* Size rounded off to the nearest foot BUILDING DIMENSIONS CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS. 709060905 Model No. AR108-A LW108 Owner's Manual & Assembly Instructions N1 Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height 10' x 8' 121" x 92 3/4" 74 440 123 1/4" 95 1/4" 81 3/8" 118 1/4" 90" 80 1/8" 55 1/2" 60" 3,0m x 2,3m 307cm x 236cm 6,9m 2 12,5m 3 313cm 242cm 207cm 300cm 229cm 204cm 141cm 152cm
Transcript
* Size rounded off to the nearest footBUILDING DIMENSIONS
CAUTION: SOME PARTS HAVE SHARP EDGES. CAREMUST BE TAKEN WHEN HANDLING THE VARIOUS PIECESTO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READSAFETY INFORMATION PROVIDED IN THIS MANUALBEFORE BEGINNING CONSTRUCTION. WEAR GLOVESWHEN HANDLING METAL PARTS.
709060905
Model No. AR108-A LW108
Owner's Manual & Assembly Instructions N1
Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height
3,0m x 2,3m 307cm x 236cm 6,9m2 12,5m3 313cm 242cm 207cm 300cm 229cm 204cm 141cm 152cm
2
Owner's ManualBefore beginning construction, check local building codes regarding footings, locationand other requirements. Study and understand this owner's manual.Important information and helpful tips will make your construction easier and moreenjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain allappropriate information for your building model. Review all instructions before you begin,and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your storage building must be anchored to prevent winddamage. A foundation is also necessary as a base in order to construct a square and levelbuilding. Anchoring and foundation materials are not included with your building. Werecommend the combined use of an Arrow Floor Foundation Kit and an ArrowAnchoring Kit as an effective method of securing your building to the ground (Availableby mail order or at your local dealer) or you may construct the foundation and anchoringsystem of your choice. Your assembly instructions provide information on a few methodscommonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for yourbuilding.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with thenumbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service DepartmentRoute 50 East Breese, Illinois 622301-800-851-1085
•Separate contents of the carton by the part number while reviewing parts list. The first few stepsshow how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These arepackaged within the carton. Note that extra fasteners have been supplied for your convenience.
BEFORE YOU BEGIN.... A2
3
Selecting and Preparing Your Site: Before assembly, you will want to decide ona location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure therewill be enough space at entrance for doors to open fully and enough space around the building tobe able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed andan anchoring system should be ready to use.
Watch the Weather: Be sure the day you select to install your building is dry and calm.Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assembleyour building. One person can position parts or panels while the other is able to handle thefasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for theconstruction of your building. Decide which method of anchoring and the type of foundationyou wish to use in order to form a complete list of the materials you will need.
Foundation Preparation• Hammer and Nails• Spade or Shovel• Hand Saw / Power Saw• Lumber and/or Concrete
Required• Eye Goggles• No. 2 Phillips Screwdriver(With Hardened Magnetic Tip)Note: A power screwdriver or vari-able speed drill with Phillips-tip at-tachment can speed assembly byas much as 40%.
PLAN AHEAD.... A3
4
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling variouspieces of your building since some containsharp edges. Please wear work gloves, eyeprotection and long sleeves when assemblingor performing any maintenance on your build-ing.
•Practice caution with the tools being used in theassembly of this building. Be familiar with theoperation of all power tools.
•Never concentrate your total weight on theroof of the building. When using a step laddermake sure that it is fully open and on evenground before climbing on it.
•Keep children and pets away from worksite toavoid distractions and any accidents whichmay occur.
•Do not attempt to assemble the building if partsare missing because any building left partiallyassembled may be seriously damaged by lightwinds. Call 1-800-851-1085
•Do not attempt to assemble the building on awindy day, because the large panels acting as a"sail", can be whipped about by the wind makingconstruction difficult and unsafe.
SAFETY FIRST.... A4
safety edge
safety edge
sharp edge
sharp edge
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area witha wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavyamounts of snow on roof can damage building making it unsafe to enter. In snow country,Roof Strengthening Kits are available for most Arrow Buildings for added protectionagainst heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them fromsliding easily. Lubricate door track annually with furniture polish or silicone spray. Keepdoors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protectthe metal from being scratched by screws. Regularly check your building for loose screws,bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with goodventilation will reduce condensation.
