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Product Catalog
Contents
3
9. Vacuum Lifting Device ........................ 49
10. Pumps .............................................. 50-61Bosch Rexroth ........................................................ 50-53
Hydro Leduc ............................................................ 54-58
Sunfab ...................................................................... 59-61
11. Hydraulic Power Units ........................ 62
12. Oil Coolers ...................................... 63-64
13. Oil Tanks .......................................... 65-67Steel ................................................................................ 65
Aluminum ...................................................................... 66
Accessories .................................................................... 67
14. Mounting Kits ................................ 68-71Rear Demountable Consoles .................................. 68-69
Coupling Extension and Underride Protection ............70
Subframes ...................................................................... 71
15. Additional Stabilizers .................... 72-79Mounting Frames for PC-Cranes ............................ 72-73
New Additional Stabilizers ...................................... 74-76
Additional Stabilizers .............................................. 77-78
Accessories .................................................................... 79
16. Top Seat Cover, Seat Cover, High Stand 80
17. Automatic Hooks ................................ 81
18. Automatic Uncoupling System ...... 82-83
Businesspartners from
ebner-Abschlepptechnik
1. PALFINGER made by Kinshofer ........ 4-37Rotators ........................................................................ 4-5
Accessories for Rotators .............................................. 6-7
HPX-E Standard ............................................................ 8-9
HPX Standard .......................................................... 10-11
HPX Heavy Duty ...................................................... 12-13
Clamshell Buckets .................................................... 14-17
High Volume Clamshell Buckets .............................. 18-19
Universal Buckets .......................................................... 20
Accessories for Clamshell Buckets ................................ 21
Orange Peel Grapples .............................................. 22-23
Brick Stack Grapples ..................................................24-26
Pallet Forks .............................................................. 27-31
Universal Forks .............................................................. 32
Bottle-Bank Discharge Units .................................... 33-34
Manipulators ................................................................ 35
Barrier Lifter .................................................................. 36
Special Solutions ............................................................ 37
2. PK-Small Crane Grapples .................... 38
3. Crane Box ............................................ 39
4. Augers ............................................ 40-41
5. Workman-Baskets .......................... 42-43
6. Pull-In-Parts .......................................... 44
7. Car Lifting Devices .......................... 45-46
8. Weight-Measuring Systems .......... 47-48
Kinshofer
Rotators
4
Gear type rotators with shaft up to 4500 kg load capacity (incl. fittings)
Gear type rotators with flange up to 4500 kg load capacity (incl. fittings)
Gear type rotators with shaft up to 6000 kg load capacity (incl. fittings)
Load Shaft Upper Torque Moment of Selfcapacity ø B connection deflection weight
C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR601G 6000 68 84 x 40 1000 4500 32PZR601GA 6000 68 84 x 40 1000 4500 32positioning pin and hydraulic connection in line*) length C x Ø shaft A
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 80 l/minHydraulic couplings-in: G 1/2"Hydraulic couplings-out: M 18 x 1,5
Load Shaft Upper Torque Moment of Selfcapacity ø B connection deflection weight
C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR450G-59 4500 59 84 x 30 850 3000 26PZR450G-62 4500 62 84 x 30 850 3000 26PZR450G-63 4500 63 84 x 30 850 3000 26PZR450G-68 4500 68 84 x 30 850 3000 26N00308** 4500 68 84 x 30 850 3000 27PZR450G-69 4500 69 84 x 30 850 3000 26N00238with hose guard
4500 59 84 x 30 850 3000 29
N00271with hose guard
4500 68 84 x 30 850 3000 29
*) length C x Ø shaft A, **) steel motor-head
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 60 l/minHydraulic couplings: M 18 x 1,5(input, output)
Load Hole Upper Torque Moment of Selfcapacity pattern connection deflection weight
of flange B C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR450GF 4500 ■■ 140 84 x 30 850 3000 26N00237with hose guard
4500 ■■ 140 84 x 30 850 3000 26
*) length C x Ø shaft A
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 60 l/minHydraulic couplings: M 18 x 1,5(input, output)
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5
Gear type rotators with flange up to 6000 kg load capacity (incl. fittings)
Gear type rotators with flange up to 10000 kg load capacity (incl. hose guard and fittings)
Load Hole Upper Torque Moment of Selfcapacity pattern connection deflection weight
of flange B C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR601GF 6000 ■■ 140 84 x 40 1000 8500 34PZR601GFK 6000 ■■ 140 81 x 35 1000 8500 37*) length C x Ø shaft A
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 80 l/minHydraulic couplings-in: G 1/2"Hydraulic couplings-out: M 18 x 1,5
Load Hole Upper Torque Moment of Selfcapacity pattern connection deflection weight
of flange B C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR1000GF 10000 Ø 173 81 x 35 2000 12000 65PZR1000GF-45 10000 Ø 173 100 x 45 2000 12000 68*) length C x Ø shaft A
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 100 l/minHydraulic couplings: G 1/2"(input, output)
Gear type rotators with flange and 4 oil ducts to operate 2 different functions (incl. fittings)
Load Hole Upper Torque Moment of Selfcapacity pattern connection deflection weight
of flange B C x A* max.Type (kg) (mm) (mm) (Nm) (Nm) (kg)PZR450GF-4 4500 ■■ 140 84 x 30 850 3000 40*) length C x Ø shaft A
Operating pressure: 32 MPa (320 bar)Pump capacity: 25 to 60 l/minHydraulic couplings: M 18 x 1,5(input, output)
Kinshofer
Accessories for Rotators
6
An upper suspension is a cardan link between rotator and crane. It is available for all common models of cranes.
Please specify dimensions when ordering.
Upper Upper Lower Lower Length Rotators Crane Selfwidth pin-Ø width pin-Ø weight
Type A (mm) B (mm) C (mm) D (mm) E (mm) (kg)UL045 71 30 85 30 263 PZR450(G,GF) Compact crane 10UL045K 71 30 85 30 173 PZR450(G,GF) Compact crane 10UL045L 71 30 85 30 400 PZR450(G,GF) Compact crane 10UL045-42 71 42 85 30 253 PZR450(G,GF) Compact crane 10UL090K 72 30 77 25 173 PZR450(G,GF) Compact crane 12UL090 72 30 76 25 245 PZR450(G,GF) Compact crane 12UL134 22 25 85 30 173 PZR450(G,GF) Compact crane 10UL135 72 30 85 40 278 PZR601(G,GF) Compact crane 15UL135K 72 30 85 40 173 PZR601(G,GF) Compact crane 15UL135-42 71 42 85 40 268 PZR601(G,GF) Compact crane 15UL153 71 30 80 35 270 PZR1000GF Compact crane 25UL153K 71 30 80 35 245 PZR1000GF Compact crane 25UL153-42 71 42 80 35 370 PZR1000GF Compact crane 25UL144 79 40 85 30 150 PZR450(G,GF) EPSILON cranes 10UL136 79 40 85 30 240 PZR450(G,GF) Wallboard cranes 10UL137 108 30 86 40 185 PZR601(G,GF) Wallboard cranes 15UL138 79 40 86 40 185 PZR601(G,GF) EPSILON cranes 15UL152 80 40 137 52 240 PZR1000GF EPSILON cranes 15UL154 80 40 80 35 150 PZR1000GF EPSILON cranes 25UL155 80 40 80 35 240 PZR1000GF EPSILON cranes 25N00267 with double pendulum brake* PZR450(G,GF) EPSILON cranes 20N00597 with pendulum brake* PZR450GF Compact crane 20N00629 with pendulum brake* PZR601GF Compact crane 20*) please specify dimensions when ordering
Type For rotatorN00101 PZR450 (G,GF)N00369 PZR601 (G,GF)
The hose protection is a metal bow, which is attached onto the rotator. It is designed to protect the hoses
of the rotator from damage i.e. from protruding branches.
Type DescriptionN00072-XX* between shaft rotator and attachmentN00072-68-59 reduction link 68 mm for 59 mmN00417 intermediary between flange and shaft 59 mm*) specify Ø shaft when ordering (59, 62, 63, 68, 69)
A reduction link adapts a shaft type rotator to an attachment with a standard hole pattern for
a flange rotator.
Upper suspensions between rotator and crane
Hose protections
Reduction links between rotator and attachment
CD
E
A
B
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Type DescriptionBL462 connecting hoses between rotator and crane 900 mm ; 4 pcs.BL462-R connecting hoses between rotator and crane 900 mm ; 2 pcs.BL463 connecting hoses between rotator and attachment 500 mm; 2 pcs.BL513 connecting hoses between rotator and crane version D and E 1200 mm; 4 pcs.BL462-MF connecting hoses between rotator and crane 900 mm; (4 pcs.), multi-fasterBL513-MF connecting hoses between rotator and crane version D and E 1200 mm (4 pcs.), multi-faster
BL981-L mobile part of hydraulic quick coupling for fitting to the hose (Ø 10 mm, 2 pieces)BL981-F fixed part of hydraulic quick coupling for fitting to the rotator (Ø 10 mm, 2 pieces)N00090 hydraulic quick change kit incl. mobile and fixed parts, 2 pieces each,
mounted with adapters to rotator
Type DescriptionN00070** rigid suspension link with pin for all shaft-type rotatorsN00071-XX* non-rotating hook for all shaft-type rotatorsN00071-SB safety latch for N00071-XX* (3 pieces)N00070-62 rigid suspension link with pin for shaft rotator, shaft 62 mm*) specify Ø shaft when ordering (59, 62, 63, 68, 69) **) specify model of the crane fork when ordering
N00360 rigif hook 6 t for PZR601GF flange rotatorN00328-68 rigid hook 6 t for PZR601G shaft rotator, shaft 68 mmN00372 non-rotating oscillating hook for PZR1000GF flange rotator
The quick change system enables an easy exchange between different attachments. The mechanical coup-
ling and locking is achieved by the turning motion of the rotator. You simply disconnect quick couplings
and disengage the locking device manually. Upper elements of the quick change system are available for all
shaft rotators. The system can be used on most attachments, which allows the versatility to quickly change
the application with a minimum of down-time. It is not suitable for heavy duty work.
Quick change system for shaft rotators
Connecting hoses and hydraulic quick change kit for hoses
Accessories for attaching pallet forks etc.
Description Flange attachment Self weight Type Hole pattern of flange (mm) (kg)N00074* complete, incl. hydraulic couplings (BL981-L, BL981-F) 4 x Ø18 / ■■ 140 12N00076* upper element (fitted to rotator) 5N00077 lower element (mounted onto attachment) 4 x Ø18 / ■■ 140 7N00075 rigid suspension link with non-rotating hook to connect
to the upper element instead of the lower element e.g. for attaching pallet forks 7N00414 intermediary between PZP-W and N00074*) specify type of rotator when ordering
N00076
N00074
N00077 N00075
Kinshofer
8
HPX-E Standard Quick Change System
The HPX-Edrive as an allround drive unit with integrated rotator and jawquick change system is perfect for the daily routine jobs. The advantagesof the revolutionary HPXdrive-technology – the constant high closingforce and the compact design – are combined with the speed advantageof the HPX-E jaw quick change system in just one single device. As soonas a new demand on site arises, the right attachment for excavating,landscaping, laying pipes, logging, rail track handling etc. can be ex-changed in four minutes and the new application can commence.
• Efficiency: only the attachments are replaced. One-man-exchange is possible
• Quickness: trouble-free exchange of the linchpin from the change-over system
within 4 minutes, no hydraulic work necessary
• Robust technics: compact design through the integrated rotator.
Robust shell bearings with coexisting change mechanism
Package consists of: upper suspension UL045K, flange rotator PZR450GF, long connecting hosesBL462, drive unit HPXdrive standard with pressure relief valve, non-return valveand HPX-E jaw quick change system, exchange aids
Self weight: 210 kg
Height: 480 mm
PZHP04E-GF HPXdrive standard with flange rotator and HPX-E
HPX-E jaw quick change system
Clamshell buckets
Settle bucket or gripper with closed shells.
Rock grapples
Timber grapples
Small volumeclamshell buckets
Multi purpose grapples
Hay- and wood grapples
HPX-E quick changing module
Mount exchange aids and loosentwo linchpins with extraction tool.
Position the carrier over the new attach-ment and close the locking unit hydr.
Remove the exchange aids. Ready for use.
Insert two linchpins and fasten thepin retainers.
Please note: The drive unit HPXdrive standard can only be used in combination with PALFINGER-rotatorand HPX shells or HPX-E system. We reserve the right to amend specifications without prior notice.
Remove the linchpins. Loosen the locking unit hydraulically. Lift the carrier.
Exchange aids
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Due to the HPX-E quick exchange system the replacement of shells or grippers mounted to the HPXdrive standard is very easy and fast. Withoutscrews, simply by loosening and setting the linchpins, different tools forvarious applications can be fitted onto the drive unit, e.g. clamshell buckets, rock grapples, timber grapples, hay- and forestry grapples ormulti purpose clamshells. Other types of shells are available on request.
The interchangeable shells or grippers are delivered with an exchange aid, which
guarantees that the HPXdrive can be positioned onto the shells with ease.
Package consists of: exchangeable shells, bolt-on teeth (for PZWS04E), exchange aid kit
Volume Width Opening max. Number of Self weight Type (litre) (mm) (mm) teeth/tines (kg)
PZWS04E-200 200 400 1395 4 143PZWS04E-250 250 500 1395 4 153PZWS04E-325 325 600 1395 6 163PZWS04E-350 350 650 1395 6 168PZWS04E-450 450 800 1395 6 183
Exchangeable shells clamshell buckets for HPX-E
PZWS04E-95 95 400 900 4 108PZWS04E-100 100 450 900 4 103PZWS04E-150 150 600 900 6 123
Exchangeable shells small clamshell buckets for HPX-E
PZWS4UE-250 250 570 1595 - 228PZWS4UE-300 300 670 1595 - 248PZWS4UE-400 400 820 1595 - 268PZWS4UE-500 500 1020 1595 - 298
Exchangeable shells clamshell buckets with open shells for HPX-E
PZWS13E-016 0,16 m2 400 1230 - 88
Exchangeable shells rock grapples for HPX-E
PZWS32E-016 0,16 m2 400 1225 - 88
Exchangeable shells timber grapples for HPX-E
PZWS41E-02 0,20 m2 670 1200 7 108PZWS41E-04 0,40 m² 940 1695 7 173
Exchangeable shells hay- and forestry grapples for HPX-E
HPX-E Exchangeable Shells
optional available with bolt on teeth and side plates (N00385, N00385-10)
Kinshofer
10
The HPXdrive standard as an allround unit is perfect forthe daily routine jobs. The advantages of the HPXdrive-technology – the constant high closing force and thecompact design – guarantee a long life and rentability.
The standard rotator of the HPXdrive standard is the rotator
with flange PZR450GF. The combination with the shaft rotator
enables a quick exchange to a hook.
Rotator with flange
Upper suspension
Rotator with shaft
Reductionlink
Non-rotating hook▲
▲▲▲
▲▲
▲▲
Package consists of: upper suspension UL045K, rotator PZR450GF, long hoses BL462, drive unitHPXdrive standard with pressure relief valve and non-return valve
Self weight: 160 kg
Height: 480 mm
Torque (at 26 MPa): 12000 NmOperating pressure: 26 to 32 MPa (approx. 260 to 320 bar)Pump capacity: 25 to 75 l/min
Package consists of: upper suspension UL045K, rotator PZR450G-68, reduction link N00072-68, long hoses BL462, drive unit HPXdrive standard with pressure relief valve andnon-return valve
Self weight: 165 kg
Height: 535 mm
Package consists of: upper suspension UL045K, rotator PZR450G-68, quick change system N00074,long hoses BL462, drive unit HPXdrive standard with pressure relief valve andnon-return valve
Self weight: 170 kg
Height: 575 mm
Please note: The drive unit HPXdrive standard can only be used in combination with PALFINGER rotator and PALFINGER shells.
Technical information HPXdrive standard
PZHP04-GF HPXdrive standard with flange rotator
PZHP04-502 HPXdrive standard/N00072 with shaft rotator and reduction link
PZHP04-505 HPXdrive standard/N00074 with shaft rotator and quick change system
Quick change system
HPXdrive Standard – Drive Units
Non-rotating hook
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The shells of the HPXdrive standard are easily exchange-able by loosening the retaining screws. Different typesof shells for various applications can be refitted onto the driving unit, e.g. clamshell buckets, rock grapples,timber grapples, hay- and forestry grapples and multipurpose clamshells. Other types of shells are availableon request.
The exchangeable shells are delivered with an exchange aid,
which guarantees that the HPXdrive standard can be
positioned with ease.
Package consists of: exchangeable shells, bolt-on teeth (for PZHP04), exchange aid kit
Volume Width Opening max. Number of Self weightType (litre) (mm) (mm) teeth/tines (kg)
Load capacity Closing force Width Self weightType (kg) (kN) (mm) (kg)
PZWS04-200 200 400 1395 4 125PZWS04-250 250 500 1395 4 140PZWS04-325 325 600 1395 6 150PZWS04-350 350 650 1395 6 155PZWS04-450 450 800 1395 6 170
PZWS4U-250 250 570 1595 - 215PZWS4U-300 300 670 1595 - 235PZWS4U-400 400 820 1595 - 255PZWS4U-500 500 1020 1595 - 285optional available with bolt on teeth and side plates (N00385, N00385-10)
PZWS13-016 0,16 m2 400 1230 - 75
PZWS32-016 0,16 m2 400 1225 - 75
PZWS41-02 0,20 m2 670 1200 7 95PZWS41-04 0,40 m2 940 1695 7 160
Exchangeable shells hay- and forestry grapples for PZHP04
PZWS04-VG / Vario guard 1500 25 2200 415PZWS04-MG / Mini guard 1500 25 820 250
Exchangeable shells guard rail grapples for PZHP04
Exchangeable shells timber grapples for PZHP04
Exchangeable shells rock grapples for PZHP04
Exchangeable shells clamshell buckets with open shells for PZHP04
Exchangeable shells clamshell buckets for PZHP04
HPXdrive Standard – Exchangeable Shells
Kinshofer
HPXdrive Heavy Duty – Drive Units
12
The HPXdrive heavy duty is a powerful version for difficult tasks. The advantages of the HPXdrive-technology – the constant high closing force and thecompact design – guarantee a long life and rentability.
