

Overview of Osaki CoolGen Corporation

Page 3: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Project Background (Positioning of coal) Diversification of energy fuel Coal is an indispensable source of energy to

satisfy global energy demand Concerns about greenhouse gas emissions

should be resolved with more efficient technologies

IGCC + CO2 Capture IGFC

Page 4: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Significance of Osaki CoolGen project

Realization of zero emission coal fired power plant

Osaki project is a large scale demonstration test that is based on oxygen blown coal gasification technology (EAGLE gasifier) as a development step toward IGFC.

1 Pursuit of the World’s highest efficiency as coal power plant

- High gasification efficiency - low N2 fuel gas ⇒ fuel for FC 2 Clean technology of coal fired power plant

- CO2 Capture system test ⇒ IGCC,IGFC+ CO2 Capture 3 Gasification technology suitable for Japan

- Coal in diversity

Page 5: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Roadmap of High-efficiency coal fired power technology

《Source》 based on “Cool Earth Energy Innovative Technology Plan” of METI *Net Efficiency,HHVbase

PCF SuperCritical (SC)

Ultra Super Critical (USC)

Advanced Ultra Super Critical

(A-USC) 38% 42% 46~48%

NGCC 1500℃class

NGCC

52%

1700℃class NGCC

56%

IGCC 1300℃class

IGCC 1500℃class

IGCC 1700℃class

IGCC

43~44% 46~48% 50%

IGFC MCFC SOFC IGFC

55~65%

Page 6: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Multi-purpose use Gasification plant can be used for multi-purpose other than power generation ⇒CO and H2 are dense in syngas Example of multi purpose use Japan : Poly-generation in industrial complex Overseas : Making high-value product or/and raw

material from low rank coal at coal mine

Significance of Osaki CoolGen project

Page 7: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Development Step for an Oxygen-blown IGCC

パイロット試験 EAGLE Project (J-POWER) <Pilot plant> Test Item : Pilot test of Oxygen blown Gasification and Carbon Capture Technology IGCC Coal Feed Rate : 150 tons/day CO2 Capture

Processed Gas Volume : 1,000 m3N/h CO2 capture method:Chemical absorption test & Physical

absorption test

Osaki CoolGen Project <Demonstration plant> Test Item : Large scale IGCC test of Oxygen blown Gasification and Carbon Capture Technology IGCC Coal Feed Rate : 1,100 tons/day , Output :170MW class CO2 Capture : under planning

Oxygen blown IGCC commercial plant <Commercial plant> 300‐600MW class

Page 8: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Features of the Gasifier

High-efficiency gasification Stable slag discharge

Upper stage: Lean Oxygen

Coal→Char Char+CO2+H2O→CO+H2

Lower stage: Rich Oxygen

Coal+O2→CO2+H2O

low high Temperature

Page 9: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Schedule

年   度 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022

Environmental Impact Assessment

Optimization Research & Study

IGCC Test

Operation Design, Manufacturing

and Construction

CO2 Capture

IGFC

Test Operation

Design, Manufacturing and Construction

Test Operation

Design, Manufacturing and Construction

NEDO joint research projects

▲The Start of Construction

Fiscal Year

Page 10: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Specifications of Osaki CoolGen demonstration Plant

I G C C

S Y S T E M S

Coal Gasifier Oxygen-Blown Two-staged Entrained-flow 1,100 tons per day

Clean up System

DeSOx Unit Methyldiethanol Amine (MDEA)

Sulfur Recovery Unit

Limestone Wet Scrubbing

Air Separation Unit

Pressurized Cryogenic Separation Oxygen ; 30,000 m3N/h

Nitrogen ; 50,000 m3N/h

Combined Cycle

HRSG Unit Multi Pressures Reheat Natural Circulation boiler

GT Unit & ST Unity

Single shaft gas turbine (1300℃ Class) Reheat & condensing Steam turbine 170MW class

Carbon Capture Unit under consideration

Page 11: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Generator

Stack

HRSG

Coal

Air

O2

Steam

CO,H2

CO2 Capture

CO2 Capture

IGCCFuel gas(H2,CO)

Air SeparationUnit

ST GT

Compressor

Gasifier

IGFC

Shift Reactor FC

Features of the demonstration IGCC Target efficiency 40.5%(NET,HHV base)

Test operation of 170MW class IGCC

Test of GT (H2 rich gas through CO2capture system)

Test of CO2 Capture System ・Test of Fuel gas component ・Test of gas purification technology

Page 12: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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JAPAN

IGCC Block

CO2 Capture Block

EnerGia OSAKI P/S

Site Location of Osaki CoolGen Project

Page 13: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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Coal Gasifier

EnerGia

OSAKI P/S

Air Separation Unit

Combined Cycle Unit

CO2 Capture Unit

Image of the Demonstration Plant

Page 14: Osaki CoolGen Project - JCOAL · 4 . Significance of Osaki CoolGen project Realization of zero emission coal fired power plant . Osaki project is a large scale demonstration test

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THANK YOU


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