Other Tips....• Wash off inked part numbers on coated panels with soap and water.• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles andcorrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
5
CARE & MAINTENANCE.... A5 Web
6
ACCESSORIES.... A6 WEB
* Some drilling required to fit buildings without mid-wall bracing.
Model No. SS404• Makes 8" to 12" (20-30cm) wide shelves in any length.• Brackets, braces, hardware included. Lumber is not included.
Model No. SS900-A• Grey color• 3 shelves• Holds up to 85 lbs. (38kg) (even weight distribution)
Heavy-duty, galvanized steel shelf units help organize storagespace. They easily mount on the wall or sit on the floor. Fits allArrow buildings.*
SHELF UNITS
Must be drilled for use as workbench in Estator.+ Even weight distribution.
ATTIC KIT / WORKBENCH KITHeavy-duty galvanized steel bars thatfit all 10' wide Arrow buildings. Theyinstall quickly and easily to helporganize space and create moreuseable space as an attic orworkbench. Will hold up to 250 lbs.(113kg) evenly distributed.
ANCHOR KITModel No. AK100New concrete anchor system permitsanchoring any size Arrow buildingdirectly to a concrete slab. Each kitcontains heavy-duty, hot-dippedgalvanized steel corner gussets andperimeter clips which fit over the floorframe and lag bolt into a concrete slab.Full assembly instructions and a 1/4"masonary drill bit are included.
TOOL HANGING RACKModel No. TH100The perfect tool organizer. Twin25 1/2" (65cm) steel channelsplus five heavy-duty snap-inhangers and a small tool holder forscrewdrivers, pliers, etc. Holdersslide along channel for fullyadjustable spacing. Great forgarage, basement, or the backof any door. Fits all Arrowstorage buildings.
ROOF STRENGTHENING (heavy snow load) KITS Extra roof beams and gable bracesdesigned for added protection against heavy snow accumulation. Increases the strength of your roof by 50%.
ANCHOR KITModel No. AK4Anchor Kit contains heavy-duty steelaugers, 60' (18m) of steel cable and 4 cableclamps. No digging or concretepouring, just insert cable under roof,over roof beams, into augers and twistaugers into the ground. For buildings
larger than 10'x9', use 2 kits.
FLOOR FOUNDATION KITS
MODELS FB47410, FB5465, FB106-AFB109-B AND FB1014-A
A simple new floor frame system made of heavy-duty, hot-dippedgalvanized steel. Use as foundation for plywood, sand or stone.
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7
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8
The Foundation For Your Building
9
FRONT(DOOR)
FRONT(DOOR)
Foundation A09
Note: Finished Slab dimensions, with lumber removed.
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground. This kit should be used with oneof the following:A. To support a plywood deck B. To be filled with sand. We recommend the combined use of1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own foundation, be sure to select the appropriate materials.These are the recommended materials for your foundation:● 2 x 4's (5cm x 10cm) Pressure Treated Lumber ● 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)to provide good support for the building. The necessary materialsmay be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.Construct frame (using 10 penny galvanized nails)Measure 16"/24" (40,6cm/61cm) sections to constructinside frame (see diagram)Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 3: Concrete Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.The following are the recommended materials for your foundation.● 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)● Concrete ● Sheet of 6 mil plastic● We recommend for a proper strength concrete to use a mix of: 1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation1. Dig a square, 6" (15cm) deep into the ground (remove grass).2. Fill up to 4" (10cm) in the square with gravel and tamp firm.3. Cover gravel with a sheet of 6 mil plastic.4. Construct a wood frame using four planks of 1x4 (2,5cm x 10cm) lumber.5. Pour in concrete to fill in the hole and the frame giving a total of 4" (8-10cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
Note: Platform/Slab will extend 9/16" (1,4cm) beyond floor frame on all four sides. Seal this 9/16" of wood with a roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
121"3,1m
16"/24"40,6cm/61cm
92 3/4"
2,4m
121"3,1m 92 3/4"
2,4m
It is important that the entire floor frame be anchored after the building is erected.Below are recommended ways of anchoring.