The standard rotator of the HPXdrive heavy duty is the rotator
with flange PZR450GF. The combination with the shaft rotator
enables a quick exchange to a hook.
Package consists of: upper suspension UL045K, rotator PZR450GF, long hoses BL462, drive unit HPXdrive heavy duty with pressure relief valve and non-return valve
Self weight: 195 kg
Height: 510 mm
Torque (at 32 MPa): 21000 NmOperating pressure: 26 to 32 MPa (approx. 260 to 320 bar)Pump capacity: 40 to 90 l/min
Package consists of: upper suspension UL045K, rotator PZR450G-68, reduction link N00072-68, long hoses BL462, drive unit HPXdrive heavy duty with pressure relief valve and non-return valve
Self weight: 200 kg
Height: 565 mm
Package consists of: upper suspension UL045K, rotator PZR450G-68, quick change system N00074,long hoses BL462, drive unit HPXdrive heavy duty with pressure relief valve andnon-return valve
Self weight: 205 kg
Height: 605 mm
Please note: The drive unit HPXdrive heavy duty can only be used in combination with PALFINGER rotator and PALFINGER shells.
Technical information HPXdrive heavy duty
PZHP05-GF HPXdrive heavy duty with flange rotator
PZHP05-502 HPXdrive heavy duty/N00072 with shaft rotator and reduction link
PZHP05-505 HPXdrive heavy duty/N00074 with shaft rotator and quick change system
▲
▲▲▲
▲▲
▲▲
Rotator with flange
Upper suspension
Rotator with shaft
Reductionlink
Non-rotating hook
Quick change system
Non-rotating hook
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The shells of the HPXdrive heavy duty are easily exchange-able by loosening the retaining screws. Different types ofshells for various applications can be refitted onto the driving unit, e.g. clamshell buckets, rock grapples, timbergrapples, hay- and forestry grapples and multi purposeclamshells. Other types of shells are available on request.
The exchangeable shells are delivered with an exchange
aid which guarantees that the HPXdrive heavy duty can be
positioned onto the shells with ease.
Package consists of: exchangeable shells, bolt-on teeth (for PZHP05), exchange aid kit
PZWS05-200 200 400 1420 4 135PZWS05-250 250 500 1420 4 165PZWS05-350 350 650 1420 6 190PZWS05-450 450 800 1420 6 215PZWS05-550 550 1000 1420 8 250
PZWS13-035S 0,35 m2 400 1705 - 135
PZWS32-016S 0,16 m2 400 1290 - 90
PZWS41-04S 0,40 m2 940 1720 7 195
Exchangeable shells heavy duty hay- and forestry grapples for PZHP05
Exchangeable shells heavy duty timber grapples for PZHP05
Exchangeable shells heavy duty rock grapples for PZHP05
Exchangeable shells heavy duty clamshell buckets with open shells for PZHP05
Exchangeable shells heavy duty clamshell buckets for PZHP05
PZWS5U-250 250 570 1545 5* 220PZWS5U-300 300 670 1545 5* 240PZWS5U-400 400 820 1545 7* 260PZWS5U-450 450 920 1545 7* 275PZWS5U-500 500 1020 1545 9* 295*) optional available with bolt-on teeth and side pates (N00385, N00385-10)
HPXdrive Heavy Duty – Exchangeable Shells
13
Volume Width Opening max. Number of Self weightType (litre) (mm) (mm) teeth/tines (kg)
Kinshofer
The bucket is the ideal solution for light weight loader cranes in dailyroutine work – robust, effective, cost efficient.
• Maximum loading height is achieved through the compact design
with the horizontal hydraulic cylinder
• Long life is ensured through the use of 500 HB steel in the manufacture of
the cutting edges and a generously dimensioned bearing system
• Synchronized opening and closing through a sturdy compensation bar
• Bolt-on digging teeth are delivered with each clamshell bucket
• Excellent digging characteristics are the result of high closing forces
(20 kN at 26 MPa operating pressure)
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG150GPK 150 325 1390 3 210 20 3000PZG250GPK 250 500 1390 5 255 20 3000PZG350GPK 350 650 1390 5 275 20 3000PZG450GPK 450 800 1390 9 280 20 3000PZG550GPK 550 1000 1390 9 310 20 3000
PZG150G 150 325 1390 3 185 20 3000PZG200G 200 400 1390 3 195 20 3000PZG250G 250 500 1390 5 220 20 3000PZG325G 325 600 1390 5 235 20 3000PZG350G 350 650 1390 5 240 20 3000PZG450G 450 800 1390 9 275 20 3000PZG550G 550 1000 1390 9 290 20 3000
Package consists of: clamshell bucket, bolt-on teeth, rotator PZR450GF, connecting hoses BL462 and BL463, upper suspension UL045, non-return valve
Package consists of: clamshell bucket, bolt-on teeth, non-return valve
Type DescriptionPZR450GF recommended flange rotator
- load capacity 4500 kgPZR450G-XX* shaft rotator - load capacity 4500 kgN00074 quick change system for shaft rotatorsN00072-XX* reduction link between rotator and grappleN00143 scraper - indicate type of grapple when orderingN00130 welded hooksN00129 wear plates to protect horizontal
cutting edges (2 pieces)N00173 adapters for mounting of compression railsN00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)PZ102-7000 bolt-on teeth cpl., incl. screws and nuts*) specify Ø shaft when ordering
Technical drawings
Package clamshell buckets PZG-GPK
Clamshell buckets PZG-G
Accessories
Requirements of truck crane
Operating pressure: 26 to 32 MPa (260 to 320 bar)Pump capacity: 25 to 75 l/min
Clamshell Buckets with Horizontal Hydraulic Cylinder
14
220
889
Ø30
1392 B
84
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The rugged clamshell bucket is a successfulcomposition of design, function and performance.
• Maximum loading height is achieved through the compact design
with the horizontal hydraulic cylinder
• Long life is ensured through the use of 500 HB steel in the manufacture
of the cutting edges and a generously dimensioned bearing system
• Synchronized opening and closing through a sturdy compensation bar
• Bolt-on digging teeth are delivered with each clamshell bucket
• Excellent digging characteristics are the result of high closing forces
(30 kN at 26 MPa operating pressure)
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG200G-1P 200 400 1430 3 285 30 3000PZG250G-1P 250 500 1430 5 320 30 3000PZG350G-1P 350 650 1430 5 345 30 3000
PZG200G-1 200 400 1430 3 265 30 3000PZG250G-1 250 500 1430 5 285 30 3000PZG350G-1 350 650 1430 5 310 30 3000PZG450G-1 450 800 1430 9 340 30 3000PZG550G-1 550 1000 1430 9 375 30 3000PZG650G-1 650 1200 1430 9 410 30 3000
Package consists of: clamshell bucket, bolt-on teeth, rotator PZR450GF, connecting hoses BL462 and BL463, upper suspension UL045, non-return valve
Package consists of: clamshell bucket, bolt-on teeth, non-return valve
Type DescriptionPZR450GF recommended flange rotator
- load capacity 4500 kgPZR450G-XX* shaft rotator - load capacity 4500 kgN00074 quick change system for shaft rotatorN00072-XX* reduction link between rotator and grappleN00143 scraper - indicate type of grapple when orderingN00130 welded hooksN00129 wear plates to protect horizontal cutting
edges (2 pieces)N00173 adapters for mounting of compression railsN00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)PZ102-7000 bolt-on teeth cpl., incl. screws and nuts*) specify Ø shaft when ordering
Technical drawings
Package clamshell buckets PZG-G-1P
Clamshell buckets PZG-G-1
Accessories
Requirements of truck crane
Operating pressure: 26 to 32 MPa (260 to 320 bar)Pump capacity: 25 to 75 l/min
Heavy Duty Clamshell Buckets with Horizontal Hydraulic Cylinder
15
220
900
Ø30
1430 B
84
Kinshofer
The rugged clamshell bucket is the reinforced version of the PZG-G-1. The shell frame, cutting edges and shells are reinforced.
• Maximum loading height is achieved through the compact design
with the horizontal hydraulic cylinder
• Long life is ensured through the use of 500 HB steel in the manufacture of
the cutting edges and a generously dimensioned bearing system
• Synchronized opening and closing through a sturdy compensation bar
• Bolt-on digging teeth are delivered with each clamshell bucket
• Excellent digging characteristics are the result of high closing forces
(30 kN at 26 MPa operating pressure)
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG200GS-1 200 400 1430 3 315 30 3000PZG250GS-1 250 500 1430 5 335 30 3000PZG350GS-1 350 650 1430 5 365 30 3000
Type DescriptionPZR450GF recommended flange rotator – depending on application
– load capacity 4500 kgPZR601GF recommended flange rotator – depending on application
– load capacity 6000 kgPZR450G-XX*shaft rotator – up to 4500 kg load capacityN00074 quick change system for shaft-type rotatorsN00072-XX* reduction link between rotator and grappleN00143 scraper - indicate type of grapple when orderingN00130 welded hooksN00129 wear plates to protect horizontal cutting edges (2 pieces)N00173 adapters for mounting of compression rails
(non-return valve necessary)N00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)BL463 short connecting hoses*) specify Ø shaft when ordering
Technical drawings
Clamshell buckets PZG-GS-1
Accessories
Requirements of truck crane
Operating pressure:26 to 32 MPa (260 to 320 bar)Pump capacity:25 to 75 l/min
Reinforced Heavy Duty Clamshell Buckets with Horizontal Hydraulic Cylinder
16
252
900
Ø40
1430 B
84
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Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG150GV 150 325 1390 3 260 20 3000PZG200GV 200 400 1390 3 275 20 3000PZG250GV 250 500 1390 5 295 20 3000PZG325GV 325 600 1390 5 315 20 3000PZG350GV 350 650 1390 5 320 20 3000PZG450GV 450 800 1390 9 355 20 3000
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR450G-XX* shaft rotator – up to 4500 kg load capacityN00074 quick change system for shaft-type rotatorsN00072-XX* reduction link between rotator and grappleN00143 scraper - indicate type of grapple when orderingN00130 welded hooksN00129 wear plates to protect horizontal
cutting edges (2 pieces)N00173 adapters for mounting of compression railsN00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)*) specify Ø shaft when ordering
Technical drawings
Clamshell buckets PZG-GV
Special grapples incl. scraper PZG-GVF or round shells PZG-GVR
Accessories
Requirements of truck crane
Operating pressure: max. 26 MPa (260 bar)Pump capacity: 25 to 75 l/min
The clamshell bucket is a proven grapple for daily routine work – ideal for excavatingfoundations, trenches and other similar applications in civil engineering. The closelypositioned shell pivots ensure good digging behaviour and high closing pressure.
• Good digging behaviour through the closely positioned shell pivots
• Longevity is ensured through the use of 500 HB steel in the manufacture of cutting edges
and the generously dimensioned bearing system. The enclosed hydraulic cylinder (in a hub
unit) and short hydraulic connection hoses lower the risk of damage and down-time
• Maximum loading height is achieved through the compact design
• Special model with scraper and special bucket shape for excavating foundations
and graves
• Special model with round buckets for digging well shafts etc.
• Bolt-on digging teeth are delivered with each clamshell bucket
• Excellent digging characteristics are the result of high closing forces
(20 kN at an operating pressure of 26 MPa)
PZG100GVF 100 600 800 5 280 30 3000PZG125GVF 125 760 800 7 315 30 3000PZG150GVF 150 600 1000 5 275 30 3000PZG190GVF 190 760 1000 7 305 30 3000PZG200GVF 200 600 1000 5 295 30 3000PZG030GVR 30 - Ø 460 4 210 30 3000PZG050GVR 50 - Ø 600 5 225 30 3000PZG150GVR 150 - Ø 900 5 240 30 3000
Clamshell Buckets with Vertical Hydraulic Cylinder
17
220
1316
Ø40
1392B
35 84
Kinshofer
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG300S-1P 300 640 1680 5 380 20 3000PZG400S-1P 400 800 1670 9 380 20 3000PZG500S-1P 500 1000 1670 9 405 20 3000
PZG300S-1 300 640 1670 5 315 20 3000PZG400S-1 400 800 1670 9 345 20 3000PZG500S-1 500 1000 1670 9 370 20 3000
Package consists of: high volume clamshell bucket (w/o teeth), rotator PZR450GF, connecting hoses BL462 and BL463, upper suspension UL045, welded hooks N00130, non-return valve, pressure relief valve
Package consists of: high volume clamshell bucket, non-return valve, welded hooks N00130
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR450G-XX* shaft rotator – up to 4500 kg load capacityN00074 quick change system for shaft-type rotatorsN00072-XX* reduction link between rotator and grappleN00130 welded hooksN00129 wear plates to protect horizontal cutting
edges (2 pieces)N00423 lateral cutting edgesPZ102-8000 bolt-on teeth cpl., incl. screws and nuts*) specify Ø shaft when ordering
Technical drawings
Package high volume clamshell buckets PZG-S-1P
High volume clamshell buckets PZG-S-1
Accessories
Requirements of truck crane
Operating pressure:20 to 32 MPa (200 to 320 bar)Pump capacity:35 to 75 l/min
The high volume clamshell bucket has a significant narrow frame and can therefore fulfill small digging tasks in addition to handling operation.
• Suitable for digging due to the geometry of the shells
• Compact design of the narrow frame enables lateral manual filling
of the bucket without any obstacles
• Practically no„ left overs“ of the material to be picked up as the
working edges are vertical, when the buckets are open, wich allows a deep plunge
into a pile of material
• High stability through reinforced buckets, torsion-free frame, generously dimensioned
bearing system and the use of 500 HB steel in the manufacture of cutting edges
• Combination of compensator mechanism and cylinder guard has many advantages:
parallel action, longer life for piston rod and seals, significant weight savings
• Efficient handling with high closing forces (20 kN at an operating pressure of 26 MPa)
High Volume Clamshell Buckets with Horizontal HydraulicCylinder and Narrow Bucket Carrier
18
1667
1325
638
240
92075
7
B
324
Ø84
Kin
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The robust clamshell bucket is for handling loose material such as sand, gravel,soil – perfectly matched to heavy duty work on vehicle mounted cranes.
• Excellent filling characteristics of the rugged grapple due to the special shape of
the buckets and the wide separation between their axes that enables wide opening
• Practically no “left overs“ of the material to be picked up as the working edges are
vertical when the buckets are open, wich allows a deep plunge into a pile of material
• High stability through reinforced buckets, torsion-free frame, generously dimensioned
bearing system and the use of 500 HB steel in the manufacture of cutting edges
• Combination of compensator mechanism and cylinder guard has many advantages:
parallel action, longer life for piston rod and seals, significant weight savings
• Efficient handling with high closing forces (28 kN at an operating pressure of 26 MPa)
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG300SPK 300 500 1830 5 410 28 3000PZG400SPK 400 800 1830 9 465 28 3000PZG500SPK 500 1000 1830 9 510 28 3000PZG650SPK 650 1200 1830 9 555 28 3000PZG1000SPK 1000 1200 2190 9 635 28 3000
PZG300S 300 500 1830 5 370 28 3000PZG400S 400 800 1830 9 430 28 3000PZG500S 500 1000 1830 9 475 28 3000PZG650S 650 1200 1830 9 515 28 3000PZG1000S 1000 1200 2190 9 595 28 3000
Package consists of: high volume clamshell bucket (w/o teeth), rotator PZR450GF, connecting hoses BL462 and BL463, upper suspension UL045, non-return valve
Package consists of: high volume clamshell bucket, non-return valve
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR450G-XX* shaft rotator – up to 4500 kg load capacityN00074 quick change system for shaft-type rotatorsN00072-XX* reduction link between rotator and grappleN00130 welded hooksN00129 wear plates to protect horizontal cutting edges
(2 pieces)PZ102-8000 bolt-on teeth cpl., incl. screws and nuts*) specify Ø shaft when ordering
Technical drawings
Package high volume clamshell buckets PZG-SPK
High volume clamshell buckets PZG-S
Accessories
Requirements of truck crane
Operating pressure:26 to 32 MPa (260 to 320 bar)Pump capacity:35 to 75 l/min
1830
Ø30
967
220
B
84
High Volume Clamshell Buckets with Horizontal Hydraulic Cylinders
19
Kinshofer
The universal bucket is a robust clamshell bucket and versatile tool for handlingrefuse material. The open sides of the grapple enables the handling of bulk material.
• Compact design with a horizontal hydraulic cylinder achieves a maximum loading height
• Long life due to the use of 500 HB steel in the manufacture of the cutting edges and
a generously dimensioned bearing system
• Synchronized opening and closing through a sturdy compensation bar
• Safety is assured in case of an unexpected pressure drop due to the integrated
non-return valve
• Additional wear plates (useable on both sides) and welded hooks are delivered
on each grapple
• Powerful operation due to high closing force (28 kN at an operating pressure of 26 MPa)
Volume Width Opening max. Number of Self weight Closing force LoadB teeth capacity
Type (litre) (mm) (mm) (kg) (kN) (kg)PZG250UP 250 570 1545 5 375 28 3000PZG300UP 300 670 1545 5 390 28 3000PZG450UP 450 920 1545 7 425 28 3000
PZG250U 250 570 1545 5 340 28 3000PZG300U 300 670 1545 5 355 28 3000PZG400U 400 820 1545 7 380 28 3000PZG450U 450 920 1545 7 390 28 3000PZG500U 500 1020 1545 9 410 28 3000PZG600U 600 1220 1545 9 440 28 3000
Package consists of: clamshell bucket, rotator PZR450GF, upper suspension UL045, wear plates N00129, welded hooks N00130 (2 pieces),connecting hoses BL462 and BL463, non-return valve
Package consists of: high volume clamshell bucket, non-return valve
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR450G-XX* shaft rotator – up to 4500 kg load capacityN00074 quick change system for shaft-type rotatorsN00072-XX* reduction link between rotator and grappleN00173 adapters for mounting of compression railsN00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)N00385 side plates, 8 mm, bolted, for easy digging
tasks (4 pieces)N00385-10 side plates, 10 mm, bolted, for easy
digging tasks (4 pieces)*) specify Ø shaft when ordering
Technical drawings
Package universal buckets PZG-UP
Universal buckets PZG-U
Accessories
Requirements of truck crane
Operating pressure:26 to 32 MPa (260 to 320 bar)Pump capacity:25 to 75 l/min
Heavy Duty Universal Buckets with Horizontal Hydraulic Cylinder
20
497
B
1659
519
1080
614
1545
1151
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Accessories for Clamshell Buckets
21
The scraper for clamshell buckets with narrow widths clears the inside of the shells of sticky
materials such as clay, during each opening. The design varies depending on the grapple.
