+ All Categories
Home > Documents > Oxy-Acetylene Gas Welding Technique - Edu Support

Oxy-Acetylene Gas Welding Technique - Edu Support

Date post: 28-May-2017
Category:
Upload: suta-vijaya
View: 241 times
Download: 2 times
Share this document with a friend
5
10/14/13 Oxy-Acetylene Gas Welding Technique - Edu Support edu-support.blogspot.com/2012/10/oxy-acetylene-gas-welding-technique.html 1/5 7 Online Visitors Home Terms and Conditions Privacy Policy Oxy-Acetylene Gas Welding Technique There are different welding techniques for welding mild steel. They are as follows: Leftward or forward welding. Rightward or backward welding. Vertical welding, single or double. Overhead welding. Linde welding. Leftward or Forward Welding The leftward method of welding is also known as forward welding. It is the oldest and most widely established method for the butt-welding of steel plates. Recent developments have shown that above certain thickness, the leftward method cannot be used successfully, but within its sphere of application, which is limited of thickness, it gives excellent results and is the most satisfactory method, both from the point of view of the economy of the joint and the resultant mechanical properties of the weld. Welding is commenced at the right hand edge of the plate and proceeds across the plane in a leftward direction, the blowpipe following the welding rod. (Ref Fig 1) Fig 1 Leftward or Forward Welding It is necessary to bevel the plates upto 1/8” thickness, but there should be an included angle of bevel of at least 80º for thickness between 1/8”and 3/16”, above 3/16” thickness under normal condition, it is not economical to use the leftward method and it should be replaced by rightward method. Table 1 Data for Leftward or Forward Welding Sheet thickness (inch) 1/32” 1/16” 3/32” 1/8” 5/32” 3/16” Welding speed ft./Hr. 20-25 25-30 20-25 18-20 15-18 12-15 Power of blowpipe Cu.ft. of C 2 H 2 /Hr. 1-2 2-3 3-5 5-7 7-10 10-13 Dia of welding Rod (Inch) 1/32 1/16 3/32 3/32 1/8 1/8 Consumption of welding wire per foot of weld (ft.) 1.0 1.75 2.75 1.65 2.1 4.8 Rightward or Backward Welding During the past few years much publicity has been attached to the rightward method of welding and the results obtained by this method. Investigations show that the all these claims have been adequately sustained. The rightward method of welding consists of commencing at the left-hand side of the plate and proceeding towards the right, the filler rod following the blowpipe (Refer Fig 2). It will be observed that the blowpipe point in the direction of the completed weld and that it moves regularly along the seam. There is no lateral movement of the blowpipe, rather the end of the filler rod describes a series of loops and doesn’t progress steadily as in case of the leftward welding. It is not necessary to bevel the edges of the plate between 3/16” to 5/16” and even when a bevel is necessary the included angle should be only 60º and 80º as in the previous case. Further differences, all of which must be learnt and remembered if the method is to be applied successfully, are that the welding rod is held at an angle of 40º-50º to the job and not 30º-40º, which is the case in leftward welding. On other hand, the blowpipe is held much flatter i.e. the angle of the blowpipe to the plate is only 40º-50º as compared with the 60º-70º required in the case of leftward method. These differences in the angle of the bevel, movement of the rod, angle of the filler rod and angle of blowpipe are of real importance and significance. POPULAR POST Basic Engineering Drawing - Conventions and Abbreviations Introduction 1. Conventions make the drawing simple and easy to draw. But it is difficult for untrained eyes to understand it eas... Basic Engineering Drawing - Projection Introduction 1. Engineers are confronted with the task of communicating the design, development and structures of machines to man... Oxy-Acetylene Gas Welding Technique There are different welding techniques for welding mild steel. They are as follows: Leftward or forward welding. Rightward or backward... Basic Engineering Drawing - Drawing Instruments Introduction 1. Engineering drawing is the language of engineers and technicians. The accuracy and neatness of engineering drawin... Further Your Colorado Education Online In today's busy world, many people that are looking to further their educations are finding it difficult to squeeze the time in their ... University Students And Young Adults: When Am I Ready To Move Out? There comes a time in every young person’s life when they must leave the cosy cocoon of their parent’s nest and move out of home. It is a ... Fun Maths Games To Engage Your Pupils Image owned by author Maths can sometimes be a real marmite subject. Some people just get it, and others have to work a litt... What's The Point In Welding? Welding is a process in which two or more pieces of metal are permanently joined together and various welding types allow for different we... How To Write Your MBA Essay Without Really Trying All the information your MBA essay needs to be wow the Admissions Committee is already in your mind. Your job is to transfer the informati... Denver Community College Certificate And Degree Programs Community colleges provide a wide range of opportunities for students to earn degrees and certificates in an affordable and convenient fas... ADS BY YAHOO Handheld Fiber Microscope www.hcoce.com Supplier Of Fiber Optic Microscopes Hand-held and More! Inquiry Laser Diode www.hcoce.com Spectral Width, High Efficiency Best quality & Fastest Delivery
Transcript
Page 1: Oxy-Acetylene Gas Welding Technique - Edu Support