Anchoring Down The Building
AnchoringA10
Arrow Anchoring Kit: (Model No. AK100 or 68383)Recommended for use with the concrete foundation.Contains: Corner gussets, perimeter clips, hardware,1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:1. For poured concrete slab or footing or patio blocks:Use 1/4" x 2" Lag Screws.2. For Anchor Post of Concrete poured after building iserected: Use 1/4" x 6" Lag Screws.
Arrow Anchoring Kit: (Model No. AK4 or 60298)Recommended for use with any suggested base.Contains: 4 Anchors with Cable, Clamps andinstallation instruction.
Anchoring into Wood/Post:Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.holes provided in the frames for proper anchoring.
10
OVER THE BEAMSAND INTO THE GROUND
1. 2.
1. 2.
11
Remove from bag of screwsand save for the last step
67545Weather Stripping (1)
66382Lower Door Guide (4)
66242Door Slide (4)
66183Roof Trim Cap(2 right & 2 left)
66045Handle (2)
66646Washer (369)
(10 sheets of 40)
65109#8-32 Acorn Nut (4)
(Packed with Screws)
67468Peak Cap (2)(Arrow Logo)
65004#8Ax5/16" Screw (330)
65923#8-32x3/8" Bolt (175)
65900A#10Bx1/2" Black Screw (4)
(Packed with Screws)65103
#8-32 Hex Nut (175)
Hardware N11
6228Track Support (2)
Parts List N12
12
Assembly Part Part Quantity CheckKey No. Number Description in Carton List
1 3719 Door Handle Brace 2 2 7332 Wall Panel (Side) 4 3 9373 Front Wall Panel 2 4 9365 Front Wall Channel 2 5 5986 Rear Wall Angle 2 6 8576 Right Gable 2 7 8577 Left Gable 2 8 6264 Horizontal Door Brace 4 9 6278 Vertical Door Brace 210 6403 Door Track Splice 111 9366 Door Track 212 6515 Wall Panel 613 7743 Roof Panel 214 9009 Gable Brace 215 8538 Right Door 116 8539 Left Door 117 7571 Roof Panel 418 9369 Door Jamb 219 9917 Rear Wall Channel 220 8578 Right Roof Panel 221 8579 Left Roof Panel 222 8485 Left Side Roof Trim 223 8840 Ridge Cap 124 8834 Right Roof Beam 425 8835 Left Roof Beam 426 8836 Right Side Roof Trim 227 9922 Side Wall Channel 428 8841 Side Wall Angle 429 8486 Ridge Cap 130 8934 Ramp 131 9367 Front Floor Frame 232 8936 Rear Floor Frame 233 8937 Side Floor Frame 434 8470 Corner Panel 435 6635 Roof Beam Bracket 436 9204 Roof Beam Brace 2
13
Assembly by Key No. N13
The front floor frame is made up ofthree pieces. The side floor framesand the rear floor frame are made upof two pieces. The holes in thesepieces will align when the pieces arepositioned with correct amount ofoverlap. The illustrations below showthe proper overall length for the sides,rear and front. Proceed as follows:
1 Place the front floor frames asshown. Center the ramp, with drainholes facing outside, on top of the twofront floor frames. Join the frames byinserting eight screws.
2 Overlap the side floor frames andthe rear floor frames as shown. Theholes in these pieces will align whenthe pieces are positioned with cor-rect amount of overlap. See the illus-trations below for the proper overalllength of the side and rear floor frames.Join the frames by inserting four/fivebolts into each frame set as shown.
3 Double check the length of eachand set these pieces aside for lateruse.
Step 1A14
● Parts Needed For ●Floor Frame Assemblies
●●●●● 8934 Ramp (1)●●●●● 9367 Front Floor Frame (2)●●●●● 8936 Rear Floor Frame (2)●●●●● 8937 Side Floor Frame (4)
14
9367
STEP
18934
9367
DRAIN HOLES FACEOUTSIDE
Front FloorFrame Assembly119 3/8" 3,0m
89368937
9367
8934
9367
8937
8937
Side Floor Frame 91 1/8" 2,3m
8936 8936
Rear Floor Frame 119 3/8"3,0m
STEP
2
STEP
3
91 1/8" 2,3m
91 1/8" 2,3m
119 3/8" 3,0m
Front & Rear
119 3/8" 3,0m
Step 2N15
15
● Parts Needed For ●Frame Assemblies
The main frame pieces reinforce thewalls. These pieces will later be in-stalled in the center and at the topedge of the side walls and the rearwall. Proceed as follows:
1 Overlap the rear wall channelpieces as shown in the figure andfasten the two pieces together withone bolt in the center hole (threeholes will align).