Scraper
The adapter enables mounting of compression rails or support for concrete rings, for handling
paving slabs, curbstones, concrete rings etc. The adapter can only be used with a non-return valve.
It is not suitable for the use with a scraper.
Adapter for compression rails
N00173 adapter for compression railsN00048 compression rails – length 720 mm (2 pieces)N00049 compression rails – length 1000 mm (2 pieces)
The central lifting device is for the HPXdrive, welded eyes or welded hooks serve for lifting chains
or slings. The max. capacity per eye or hook is 1000 kg.
Central lifting device, welded hooks or welded eyes
PZHP04ZA central lifting device for PZHP04PZHP05ZA central lifting device for PZHP05N00130 welded hooks (2 pcs.)
N00129 wear plates, please indicate bucket type when ordering
Extension for excavating with the HPXdrive standard or the HPXdrive heavy duty
PZHP450V extension for excavating; - for canal construction and civil engineering – 450 mm (30 kg)
PZHP2000V extension for excavating; - for canal construction and civil engineering – 2000 mm (97 kg)
N00143
N00173
N00130
PZHP04ZA; PZHP05ZA
Wear plates (2 pieces)
central lifting device only forHPXdrive welded hook
welded eye on demand (not for HPXdrive)
TypeN00143 please indicate bucket type when ordering
N00129
PZHP450V
Please note: • Other lengths available on request
Kinshofer
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR601GF flange rotator - up to 6000 kg load capacity
depending on application
Technical drawings
Orange peel grapples PZG-P light duty
Accessories Requirements of truck crane
Operating pressure:max. 26 MPa (260 bar)Pump capacity:30 to 75 l/min
Number of Volume Opening max. Width Height B Self weight Load Closing tines A (closed) (closed, incl. rotator) (w/o rotator) capacity force
Type (litre) (mm) (mm) (mm) (kg) (kg) (kN)PZG120PV4 4 120 1360 1065 800 330 2000 13PZG180PV4 4 180 1450 1070 850 345 2000 12PZG240PV4 4 240 1720 1125 985 380 2000 11PZG120PV5 5 120 1360 1065 800 350 2000 13PZG180PV5 5 180 1450 1070 850 365 2000 12PZG240PV5 5 240 1720 1125 985 415 2000 11PZG120PH4 4 120 1360 1065 800 260 2000 13PZG180PH4 4 180 1450 1070 850 270 2000 12PZG240PH4 4 240 1720 1125 985 300 2000 11PZG120PH5 5 120 1360 1065 800 300 2000 13PZG180PH5 5 180 1450 1070 850 305 2000 12PZG240PH5 5 240 1720 1125 985 340 2000 11PZG120PS4 4 120 1360 1065 800 230 2000 13PZG180PS4 4 180 1450 1070 850 235 2000 12PZG240PS4 4 240 1720 1125 985 250 2000 11PZG120PS5 5 120 1360 1065 800 275 2000 13PZG180PS5 5 180 1450 1070 850 285 2000 12PZG240PS5 5 240 1720 1125 985 300 2000 11
The robust orange peel grapple light duty is used for the handling of bulky scrap, building materials and handling facilities. Depending on the task, it is available with different tine shapes and volumes (120l, 180l, 240l).
• Versatility: 3 different tine shapes of the PZG-P light duty series with 4 or 5 tines to
accommodate handling a variety of materials: PZG-PV: fully closing tines for handling
swarf, loose waste, soil, gravel etc. PZG-PH: half closing tines (closing at lower part of
segments) for handling swarf, scrap, rubbish, waste paper etc. PZG-PS: pointed tines for
bulky scrap, car bodies, bundled waste paper etc
• A lifting-eye on the centre section acts as an additional stop
• Long life due to a solid design: the hydraulic cylinder pistons are protected by the grip-
ping arms and the hydraulic hoses, oil distributor and connections are positioned in the ro-
bust centre section. Special wear resistant material of 400HB Brinell used in the production of
the gripping arms and oversized bearings ensure a long service life for these sturdy grapples
• Powerful operation with high closing force (11 kN to 13 kN at an operating pressure of 26 MPa)
Package consists of: orange peel grapple, non-return valve, connecting hoses BL463
Orange Peel Grapples Light Duty with 120-240 Litres Capacity
22
D
B C
A
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Type DescriptionPZR450GF recommended flange rotator – depending on
application – load capacity 4500 kgPZR601GF flange rotator - depending on application
up to 6000 kg load capacity
Orange peel grapples PZG-P heavy duty
Accessories
Requirements of truck crane
Operating pressure: max. 26 MPa (260 bar)Pump capacity: 30 to 80 l/min
Number of Volume Opening max. Width Height B Self weight Load Closingtines A (closed) (closed, incl. rotator) (w/o rotator) capacity force
Type (litre) (mm) (mm) (mm) (kg) (kg) (kN)PZG250PV4 4 250 1550 1285 1015 445 2500 18PZG350PV4 4 350 1720 1260 1100 470 3000 16PZG500PV4 4 500 2155 1320 1350 555 3000 13PZG250PV5 5 250 1550 1285 1015 520 2500 18PZG350PV5 5 350 1720 1260 1100 545 3000 16PZG500PV5 5 500 2155 1320 1350 635 3000 13PZG250PH4 4 250 1550 1285 1015 425 2500 18PZG350PH4 4 350 1720 1260 1100 440 3000 16PZG500PH4 4 500 2155 1320 1350 505 3000 13PZG250PH5 5 250 1550 1285 1015 505 2500 18PZG350PH5 5 350 1720 1260 1100 520 3000 16PZG500PH5 5 500 2155 1320 1350 595 3000 13PZG250PS4 4 250 1550 1285 1015 390 2500 18PZG350PS4 4 350 1720 1260 1100 395 3000 16PZG500PS4 4 500 2155 1320 1350 435 3000 13PZG250PS5 5 250 1550 1285 1015 470 2500 18PZG350PS5 5 350 1720 1260 1100 480 3000 16PZG500PS5 5 500 2155 1320 1350 525 3000 13
Package consists of: orange peel grapple, non-return valve, connecting hoses BL463
The robust orange peel grapple heavy duty is used for the handling of bulky scrap, building materials and handling facilities and depending on the task available with different tine shapes and volumes (250l, 350l, 500l).
• Versatility: 3 different tine shapes of the PZG-P heavy duty series with 4 or 5 tines to
accommodate handling a variety of materials: PZG-PV: fully closing tines for handling swarf,
loose waste, soil, gravel etc. PZG-PH: half closing tines (closing at lower parts of segments)
for handling swarf, scrap, rubbish, waste paper etc. PZG-PS: pointed tines for bulky scrap,
car bodies, bundled waste paper etc.
• A lifting-eye on the centre section acts as an additional stop
• Long life due to a solid design: the hydraulic cylinder pistons are protected by the gripping arms
and the hydraulic hoses, oil distributor and connections are positioned in the robust centre section.
Special wear resistant materials of 400HB Brinell used in the production of the gripping arms and
oversized bearings ensure a long service life for these sturdy grapples
• Powerful operation with high closing force (13 kN to 18 kN at an operating pressure of 26 MPa)
D
A
B
Orange Peel Grapples Heavy Duty with 250-500 Litres Capacity
23
Kinshofer
The technically unique brick stack grapple is a versatile tool for palleted and non-palleted materials.
• Rigid or adjustable plunge depth with parallel opening and closing clamping
arms hydraulically operated
• Versatile tool through opening ranges of 400 mm to 1400 mm i.e. for handling of
single concrete products like curbstones, or handling of brick packs
• Easy operation due to durable and replaceable rubber inserts in the compression rails
• Adjustable plunge depth of PZSV-1 can match the size of the stack-easy adaption
with a mechanical latch
• Precise synchronisation of the arms as a result of two in series double acting
hydraulic cylinders
• Safety through internal pressure relief valve (independent from crane pressure) and
non-return valve (safe clamping force at pressure drop)
• Long life due to generously dimensioned bearings, integrated grease reservoir,
automatic wear compensation of main bearing, spherical central bearing for the cylinders
PZS110V-1PK* 1100 – 1650 1900 – 1350 400 – 1400 1315 – 1865 355PZS110V-1P** 1100 – 1650 1900 – 1350 400 – 1400 1315 – 1865 355PZS110V-1PS*** 1100 – 1650 1900 – 1350 400 – 1400 1315 – 1865 355*) incl. PZR450GF **) incl. PZR450G-68 and tilting device PZSUKVW ***) incl. PZR450G-68 und quick change system N00074
Plunge depth A Load capacity at Gripping Height B Self min./max. plunge depth min./max. (incl. rotator) weight
Type (mm) (kg) (mm) (mm) (kg)
Package consists of: brick stack grapple, rotator, connecting hoses BL463 and BL462, upper suspension UL045, compression rails PZS100A-1 (length 1000 mm), pressure relief valve, non-return valve
PZS085-1 850 2200 400 – 1400 1065 240PZS100-1 1000 2000 400 – 1400 1215 250PZS130-1 1300 1600 400 – 1400 1515 260PZS110V-1 1100 – 1650 1900 / 1350 400 – 1400 1315 – 1865 295
Please note: • The load capacity listed in the table depends on the load (the surface conditions, the size of individual stones, stack size and kind of bundling). The capacity listed does not apply to stacks of low-profile and unbundled items
•The price does not include the compression rails •Wider opening ranges 400 – 1800 mm are available on request
PZR450GF recommended flange rotator– load capacity 4500 kg
Requirements of truck crane
Operating pressure:20 bis 26 MPa (200 bis 260 bar), a built-inpressure relief valve also allows the useof higher operating pressure
Pump capacity:25 to 75 l/min
Package brick stack grapples PZS-V-1P
Brick stack grapples PZS-1 and PZS-V-1
1400
400
720/810
720/1000/1250
B =
max
.
B =
min
.
A =
min
.
A =
max
.21
5
Brick Stack Grapples with Parallel Squeeze
24
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Accessories for Brick Stack Grapples
25
Description Length Self weightType (mm) (kg)PZS072A-1 compression rails with smooth rubber inserts (2 pcs.) 720 17PZS100A-1 compression rails with smooth rubber inserts (2 pcs.) 1000 24N00180 compression rails with smooth rubber inserts (2 pcs.) 1100 26PZS125A-1 compression rails with smooth rubber inserts (2 pcs.) 1250 28
N00177 compression rails with two rubber inserts, upper insert contoured, lower insert smooth (2 pcs.) 720 24
N00162 compression rails with two rubber inserts, upper insert contoured, lower insert smooth (2 pcs.) 1000 33
N00136 compression rails with two rubber inserts, upper insert contoured, lower insert smooth (2 pcs.) 1250 40
N00054 spring loaded rails with parallel-action teeth (2 pcs.) 1000 62N00055 spring loaded rails with parallel-action teeth (2 pcs.) 1250 76
N00074 quick change system 12N00078 suspension with pendulum brake – up to 4500 kg load capacity 15N00076 upper element (fitted to rotator) 4N00077 lower element (mounted onto attachment) 8N00075 rigid suspension link with non-rotating hook 5
Other opening ranges: grapples with opening ranges not listed are available on requestOther plunge depths: grapples with plunge depths not listed are available on request
PZSUKVW tilting device to reduce overall height for shaft rotators 12PZSUKVF of the equipment in transport for flange rotators 18
N00305 spring loaded guide rails for stabilizing the top layer of the stack N00245 adapter to reduce gripping range by 200 mm 16N00109 adapter for concrete pipes with diameters from 800 to 1350 mm 60
PZSKAF height reduction link to reduce the overall height for flange rotators 15PZSKAW of the equipment in transport for shaft rotators 15
Compression rails
Quick change system and other accessories
Other options
Kinshofer
The robust brick stack grapple handles loads up to 2000 kg.
• Fixed plunge depth with pivot clamping arms – hydraulically operated
• Versatile tool through opening ranges of 40 mm to 1500 mm i.e. for handling of single
concrete products like curbstones, or handling of brick packs
• Synchronised function of clamping arms due to sturdy gear-toothed quadrants
• Safety through internal pressure relief valve (independent from crane pressure) and non
return valve (safe clamping force at pressure drop)
• Reduced overall height in comparison to the plunge depth due to lower rotator position
• Compression rails with durable and replaceable rubber inserts
Plunge depth A Load capacity Gripping min./max. G Height B Self weightType (mm) (kg) (mm) (mm) (kg)PZS100SP 1000 2000 200 – 1420 1565 315PZS110SP 1100 2000 160 – 1450 1665 320PZS120SP 1200 1800 98 – 1475 1765 325PZS130SP 1300 1600 40 – 1500 1865 330PZS100SHP with 12 hooks 1000 2000 220 – 1420 1565 333(welded above and below, at the exterior at the lower edge)
Package consists of: brick stack grapple, rotator PZR450GF, connecting hoses BL462, BL463, upper suspension UL045K, compression rails N00436 (length 1000 mm), pressure relief valve, non-return valve
Please note: • The load capacity listed in the table depends on the load (the surface conditions, the size of individual stones, stack size and type of bundling). The capacity listed does not apply to stacks of low-profile and unbundled items
• Full plunge depth A decreases with opening ranges over 1100 mm (see technical drawings)
Please note: • Non-standard compression rails with length not listed are available on request• Non-standard plunge depth not listed are available on request• Alternatively with shaft rotator and reduction link
Type Description Self weight (kg)N00078 upper suspension with pendulum brake 15N00425 compression rails – 720 mm (2 pieces) 29N00436 compression rails – 1000 mm (2 pieces) 40N00184 compression rails – 1250 mm (2 pieces) 52N00442 welded hooks (4 pcs.)
Requirements of truck crane
Technical drawings
Operating pressure: 20 to 32 MPa (200 to 320 bar)Pump capacity: 25 to 75 l/min
Optimum opening range with full plunge depth Max. opening range with reduced plunge depth
Package brick stack grapples PZS-SP
Accessories
Brick Stack Grapples with Scissor Grab
26
G = min
A
380
B
G = max 1000
1430
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The efficient pallet fork with a hydraulically compensating centre of gravity can easily be adapted to different loads with adjustable plunge depth and adjustabletine spread.
• Efficient handling of many different kinds of loads in an economic, one-man operation is
possible due to the hydraulic shifting. It saves time and money
• Precise positioning of the loads is no problem in combination with the rotator – continu-
ous rotation, precise start and braking ability
• Versatile height from 1000 mm to 1600 mm adjustable in three steps with a lock pin
• Versatile width of tines from approx. 475 mm to 815 mm adjustable with a smooth run-
ning, stainless spindle
• Easy to use due to the dimensions of the pallet fork. As no part of the pallet fork is wider
than a standard pallet, a second row can be loaded. In addition, the outer edge of the pallet
fork tines meets the overall width of the fork and loads close to walls can be handled wit-
hout problems
Load capacity Throat height Tine length Tine spread Tine Centre of Self weightA Z dimensions* gravity (w/o rotator)
Type (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZP150H 1500 1000 – 1600 980 475 – 815 80 x 35 500 120PZP200H 2000 1000 – 1600 980 495 – 835 100 x 35 500 135PZP250H 2500 1000 – 1600 980 490 – 830 100 x 50 500 160PZP150HL 1500 1000 – 1600 1150 495 – 835 100 x 35 600 155PZP200HL 2000 1000 – 1600 1150 500 – 840 100 x 50 600 170PZP250HL 2500 1000 – 1600 1150 510 – 850 120 x 50 600 235*) width x height
Package consists of: pallet fork, protection chain PZP-SK
Please note: • Extension of the effective height up to 3000 mm possible • A protection trellis or net is mandatory for loose material (EN 13155)
Type DescriptionPZR450GF recommended flange rotator
– load capacity 4500 kgPZR450G-XX* shaft rotator – load capacity 4500 kgN00074 quick change system for shaft-type rotators N00072-XX* reduction link between rotator and grapple N00071-XX* non-rotating hook for shaft rotator *) specify Ø shaft when ordering
Technical drawings
Requirements of truck crane
Operating pressure: max. 26 MPa (260 bar)
Pump capacity:20 to 40 l/min
Pallet forks PZP-H
Accessories
A
Z min
Z max 980(500)/1150(600)
500/600
Pallet Forks Hydraulically Shifting and Tines with Continuous Spindle Adjustment
27
Kinshofer
The efficient pallet fork with spring loaded centre of gravity compensation caneasily be adapted to different loads with adjustable plunge depth and adjustabletine spread.
• Efficient handling of many different kinds of loads in an economic, one-man operation
is possible due to the automatic shifting of the fork to a preset position. Compression
springs return the slide to initial position
• Variable height from 1000 mm to 1600 mm adjustable in three steps with a lock pin
• Variable tine spread from approx. 475 mm to 815 mm adjustable with a smooth run-
ning, stainless spindle
• Easy to use due to the dimensions of the pallet fork. As no part of the pallet fork is wider
than a standard pallet, a second row can be loaded. In addition, the outer edge of the
pallet fork tines meets the overall width of the fork and loads close to walls can be hand-
led without problems
Load capacity Throat height Tine length Tine Tine Centre of Self weightA spread Z dimensions* gravity (w/o rotator)
Type (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZP150V 1500 1000 – 1600 980 475 – 815 80 x 35 500 120PZP200V 2000 1000 – 1600 980 495 – 835 100 x 35 500 135PZP250V 2500 1000 – 1600 980 490 – 830 100 x 50 500 160PZP300V 3000 1000 – 1600 980 510 – 850 120 x 50 500 200PZP150VL 1500 1000 – 1600 1150 495 – 835 100 x 35 600 155PZP200VL 2000 1000 – 1600 1150 500 – 840 100 x 50 600 170PZP250VL 2500 1000 – 1600 1150 510 – 850 120 x 50 600 235*) width x height
Package consists of: pallet fork, protection chain PZP-SK, 2 chain elements for suspension
Please note: • Protection trellis or net is mandatory for handling of loose material (EN 13155)• Automatic compensation of centre of gravity functions with a min. package weight of approx. 250 to 500 kg• Extension of the effective height up to 3000 mm possible
Type DescriptionPZR450G-XX* shaft rotator up to 4500 kg
load capacity for precise positioning of the load
N00070 rigid suspension link with pinfor shaft rotator
N00071-XX* non-rotating hook for shaft rotator*) specify Ø shaft when ordering
Technical drawings
Pallet forks PZP-V
Accessories
Pallet Forks Self Balancing and Tines with Continuous Spindle Adjustment
28
Z min
A
Z max
980(500)/1150(600)
500/600
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The robust pallet fork with spring loaded centre of gravity compensation can easily be adapted to different loads with adjustable plunge depth andadjustable tine spread.