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 15

7 Online Visitors

HomeTerms and ConditionsPrivacy Policy

Oxy-Acetylene Gas Welding Technique

There are different welding techniques for welding mild steel They are as follows

Leftward or forward weldingRightward or backward welding

Vertical welding single or doubleOverhead welding

Linde welding

Leftward or Forward Welding

The leftward method of welding is also known as forward welding It is the oldest and most widely established method forthe butt-welding of steel plates Recent developments have shown that above certain thickness the leftward methodcannot be used successfully but within its sphere of application which is limited of thickness it gives excellent results andis the most satisfactory method both from the point of view of the economy of the joint and the resultant mechanicalproperties of the weld

Welding is commenced at the right hand edge of the plate and proceeds across the plane in a leftward direction theblowpipe following the welding rod (Ref Fig 1)

Fig 1 Leftward or Forward Welding

It is necessary to bevel the plates upto 18rdquo thickness but there should be an included angle of bevel of at least 80ordm forthickness between 18rdquoand 316rdquo above 316rdquo thickness under normal condition it is not economical to use the leftwardmethod and it should be replaced by rightward method

Table 1 Data for Leftward or Forward Welding

Sheet thickness (inch) 132rdquo 116rdquo 332rdquo 18rdquo 532rdquo 316rdquo

Welding speed ftHr 20-25 25-30 20-25 18-20 15-18 12-15

Power of blowpipe

Cuft of C2H2Hr

1-2 2-3 3-5 5-7 7-10 10-13

Dia of welding Rod(Inch)

132 116 332 332 18 18

Consumption ofwelding wire per foot ofweld (ft)

10 175 275 165 21 48

Rightward or Backward Welding

During the past few years much publicity has been attached to the rightward method of welding and the results obtained bythis method Investigations show that the all these claims have been adequately sustained

The rightward method of welding consists of commencing at the left-hand side of the plate and proceeding towards theright the filler rod following the blowpipe (Refer Fig 2) It will be observed that the blowpipe point in the direction of thecompleted weld and that it moves regularly along the seam There is no lateral movement of the blowpipe rather the end ofthe filler rod describes a series of loops and doesnrsquot progress steadily as in case of the leftward welding It is notnecessary to bevel the edges of the plate between 316rdquo to 516rdquo and even when a bevel is necessary the included angleshould be only 60ordm and 80ordm as in the previous case Further differences all of which must be learnt and remembered if themethod is to be applied successfully are that the welding rod is held at an angle of 40ordm-50ordm to the job and not 30ordm-40ordmwhich is the case in leftward welding On other hand the blowpipe is held much flatter ie the angle of the blowpipe to theplate is only 40ordm-50ordm as compared with the 60ordm-70ordm required in the case of leftward method These differences in the angleof the bevel movement of the rod angle of the filler rod and angle of blowpipe are of real importance and significance

POPULAR POST

Basic Engineering Drawing - Conventions andAbbreviations

Introduction 1 Conventions make the drawing simpleand easy to draw But it is difficult for untrained eyes tounderstand it eas

Basic Engineering Drawing - Projection

Introduction 1 Engineers are confronted with the task ofcommunicating the design development and structures ofmachines to man