2 Make two side wall channels byoverlapping the side wall channelpieces as shown. Fasten each settogether with one bolt in the centerhole of each set.
3 Overlap the rear wall anglepieces as shown in the figure andfasten them together with one bolt inthe center hole.
4 Make two side wall angles byoverlapping the side wall angle piec-es as shown. Fasten each set togeth-er with one bolt in the center hole.
5 Set the assemblies aside. You willuse them later.
The roof beams join the two gablesand support the roof panels. The mainroof beam is made up of four piecesoverlapped back to back at the cen-ter. The left and right roof beam as-semblies are made up of two pieces.Hint: These pieces are force-fitted,so you may have to press hard to jointhem together.
1 The figure shows how to identify aleft and a right roof beam. As youwill note, the difference is only whichend of each beam has the six holesfor joining the beams at the center.
2 Place the end of a right roof beaminside a left roof beam so that the sixholes in each piece align. Make foursets of roof beams by repeating thisprocedure. Do not insert bolts yet.
3 Take two of the pressed-togetherroof beams and join them as shownto form the main roof beam assembly.Hold the assembly together and fas-ten with 14 bolts.
4 Fasten the other two pressed-together roof beams with eight boltsto make the left and right roof beamassemblies.
5 Set these pieces aside for laterassembly.
Step 3N16
● Parts Needed For ●Roof Beam Assemblies
●●●●● 8834 Right Roof Beam (4)●●●●● 8835 Left Roof Beam (4)
Left8835
STEP
1
Right8834
STEP
2
91 7/8" 2,3m
91 7/8" 2,3m
91 7/8" 2,3m
Main Roof Beam
Doubled Beam Assembly at PeakSTEP
3
STEP
4
How To Indentify Left andRight Roof Beams
8835
8834
91 7/8" 2,3m
91 7/8" 2,3m
Single BeamAssembly atSide of Roof
17
NOTE:Door Track Splice (painted part)
Step 4A17
● Parts Needed For ●Door Track Assembly
●●●●● 6403 Door Track Splice (1)●●●●● 9366 Door Track (2)
The door track assembly supportsthe sliding doors and reinforces thefront wall. It is made up of three pieces.
1 Using the door track splice,(painted), join the door track(galvanized) pieces end-to-end asshown.
2 Insert four screws from the under-side only.
Hint: The holes in the top side of thedoor track assembly are for fasteningthe gable to the top of the front wall ina later step.
3 Position door slides onto the legs,from the end of door trackassembly, as shown in the end view.NOTE: Flat side on top, pins andholes must be oriented as shown.
4 Set this piece aside for later use.
66242
STEP
3
118 1/8" 3m
STEP
4
END VIEW
STEP
1
9366
STEP
2
6403
9366
Long Legon Top
Short Legon Bottom
93669366
6403
66242
118 1/8" 3m
118 1/8" 3m
●●●●● Front Floor Assembly (1)●●●●● Side Floor Assembly (2)●●●●● Rear Floor Assembly (1)
● Parts Needed For ●Floor FrameStep 5
A18
The floor frame must be squareand level or holes will not align.
18
1 Assemble the four corners of thefloor frame using two screws at eachcorner as shown. At the front cornersfasten bolts through fromthe bottom with nuts on top.
2 Measure the floor frame diago-nally. When the diagonal measure-ments are equal, the floor frame issquare.
NOTEIf using a wood platform or
concrete slab do not fasten thefloor frames to your base at this
time. You will anchor thebuilding after it is erected.
NOTEIf you have purchased a Floor
Foundation Kit you need toinstall it at this time.
STEP
1
8937
RIGHTREAR
8936
Level
8937
RIGHTFRONT
9367
STEP
2
When Diagonal Measurementsare Equal the Floor Frameis Square.
FRONT
1 Position a corner panel at thecorner of the floor frame as shown.The widest part of each corner panelmust be placed along the side of thebuilding for all four corners. Fastenthe corner panel to the floor framewith one screw.