• Efficient handling of many different kinds of loads in an economic, one-man operation
is possible due to the automatic shifting to a preset position. Compression springs return
the slide to initial position
• Throat height adjustable in steps from 1000 mm to 1600 mm with a lock pin
• Tine spread adjustable in steps from 320 mm to 930 mm with a lock pin
Load capacity Throat height Tine length Tine spread Tine Centre of Self weightA Z dimensions* gravity (w/o rotator)
Type (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZP100VS 1000 1000 – 1600 980 325 – 920 80 x 35 500 145PZP125VS 1250 1400 – 2000 980 310 – 930 70 x 40 500 145PZP150VS 1500 1000 – 1600 980 325 – 920 80 x 35 500 145PZP200VS 2000 1000 – 1600 980 345 – 940 100 x 35 500 150PZP250VS 2500 1000 – 1600 980 355 – 945 90 x 40 500 170PZP300VS 3000 1000 – 1600 980 385 – 975 120 x 50 500 205PZP125VSL 1250 1050 – 1650 1150 310 – 930 70 x 40 600 170PZP150VSL 1500 1000 – 1600 1150 345 – 940 100 x 35 600 170PZP200VSL 2000 1000 – 1600 1150 355 – 945 90 x 40 600 180PZP250VSL 2500 1000 – 1600 1150 385 – 975 120 x 50 600 185PZP300VSL 3000 1000 – 1600 1150 385 – 975 130 x 50 600 220*) width x height
Package consists of: pallet fork, protection chain PZP-SK, 2 chain elements for suspension
Please note: • Protection trellis or net is mandatory for handling of loose material (EN 13155)• Automatic compensation of centre of gravity functions with a min. package weight of approx. 250 to 500 kg• Extension of the effective height up to 3000 mm possible
Type DescriptionPZR450G-XX* shaft rotator up to 4500 kg
load capacity for precise positioning of the load
N00070 rigid suspension link with pinfor shaft rotator
N00071-XX* non-rotating hookfor shaft rotator
*) specify Ø shaft when ordering
Technical drawings
Pallet forks PZP-VS
Accessories
Z min
A
Z max 980(500)/1150(600)
500/600
Pallet Forks Self Shifting and Tines with Lock Pin Adjustment
29
Kinshofer
The robust pallet fork with a manual centre of gravity compensation is because of its versatile useability an economic alternative.
• Manual change of position of shifting collar by the operator enables the
handling of different loads, e.g. protection trellies or brick stacks
• Connection plate for flange rotator, shaft rotator or for a crane hook is included
in the package
• Throat height adjustable in steps from 1000 mm to 1600 mm with a lock pin
• Tine spread adjustable in steps from 320 mm to 930 mm with a lock pin
Load capacity Throat height Tine length Tine spread Tine Centre of Self weightA Z dimensions* gravity (w/o rotator)
Type (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZP100 1000 1050 – 1650 980 310 – 930 70 x 35 500 80PZP125 1250 1000 – 1600 980 325 – 920 80 x 35 500 100PZP150 1500 1000 – 1600 980 325 – 920 80 x 35 500 120PZP200 2000 1000 – 1600 980 345 – 940 100 x 35 500 130*) width x height
Package consists of: pallet fork, protection chain PZP-SK
Please note: • A protection trellis or net is mandatory for loose material (EN 13155) • Extension of the effective height up to 3000 mm
Type DescriptionPZR450G -XX* shaft rotator up to 4500 kg
load capacity for precise positioning of the load
N00070 rigid suspension link with pin for shaft rotatorN00071-XX* non-rotating hook for shaft rotator*) specify Ø shaft when ordering
Technical drawings
Pallet forks PZP
Accessories
Z max980
500
A
1430
- 2
030
Z min
Pallet Forks with Manual Shifting and Tines with Lock Pin Adjustment
30
Kin
shof
er
The robust pallet fork with manual centre of gravity compensation is aneconomic alternative because of its versatile uses.
• Manual change of position of shifting collar by the operator enables handling of
different loads, e.g. protection trellies or brick stacks
• Connection plate for flange rotator, shaft rotator or for a crane hook is included in
the package
• Throat height adjustable in steps from 1000 mm to 1600 mm with a lock pin
• Tine spread adjustable in steps from 320 mm to 930 mm with a lock pin
Load capacity Throat height Tine length Tine spread Tine Centre of Self weightA Z dimensions* gravity (w/o rotator)
Type (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZP125M 1250 1000 – 1600 980 325 – 920 80 x 35 500 100PZP150M 1500 1000 – 1600 980 325 – 920 80 x 35 500 120PZP200M 2000 1000 – 1600 980 345 – 940 100 x 35 500 130PZP250M 2500 1000 – 1600 980 355 – 945 90 x 40 500 170PZP300M 3000 1000 – 1600 980 385 – 975 120 x 50 500 200PZP150ML 1500 1000 – 1600 1150 345 – 940 100 x 35 600 150PZP200ML 2000 1000 – 1600 1150 355 – 945 90 x 40 600 180PZP250ML 2500 1000 – 1600 1150 385 – 975 120 x 50 600 235PZP300ML 3000 1000 – 1600 1150 385 – 975 130 x 50 600 265* width x height
Package consists of: pallet fork, protection chain PZP-SK
Please note: • A protection trellis or net is mandatory for loose material (EN 13155) • Extension of the effective height up to 3000 mm possible
Type DescriptionPZR450GF flange rotator - load capacity 4500 kg
for precise positioning of the load PZR450G-XX* shaft rotator - load capacity 4500 kg
for precise positioning of the loadN00074 quick change system for
shaft-type rotatorsN00072-XX* reduction link between
rotator and grappleN00070 rigid suspension link with pin
for shaft rotatorN00071-XX* non-rotating hook for shaft rotator*) specify Ø shaft when ordering
Connecting plate for:A* crane hookB* shaft rotatorC* flange rotator*) specify type of connecting plate when ordering
Technical drawings
Pallet forks PZP-M
Accessories
Z min
B AC
A: 1
050-
1650
1250
-185
0
Z max 980(500)/1150(600)
500/600
Pallet Forks with Manual Shifting and Tines with Lock Pin Adjustment
31
Kinshofer
Load capacity Tine spread A Height of load max. Depth of load max. Self weightType (kg) (mm) (mm) (mm) (kg)PZP150WP* 1500 640 – 1600 1250 460 400PZP200WP* 2000 640 – 1600 1250 460 410*) specify tine spread when ordering
Type Description Self weight (kg)PZR450GF recommended flange rotator - load capacity 4500 kg 26PZR450G-XX* shaft rotator - load capacity 4500 kg 26N00074 quick change system for shaft-type rotators 12N00072-XX* reduction link between rotator and grapple 3PZP001 adjustable clamping device to secure
single sheets of smaller packs 14PZP002 rack for safe and easy handling of
folded universal fork (for load capacity over 1000 kg) 9N00414 intermediary between PZP-W and N00074*) specify Ø shaft when ordering
Technical drawings
Package universal fork PZP-WP
PZP080W 800 600 – 1000 1250 460 280PZP100W 1000 640 – 1600 1250 460 340PZP150W 1500 640 – 1600 1250 460 380PZP200W 2000 640 – 1600 1250 460 390PZP250W 2500 640 – 1600 1250 460 400PZP150WA 1500 640 – 1600 1250 460 390
Universal forks PZP-W
Accessories
Package consists of: universal fork, rotator PZR450G-68, connecting hoses BL462, BL463, upper suspension UL045, quick change systemN00074, rigid hook N00075, pressure relief valve, counterbalance valve
Requirements of truck crane
Operating pressure: 20 to 32 MPa (200 – 320 bar)Pump capacity: 40 to 75 l/min
The universal fork for loader cranes handles wallboards and other lying delivered building materials up to a size of 1250 mm height and 460 mm depth.
• Different tine spreads, besides the standard tine spread of 640-1600 mm are available up to
1000, 1830 or 2130 mm, depending on the sheets that have to be handled
• Safe transport of sheets of wallboard in the hinged lower section. The boards can be lifted and
folded into a vertical position and clamped between the tines and frame, preventing them from
sliding during handling
• Protection of the sheets during unloading through semi-tapered forged tines, equipped with
rollers and pads. A standard centre slide gives an additional support point for the loads
• Security is assured even in case of a drop in pressure due to the integrated counterbalance valve
that prevents the fork from opening unintentionally. The hydraulic cylinder is equipped with a
pressure relief valve to prevent overload
• Accurate positioning of the load is ensured by the tilt cylinder and the rotator
• The special version of the universal fork PZP150WA with a second suspension point on the
main beam enables the unloading of lying boards through narrow openings in the wall
Please note: • The universal fork PZP080W is delivered with an integrated rack and an upper suspension for a shaft rotator• PZP150WA: delivered with a second suspension point on the main beam
Universal Forks
32
A
915
460
110°
7°
1675 13
1222
5 78
180
540 1250
Kin
shof
er
Bottle-Bank Discharge Units
33
Lift of the Load capacity Height Self weight Operating Pumphook max. (incl. rotator) pressure max. capacity
Type (mm) (kg) (mm) (kg) (MPa(bar)) max. (l/min)PZC220R 500 2200 955 170 21 (210) 60
Type Description Tilting angle (degree) Self weight (kg)PZCDD docking device for bottle-bank discharge units: 90 70
it allows the discharge unit to be hydraulically dockedand locked onto the crane extension. When unlocked, acts as a hydraulic pendulum brake. A solenoid valvefor switch-over between the hydraulic circuits isincluded. Please indicate crane model when ordering.Operating pressure 28 MPa (280 bar)
Bottle-bank discharge unit for container with ring system and a low overall height
Accessories
The container discharge attachments with ring system are characterised by short cycle times and an attractive acquisition price. Containers can be emptied even faster and more cost effectively with a one-man operation.
Package consists of: bottle-bank discharge unit, rotator PZR450GF, short connecting hoses BL463, upper suspension with pendulumbrake N00078, non-return valve, pressure relief valve
• Low overall height due to compact design
• Rugged engineering with steel cords operation
• Constraining guide of the closing hook when container is lifted
• Precise positioning with rotator
• Protection against damage of container by automatic lift stop
Bottle-bank discharge unit for container with ring system
• Robust mechanics with few moving parts and guided lifting hook
• Precise positioning with rotator, due to the use of a rotator with vertical oil
ducts no externally installed hydraulic hoses are necessary
• Pressure relief valve ensures independence of crane operating pressure
• Protection against damage of container by automatic lift stop
Lift of the Load capacity Height Self weight Operating Pump hook max. (incl. rotator) pressure max. capacity
Type (mm) (kg) (mm) (kg) (MPa(bar)) max. (l/min)PZC250R 500 2500 1400 175 32 (320) 60
Package consists of: bottle-bank discharge unit, rotator PZR450GF, short connecting hoses BL463, upper suspension with pendulum brakeN00078, pressure relief valve, non-return valve
361
833
952
max 312
max
500
1400
Kinshofer
Bottle-Bank Discharge Units for Container
34
Lift of the Load capacity Height Self weight Operating Pumphook max. (incl. rotator) pressure max. capacity
Type (mm) (kg) (mm) (kg) (MPa(bar)) max. (l/min)PZC250P 500 2500 1490 175 32 (320) 60
Type Description Tilting angle (degree) Self weight (kg)PZCDD docking device for bottle-bank discharge units: it 90 70
allows the discharge unit to be hydraulically dockedand locked onto the crane extension. When unlocked, acts as a hydraulic pendulum brake. A solenoid valve for switch-over between the hydraulic circuits is included. Please indicate crane model when ordering. Operating pressure 28 MPa (280 bar)
N00413 ring hook and support for PZC250PN00426 ring hook and support for PZC250PR
Bottle-bank discharge unit for container with mushroom system
Accessories
The container discharge attachments with the fast, patented mushroom system are characterised by short cycle timesand an attractive acquisition price. Containers can be emptied even faster and more cost effectively with a one-manoperation.
Package consists of: bottle-bank discharge unit, rotator PZR450GF, short connecting hoses BL463, upper suspension with pendulum brakeN00078, pressure relief valve and non-return valve
• Robust mechanics with self centring hydraulic interlocking
• Precise positioning with rotator, direct hose routing
• Independence of crane operating pressure due to the pressure
relief valve
• Protection against damage of container by automatic lift stop
and an additional height control system
Bottle-bank discharge unit for container with mushroom and ring system
• Combination model: without any adjustments both types of containers
can be handled – with mushroom system or ring system
• Low overall hight due to compact design
• Robust mechanics with self locking spindle
• Precise positioning with rotator
• Pressure relief valve ensures independence of crane operating pressure
• Protection against damage of container by automatic lift stop and an
additional height control system
Lift of the Load capacity Height Self weight Operating Pumphook max. (incl. rotator) pressure max. capacity
Type (mm) (kg) (mm) (kg) (MPa(bar)) max. (l/min)PZC250PR 500 2500 1055 170 32 (320) 60
Package consists of: bottle-bank discharge unit, rotator PZR450GF, short connecting hoses BL463, upper suspension with pendulum brakeN00078, pressure relief valve and non-return valve
424
1489
840
500
215
Kin
shof
er
Load capacity Gripping Ø Width Number of Self weight Closing(min./max.) B tines force
Type (kg) (mm) (mm) (kg) (kN)PZM0500 500 100 / 300 785 1 235 11PZM1000 1000 100 / 300 1275 2 310 23PZM2000 2000 250 / 600 1365 4 865 25PZM3000 3000 250 / 600 1630 6 1085 39
Type DescriptionPZMMV solenoid valve adds-on an oil circuit to change over to 3 circuits (for gripping, turning, tilting), when only 2 circuits are
available (incl. hose guard) – 12 V / 24 V, working pressure max. 25 MPa, oil flow 60 l/min.
Technical drawings
Manipulators PZM
Accessories
Requirements of truck crane Operating pressure: 20 MPa (200 bar)
Pump capacity:20 to 40 l/min
A hydraulically operated attachment used for positioning tubes or poles. It is flanged on the boom extension of the crane.
• Mobility through three hydraulic functions such as gripping, turning and tilting
(three hydraulic circuits are necessary). Unlimited angle of rotation
• Heavy loads of 500 kg up to 3000 kg can be handled by the manipulators
• Precise positioning guaranteed by the rotator equipped with mechanically
operating, hydraulic pilot controlled brake for the rotary motion,
to prevent unintentional rotation
PZM0500 PZM1000 PZM2000 PZM3000
B BB B
Package consists of: manipulator, rotator, hydraulic pilot controlled brake, non-return valve
Please note: • Tubes or poles always have to be grabbed in the centre of gravity• Special manipulators with different gripper attachments and an additional motion axis available upon request
Manipulators
35
Kinshofer
Gripping A Self weight Load capacity(min./max.) max.
Type (mm) (kg) (kg)PZB932-6/10 100 – 310 150 6580PZB932-12/14 285 – 400 115 6580
Barrier lifters PZB
Technical drawings
Barrier Lifters
36PZB932-12/14
PZB932-6/10
The barrier lifter is a mechanical grapple for fast and convenient handling ofconcrete barriers and blocks.
• Efficiency: the fully integrated, mechanically operated “latch & release” system
allows the unit to function independently, without assistance from a ground man.
The elimination of slings and chains means more cycles can be achieved per hour
• Safety: carbide gripping pads ensure safe operation, even on wet or
coated surfaces
• Versatility: multi-position arms are a standard feature. This means that one unit
can achieve different gripping ranges by simply changing a pin position
• For both barrier lifters the gripping range can be adjusteddue to the use of a lock pin
Ø 28,6
759 A
opening range
clamping range
25,41000’’
Adjustment of opening range with pin
12
23
Arm 1
25,4
49
141-
158
121-
135
894
Kin
shof
er
Special solutions
37
The wood chips grapple is a combination of the proven clamshell bucket PZG-S and
the sturdy timber grapple KM634 for loading and restacking wood chips or other
light bulk material.
• Large volume with low self weight
• Precise positioning of the load because of the mounted rotator
• Integrated load holding valve• Recommended rotator is N00377; 6 t; especially develloped for lifting and
loading wood, incl. hose protection
• With block valve panel suitable for the 4,5 t flange rotator N00330 with 2 oil ducts
at the bottom
Volume Width Opening Closing Load Selfmax. force capacity weight
Type (Litre) (mm) (mm) (kN) (kg) (kg)PZG1500SL 1500 1500 2260 23 2000 550
Wood chips grapple for light material
Load Pipe Width Opening Closing Selfcapacity diameter max. force weight
Type (kg) (mm) (mm) (mm) (kN) (kg)PZG400R 2000 70 – 410 933,5 1200 23 280
Load Hole pattern Upper Torque Moment of Selfcapacity of flange connection* deflection weight
Type (kg) (mm) (mm) (Nm) max. (Nm) (kg)N00377 6000 ø 173 81 x 35 1000 8500 34
Load Hole pattern Upper Torque Moment of Selfcapacity of flange connection* deflection weight
Type (kg) (mm) (mm) (Nm) max. (Nm) (kg)N00330 4500 140 84x30 850 3000 26
Pipe grapple with a diameter of 70 - 410 mm
• For grids 2400 x 4800 mm with lattice spacing 100x200 or 200x200 or 100x400 mm
• Differential cylinder with end balance for synchronisation unit
• Non-return valve and hydraulic accumulator
• Height stop• Shackle centered and on the gripping rail
Load Clamping Effective Width Number Operating Selfcapacity dim. depth of hooks pressure weight
Type (kg) (mm) (mm) (mm) (Stk.) max. (bar) (kg)PZG1600SGG 1600 1500 – 2650 130 1200 4 280 300recommended rotator: PZR450GF
Metallic grids grapple
Volume Load Width Opening Number of Selfcapacity max. teeth weight
Type (Litre) (kg) (mm) (mm) (Stk.) (kg)PZG1000HFG 200 1000 668,5 1245 3 / 4* 95recommended rotator: PZR450GF*) narrow gripping arm 3, wide gripping arm 4
Hay- and forestry grapple
*) width x Ø shaft
*) width x Ø shaft
Volume Width Opening max. Height SelfL B (incl. rotator) C weight
Type (Litre) (mm) (mm) (mm) (kg)PZG050P 50 330 894 880 52PZG095P 90 350 1100 960 85PZG125P 125 450 1200 1060 134
Package clamshell buckets PZG-P
These grapples are ideal for gardening or for tasks in the municipal sector.