Oxy-Acetylene Gas Welding Technique

There are different welding techniques for welding mild steelThey are as follows Leftward or forward welding Rightwardor backward

Basic Engineering Drawing - Drawing Instruments

Introduction 1 Engineering drawing is the language of

engineers and technicians The accuracy and neatness ofengineering drawin

Further Your Colorado Education Online

In todays busy world many people that are looking to furthertheir educations are finding it difficult to squeeze the time intheir

University Students And Young Adults When Am I Ready ToMove Out

There comes a time in every young personrsquos life when theymust leave the cosy cocoon of their parentrsquos nest and move

out of home It is a

Fun Maths Games To Engage Your Pupils

Image owned by author Maths can sometimes be a realmarmite subject Some people just get it and others have towork a litt

Whats The Point In Welding

Welding is a process in which two or more pieces of metalare permanently joined together and various welding typesallow for different we

How To Write Your MBA Essay Without Really Trying

All the information your MBA essay needs to be wow theAdmissions Committee is already in your mind Your job is to

transfer the informati

Denver Community College Certificate And DegreePrograms

Community colleges provide a wide range of opportunitiesfor students to earn degrees and certificates in an affordableand convenient fas

ADS BY YAHOO

Handheld Fiber Microscopewwwhcocecom

Supplier Of Fiber Optic Microscopes Hand-held and More Inquiry

Laser Diodewwwhcocecom

Spectral Width High Efficiency Bestquality amp Fastest Delivery

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 25

Fig 2 Rightward Welding

With regard the mechanical properties of the weld the enhance ductility elongation etc are due to the annealing effectsThe flame playing on the finished weld prevents the weld zone from cooling down suddenly and so prevents brittle depositThere is less risk of excessive oxidation A further advantage is that the heat is more localized and consequently the effectsof distortion are greatly reduced

Table 2 Data for Rightward or Backward Welding

Sheet thickness (inch) 316rdquo 14rdquo 516rdquo 12rdquo 58rdquo frac34rdquo

Welding speed ftHr 12-15 10-12 7-8 45-5 375-425

3-325

Power of blowpipe Cuft ofC2H2Hr

13-18 18-25 25-30 45-50 55-60 60-70

Dia of welding Rod (Inch) 332rdquo 18rdquo 532rdquo frac14rdquo frac14rdquo frac14rdquo

Consumption of weldingwire per foot of weld (ft)

34 34 34 575 675 975

Advantage of Rightward Welding Over Leftward Welding

The following are some of the advantages of rightward welding over leftward welding process

Consumption of filler rod is less

Welds are made fasterLess chance for expansion or contraction

Flame anneals the weld portion therefore the mechanical properties are superiorBetter control of weld as the molten pool can be viewed clearly

Less risk of excessive oxidation as the reducing flame covers the weld

Vertical Welding

When the welding plane is in a vertical position the welding method applied is vertical welding This method of weldinghas many advantages Bevelling is not required upto 58rdquo thickness welds can be made rapidly and distortion is reduced

to minimum

Fig 3 Single and Double Vertical Welding

Annealing effect is also obtained as far rightward welding Vertical welding is divided into two different methods (Refer Fig

3)

Welding from one side only (Single Operator Method)Welding from both sides (Double Operator Method)

Overhead Welding

In this position the welding is done from the underside of the joint and where the axis of the joint and base metal are bothhorizontal (Refer Fig 4) This is the most difficult position for welding In this welding the welder should wear all protective

clothing and helmet The position of the welding rod and welding torch is almost same as the welding in horizontalposition Here the force from the gas velocity and the surface tension of the metal prevent the molten metal falling from the

weld zone Care should be taken not to over heat the metal

Welding Education

Distance Learning

Continuing Education

eLearning Solutions

Online Education Courses

Interactive Mathematics

ads by Yahoo

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 35

Fig 4 Overhead Welding

One method of keeping the molten metal from becoming too hot is to use a flip motion of the torch tip (Refer Fig 5) This isa quick movement of the tip from the puddle (molten pool) and back again The momentary removal of the flame allows the