Support the corner panel with a stepladder until a wall panel is attached.
2 Attach the front wall panels to thefront corner panels, as shown. A smallgap will exist between front wall paneland ramp.
3 Attach the wall panels to the rearcorner panels, as shown.
The wall panels come in two widths.Each wall panel has a crimped rib onone side. The crimped rib should gounder the rib of the panel that followsit.
1 Locate all of the wall panels andset each one alongside the building.
2 Be sure that you have the correctpanels in each position. Do this byoverlapping the panels and deter-mining if the holes line up with theholes in the frame.
3 Fasten the wall panels at the topand bottom with screws.
4 Fasten the center of each panel tothe wall channel with screws. Fastenoverlapping ribs as before.
5 When you have attached all wallpanels in the correct positions, thebuilding will look like this.
21
STEP
1
7332
STEP
2
7332
STEP
4
Bolt and nutdoes not go thruwall channelat overlap
STEP
3
Crimped RibUnderneath
STEP
5
Use bolts andnuts thru wallangle overlapsat the top ofpanel at sidesand rear.
6515
7332
73326515
Detail ShowingCenter of Panel Screwedto Wall Channel
6515 6515
Panels rest onframe as shown
●●●●● 9369 Door Jamb (2)●●●●● 9365 Front Wall Channel (2)
● Parts Needed For ●Front Channel/Door JambStep 9
R22
The door jambs reinforce the dooropening and provide an attractivetrim. Follow these steps for bothdoor jambs.
1 Fasten the front wall channelsin their positions between the end ofthe side wall channel and the cor-ner panel using screws. Do not puta screw in the hole at the end be-hind the door opening at this time.
2 Fasten a door jamb to the frontpanel with two bolts, nuts and acornnuts, as shown.
3 Fasten the center of the doorjamb to the front wall panel and thefront wall channel with two screws.
4 Fasten the top of the door jamb tothe door track with two screws. Dothe same for the bottom into frame.
Repeat steps 2 through 4 for theopposite door jamb.
22
Acorn Nut
Hex Nut
9369
FRO
NT
ScrewScrew
TOP VIEW
TOP VIEW
Door Track
9369
Front Wall Channel
Front Wall ChannelCross-SectionTop View
(2) bolts
Bolt
INSIDE OFBUILDING
9365
FRONT
TOP VIEW
Screw Screw
Door Track
STEP
4
STEP
3
STEP
2
STEP
1
Acorn Nut
23
The gables go on top of the front andrear walls to support the roof beams.
NOTEThe gables are packed nestedtogether and might be mistakenas one piece. Carefully separate
them before continuing.
1 Attach the four roof beambrackets to the gables using twobolts, washers and nuts.
NOTEMounting leg of bracket mustface toward center of gable
● Parts Needed For ●Gable AssembliesStep 10
N23
●●●●● 8576 Right Gable (2)●●●●● 8577 Left Gable (2)●●●●● 6635 Roof Beam Bracket (4)
STEP
1
8576
Washer
8577
FRONT
6635Roof Beam Brackets
● Parts Needed For ●Gables/BracesStep 11
N24
●●●●● Left Gable Assemblies (2)●●●●● Right Gable Assemblies (2)●●●●● 9009 Gable Brace (2)
24
1 Lift and fasten a right and leftgable, under angle at corner, to thedoor track with screws.
Hint: On the rear gable, use a boltand nut at the overlapping rear wallangle. On the front gable, leave out 2screws closest to center gable leg.
2 Join the left and right gablestogether with a gable brace using abolt in the second hole from the bot-tom only.
Repeat Steps 1 & 2 for the oppositeside of building.
3 Fasten the track supports to thefront gable assembly, as shown.
STEP
3
Track Supports 6228
STEP
1Gable
STEP
2
9009 Gable Brace
● Parts Needed For ●Roof Beam/BracesStep 12
N25
●●●●● Main Roof Beam (1)●●●●● Single Roof Beam (2)●●●●● 9204 Roof Beam Brace (2)
25
1 Wrap the weather stripping tapearound the two joined edges of theleft and right gables. See diagram.Cut the weather stripping to length.