• For small excavation works• Compact design• Efficient handling• Universal grapple is ideal for bulk material
• Universal grapple with perforated shells is ideal for works in wet
areas or in the water
• Max. operating pressure 200 bar
• Complete solution with rotator, suspension and hoses
Package consists of: clamshell bucket; 3,5 t rotator; suspension, hoses
Volume Width Opening max. Height SelfL B (incl. rotator) C weight
Type (Litre) (mm) (mm) (mm) (kg)PZG095UP 90 350 1100 1006 85PZG125UP 125 450 1200 1105 134
Package universal grapples PZG-UP
Package consists of: universal grapple; 3,5 t rotator; suspension, hoses
Volume Width Opening max. Height SelfL B (incl. rotator) C weight
Type (Litre) (mm) (mm) (mm) (kg)PZG095UPP 90 350 1100 1006 81PZG125UPP 125 450 1200 1105 130
Package universal grapples with perforated shells PZG-UPP
Package consists of: universal grapple; 3,5 t rotator; suspension, hoses
B
C
L
Grapples for Small Cranes PK 2900 – PK 4200
38
PK-Crane
Grapples
The crane box is an ideal solution for conveying bulk materials with a truck. It is used in the areas of building construction, landscaping, roofing company, agricultural and municipal work.
• For bulk materials like sand, gravel, grit, fertilizer, building waste,
cobblestones and more
• One truck can load different materials• Easy emptying• Precise dosage• Bulk materials can be unloaded directly at the processing location
• Time saving handling of goods at the building site
• Cost effective multi way big bag
Volume Length Width Height Load capacity Self weightType (Litre) (mm) (mm) (mm) (kg) (kg)PZKRABO500-A 450 1167 1012 998 1300 210PZKRABO700-A 700 1167 1012 1272 1700 244
Crane box for pickup with brick stack grapple-pickup PZKRABO-A
Volume Length Width Height Load capacity Self weightType (Litre) (mm) (mm) (mm) (kg) (kg)PZKRABO500-B 450 1167 1012 998 1300 219PZKRABO700-B 700 1167 1012 1272 1700 253
Crane box for hook-pickup with bent lever PZKRABO-B
Technical drawings
Bulk container with lever and locking
1167
1010
1272
1044792
1012
Crane Box
39
Cran
e Bo
x
Augers
40
The PALFINGER augers provide the highest drilling performances and durability,thus the PALFINGER crane becomes a multipurpose tool. The respectively optimisedteeth and centering tips are suitable for earth and gravel layers as well as for soft rock.
Many manufacturers fasten the teeth friction-locked, so the teeth can easily get lost while drilling.
This means costly replacement of the teeth and downtimes. The „shock-lock“ system that
is used for earth and Tungsten augers guarantees that the teeth do not get lost during drilling
thanks to a locking bolt. This bolt can easily be removed when changing the teeth. The cushioning
rubber ensures that the Tungsten tooth will not break, even under the harshest conditions.
The teeth of the rock augers are fixed with a taper lock. The use of rock augers is recommended,
when drilling in stony soil or soft rock.
Dimension Height of Distance Ø D Self RecommendedA slope gradient between weight drive unit
Type (mm) B (mm) spirals C (mm) (mm) (kg)EBG 150E 1200 750 120 150 29 BEG30EBG 150TEBG 150REBG 200E 1200 750 150 200 33 BEG30EBG 200TEBG 200REBG 225E 1200 750 150 225 36 BEG30EBG 225TEBG 225REBG 250E 1200 750 150 250 42 BEG50EBG 250TEBG 250REBG 300E 1200 700 200 300 47 BEG50EBG 300TEBG 300REBG 350E 1200 675 225 350 52 BEG50EBG 350TEBG 350REBG 400E 1200 625 250 400 54 BEG50EBG 400TEBG 400REBG 450E 1200 625 250 450 64 BEG50EBG 450TEBG 450REBG 500E 1200 625 250 500 75 BEG80EBG 500TEBG 500REBG 600E 1200 600 300 600 82 BEG80EBG 600TEBG 600REBG 750E 1200 550 350 750 107 BEG80EBG 800E 1200 525 350 800 109 BEG80EBG 800TEBG 800REBG 900E 1200 525 350 900 143 BEG80EBG 900TEBG 900R
E Earth auger T Tungsten auger R Rock auger
Augers (incl. centering tip)
C
B A
D
Please note:Other dimensions available on request
Augers
T
R
E
Drive Units for Augers
41
Key features
• High-strength forged hood ears
• No loss of clips with the unique hood pin
• High quality of the planetary gearbox
• NDS - Non-Dislodgement Shaft - no rip away of the shaft
• Intgral service bungs for quick and easy oil changes
• Overflow oil line not necessary
The rope wind hitch was especially designed for PALFINGER cranes. It simplifies the
secure storage and reduces down times of removal and reinstallation of the auger at
the beginning and the completion of work.
Range Operating Speed Shaft of Torque of Oil Selfof drilling pressure of turn drive unit drive unit flow weight
Type (mm) (bar) (U/min) (mm2) at 260 bar (Nm) (l/min) (kg)BEG 30 150 - 600 260 68 57 3,007 20 - 50 108BEG 50 150 - 750 260 41 57 5,012 20 - 50 112BEG 80 150 - 900 260 27 57 7,517 20 - 50 116
Drive units for augers
Length Pole length Shaft exit Self Type (mm) (mm) (mm) weight (kg)BEG12-500 500 114 57 - square 18BEG12-1000 1000 114 57 - square 25BEG12-2000 2000 114 57 - square 30BEG12-3000 3000 114 57 - square 57
Type Self weight (kg)BEGAV20* apt for cranes up to 20 mt 140*) specify crane type and dimensions of the extension boom when ordering
Auger extensions
Rope wind hitch
For arm dimensions Self weightType (mm) (kg)UL025 296 x 133 49,3UL026 259 x 115 44,1UL027 221 x 97 39,5UL028 185 x 80 34,7UL146 123 x 62 31,8UL147 155 x 79 34,2UL148 188 x 96 36,9UL149 224 x 116 41,6UL150 260 x 136 45,9
Pull in parts
in operation
in transport
Aug
ers
42
New Workman Baskets 2011
The new workman baskets from PALFINGER are especially developed for corresponding the demanding market requirements and are ready to fulfil theEN280 workman basket standard. In addition to the low self weight due to the steel-aluminium design, the new workman baskets feature optimized space and the smooth levelling.
Further advantages:• Low self weight for maximum operating distance
• Smooth levelling due to optimised recirculation ball steering
• Emergency switch in the basket
• Integrated tool box 704 x 202 x 209 mm
• All around protected handrail• Simple mechanical and electrical mounting on the crane due to a quick coupling system
• Functional design• Optionally in desired colour available
Description Load capacity Floor space Self weight Width/ Depth/ HeightType (kg) (m2) (kg) (mm)BB040 2 persons workman basket 200 0,98 200 1400 x 700 x 1160
slewing angle 360°automatic levelling accordingto EN280
BB041 1 person workman basket 120 0,60 172 850 x 700 x 1160slewing angle 360°automatic levelling accordingto EN280
Workman baskets
A B C D E T HType (mm) (mm) (mm) (mm) (mm) (mm) (mm)BB040 1375 1400 1890 940 480 700 1180BB041 1375 850 1340 940 480 700 1180
Dimensions
Type DescriptionPZBB01 safety harness (EN361)PZBB02 safety belt 1,5 m with automatic snap hook and shock absorberKSS001B03 bracket for big Scanreco radio remote controlHXE3003 bracket for small Scanreco radio remote controlHXE3004 bracket for Hetronic radio remote control
Accessories
Technical drawingsE A
H
T
D CBW
orkman
Baskets
Workman Baskets
43
860 (33.85’’)
1001 (39.40’’)
1192
(46
.93’
’)
694 (2’ 3 5/16’’)
1190
(3’
10
13/1
6’’
752
(2’ 5
5/8
’’)
826
(2’ 8
9/1
6’’)
1285
(4’
2 9
/16’
’)
BB004
Our workman baskets have been developed as additional tool forhydraulic loader cranes.
Areal platforms are subject to different safety regulations and instructionsdepending on the country, which have to be considered for the equipmentof a crane with workman basket.
Description Load capacity Self weight Entry Electr.hydr.width device
Type (kg) (kg) (mm) (V)BB014A automatic performed according 300 272 830 24
to machine guideline, (2 personspositively controlled, incl. aggregate, and tools) emergency stop switch, coded plug, connected at the basket, according to EN280
BB004B with weight levelling performed 280 190 520 24according to machine guideline, (2 personsincl. emergency stop switch, coded plug, and tools) disc brake, connected at the basket, not according to EN280
BB004 with weight levelling, 280 188 520 –no CE-version, without electrical (2 personsparts at the basket and tools)
BB030 1 man safety cage, fold-away, 150 116 800 24according to EN280, incl. emergency (1 person stop switch, coded plug, connected and tools) at the basket
Workman baskets
BB014A
Palfinger – Europe
www.palfinger.comFranz – W. – Scherer Straße 24A 5101 Bergheim–Salzburg/AustriaDok Nr.: bb030
04/2006
BB030
1246
mm
800 mm555 mm
1226 mm
2197
mm
Wor
kman
Bask
ets
Pull In Parts
44
Type Dimensions - extension booms (inner dimensions)BB013-10V1 123 x 62 mmBB013-15V1 155 x 79 mmBB013-16V1 188 x 96 mmBB013-17AV1 224 x 116 mmBB013-18V1 260 x 136 mm
Pull in parts for workman baskets BB004 and BB004B
BB004-3 221 x 97 mmBB007-3 150 x 63 mmBB009-3 185 x 80 mmBB011-3 259 x 115 mmC016 117 x 48 mm
Type Dimensions - extension booms (inner dimensions)BB013-5V1 123 x 62 mmBB013-6V1 155 x 79 mmBB013-7V1 188 x 96 mmBB013-8V1 224 x 116 mmBB013-9V1 260 x 136 mmBB013-20V1 296 x 156 mmBB013-24V1 335 x 176 mm
Pull in parts for workman baskets BB014A, BB030, BB040, BB041
BZ456 for BB004, BB004B
Quick change flange
BB013-3 150 – 221 x 63-97 mmBB013-4 259 – 295 x 115 mm
Inner height Inner width BB004, BB004, BB004B, BB030, BB014A, Earth(mm) (mm) BB004B + BZ456 BB040, BB041 auger335 176 - BB013-24V1 BB013-24V1 -296 156 - BB013-20V1 BB013-20V1 -260 136 BB013-18V1 BB013-9V1 BB013-9V1 UL150224 116 BB013-17AV1 BB013-8V1 BB013-8V1 UL149188 96 BB013-16V1 BB013-7V1 BB013-7V1 UL148155 79 BB013-15V1 BB013-6V1 BB013-6V1 UL147123 62 BB013-10V1 BB013-5V1 BB013-5V1 UL146
Overview to extension boom dimensions
Pull-InParts
Car Lifting Devices
45
• Torsion resistant version• Width: 2,2 m
• Weight: 75 kg
• Surface: galvanized version
With welded plate / PZLG20S With bolted plate / PZLG20P
Wheel clamps PZTC01Scope of delivery: set with 4 pieces
• Secure lifting of vehicles
• Load capacity 900 kg per wheel clamp
• For wheel width up to 295 mm
• For wheel size 12 to 19 Zoll• Many adjustment possibilities• Torsion resistant• Weight: 16 kg
• Material: steel
• Surface: yellow galvanized
with rotary servo connection or hook connection adjusted
hydraulically from 400 mm up to 700 mm
• Torsion resistant version• Adjustment of center of gravity 400 mm to 700 mm
• Weight: 175 kg
• Easy handling due to a spring latch with pull button
• Material: steel
• Surface: galvanized version
• Mounting of PZR450GF flange rotator possible
(not included in delivery!)
• Mounting bracket PZLG35B
New improved version!Wheel clamps PZTC01-1Scope of delivery: set with 4 pieces
• Load capacity 900 kg per wheel
clamp
• For wheel size 12 to 19 inches• For wheel width up to 355 mm
• Better, easier adjustment possibilities
3,5 t Lifting system PZLG35 / PZLG35H
2 t Lifting system with ring connection / PZLG20H mechanical
With ring connection / PZLG20H
Hook connection / PZLG35H
• Easy handling• Usable only with hook• Mounting bracket PZLG20B
Car
Lift
ing
Dev
ices
Car Lifting Devices
46
Deflection pulley (hinged) with eye whirl / PZ0004• Roll diameter: 50 to 100 mm
• Rope diameter: 10 to 12 mm
• Load capacity: 2000 to 4000 kg
• Not apt for winch ropes made of synthetic fibre
• Usage: better recovery possibilities
Deflection pulley / PZ0003• Roll diameter: 100 mm
• Rope diameter: 12 mm
• Usage: additional switching point for recovery of cars
Recovery kit / PZ0002• Usage: rear side mounting on plateaus for better recovery
possibility
Accessories
Roller window / PZ0001• Window opening 210 x 20 mm• Hole pattern: 365 mm
• Usage: rope guidance (stem at winch)
Wheel clamp straps PZLS01Scope of delivery: set with 4 pieces
• Length adjustable: 1,3 / 1,5 / 1,7 m
• Width: 50 mm
• Load capacity: 892 kg per piece
Wheel clamp straps PZLS02• Length adjustable: 4,2 - 5,1 m
• Width: 300 mm
• Load capacity: 2,5 t per piece
Car LiftingD
evices
Weight Measuring Systems for Hook Operation
47
*
The load measuring tool consists of a CROSBY-standard shackle withintegrated measuring cell and a transmitter with antenna and battery.This extremely robust version is especially apt for tasks in difficult environments, where a cable connection to the data transmission isnot possible.
Within the cage for the transmission, mounted laterally to the measuring axis,
there is also an easily exchangeable battery. On the opposite side an additio-
nally installed counterbalance provides an optimal shackle position even when
the charge is small. This weighing system is optionally available with an alumi-
nium case.
• Accuracy ± 1% based on final value
• Not calibratable• Transmission from the emitter to the seperate hand receiver
• One-button with integrated LED, which flashes while data transmission
• Battery conditions shown in the display of the receiver
Ø 92
A
D
B
CH
50E
Load A B C D E H WeightType (t) (mm) (mm) (mm) (mm) (mm) (mm) (kg) EZ2631-03 3 37 58 22 25 55 97 2,8EZ2631-06 6,3 37 58 22 25 55 97 2,8EZ2631 8,5 43 68 26 28 61 109 3,8 EZ2631-13 13,5 57 92 35 38 84 153 8,2EZ2631-17 17 60 98 38 41 92 166 10,5EZ2631-BOX transport boxmeasurements of the emitter are identical for all versions
Weight measuring systems
Description of the receiving unitThe load data are transmitted to the hand receiver and displayed. This receiver consists of a waterproof case with a big, well legible
LCD display. The complete handling can be made by 3 buttons. An easily changeable battery provides the necessary operational
voltage. The LCD display can be switched off in order to safe energy. Especially mentionable is the tare possibility of the load
display.
• Tare and weight calibration
• Stable weight measuring (display)
• Choice of serial exit
• Battery conditions of emitter and receiver are shown
in the display
• All functions programmable via keypad and can be saved
battery condition
net weight
Receiver frequency: 868,3 MHzData display: 7 segment display, 5 signs,
sign height 12 mmKeypad: 2 push- and 1 on-button Display resolution: step size 1-2-5 / 10-20-50 kgWorking temperature: -10 to +50°CStock temperature: -20 to +70°CProtection class: IP 65Number transmissions: 2 / secondVoltage feed-in: 3 batteries 1,5 V type “AA”Dimensions: 110 x 68 x 31 mm
Technical data
Key ON/OFF: switch on/off receiver
functions: TARE: tare load display
MODE: switch on/off of LCD display
Wei
ght-
Mea
suri
ng
Weight Measuring Systems with Integrated Printer
48
The compact, precise and robust wireless-weight measuring system isequipped with a shackle and a hook and can be operated 30 - 40 hours incontinous duty application.
The remote control allows an operation from the distance. Depending on the re-
quirements the IHG wireless-weighing system is available with different capacities
and for various applications like dynamic weighing or check weighing.