puddle and bead to cool slightly

Fig 5 Flip Motion in Overhead Welding

Pipe Welding

The method of making butt welds in steel pipes is similar to that of making welds in equivalent thickness of MS plates In

straight line or angle joint tacking in jigs is advisable For smaller diameter pipes tacking in two places is enough For 2rdquoand above tacking at three or more equidistant places is better Edge preparation is as in the case of plate welding Pipes

are welded mainly by two methods

Roll welding

Fixed position welding

Roll Welding In roll welding the weld is started at the three orsquoclock position and welded to the top of the pipe The pipe isthen rotated 90 degrees Welding continues at the three orsquoclock position and ends at the topThis continue until the joint is

finished (Refer Fig 6) When using this technique no overhead and only small amount of vertical welding is required Mostof the welding is carried in flat position The size of the torch tip is same as for the same thickness of flat sheet or plate The

welding can be done by either fore hand or back hand position The weld is usually reinforced 116rdquoabove the pipe wallupto a thickness of 38rdquo and 18rdquo for 38rdquo an above The width of the bead should be approximately 1 frac12 to 2 times the wall

thickness

Fig 6 Rolling Method of Welding Pipe

Fixed position welding When it is difficult or impossible to roll the pipe then welding is done keeping it in a fixed position

Sometimes this must be done in cramped quarters and other adverse condition but the weld must be as secure as anyother weld In this type the weld must be started at the bottom and welded up both sides of the pipe up to the top (Refer Fig

7) The blowpipe must be held vertically while welding the bottom as this will assist holding the metal ion place

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 45

Tweet 0 1 3Share this article

Fig 7 Fixed Position Pipe Welding

Elbow Joint

To weld at angles pipes are cut with a hacksaw or ground to the required angles and set so as to give wall contact Edges

are prepared as required for the thickness and tacking is done after setting in jig available and welded either by the

leftward or rightward method according to thickness The rest of the technique employed is as used for butt joints (ReferFig 8)

Fig 8 Elbow Joint

Pipe to Plate Welding

A blowpipe tip one size larger will normally be chosen for a particular thickness in butt-welding is selected for this type of

welding The blowpipe is held at a 50deg angle and the welding rod at 70-75deg The tip of the blowpipe should be directed

slightly more towards the plate than to the pipe Holding the pipe too high will result in undercut the vertical leg The main

features of a sound weld are

Good fusion of there whole surface of the pieces and then slightly reinforcement at the joint as in the case of fillet

weldIf any bevel is made the chamfering is filled to a level slightly higher than its surface

Absence of any porous metal in the joint

Strong section and no undercut of the parent metal

Linde Welding

This is a special technique used for the welding of pipes with a carburising flame The excess of carbon in the carburising

flame cause an addition to the carbon content of the outer layer of the steel and thereby reduces its melting point and alsocauses it to sweat at a lower temperature lower than its melting point With specially graded linde rod it is then possible to

carry out welds on mild steel at temperature below its melting point and at greater speeds

Capella University

Interested in Online Schools Get

More Info About Capella

University

wwwCapellaedu

Welding Education

Go To Localcom To Find Local

Businesses And Services Near You

Localcom

Lumosity Brain Games

Improve Memory and Attention

with Scientific Brain Games Free

Trial

wwwLumositycom

College Textbook Answers

Even amp Odd Answers for Math

Science amp Engineering Textbooks

CheggcomHomework-Help

ads by Yahoo

Like 24

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 55

Related Articles

Oxy-Acetylene Gas Welding Technique

Related Posts Widget[]

+ comments +

Mike Tyson January 9 2013 at 958 PM

Reply

I really like this great job folksppi claims on mortgages

Sir David January 11 2013 at 1209 AM

Reply

No doubt why you get so many blog commentsppi claims companies

Krystal Beauchamp June 15 2013 at 200 AM

Reply

There are many different techniques of welding and is a trade that will remain very importantIndustrial Laser welding and cutting and has specific training for use of them and I am assumingthat this type of welding also needs professional training

3 comments

Post a Comment

Enter your comment

Comment as Google Account

Publish

Preview

Support Creating Website | Johny Template | Mas Template

Copyright copy 2011 Edu Support - All Rights Reserved

Template Created by Creating Website Published by Mas Template

Proudly powered by Blogger

Edu Support by AlivaDot is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 30 Unported License