2 Spread the two halves of the mainroof beam and fasten the roof beamto the gable brace of the front gable.
Roof Beam Brace 9204
STEP
2
Roof Beam Brace 9204
STEP
5
Single Roof Beam Assembly
3 Fasten the other end of the mainroof beam to the gable brace of therear gable.
4 Fasten the single roof beam,small holes on top, as shown usingbolts and nuts.
5 Fasten a roof beam brace to themain roof beam behind the front gableby placing the tab on the end of thebrace between the roof beams. Alignthe tab with the sixth hole and fastenthe brace with a bolt and nut.
6 Fasten the lower end of the roofbeam brace to the track supportwith a bolt and nut.
7 Fasten a roof beam brace be-tween the rear gable and the roofbeam at the fifth hole, as shown.
STEP
7
STEP
4
STEP
3
Spread Two HalvesOf Roof Beams
1
67545 Weather Stripping
STEP
6
STEP
Main Roof BeamAssembly
26
Step 13N26
● Parts Needed For ●Right Roof Panel ●●●●● 8578 Right Roof Panel (1)
Installing the roof panels is best donewith a step ladder. Begin installingroof panels at the back right corner ofthe building. Each screw and bolt inthe roof requires a washer.
NOTEMeasure the building diagonallyagain and make adjustments to
make sure the building is square.This will make the roof panels fit
better, and holes will align.
NOTEIf a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
1 Locate the roof panels by theirnumbers. Note the sequence andposition they are to be installed.
2 Position the right roof panel at theback right corner and fasten to thegable with 5 bolts and nuts and roofbeams using 2 screws. Do not fastenthe lower end of the panel to the sidewall angle at this time.
Hint: Attach fasteners in order shownin diagram.
8578 Right Roof Panel
FRONT Washer
Bolt
Gab
le
STEP
2
STEP
1
Nut
1
2 34
5
6
7
8579
7571
7571
8578 8579
7571
7571
8578
8
6
2
4
1
5
7
3FRONT
7743 7743
10 9
1 Install a left roof panel at the leftrear and right front corner of the roof.Install a right roof panel at the leftfront corner of the roof.
3 Install 2 narrow and 2 wide roofpanels in the sequence and posi-tions shown on previous page. Donot fasten the lower end of the panelsto the side wall angles at this time.Continue weather stripping the ridgeopening.
NOTENarrow roof panel crimped rib is
overlapped by wide rib ofadjacent panel where possible.
Step 14N27
● Parts Needed For ●Roof Assembly
27
●●●●● 8578 Right Roof Panel (1)●●●●● 8579 Left Roof Panel (2)●●●●● 7571 Roof Panel (2)●●●●● 7743 Roof Panel (2)
2 Cut 4 short 2" (5cm) strips off theroll of weather stripping tape, andput them aside. Cover the joint at thepeak with weather stripping tape.Unroll the tape and press it downover the opening at the ridge as youinstall each roof panel. Do not cut thetape at this time.
NOTEIf roof beam holes do not line up
with the roof panel holes, shift thebuilding from left to right.
If this does not help, your buildingmay not be level. Shim thecorners until holes line up.
Do not fastenat this time
Fasten AtOverlap with
Bolt
Fasten AtOverlap with
Bolt
Screws ToRoof Beam
(2 Bolts at middleof building)
STEP
STEP
Screws ToRoof Beam
(2 Bolts at middleof building)
3
8579 Left Roof Panel
7571 Roof Panel
7743 Roof Panel
8578 Right Roof Panel
Weather StrippingTape Roll
7571 Roof Panel
FRONT
7743 Roof Panel
1
STEP
2
28
Step 15N28
● Parts Needed For ●Ridge Caps & Panels
●●●●● 8840 Ridge Cap (1)●●●●● 7571 Roof Panel (2)●●●●● 8486 Ridge Cap (1)
1 Install the first ridge cap on thecompleted roof section using boltsand nuts. Fasten roof panel overlapsnot used for ridge cap. Cover thehead of bolt with the 2" (5 cm) piece ofweather stripping tape. Do not fastenthe ends of the ridge cap at this time.
2 Install the second ridge cap over-lapping the first ridge cap while in-stalling the remaining narrow roofpanels. Continue weather strippingthe ridge.