• Display of cross and net weight
• Auto-stop function• Calibration• Integrated micro-printer• Weighing unit KG/LB
• Weight accumulation function 3000 data
• Easy insertion of the battery
• Taring function over the entire weight range
• Rechargeable battery / auto-sleep
• Included printer
Load capacity / partition A B C Ø D E Self weightType (kg) (mm) (mm) (mm) (mm) (mm) (kg)PZWMS-05 5000 / 2 680 210 170 270 240 30PZWMS-10 10000 / 5 840 230 200 270 320 35
Weight measuring systems
Technical drawings
Weight-
Measuring
Accuracy: +/- 0,03% based on final valueContinous work: 60 hours Max. load: 120% F.S.Operating temperature: -10°C - +40°COperating humidity: 90° relative humidityFrequency: 433MHzProtection class: IP54
Technical data
A
C
Ø D
EB
HEGLA - Acculift
49
Vacuum lifting tool according to EN/DIN 13155 for construction site operation
• Completed as welded aluminium construction. Total construction depth just 200 mm
• Two integrated, maintenance-free 12 volt dry-cell batteries provide the energy centrally
• Separate charger with automatic charge rate control and connecting cable
• Permanent display of state of charge of the batteries via voltmeter
• Vacuum pump with vacuum control
• Two vacuum circles with twofold security per lift pump respectively
• Two vacuum meters and two control lights for
operational vacuum
• The eight lifting pads are arranged in double rows
on the suction frame
• The suction frame is manually, endlessly turnable
(thereby arrested every 45°) and 0 - 90° tiltable
• Pivot bearing alignment near the load centre
• Connector for suction extension (plug on suction)
Special equipment:• PZAAV: cut off valves at each suction cup, 8 pcs., (reduction of load capacity)
• PZAST: 2 plugs on suctions with extensions, connection via quick couplings
(basic tool steel version for carrying suspensions of the plug on suctions)
• PZATW: transport cart for suspension of tool
Suction Suction Number of Charging voltage/ Voltage Load Selfdiameter external distance* suctions frequency/ vacuum pump capacity weight
Type (Litre) (mm) (pcs.) pre-fuse (V) (V) (kg) (kg)PZA500 290 1390 x 950 8 220 12 500 ca. 82PZA700 290 1390 x 950 10 220 12 700 ca. 100*) width x height
Finishing: RAL 1023, yellow
Please note: • Other versions available on request
Technical drawings
Acculift
A B C D E F2400 1390 1475 950 200 290
Dimensions (mm)
Overall width (A)
Depth (E)
Suction external distance – Width (B)
Ove
rall
heig
ht (C
)
Suct
ion
exte
rnal
dist
ance
– H
eigh
t (D
)
Suctiondiameter
(F)
HEG
LA
Acc
ulif
t
Bosch Rexroth: Axial Piston Fixed Pumps
50
• The fixed pump with axial conical piston driving gear in bent axis de-
sign with special features and dimensions is for the use in commercial vehicles
• The volume flow is proportional to the drive and the displacement volume
• Large angle machine with 40° tilt angle, i.e. high performance density,
small dimensions, optimal degrees of efficiency, economic conception
• Easy change of rotational direction• Self-aspirating, for open circuit
• No overflow oil line necessary• Flange and shaft for direct mounting on additional drive of trucks
• Noise-optimized
Displa- Speed Volume- Power Torque Torsion Inertia Weightcement (nmax) flow (qvmax) (Pmax) (T) rigidity moment (m)volume max. at max. at max. at Δp Δp around
(Vg) 1,0 bar* nmax** (qvmax) 300 350 drive shaftbar (J)
Type (cm3) (min-1) (L/min) (kW) (Nm) (Nm) (Nm/rad) (kgm2) (kg)EP 340 22,9 2920 65 32,5 109 128 304 0,0012 5,8EP 341 32 2900 90 45 153 178 304 0,0012 5,8EP 342 45,6 2560 113 56,5 218 254 435 0,003 8,0EP 344 63 2300 141 70,5 301 351 520 0,0042 9,0EP 345 80,4 2130 166 83 384 448 711 0,0072 11,6EP 346 106,7 1860 193 96,5 509 594 806 0,0116 14,5*) valid for absolut pressure at suction opening “S” and mineral bonds (at 8,0 bar suction pressure reduced technical data)
**) 3% delivery volume leakage included
Axial piston fixed pumps
Technical drawings
F80ONM
G
H I
JK
L
T
105
80
15
CD
E
X
43129
1340°d
80
Type B(A) C D E F G H I J K L M N O P Q R S TEP 340 G1/2 185 173 159 68,5 61 53 58 76 88 103 108 - 98 51,8 88 91 G3/4 -EP 341 G1/2 185 173 159 68,5 61 53 58 76 88 103 108 - 98 51,8 88 91 G3/4 -EP 342 G3/4 223 210 194 88 78 58 63 89 102 119 108 103 98 58,8 108 - G1 108EP 344 G3/4 232 219 203 88 78 58 63 96 110 126 108 103 98 64 108 - G1 108EP 345 G1 261 245 227 102 92 67,5 62,5 105 120 140 114 107 96 69 117 124 G1 1/4 121EP 346 G1 272 256 238 102 92 73,5 68,5 114 129 149 120 107 96 77 129 - G1 1/4 133
Dimensions (mm)
Q
RQP
S
SB (A
)B
Pumps
Bosch Rexroth: Axial Piston Fixed Pumps
51
Rotating direction and change of rotating direction:The rotating direction of the drive of the fixed
pump is determined by a pressure socket screwed
into the operational connection and can be changed
easily.
By changing the pressure socket, the operational
and suction connection is switched and the pump
can be rotated towards another direction. The pump
is delivered with pressure sockets in connection A.
A or B working connectionS suction connection for operational liquids
Connections
View of connecting plate:
Technical data: rotating direction
pressure socketS A B S
version after retrofit(pressure socket in connection B)
version at delivery(pressure socket in connection A)
Displa- Speed Volume- Power Torque Torsion Inertia Weightcement (nmax) flow (qvmax) (Pmax) (T) rigidity moment (m)volume max. at max. at max. at Δp around
(Vg) 1,0 bar nmax (qvmax) 350 bar drive shaft(JTW)
Type (cm3) (min-1) (L/min) (kW) (Nm) (Nm/rad) (kgm2) (kg)EP 347R 2 x 63 1700 2 x 107 125 702 12000 0,0093 20,9EP 347L 2 x 63 1700 2 x 107 125 702 12000 0,0093 20,9EP 348R 2 x 80 1500 2 x 120 140 891 15000 0,0134 24,8EP 348L 2 x 80 1500 2 x 120 140 891 15000 0,0134 24,8
Axial piston fixed pumps twin flow models
Description Connection for Norm Size EP 347R/L Size EP 348R/L Pressure max. (bar)A1, A2 performance DIN ISO 228 G3/4; 16 deep G1; 18 deep 400S suction DIN 13 M 12 x 175; 20 deep M 12 x 175; 17 deep 2R ventilation DIN 3852 M 18 x 1,5; 12 deep M 18 x 1,5; 12 deep 2
Connections
Technical drawings
X
R
A2
A1
80 109
13
80
96
107
145
40°
7953
1)
144 1)
286.4
253.6
124.
7
132
ø80
-0.0
3-0
.06
103.
3
146.
2
169.
8
271.6
235.6
15.4
9
(Taillenmaß)
Schwerpunkt1)
X
R
A1
A2
80
13
109
155
80
96
107
142
ø80
-0.0
3-0
.06
40°
166 1)
303.6
266.3
286.8
245.7
15.4
9
8453
1)
131.110
6.6
155.
6
181.
6
(Taillenmaß)
Schwerpunkt1)
EP 347R/L EP 348R/L
Pum
ps
Bosch Rexroth: Axial Piston Load Sensing Pumps
52
X
CD
E
15
9
G
d 80
LK
NM
PC
HIJ
T
Y
R1 (M10x1)
A1 (M10x1)
R (M18x1,5)
• Load sensing pump with axial conical piston driving gear in bent axis design with
special features and dimensions for the use in commercial vehicles
• The volume flow is proportional to the drive and the displacement volume and
stageless adjustable from maximum value to 0
• Favourable performance weight, small dimensions,
optimal degrees of efficiency, economic conception
• Easy change of rotational direction• Self-aspirating, for open circuit
• Flange and shaft for direct mounting on additional drive of trucks
Displa- Speed Volume- Power Torque Weight Inertia Volume Weightcement (nmax) flow (qvmax) (Pmax) (T) moment moment (V) (m)volume max. at max. at max. at at Vgmax (TG) around
(Vg) (Vgmax) nmax and (qvmax) and and drive shaftVgmax Δp = 300 bar Δp = 300 bar (J)
Type (cm3) (min-1) (L/min) (kW) (Nm) (Nm) (kgm2) (L) (kg)EP 653(R) 54,8 2500 137 68 261 21 0,0034 0,6 16EP 654 (L)EP 651(R) 80 2240 179 90 382 28,5 0,0064 0,8 20EP 651HD*EP 652(L)EP 652HD*EP 649(R) 107 2150 230 115 510 41 0,0102 1,2 24EP 649HD*EP 650(L)EP 650HD*
max. operating pressure 300 bar. Load sensing pumps incl. suction connection and adapter EA1863*) special high pressure version for PK 85002, PK 100002, HD cranes max. operating pressure 400 bar
Axial piston load sensing pumps
Technical drawings
A, B operational connections (high pressure range)S suction connectionT leakage fluid (only DRS)A1 measuring connection for high pressure*R1 measuring connection for suction pressure*R ventilation*X connection for Δp - control (load sensing)*) closed
Connections
T (M12x1,5)
X
S A
R1 A1
80 105
U
d 13
R120
V
80T
10540
WX
A1
B
14 18
S
R1
YZ
Y
Pumps
Bosch Rexroth: Axial Piston Load Sensing Pumps
53
DRS - pressure control with load sensingFunction: the pressure control maintains the pressure in a hydraulic system on a constant level within its normal range, even when the
volume flow changes. The load sensing pump only carries as much pressure fluid as needed by the end user. In case the operational
pressure exceeds the setpoint adjusted at the integrated pressure control valve, the pump is turned back and the deviation from the norm
will be reduced.
Type B(A) C D E F G H I J K L M N O P Q U V W Y Z SEP 653 G 3/4 267 214 156 130 39 229 232 242 32 110 76 120 91 122 180 113 110 12 27,5 118 G 1EP 654EP 651 G1 289 236 178 142 37 248 252 263 36 116 86 126 103 128 195 128 117 12 30 128 G11/4EP 652EP 649 G3/4 307 250 191 172 43 259 264 282 40 124 91 132 110 134 206 138 124 13 31,5 139 G1EP 650
Dimensions (mm)
EP 678 the intermediate plate (Smart-plate) is mounted between pump housing and control (DFR1)
when using the Smart-plate, the control can be turned 180°
use: EP 649, EP 650, EP 651, EP 652, EP 653, EP 654
EA1863 UNF-Adapter
Suction Suction- Pressure Sealing Pressure hoseType connection hose fittingFixed pumpsEP 340 EA1287 EH4720 EA1597 ED1131 EH4560EP 341 G 3/4" – 38 mm = 1 1/2" NW 38 x 1700 R1/2"– R3/4" D=21,3 NW 16 x 550
EA1287-45G 3/4" – 38 mm = 1 1/2" – 45°EA1287-90G 3/4" – 38 mm = 1 1/2" – 90°
EP 342 EA1288 EH4720 EA1354 ED1132 EH4560EP 344 G 1" – 38 mm = 1 1/2" NW 38 x 1700 R3/4"– R3/4" NW 16 x 550
EA1288-45G 1" – 38 mm = 1 1/2" – 45°EA1288-90G 1" – 38 mm = 1 1/2" – 90°EA2111G1” – 50mm = 2”
EP 345 EA1290 EH4721 EA 085 ED1133 EH1469EP 346 G 1 1/4" – 50 mm = 2" NW 50 x 1700 GE 25S R1" NW 20 x 850
EA1290-45G 1 1/4" – 50 mm = 2" – 45°EA1290-90G 1 1/4" – 50 mm = 2" – 90°
Load sensing pumpsEP 649 EA1290 EH4721 EA 085 ED1133 EH1469EP 649HD G 1 1/4" – 50 mm = 2" NW 50 x 1700 GE 25S R1" NW 20 x 850EP 650EP 650HDEP 651 EA1290 EH4721 EA1355 ED1133 EH4560EP 651HD G 1 1/4" – 50 mm = 2" NW 50 x 1700 R1"– R3/4" NW 16 x 550EP 652EP 652HDEP 653 EA1290 EH4720 EA1354 ED1132 EH4560EP 654 G 1 1/4" – 50 mm = 2" NW 38 x 1700 R3/4"– R3/4" NW 16 x 550> 80l EA1710 EH4722 EA 085 ED1133 EH1469
G1 1/4" – 60 mm NW 60 x 1700 GE 25S R1" NW 20 x 850
Pump accessories: Bosch Rexroth
Pum
ps
Hydro Leduc: Axial Piston Fixed Pumps
54
Displacement Pressure max. Drive max. max. Performance Breakdown Weightvolume duration peak <5 s intake at 350 bar Torque
Type (cm3) (bar) (bar) (turns/min) (Nm) (Nm) (kg)EP1394 12 350 400 3150 71 9,17 9,65EP1395 18 350 400 2900 107 9,21 9,70EP1396 25 350 400 2750 148 9,26 9,75EP1397 32 350 400 2700 190 11,55 11,55 EP1398 41 350 400 2550 243 11,60 11,60EP1399 50,3 350 400 2450 292 12,23 11,65EP1400 63 350 400 2300 362 12,28 11,70EP1401 80,4 350 400 2150 460 18,36 15,30EP1402 108,3 350 400 1900 619 18,48 15,40EP1403 129,8 350 400 1750 730 19,28 15,80
Axial piston fixed pumps
The new XP-pump generation features some significant improvements and advantages in comparison to the replaced X-series. The new pumps are basically constructed with reinforced sealings. Two radial seals provide an optimum sealing indirection of the gear unit as well as the pump. A transparent plastic pipe in the vent hole prevents the ingress of dirt andhigh pressure water and should simply be mounted on the suction hose like shown in the figure.
• Use of high-class, mechanically resistant materials
• Compact design at max. displacement volume
• High pump drive and performance at high pressure demands
• 7 piston technologies• Optimized synchonising between disc and drum
• Change of rotating direction by simply changing a fitting
• Reinforced sealings• Reduced noise levels• Easy handling• Long service life• Suction connection included in the delivery
A B C D E F G H X Previous Type (mm) (mm) (mm) (mm) (mm) (mm) (Zoll) (mm) (Zoll) modelEP1394 196,7 177,8 77,1 103,9 85,7 108 ¾ 54 2 -EP1395 196,7 177,8 77,1 103,9 85,7 108 ¾ 54 2 -EP1396 196,7 177,8 77,1 103,9 85,7 108 ¾ 54 2 -EP1397 202,8 184 82,3 109,1 85,7 108 ¾ 54 2 EP870EP1398 202,8 184 82,3 109,1 85,7 108 ¾ 54 2 -EP1399 214,4 195,6 92,0 118,9 85,7 108 ¾ 54 2 EP871EP1400 214,4 195,6 92,0 118,9 85,7 108 ¾ 54 2 EP872EP1401 241,7 220,9 103,5 133,3 97,4 123 1 60 2 EP873EP1402 241,7 222,5 104,8 133,3 97,4 123 1 60 2 ½ EP874EP1403 244 224,8 106,7 135,2 97,4 123 1 60 2 ½ -
Dimensions (mm)
Technical drawings
Pumps
Hydro Leduc: PA, PAC and PAD Pumps Single and Twin Flow Models
55
Displacement Pressure max. Drive max. Weightvolume duration peak <5 s
Type (cm3) (bar) (bar) (Turns/min) (kg)Single flow pumpsEP 547(PA) 12 350 500 2500 12,5EP 548(PA) 18 350 500 2000 12,5EP 549(PA) 28 350 500 2200 15EP 550(PA) 34 350 500 2000 15EP 551(PA) 43 350 500 1750 15EP 552(PA) 50 350 500 1650 15EP 555(PA) 114 350 500 1350 23,5EP 553(PAC) 65 350 500 1500 16EP 554(PAC) 78 350 500 1350 17Twin flow pumpsEP 589(PAC) 2 x 25 350 500 1800 16,0EP 582(PA) 2 x 39 350 500 1700 23,5EP 583(PA) 2 x 52 350 500 1500 23,5EP 556(PA) 2 x 57 350 500 1310 23,5EP 502(PA) 2 x 75 350 500 1200 26,8EP1158(PA) 75/40 350 500 1500 27,4EP1415(PAD) 2 x 67 350 500 1400 24,6EP1999(PAD) 2 x 32 350 500 2200 24,6EP2000(PAD) 2 x 40 350 500 2000 24,6EP2001(PAD) 2 x 57 350 500 1550 24,6
PA, PAC and PAD pumps single and twin flow models
These pumps are extremely resistant against stainedoil and thus optimal for hard working conditions.Concerning the hydraulic sealings, this range has
been also equipped with the newest technologies
available.
• Easy handling• Ideal for difficult demands
– pressure peaks
– slightly degraded fluids
– most difficult working conditions
• Double shaft sealing• Economic solution for twin flow requirements
• Arbitrary rotating direction
The new twin flow series (PAD) with 5 pistons each circuit offers an optimal
flow regularity as well as pulsation behaviour with reduced installation sizes.
Pum
ps
Technical drawings
AB
55
Involute spline 8-32-36DIN ISO 14 – NF E 22.131
Intake (J) Pressure (K)
80
M12
4 DrillingsØ13
80
G
129
Ø80
f7
C
D E
D
56
Type A B C D E G J KEP 547 281 94,9 103,3 62 73,2 98 G1"1/2 G3/4"EP 548 281 94,9 103,3 62 73,2 98 G1"1/2 G3/4"EP 549 315 102 126 47 78 107 G1"1/2 G3/4"EP 550 315 102 126 47 78 107 G1"1/2 G3/4"EP 551 315 102 126 47 78 107 G1"1/2 G3/4"EP 552 315 102 126 47 78 107 G1"1/2 G3/4"EP 555 345 123 138 69 90 124 G2" G3/4"EP 553 299 102,5 112,8 63 78 107 G1"1/2 G3/4"EP 554 302,5 102,5 116,3 63 78 107 G1"1/2 G3/4"EP 582 345 123 138 69 90 124 G2" G3/4"EP 583 345 123 138 69 90 124 G2" G3/4"EP 556 345 123 138 69 90 124 G2" G3/4"EP 502 302 126 147,8 72,5 90 135 G2" G3/4"EP 589 243 102,5 112,8 63 78 107 G1"1/2 G3/4"EP1415 287 123 133,8 77,5 90 124 G2" G3/4"EP1999 287 123 133,8 77,5 90 124 G2" G3/4"EP2000 287 123 133,8 77,5 90 124 G2" G3/4"EP2001 287 123 133,8 77,5 90 124 G2" G3/4"
Dimensions (mm)
Pumps
Hydro Leduc: Axial Piston Load Sensing Pumps
57
Axial piston load sensing pumps
The pump possesses an integrated displacement flow and pressure control system“load sensing”. This control system is influenced by a proportional valve, which circul-arises the necessary displacement flow for the circuits, according to the neededdrive load-independently directly from the pump.The function load sensing regulates the displacement flow of the pump
according to the need of the connected users. At the same time it
controls the maximal operating pressure of the pump.