Based on a work at edu-supportblogspotcom

Permissions beyond the scope of this license may be available at Terms and Conditions

laquo Prev Post Next Post raquoHome

Page 2: Oxy-Acetylene Gas Welding Technique - Edu Support

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 25

Fig 2 Rightward Welding

With regard the mechanical properties of the weld the enhance ductility elongation etc are due to the annealing effectsThe flame playing on the finished weld prevents the weld zone from cooling down suddenly and so prevents brittle depositThere is less risk of excessive oxidation A further advantage is that the heat is more localized and consequently the effectsof distortion are greatly reduced

Table 2 Data for Rightward or Backward Welding

Sheet thickness (inch) 316rdquo 14rdquo 516rdquo 12rdquo 58rdquo frac34rdquo

Welding speed ftHr 12-15 10-12 7-8 45-5 375-425

3-325

Power of blowpipe Cuft ofC2H2Hr

13-18 18-25 25-30 45-50 55-60 60-70

Dia of welding Rod (Inch) 332rdquo 18rdquo 532rdquo frac14rdquo frac14rdquo frac14rdquo

Consumption of weldingwire per foot of weld (ft)

34 34 34 575 675 975

Advantage of Rightward Welding Over Leftward Welding

The following are some of the advantages of rightward welding over leftward welding process

Consumption of filler rod is less

Welds are made fasterLess chance for expansion or contraction

Flame anneals the weld portion therefore the mechanical properties are superiorBetter control of weld as the molten pool can be viewed clearly

Less risk of excessive oxidation as the reducing flame covers the weld

Vertical Welding

When the welding plane is in a vertical position the welding method applied is vertical welding This method of weldinghas many advantages Bevelling is not required upto 58rdquo thickness welds can be made rapidly and distortion is reduced

to minimum

Fig 3 Single and Double Vertical Welding

Annealing effect is also obtained as far rightward welding Vertical welding is divided into two different methods (Refer Fig

3)

Welding from one side only (Single Operator Method)Welding from both sides (Double Operator Method)

Overhead Welding

In this position the welding is done from the underside of the joint and where the axis of the joint and base metal are bothhorizontal (Refer Fig 4) This is the most difficult position for welding In this welding the welder should wear all protective

clothing and helmet The position of the welding rod and welding torch is almost same as the welding in horizontalposition Here the force from the gas velocity and the surface tension of the metal prevent the molten metal falling from the

weld zone Care should be taken not to over heat the metal

Welding Education

Distance Learning

Continuing Education

eLearning Solutions

Online Education Courses

Interactive Mathematics

ads by Yahoo

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 35

Fig 4 Overhead Welding

One method of keeping the molten metal from becoming too hot is to use a flip motion of the torch tip (Refer Fig 5) This isa quick movement of the tip from the puddle (molten pool) and back again The momentary removal of the flame allows the

puddle and bead to cool slightly

Fig 5 Flip Motion in Overhead Welding

Pipe Welding

The method of making butt welds in steel pipes is similar to that of making welds in equivalent thickness of MS plates In

straight line or angle joint tacking in jigs is advisable For smaller diameter pipes tacking in two places is enough For 2rdquoand above tacking at three or more equidistant places is better Edge preparation is as in the case of plate welding Pipes

are welded mainly by two methods

Roll welding

Fixed position welding

Roll Welding In roll welding the weld is started at the three orsquoclock position and welded to the top of the pipe The pipe isthen rotated 90 degrees Welding continues at the three orsquoclock position and ends at the topThis continue until the joint is

finished (Refer Fig 6) When using this technique no overhead and only small amount of vertical welding is required Mostof the welding is carried in flat position The size of the torch tip is same as for the same thickness of flat sheet or plate The

welding can be done by either fore hand or back hand position The weld is usually reinforced 116rdquoabove the pipe wallupto a thickness of 38rdquo and 18rdquo for 38rdquo an above The width of the bead should be approximately 1 frac12 to 2 times the wall

thickness

Fig 6 Rolling Method of Welding Pipe

Fixed position welding When it is difficult or impossible to roll the pipe then welding is done keeping it in a fixed position