3 Fasten the lower end of the panelsto the side wall angles using screwsand washers. Use bolts and nutsthrough wall angle overlaps at thebottom of the panel.
STEP
18840
Strips
STEP
2
7571
8486Cut WeatherStripping andFold Under
7571
3STEP
1 Attach the right and left side rooftrim to the lower end of the roof pan-els on each side of the building usingscrews at each panel overlap.
NOTEA single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin-ger, overbend the bottom flange ofthe roof panel rib at the corner inwardenough so the right and left roof trimcaps fit onto right and left corners.
3 Fasten the roof trim caps to theside trim using a screw.
4 Fasten the roof panel ribs, peakcaps and ridge caps together usingbolts and nuts.
29
Step 16A29
● Parts Needed For ●Roof Trim
●●●●● 8485 Left Side Roof Trim (2)●●●●● 8836 Right Side Roof Trim (2)
STEP
4Peak Cap
STEP
3
Tuck FlangeInward to Fit
Inside ofRoof Trim CapSTEP
2
Roof Trim Cap
STEP
18485
Roof Trim
8836
8485
8836
30
●●●●● 3719 Door Handle Brace (2)●●●●● 8538 Right Door (1)●●●●● 8539 Left Door (1)●●●●● 6264 Horizontal Door Brace (4)●●●●● 6278 Vertical Door Brace (2)
● Parts Needed For ●Door AssemblyStep 17
D30
The steps on this page tell how toassemble the right door. You willperform exactly the same proceduresfor the left door. Each bolt and screwin the door requires a washer. Pro-ceed as follows:
1 Attach the door handle brace andhandle to the door with 1 bolt asshown. Don't tighten the bolt yet.
2 Swing the door handle brace up tothe hole on the center of the door andinsert a screw.
3 Hold the vertical door braceagainst the center of the inside sur-face of the door and turn the screw tohold the vertical door brace and doorhandle brace in place. Fasten todoor above and below centerconnection using 2 screws.
4 Insert a second bolt in the doorhandle and tighten both bolts.
5 Put a horizontal door brace ontothe top edge and bottom edge andfasten with 1 bolt in the center.
6 Attach the lower door guides asshown.
7 Repeat steps 1 through 6 for theleft door.
Right Door STEP
1
66382
66382
STEP
6264
STEP
5
66045
3719
STEP
66045
3719
6264
62642
66382
END VIEWSHOWING:
HorizontalDoor Brace
Door
Washer
Guide
STEP
6
6278
4
STEP
3
6278
31
Step 18A31
● Parts Needed For ●Door Installation & Adjustment
●●●●● Right Door Assembly (1)●●●●● Left Door Assembly (1)
1 From inside the building, put thebottom of the right door assembly (onyour left when you are inside thebuilding) behind door jamb into thefront frame track.
2 Position the top of the door so thatthe holes in the door line up with theholes in the door slides.
3 Fasten the door to the door slidesusing a #10Bx1/2" screw.
NOTEThe four holes in the top of each
door allow you to adjust thedoors. Place the door slide in
the middle 2 holes.
4 Repeat steps 1 through 3 for theleft door.
Keep this Owner's Manual and Assembly Instructions for future reference.
STEP
2
Horizontal Door Brace
STEP
1
Gable
STEP
3
#10Bx1/2" Screw
Door Slide
Adjustment Holes
Adjustment Holes AllowDoors to Meet Evenly
Along Their Length
Right Door Left Door STEP
4
Front Floor Frame Assembly
Door Track
Door Slide
Doo
r
SOME FACTS ABOUT RUSTRusting is a natural oxidizing process that occurswhen bare metal is exposed to moisture. Problemareas include screw holes, unfinished edges, orwhere scrapes and nicks occur in the protectivecoating through normal assembly, handling anduse. Identifying these natural rusting problem areasand taking some simple rust protection precautionscan help to stop rust from developing, or stop itquickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,inside and out.
2. Use all the washers supplied. In addition to pro-tecting against weather infiltration, the washers pro-tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free ofdebris and leaves which may accumulate and retainmoisture. These can do double damage since theygive off acid as they decay.
4. Touch up scrapes or nicks and any area of visiblerust as soon as possible. Make sure the surface isfree of moisture, oils, dirt or grime and then apply aneven film of high quality touch-up paint.