• Precise control of the action to be accomplished
• Multi-functional: simultaneous and load-independent action
• Reduced heating of the fluid
• Low energy consumption
324
26955
46
F
125
143
80
191
95,5
95,5
12080
M12
4xØ12,5
LS G 1/4"
overflow oil line connection G 3/8"
rotating direction
LS-adjustmentStandby-adjustmentFactory setting: 30 barAdjustment possible up to 40 bar> 40 bar is to inquire
PC-adjustmentzero setting (max. 400 bar)
Displacement Pressure max. Drive max. max. Performance Weightvolume duration peak <5 s intake at 350 bar
Type (cm3) (bar) (bar) (U/min) (Nm) (kg)EP1923R 40 400 420 3000 220 27EP1923L 40 400 420 3000 220 27EP 768R 60 400 420 2600 295 27EP 768L 60 400 420 2600 295 27EP 769R 75 400 420 2000 410 27EP 769L 75 400 420 2000 410 27EP 770R 92 380 400 1900 483 27EP 770L 92 380 400 1900 483 27EP 945R 120 365 380 2100 680 27EP 945L 120 365 380 2100 680 27EP1926R 130 365 380 2100 730 28EP1926L 130 365 380 2100 730 28EP 150R* 150 310 330 2000 840 27,2EP 150L* 150 310 330 2000 840 27,2*) for wood application
Technical drawings
Pum
ps
Hydro Leduc: Pump Accessories
58
Type Dimension A ØB C D E for ModelEA1731 G 1 ½" 40 56 14 54 PA, PAC, TXVEA1867 G 1 ½" 50 52 14 66 PA, PAC, TXVEA1867-60 G1 ½" 60 64 14 69 PA, PAC, TXVEA1867-63 G1 ½" 63,5 64 14 69 PA, PAC, TXVEA2148 G 2" 50 66 14 54 PA, PAC
Type Weight (kg)EA2065 1,18 EA2066 1,06
Type Description DimensionEH4937 suction hose NW 40 x 1700EH4721 suction hose NW 50 x 1700EH4560 pressure hose NW 16 x 550EA1354 pressure nipple R3/4" – R3/4"ED1132 sealingES2546 adjusting screw for TXV pumps to limit the angle of pivoting,
adaptable to the desired delivery volume of the pump
Further accessories
The cardan plate enables the pump shaft to be connected to a cardan shaft with inter-
face as on drawing on the right.
XP-pumpsThe suction connections are included in the delivery with
these pumps. The following suction connections with
other dimensions are available.
PA, PAC, PAD and TXV pumps
Type Dim. (inch) Displacement volume (Litre)EA1993 G 2 ½" 12 – 32EA1992 G 2" 12 – 80EA1991 G 1 ½" 80 – 130
Suction connections
62.2
125.
2
64.554.4
108.
4
51.8
46.7
91.7
39.1
G 2 ½" G 2" G 1 ½"
C
A
B
D
E
By-pass valve for XP-pumps
Technical drawings
M Consumer
Type for Model Weight (kg)EV5183 EP1394 to EP1400 3,6EV5184 EP1401 to EP1403 3,6
deflectorsplined shaft profiles8-32-36NF E 22-131
Ø 9
0Ø
100
Ø 8
4Ø
56,
97Ø
43
Ø 5
5
Ø 10,5
Ø 4
7Ø
43
Ø 5
5
2 10
62
21015 64
4 holesØ 8,5 / Ø 74,5
Pumps
For certain XP-pump applications with a continuous, not disconnectable secondary drive
rate existing (e.g. motor-camshaft drive), there is a special by-pass valve, which is
mounted directly at the end of the pump body. This allows a continuous pumping
rotation speed with the following advantages:
• No heat development within the hydraulic circuit
• No negative detraction of the pumps‘ service life
• No further necessary modifications at the hydraulic system of the vehicle
The by-pass valve is a switchable solenoid valve (24 volt). Without flow, the by-pass valve is open and connects the pressure side
with the suction side. Charged with electric flow, the by-pass valve is closed and an operating pressure is built up.
Sunfab: Axial Piston Fixed PumpsSingle and Twin Flow Models
59
Q
2834
55 40°
45°(0)°(90°)
A
B
C
M12
E
Ø H
GF
80
8x32x34,9
Ø13
80
Delivery volume Pressure max. Drive max. Torque max. Weightat 1000 turns/min continuous short time
Type (cm3) (bar) (Turns/min) (Nm) (kg)EP 703 16,2 400 2300 3000 6,9 8,3EP 374 25 400 2300 3000 7,4 8,5EP 373 34 400 2300 3000 7,4 8,5EP 367 47 400 1900 2500 13 11,7EP1150 56 400 1900 2500 13 11,7EP 368 63,5 400 1900 2500 13 11,7EP 369 83,5 400 1500 2000 21 17EP 370 108 400 1500 2000 21 17
Axial piston fixed pump single flow
The Sunfab SC is a series of piston pumps with a constant delivery flow for challenging, mobile hydraulics. The pump ismounted either directly on the secondary drive or via an intermediary shaft in a frame fastening.
In case the hydraulic of an attachment is used while the vehicle is driving, a by-pass valve supplements the SC pump. The high reliability of
the Sunfab SC is based on the choice of materials, the curing procedure, the surface structure and the quality secured production process.
Sunfab SL is a series of direct double pumps with an extremely low noise level. Pumps with differentiated delivery flow broaden the appli-
cation area as they can provide 3 different delivery flows: a small, a big and an added up delivery flow. Due to the slim pump housing, a
direct mounting on the secondary drive in narrow spaces is enabled. Sunfab SL200 is equipped with a Savtec valve, which can also be used
as an emergency shutdown. Sunfab SC 75/75 is one of the biggest twin flow pumps with two constant delivery flows. Due to 7 pistons per
delivery circuit, a completly vibration free and constant delivery flow is guaranteed.
• High delivery volumes at high operating pressures
• Extremely good efficiency at low mounting measurements
• High maximum speed while maintaining low noise levels
• Smooth operation over the entire speed range
• Long life due to an optimised choice and dimensioning of bearings, sealings, etc.
• O-rings on all contact surfaces as well as double shaft seals eliminate oil leakage
from the pump and power take off
• The stop shoulder on the angle housing allows the pumps direction of rotation
to be changed without the risk of altering the gear meshing
Type A B C D E F G H P QEP 703 97 112 202 99 97 89 97 38 50 ¾ ½EP 374 97 112 202 99 97 89 97 38 50 ¾ ½EP 373 97 112 202 99 97 89 97 38 50 ¾ ½EP 367 113 130 228 109 109 99 106 38 50 ¾ ½EP1150 113 130 228 109 109 99 106 38 50 ¾ ½EP 368 113 130 228 109 109 99 106 38 50 ¾ ½EP 369 123 147 259 126 126 115 123 50 64 1 ½EP 370 123 147 259 126 126 115 123 50 64 1 ½
Dimensions (mm)
Gear shaft:DIN 5462 / ISO 14
Mounting flange:ISO 7653-D
P
Pum
ps
Sunfab: Axial Piston Fixed PumpsSingle and Twin Flow Models
60
Delivery volume Pressure max. Drive max. Torque max. Weightat 1000 turns/min
Type (cm3) (bar) (U/min) (Nm) (kg)EP 528 (SL) 46 + 46 330 1800 26,5 22EP 506 (SL) 53 + 53 330 1600 26,5 22EP 742 (SL200) 235 + 35 330 2200 (3000 discharged) 32,5 / 29,5* 24,5 / 23,5EP1151 (R) (SC) 56 + 26 = 82 400 1850 21 18EP1152 (L) (SC) 56 + 26 = 82 400 1850 21 18EP 601 (L) (SC) 75 + 75 = 150 350 1200 32,6 22,1EP 607 (R) (SC) 75 + 75 = 150 350 1200 32,6 22,1*) electric / pneumatic
Axial piston fixed pumps twin flow
Technical drawings
Type A BEP 506 166 64 (w/o Savtec valve)EP 528 166 64EP 742 133 50
Dimensions (mm)
Ø 8
0 f7
M12
28
M
34
Ø 8
0 f7
M12
2834
Ø 8
0 f7
M12
152
2834
55 260
24855 122
55 13040° 40°
155 188,5
270306,5
M
289 47
G¾G¾G
¾
Ø B
A21
2
134
234
EP 506 (w/o Savtec valve)
EP 528EP 742
EP1151EP1152
EP 601EP 607
126
11580
86 74
8 x 32 x 34,9
Ø 13
80 126
13312380
148
8 x 32 x 34,9
Ø 13 80 136
80125133
8 x 32 x 34,9
Ø 1
372
136
80
The SL pump with Savtec valve allows to switch off the constant displacement. As a consequence the pump delivers oil when it is
needed. When the Savtec-valve is closed, the secondary drive is not loaded, which saves energy. The Savtec pump can be updated by
a switch in the control panel or automatically by the hand brake or a pressure sensor. If a hose brakes, the valve serves as an emer-
gency shut-off system.
Pumps
Sunfab: Axial Piston Load Sensing Pumps
61
B8x1.26x1.37
9091
43
A559
Q
Cushioning valve
Regulatordifferential pressure
Pressure limit
0° - Ø 2.00° - Ø 2.50° - Ø 3.0
45° - Ø 2.045° - Ø 2.545° - Ø 3.0
16
Delivery volume Drive max. Pressure max. Torque max. Weightat 1000 turns/min continuous short time
Type (cm3) (Turns/min) (bar) (Nm) (kg)EP 850R 92 2400 350 400 530 26EP 850L 92 2400 350 400 530 26EP 851R 112 2200 350 400 600 28EP 851L 112 2200 350 400 600 28
Axial piston load sensing pumps
The Sunfab SVH series is a variable axial piston pump for load sensing systems, designed for direct installation onthe truck´s power take off. The Sunfab SVH is ideal for the challenging operation of forestry cranes, general cargocranes, suction vehicles, refuse collection vehicles. etc. The Sunfab SVH is dependent on the rotating direction and thus has to be ordered in either
version right or left.
• Short reaction times when resetting the flow
• Compact installation dimensions• High operating pressures • Externally drained for best cooling possible
• Robust design and long service life
• Low noise level• Low performance weight
Technical drawings
13,5
28
SP
R
111
20
32E
80
Version D(DIN 5462)
Ø 1
380
CD
Ø 8
0 f7
BRotating directionshown in right direction
Type A B C D E S P Q REP 850R/L 277 110 105 100 120 50-75 1 3/4 1/4EP 851R/L 279 115 107 102 125 50-75 1 3/4 1/4
Dimensions (mm)
Type Description DimensionEA1851 suction connection G 1 ½“ – 38 mmEA1852 suction connection G 2“ – 50 mmEA2361 suction connection G 2 ½“ – 64 mm; 45°EH4720 suction hose NW 38 x 1700EH4721 suction hose NW 50 x 1700EH4560 pressure hose NW 16 x 550EA1354 pressure nipple R3/4“ – R3/4“ED1132 sealing
Pum
ps
Power Packs
62
A new series of hydraulic aggregates, which satisfies theclaims of PALFINGER, is available at the PALFINGER EquipmentCenter. With this new series the requirements of the PC-crane range
as well as the emergency aggregates for workman basket operation
are covered completly.
• High performance at low energy demand
• Compact design, protected in a robust box (IP54)
• Easy and cheap „PLUG & PLAY“ assembling • High quality multi-layer coating (ZN-Mn phosphating)
• Lower noise emissions
• Chromium VI – free coating
• Connecting cable kit available for all models
Type Description apt forEEA9835 cable kit 4 m EP1980 and EP1981EEA9836 cable kit 6 m EP1980 and EP1981EEA9847 cable kit 4 m EP1982; EP 1983 and EP1984EEA9848 cable kit 6 m EP1982; EP 1983 and EP1984
Accessories
Power PC PC PC Flow rate Tank1500 2700 3800 (l/min)
Type 100 (bar) 200 (bar) (L)EP1980 12V 1,5kW ● ● 6,3 4,6 6EP1981 24V 1,5kW ● ● 6,5 5,0 6EP1983 12V 3 kW ● ● 10,4 9,0 11EP1984 24V 3 kW ● ● 10,9 9,9 11max. pressure 200 - 230 bar for power packs
EP1982 emergency aggregate 24V; 3,0 kW for workman basket operation; flow rate (l/min) at 100/200bar: 6,5/5,8, 270 bar peak pressure, without tank
KMG00210A emergency aggregate kit for constant pump operation 3kWKMG00211A emergency aggregate kit for load sensing pump operation 3kW
Hydraulic aggregates Technical drawings
Type B H T Weight(mm) (mm) (mm) (kg)
EP1980 400 231 280 18,7EP1981 400 231 280 18,7EP1983 445 233 335 24,5EP1984 445 233 335 24,5EP1982 454 264 273 20,0
Dimensions (mm)
The cable kits include the complete wiring necessary for the electrical connection as well as a salt water-resistant 1000 [A] battery
switch. To ensure a long term provision of electricity of the aggregates a strong generator on the vehicle as well as a battery ali-
gned to the application is needed. With these aggregates it is advantageous to open the covering when in operation to avoid an
exceeded working temperature (motor overload switch).
H
B
Ø 10,5(8x)
T12
0
150
EP1980
EP1982
EP1982
Power
Packs
Oil Coolers
63
Operating Flux range Specific cooling Voltage Current Sound level Weightpressure max. performance consumption
Type (bar) (l/min) (kW/°C) (V) (A) dB (A) (kg)EP 629-12V 26 20 - 150 8,5 12 8,4 71 10,5EP 629-24V 26 20 - 150 8,5 24 4,2 71 10,5without protection case
Oil coolers ASA Hydraulik
BKA21 26 20 - 150 8,5 12 19,4 78 22,5BKA24 26 20 - 150 8,5 24 9,7 78 22,5with protection case
World wide market presence with forward-looking technologies ensure a competitive cost mix and a standardproduct as well as performance spectrum. The modular cooler construction is based on the perception of a systemintegrator and reaches an optimal solution for every task.
• Continuous drive settlement - temperature range 45-55°C
• Protection ventilation: IP68
• Temperature sensor to direct variable speed regulation of the cooler
• Clamping box with integrated relay
• Cooler protecting case made of 3 mm steel plate, double powder-coated
• Wiring of all components
• Cooler suspension with rubber-metal-elements
• Construction: aluminum oil air cooler in modular circuit board design
149
355210
66
G1’’ (2x)
Air
31515020 Ø13 (16x)
327
200
360
330
400
330
360
380
155M8 (3x)
32 G1’’ (2x)
Air
Oil
Cool
ers
64
Operating Flux range Specific cooling Voltage Current Sound level Weightpressure max. performance consumption
Type (bar) (l/min) (kW/°C) (V) (A) dB (A) (kg)BKA29 26 20 – 200 10,5 12 19,4 79 24,5BKA30 26 20 – 200 10,5 24 9,7 79 24,5ASA universal connection system, incl. protection case
BKA40 26 50 – 250 20 12 19,3 79 36BKA41 26 50 – 250 20 24 9,7 79 36BKA34* 26 50 – 250 20 24 9,7 79 23ASA universal connection system, incl. protection case (*without protection case, no ASA universal connection system)
BKA27-24VS: mounting kit of oil cooler on crane incl. EP 629-24V and fixing material for mounting on tilting cylinder
BKA31-24VS: mounting kit of oil cooler on truck incl. EP 629-24V and fixing material for mounting on vehicle frame
435 220
140
15040EO 42L (2x)
545
461
21040EO 35L (2x) 505
550
525
590
Ø13 (16x)
289
168
Ø13 (16x) 395
455
427
495
367
Air
Air
Oil Coolers
Operating Flux range Specific cooling Voltage Current Sound level Weightpressure max. performance consumption
Type (bar) (l/min) (kW/°C) (V) (A) dB (A) (kg)BKA57 26 80 11 12 15,3 79 12BKA56 26 80 11 24 8,5 79 12without protection case
Oil coolers Hydac
(
A
C
AIR FLOW
2
Oil
Coolers
422±
4
400±
4
460414
177±4
77±2100±1 100±1(4x)Ø11
(Ø 47,3)
(2x) G1"
Oil Tanks Steel
65
Tank volume Weight Length A Width B Height CType (l) (kg) (mm) (mm) (mm)KTK001-BA 75 38,7 567 440 555KTK021-BA 100 45 727 440 555KTK002-BA 140 81,2 554 702 660KTK003-BA 200 87,3 749 702 660KTK004-BA 300 98 1054 702 660KTK005-BA 400 98 1477 702 660KTK007-BA 300 110 952 385 1318
Oil tanks
The PALFINGER additional oil tanks are available with a volume from75 to 400 litres.
The dimensions are chosen in a way that an easy mounting on the vehicle is
guaranteed. All oil tanks are equipped with an oil gauge glass, a flange for an oil
sensor and a return filter to minimize the danger of contamination within the
hydraulic system.
Technical drawings
A B
B
C
Oil
Tank
s
Return filter
Tank ventilation filter
Leakage oil-S, SES, OSK, OFB
Flange for mounting the oil sensor
Return filter
Tank ventilation filter
Leakage oil-S, SES, OSK, OFB
Flange for mounting the oil sensor
C
A
Aluminum Oil Tanks
66
Tank volume Weight* Length A Width B Height CType (l) (kg) (mm) (mm) (mm)KTK001-CB ca. 75 ca. 13 ca. 607 ca. 400 ca. 430KTK021-CB ca. 100 ca. 17 ca. 727 ca. 440 ca. 555KTK002-CB ca. 140 ca. 20 ca. 564 ca. 670 ca. 575KTK003-CB ca. 200 ca. 23 ca. 769 ca. 670 ca. 575KTK004-CB ca. 300 ca. 31 ca. 1109 ca. 670 ca. 575KTK005-CB ca. 425 ca. 38 ca. 1524 ca. 670 ca. 575
*) oil box weight without bracket, return filter, oil gauge glass, funnel and ventilation filter.
The bracket is not included in the delivery and has to be ordered additionally. Mounting of the tensioning belts only with a pad rubber
Oil tanks without aluminium bracket
Tank volume Weight* Length A Width B Height CType (l) (kg) (mm) (mm) (mm)KTK001-BB ca. 75 ca. 13 ca. 607 ca. 400 ca. 430KTK021-BB ca. 100 ca. 17 ca. 727 ca. 440 ca. 555KTK002-BB ca. 140 ca. 20 ca. 564 ca. 670 ca. 575KTK003-BB ca. 200 ca. 23 ca. 769 ca. 670 ca. 575KTK004-BB ca. 300 ca. 31 ca. 1109 ca. 670 ca. 575KTK005-BB ca. 425 ca. 38 ca. 1524 ca. 670 ca. 575
*) oil box weight without bracket, return filter, oil gauge glass, funnel and ventilation filter.