Sometimes this must be done in cramped quarters and other adverse condition but the weld must be as secure as anyother weld In this type the weld must be started at the bottom and welded up both sides of the pipe up to the top (Refer Fig

7) The blowpipe must be held vertically while welding the bottom as this will assist holding the metal ion place

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 45

Tweet 0 1 3Share this article

Fig 7 Fixed Position Pipe Welding

Elbow Joint

To weld at angles pipes are cut with a hacksaw or ground to the required angles and set so as to give wall contact Edges

are prepared as required for the thickness and tacking is done after setting in jig available and welded either by the

leftward or rightward method according to thickness The rest of the technique employed is as used for butt joints (ReferFig 8)

Fig 8 Elbow Joint

Pipe to Plate Welding

A blowpipe tip one size larger will normally be chosen for a particular thickness in butt-welding is selected for this type of

welding The blowpipe is held at a 50deg angle and the welding rod at 70-75deg The tip of the blowpipe should be directed

slightly more towards the plate than to the pipe Holding the pipe too high will result in undercut the vertical leg The main

features of a sound weld are

Good fusion of there whole surface of the pieces and then slightly reinforcement at the joint as in the case of fillet

weldIf any bevel is made the chamfering is filled to a level slightly higher than its surface

Absence of any porous metal in the joint

Strong section and no undercut of the parent metal

Linde Welding

This is a special technique used for the welding of pipes with a carburising flame The excess of carbon in the carburising

flame cause an addition to the carbon content of the outer layer of the steel and thereby reduces its melting point and alsocauses it to sweat at a lower temperature lower than its melting point With specially graded linde rod it is then possible to

carry out welds on mild steel at temperature below its melting point and at greater speeds

Capella University

Interested in Online Schools Get

More Info About Capella

University

wwwCapellaedu

Welding Education

Go To Localcom To Find Local

Businesses And Services Near You

Localcom

Lumosity Brain Games

Improve Memory and Attention

with Scientific Brain Games Free

Trial

wwwLumositycom

College Textbook Answers

Even amp Odd Answers for Math

Science amp Engineering Textbooks

CheggcomHomework-Help

ads by Yahoo

Like 24

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 55

Related Articles

Oxy-Acetylene Gas Welding Technique

Related Posts Widget[]

+ comments +

Mike Tyson January 9 2013 at 958 PM

Reply

I really like this great job folksppi claims on mortgages

Sir David January 11 2013 at 1209 AM

Reply

No doubt why you get so many blog commentsppi claims companies

Krystal Beauchamp June 15 2013 at 200 AM

Reply

There are many different techniques of welding and is a trade that will remain very importantIndustrial Laser welding and cutting and has specific training for use of them and I am assumingthat this type of welding also needs professional training

3 comments

Post a Comment

Enter your comment

Comment as Google Account

Publish

Preview

Support Creating Website | Johny Template | Mas Template

Copyright copy 2011 Edu Support - All Rights Reserved

Template Created by Creating Website Published by Mas Template

Proudly powered by Blogger

Edu Support by AlivaDot is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 30 Unported License

Based on a work at edu-supportblogspotcom

Permissions beyond the scope of this license may be available at Terms and Conditions

laquo Prev Post Next Post raquoHome

Page 3: Oxy-Acetylene Gas Welding Technique - Edu Support

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 35

Fig 4 Overhead Welding

One method of keeping the molten metal from becoming too hot is to use a flip motion of the torch tip (Refer Fig 5) This isa quick movement of the tip from the puddle (molten pool) and back again The momentary removal of the flame allows the

puddle and bead to cool slightly

Fig 5 Flip Motion in Overhead Welding

Pipe Welding

The method of making butt welds in steel pipes is similar to that of making welds in equivalent thickness of MS plates In

straight line or angle joint tacking in jigs is advisable For smaller diameter pipes tacking in two places is enough For 2rdquoand above tacking at three or more equidistant places is better Edge preparation is as in the case of plate welding Pipes

are welded mainly by two methods

Roll welding

Fixed position welding

Roll Welding In roll welding the weld is started at the three orsquoclock position and welded to the top of the pipe The pipe isthen rotated 90 degrees Welding continues at the three orsquoclock position and ends at the topThis continue until the joint is

finished (Refer Fig 6) When using this technique no overhead and only small amount of vertical welding is required Mostof the welding is carried in flat position The size of the torch tip is same as for the same thickness of flat sheet or plate The

welding can be done by either fore hand or back hand position The weld is usually reinforced 116rdquoabove the pipe wallupto a thickness of 38rdquo and 18rdquo for 38rdquo an above The width of the bead should be approximately 1 frac12 to 2 times the wall

thickness

Fig 6 Rolling Method of Welding Pipe

Fixed position welding When it is difficult or impossible to roll the pipe then welding is done keeping it in a fixed position

Sometimes this must be done in cramped quarters and other adverse condition but the weld must be as secure as anyother weld In this type the weld must be started at the bottom and welded up both sides of the pipe up to the top (Refer Fig

7) The blowpipe must be held vertically while welding the bottom as this will assist holding the metal ion place

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 45

Tweet 0 1 3Share this article

Fig 7 Fixed Position Pipe Welding

Elbow Joint

To weld at angles pipes are cut with a hacksaw or ground to the required angles and set so as to give wall contact Edges

are prepared as required for the thickness and tacking is done after setting in jig available and welded either by the

leftward or rightward method according to thickness The rest of the technique employed is as used for butt joints (ReferFig 8)

Fig 8 Elbow Joint

Pipe to Plate Welding

A blowpipe tip one size larger will normally be chosen for a particular thickness in butt-welding is selected for this type of

welding The blowpipe is held at a 50deg angle and the welding rod at 70-75deg The tip of the blowpipe should be directed

slightly more towards the plate than to the pipe Holding the pipe too high will result in undercut the vertical leg The main

features of a sound weld are

Good fusion of there whole surface of the pieces and then slightly reinforcement at the joint as in the case of fillet

weldIf any bevel is made the chamfering is filled to a level slightly higher than its surface

Absence of any porous metal in the joint

Strong section and no undercut of the parent metal

Linde Welding

This is a special technique used for the welding of pipes with a carburising flame The excess of carbon in the carburising

flame cause an addition to the carbon content of the outer layer of the steel and thereby reduces its melting point and alsocauses it to sweat at a lower temperature lower than its melting point With specially graded linde rod it is then possible to

carry out welds on mild steel at temperature below its melting point and at greater speeds

Capella University

Interested in Online Schools Get

More Info About Capella

University

wwwCapellaedu

Welding Education

Go To Localcom To Find Local

Businesses And Services Near You

Localcom

Lumosity Brain Games

Improve Memory and Attention

with Scientific Brain Games Free

Trial

wwwLumositycom

College Textbook Answers

Even amp Odd Answers for Math

Science amp Engineering Textbooks

CheggcomHomework-Help

ads by Yahoo

Like 24

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 55

Related Articles

Oxy-Acetylene Gas Welding Technique

Related Posts Widget[]

+ comments +

Mike Tyson January 9 2013 at 958 PM

Reply

I really like this great job folksppi claims on mortgages

Sir David January 11 2013 at 1209 AM

Reply

No doubt why you get so many blog commentsppi claims companies

Krystal Beauchamp June 15 2013 at 200 AM

Reply

There are many different techniques of welding and is a trade that will remain very importantIndustrial Laser welding and cutting and has specific training for use of them and I am assumingthat this type of welding also needs professional training

3 comments

Post a Comment

Enter your comment

Comment as Google Account

Publish

Preview

Support Creating Website | Johny Template | Mas Template

Copyright copy 2011 Edu Support - All Rights Reserved

Template Created by Creating Website Published by Mas Template

Proudly powered by Blogger

Edu Support by AlivaDot is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 30 Unported License

Based on a work at edu-supportblogspotcom

Permissions beyond the scope of this license may be available at Terms and Conditions

laquo Prev Post Next Post raquoHome

Page 4: Oxy-Acetylene Gas Welding Technique - Edu Support

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 45

Tweet 0 1 3Share this article

Fig 7 Fixed Position Pipe Welding

Elbow Joint

To weld at angles pipes are cut with a hacksaw or ground to the required angles and set so as to give wall contact Edges

are prepared as required for the thickness and tacking is done after setting in jig available and welded either by the

leftward or rightward method according to thickness The rest of the technique employed is as used for butt joints (ReferFig 8)

Fig 8 Elbow Joint

Pipe to Plate Welding

A blowpipe tip one size larger will normally be chosen for a particular thickness in butt-welding is selected for this type of

welding The blowpipe is held at a 50deg angle and the welding rod at 70-75deg The tip of the blowpipe should be directed

slightly more towards the plate than to the pipe Holding the pipe too high will result in undercut the vertical leg The main

features of a sound weld are

Good fusion of there whole surface of the pieces and then slightly reinforcement at the joint as in the case of fillet

weldIf any bevel is made the chamfering is filled to a level slightly higher than its surface

Absence of any porous metal in the joint

Strong section and no undercut of the parent metal

Linde Welding

This is a special technique used for the welding of pipes with a carburising flame The excess of carbon in the carburising

flame cause an addition to the carbon content of the outer layer of the steel and thereby reduces its melting point and alsocauses it to sweat at a lower temperature lower than its melting point With specially graded linde rod it is then possible to

carry out welds on mild steel at temperature below its melting point and at greater speeds

Capella University

Interested in Online Schools Get

More Info About Capella

University

wwwCapellaedu

Welding Education

Go To Localcom To Find Local

Businesses And Services Near You

Localcom

Lumosity Brain Games

Improve Memory and Attention

with Scientific Brain Games Free

Trial

wwwLumositycom

College Textbook Answers

Even amp Odd Answers for Math

Science amp Engineering Textbooks

CheggcomHomework-Help

ads by Yahoo

Like 24

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 55

Related Articles

Oxy-Acetylene Gas Welding Technique

Related Posts Widget[]

+ comments +

Mike Tyson January 9 2013 at 958 PM

Reply

I really like this great job folksppi claims on mortgages

Sir David January 11 2013 at 1209 AM

Reply

No doubt why you get so many blog commentsppi claims companies

Krystal Beauchamp June 15 2013 at 200 AM

Reply

There are many different techniques of welding and is a trade that will remain very importantIndustrial Laser welding and cutting and has specific training for use of them and I am assumingthat this type of welding also needs professional training

3 comments

Post a Comment

Enter your comment

Comment as Google Account

Publish

Preview

Support Creating Website | Johny Template | Mas Template

Copyright copy 2011 Edu Support - All Rights Reserved

Template Created by Creating Website Published by Mas Template

Proudly powered by Blogger

Edu Support by AlivaDot is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 30 Unported License

Based on a work at edu-supportblogspotcom

Permissions beyond the scope of this license may be available at Terms and Conditions

laquo Prev Post Next Post raquoHome

Page 5: Oxy-Acetylene Gas Welding Technique - Edu Support

101413 Oxy-Acetylene Gas Welding Technique - Edu Support

edu-supportblogspotcom201210oxy-acetylene-gas-welding-techniquehtml 55

Related Articles

Oxy-Acetylene Gas Welding Technique

Related Posts Widget[]

+ comments +

Mike Tyson January 9 2013 at 958 PM

Reply

I really like this great job folksppi claims on mortgages

Sir David January 11 2013 at 1209 AM

Reply

No doubt why you get so many blog commentsppi claims companies

Krystal Beauchamp June 15 2013 at 200 AM

Reply

There are many different techniques of welding and is a trade that will remain very importantIndustrial Laser welding and cutting and has specific training for use of them and I am assumingthat this type of welding also needs professional training

3 comments

Post a Comment

Enter your comment

Comment as Google Account

Publish

Preview

Support Creating Website | Johny Template | Mas Template

Copyright copy 2011 Edu Support - All Rights Reserved

Template Created by Creating Website Published by Mas Template

Proudly powered by Blogger

Edu Support by AlivaDot is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 30 Unported License

Based on a work at edu-supportblogspotcom

Permissions beyond the scope of this license may be available at Terms and Conditions

laquo Prev Post Next Post raquoHome


Recommended