Oil tanks with aluminium bracket
All aluminum tanks are equipped with a return filter, an oil gauge glass as well asa funnel and ventilation filter. The complete package includes also a suitable alu-minium bracket. These aluminium tanks are ideally adjusted to the PALFINGER products
and provide an optimal „plug & play“ solution.
Advantages of an aluminum tank in contrast to a steel tank:• Corrosion resistant without surface coating
• A self weight reduced by up to 40% saves fuel
• 1:1 exchangeability with the steel tanks guaranteed
• Longer service life compared to the steel tank
• Made of high quality aluminium • Reduction of mounting costs
• No additional braces of the bracket needed
Technical drawings
A B
C
Tank ventilation filter
Leakage oil - S, SES, OSK, OFB
Return filter
Oil Tanks
Accessories
67
Type DescriptionKTK-BFS compensating element tank bracket, cranking, St37KTK-BF04 compensating element tank bracket, straight, ST37, 4 mmKTK-BF10 compensating element tank bracket, straight, ST37, 10 mmKTK-BF25 compensating element tank bracket, straight, ST37, 25 mm
Brackets:KTK001-DA steel brackets for KTK001-XX and KTK021-XXKTK002-DA steel brackets for KTK002-XX – KTK005-XXKTK001-DB aluminium brackets for KTK001-XX and KTK021-XX KTK002-DB aluminium brackets for KTK002-XX – KTK005-XX
EA2102 suction connection G2" – 60 mm for the modification of a shut-off cock NW 50 to 60 mm
KTK001-XX:EA1390 shut-off cock NW38EA1818 angle piece 1 1/4"
KTK002-XX to KTK005-XX:EV4512 shut-off cock 2"EA1817 angle piece 2"
KTK007-BA:EV4512 shut-off cock 2"EA1901 adapter 2"
Accessories oil tanks
Compensating element tank bracket, cranking
Compensating element tank bracket, straightthickness: 4 mm, 10 mm, 25 mm
100
90
135
- 0,2- 0,1
30 16
15100
90
135
30 16
Oil
Tank
s
Rear Demountable Consoles
68
832
426
Kit Console Number Crane lift moment max. WeightType (pcs.) (kg)BK007A BK007-01A 2 119 kNm (A) 120
12,1 mt (B) 200BK008A* BK007-01A 1 218,7 kNm (A) 120
BK009-01A 1 24,2 mt (B) 240BK009A BK009-01A 2 218,7 kNm (A) 120
24,2 mt (B) 240BK010A BK010-01A 2 218,7 kNm (A) 120
22,3 mt (B) 320*) for crane constructional systems with the centre of gravity outside the center
Rear demountable consoles
Technical drawings
PALFINGER provides a range of manually releasable rear demountable consoles that can be mounted to all kinds of vehicles.
PALFINGER rear demountable consoles make it possible to
separate the loader crane in no time from the vehicle.
By separating the loader crane from the vehicle, the loading
capacity can be increased by the entire weight of the crane.
MountingK
its
1489
1404
8
70
45
429
658,
4
110
1501
1400
8
70
65
425
681,
6
120
1503,3
120
1400
70
8
65
429
681,
6
BK009-01A BK010-01A
BK007-01A
69
Arrangement of the installation
Undocking of the demountable console
Trailer hitch - vehicle
Mounting frame (vehicle frame)
Retaining plate
Holding clip
Clamping claw
Expander bolt
Swing pin
Trailer hitch - demountable console
Bracket carrier
Underride protection
Deactivate the secondary drive Disconnect hydraulic- power supply Drive away
Remove trailer hitch Release holding clip and clamping claw Raise the stabilizer further
Stabilizing Pivoting Stabilize over the tip of the crane boom
Mou
ntin
gK
its
Extension Coupling & Underride Protection & Crane Lighting System
70
The high quality extension coupling for the mounting on a rear demountable console is a product with many years of market experience. An international service
respectively the supply with spare parts is guaranteed. The extension coupling is easy to
mount. Continous further technical development is warranted.
• Components from a modular construction tested thousands of times
• Extremely durable dome muzzle
• D-value: 120 kN
• Synergies at the vehicle operator through identical spare parts as with
standard products
Distance between center of the towing Weight Type eye and the center of the coupling bolt (mm) (kg)PZBK02-A 750 56,5PZBK02-B 875 61,5PZBK02-C 1000 65,5PZBK02-D 1150 70,5PZBK02-E 1300 76,0
Extension coupling
The underride protection made of high quality aluminium with pre-assembled lights and connections is ideal formounting on a rear demountable console. The crane lighting system consisting of tail lights, number plate lamps,rubber arm lamps and distributor is mounted on the underride protection. Suitable brackets for the rear demount-able console are available as well. The crane lighting system is available in two different designs.
Type DescriptionPZBK01-A Aspöck EuroFab tail lights
supply 1 x 15p socketsupply 1 x 15p plugextension EBS 3 mUFS Aluminium silver anodized
PZBK01-B Aspöck EuroFab tail lightssupply 2 x 7p socketsupply 2 x 7p plugextension EBS 3 mUFS Aluminium silver anodized
The bracket is applicable on both sides. Due to the hole pattern the underride protection panel can be mounted in different heights. For chassis frame width between 700 - 1400 mm.
PZBK01-C bracket: gross vehicle weight without restriction.Horizontal difference between trailing edge of the underride protection and the rear of the vehicle max. 363 mm. Vertical difference between trailing edge of the underride protection and the trailing edge of the vehicle max. 350 mm
Underride protection
)h ßaM( 015
0 30610
0031
061052 180
096
MountingK
its
Subframes
71
The mounting of the crane onto a carrier vehicle is an important cost factor. Thus PALFINGER provides frame modules that allow a more economic mounting of the crane.
Hand in hand with that there is an improved mounting quality due to the use
of these prefab modules. All the frames are delivered with transport primer.
The material is fine grain construction steel S690.
Advantages of this system:• Optimized weight• Fast mounting• Lower mounting costs• Lower mounting height• Torsion-free construction
Height Length WeightType (mm) (mm) (kg)PZH0809410+4000 80 4000 684PZH0809410+6000 80 5990 1026PZH0809412+4000 80 4000 808PZH0808510+4000 80 4000 624PZH0808510+6000 80 5990 936PZH0808512+4000 80 4000 740PZH1209410+4000 120 4000 808PZH1209410+6000 120 5990 1212PZH1209412+4000 120 4000 956PZH1208510+4000 120 4000 716PZH1208510+6000 120 5990 1074PZH1208512+4000 120 4000 852PZH1609410+4000 160 4000 868PZH1609410+6000 160 5990 1302PZH1609412+4000 160 4000 1024PZH1608510+4000 160 4000 808PZH1608510+6000 160 5990 1215PZH1608512+4000 160 4000 952PZH1608512+6000 160 5990 1428
Subframe - modules
Height Length WeightType (mm) (mm) (kg)PZH2009410+4000 200 4000 924PZH2009410+6000 200 5990 1386PZH2008510+4000 200 4000 864PZH2008510+6000 200 5990 1296PZH2509410+4000 250 4000 996PZH2509410+6000 250 5990 1494PZH2508510+4000 250 4000 936PZH2508510+6000 250 5990 1404
Type Length (mm) Weight (kg)HA8063 4000 56
Accessories
Side plate L-formallows for push-rigid connection to the truck frame.
Type Length (mm) Weight (kg)HXE2527 214 7,8
Buckle bushingfor buckles M36 and M42,adequate to be welded onto the subframe.
B
H
t
Technical drawings
Description of parts number
PZH 080 94 10 4000
Height H80 mm
Width B940 mm
Plate thickness t10 mm
Length4000 mm
Mou
ntin
gK
its
Please Note: • Special lengths available on request
Mounting frames for PC 1500, PC 2700 and PC 3800
72
Much attention has been given to the issue of "safety in crane operation". To increase the safety and productivity of the new PC-mounting frames they all fulfil the new norm EN12999:2010 with CE conformity. All mounting framesdelivered in EU countries have to correspond to EN12999:2010. Cranes with less than 1000 kg load capacity or a liftingcapacity less than 40 kNm (PC 1500) do not need the integrated stability control, a transport position monitoring(AUSVW) is obligatory. For Non-EU countries versions without CE conformity are still available and permitted.
For the models according to EN12999:2010 the following safety installations are necessary:
• ISC-S: integrated stability control: the outriggers as well as the stabilizer rams
have to be fully extended to be able to lift loads. The situation of the stabilizer
is determined by a roller switch at the rams and at the outrigger. A secure and
flexible crane operation is only possible with fully extracted outrigger and sta-
bilizer rams
• AUSVW: transport position monitoring of the outrigger: the system detects by
means of end-position-switches, if the outrigger is in transport position and if
the lock is closed. If this is not the case a signal is generated to an optical and
acoustic warning in the driver cabin
• Tiltable stabilizer pads: the 10° tiltable stabilizer pads adapt optimally to
the corresponding incline of the surface. Due to the big stabilizer pads the
ground pressure is always below the mandatory limiting value
Versions of the mounting frame
BS010-SA-A: Mounting frames with double outriggers (for PC 3800)• EN: EN-12999 new version 2010
• AUSVW: transport position monitoring
• ISC-S: integrated stability control
• R: without outriggers - standard
• R0: outrigger extendable one-sided
• R1: outrigger extendable on both sides
• BRI-8: mounting parts (6x bride screws, 3x retaining plates)
• Colour: optional the mounting frame can be delivered in other colours
Zusatzab-stützungen
BS009-SA-A: Mounting frame with single outrigger (for PC 1500 and PC 2700)• EN: EN-12999 new version 2010
• AUSVW: transport position monitoring
• ISC-S: integrated stability control
• R0: outrigger extendable one-sided
• BRI-6: mounting parts (6x bride screws, 3x retaining plates)
• Colour: optional the mounting frame can be delivered in other colours
R Weight R0 Weight R1 WeightType (mm) (kg) (mm) (kg) (mm) (kg)BS009-SA-A 1710 70 2711 70 – –BS010-SA-A 1688 105 2952 135 4216 164
Technical data
73
Type Description Weight (kg)UT032 oil tank 20 l 10UZ325 mounting parts for BS009 27UZ336S mounting parts for BS010 43EP 209/12V gear pump with magnetic coupling 12EP 209/24V gear pump with magnetic coupling 12EP1980 hydraulic aggregate 12V, 1,5kW 18,7EP1981 hydraulic aggregate 24V, 1,5kW 18,7EP1983 hydraulic aggregate 12V, 3kW 24,5EP1984 hydraulic aggregate 24V, 3kW 24,5
Accessories
STZS5 STZY5 STÜ06 CE Length of Lift Weight Type STÜ07 ram (mm) (mm) (kg)KSZ00216A+STD ● ● 792 520 39KSZ00216A+CE ● ● ● 792 520 39KSZ00217A+STD ● ● 809 440 30KSZ00217A+CE ● ● ● 809 440 30KSZ00218A+STD ● 593 320 27KSZ00218A+CE ● ● 593 320 27KSZ00219A+STD ● 650 280 42KSZ00219A+CE ● ● 650 280 42BS253 manual, not CE conform 1105 562,5 14
Versions of the stabilizer rams
STZS5 STZY5 STÜ06 CE Length of Lift Weight Type STÜ07 ram (mm) (mm) (kg)KSZ00220A+STD ● ● 792 520 39KSZ00220A+CE ● ● ● 792 520 39KSZ00221A+STD ● ● 809 440 30KSZ00221A+CE ● ● ● 809 440 30KSZ00222A+STD ● 593 320 27KSZ00222A+CE ● ● 593 320 27KSZ00223A+STD ● 650 280 42KSZ00223A+CE ● ● 650 280 42
Stabilizer rams in JIC version
531
911
941Ø22
250
052
453
433
281
091
549
399
732
961
631
Ø22
003
964
934
300
60° 60°
923
05
05
Ø150
05
001
X
Axis of rotation craneMiddle of the vehicle
Middle of the vehicle
Construction level
Height adjustment
Add
itio
nal
Stab
ilize
rs
• STZS5: hydraulic rigid stabilizer rams
• STÜ07: 200 mm elongated stabilizer rams with rigid stabilizer rams
• STZY5: 60° manual tiltable stabilizer rams
• STÜ06: 160 mm elongated stabilizer rams with tiltable stabilizer rams
74
New Additional Stabilizers
The new additional stabilizers are adapted optimally to the demands of PALFINGER
and developed in close cooperation with the dealers. A variety of improvements make
the stabilizers to an ideal accessory in combination with a PALFINGER crane. An opti-
mum power to weight ratio due to the finit elements calculation and the use of high
quality steel increases the possible pay load and minimizes the fuel consumption. The
improved mounting possibility as well as an included terminal box saves assembly times
and facilitates installation.
• Up to 50% improved support moment• Protected hoses and cables due to inside mounting
• Maintenance free outrigger system• Integrated return oil utilisation• High quality KTL coating prevents corrosion
• An adjustment up to 100 mm in support height of the
stabilizer ram is possible
Versions of mounting the stabilizers:
ISC The ISC- system indicates the stability of the crane. The additional stabilizers
are controlled, if the outrigger is fully, semi or not extended, as well as if the
stabilizer rams are fully extended. Depending on this information the ISC-system
regulates the lifting force of the crane (integrated stability control)
AUSW A limiting switch monitors the fully retracted position of the outrigger. The
completely retracted position is indicated by an optical and acoustical signal
in the drivers cab (transport position monitoring)
ABSTW A limiting switch monitors the fully retracted position of the outrigger and the
stabilizer rams. The completely retracted position is indicated by an optical and
acoustical signal in the drivers cab (transport position monitoring)
BS00X-SA-A: All options listed below are selectable seperately
A: Mounting above the vehicle frame B: Mounting below the vehicle frame
Additional
Stabilizers
75
The options AUSW, ISC as well as the information of the electric are obligatory to fulfil the new norm EN12999:2010
All the stabilizer rams, fitted with 10° tiltable stabilizer pads, are conform the EN12999:2010.
The stabilizer pads adapt optimally to the respective incline of the subsoil.
• STZS: stabilizer ram rigid
• STZY: stabilizer ram 180° hydraulically tiltable
• STZY3: stabilizer ram +/- 55° manually tiltable
An extension of the stabilizer ram is possible. After checking for restrictions, respectively approval
of PALFINGER based on the current technical data sheets, the extensions are seperately orderable.
HXE7886 extension by 100 mm
HXE3507 extension by 200 mm
Versions of the stabilizer rams
BEL LED- warning light on the stabilizer rams for better visibility of the stabilizer ram
position and more safety for the crane operator and pedestrians. The wiring is in-
side of the outrigger. The LED stripes are included in the delivery of the outrigger
12V/24V If you have selected one of the previous features you have to indicate the
correct voltage rate
M - JIC Option of screw joint, metric 24°olive tube fitting (M) and 37° flare type fitting (JIC)
Cover Lateral covering of the outrigger box to protect the inner hoses and
electrical wires from the ingress of dirt
Colour The standard colour of the outrigger is black (KTL painting). Optional the
outrigger can be delivered in other colours (RAL). Please note that a special
colour will extend the delivery time
Conservation Similar to the crane, the stabilizer system can be treated with
a protective, washable layer
EKAT Spare part catalogue
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New Series of Additional Stabilizers
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Support width Support Weight A* B** Stabilizer rams Feature of ramType (mm) force max. (kN) (kg)BS004 5200 120 476 ● KSZ00159A STZS short version
KSZ00160A STZS long versionKSZ00190A STZY3KSZ00192A STZY
BS005 5200 140 427 ● KSZ00161A STZS short versionKSZ00162A STZS long version
BS006 5900 160 664 ● KSZ00167A STZS short versionKSZ00168A STZS long versionKSZ00193A STZY3KSZ00194A STZY
BS007 5900 160 605 ● KSZ00169A STZS short versionKSZ00170A STZS long version
*) mounting above the vehicle frame, **) mounting below the vehicle frame
Additional stabilizers
Description Total length Lift Weight StabilizerType (mm) (mm) (kg)KSZ00159A 1 pair of stabilizer rams STZS, short version, A* 925,8 580 124 BS004KSZ00160A 1 pair of stabilizer rams STZS, long version, A* 1124,8 755 144 BS004KSZ00190A 1 pair of stabilizer rams STZY3, A* 1020 475 148 BS004KSZ00192A 1 pair of stabilizer rams STZY, A* 1124 530 172 BS004KSZ00161A 1 pair of stabilizer rams STZS, short version, B** 805,8 470 113 BS005KSZ00162A 1 pair of stabilizer rams STZS, long version, B** 925,8 580 125 BS005KSZ00167A 1 pair of stabilizer rams STZS, short version, A* 925,8 580 126 BS006KSZ00168A 1 pair of stabilizer rams STZS, long version, A* 1124,8 755 148 BS006KSZ00193A 1 pair of stabilizer rams STZY3, A* 1020 475 148 BS006KSZ00194A 1 pair of stabilizer rams STZY, A* 1124 530 172 BS006KSZ00169A 1 pair of stabilizer rams STZS, short version, B** 805,8 470 115 BS007KSZ00170A 1 pair of stabilizer rams STZS, long version, B** 925,8 580 130 BS007*) mounting above the vehicle frame, **) mounting below the vehicle frame
Stabilizer rams
Description Total length Lift Weight StabilizerType (mm) (mm) (kg)KSZ00174A 1 pair of stabilizer rams STZS, short version, A* 925,8 580 124 BS004KSZ00176A 1 pair of stabilizer rams STZS, long version, A* 1124,8 755 144 BS004KSZ00210A 1 pair of stabilizer rams STZY3, A* 1020 475 148 BS004KSZ00211A 1 pair of stabilizer rams STZY, A* 1124 530 172 BS004KSZ00178A 1 pair of stabilizer rams STZS, short version, B** 805,8 470 113 BS005KSZ00180A 1 pair of stabilizer rams STZS, long version, B** 925,8 580 125 BS005KSZ00182A 1 pair of stabilizer rams STZS, short version, A* 925,8 580 126 BS006KSZ00184A 1 pair of stabilizer rams STZS, long version, A* 1124,8 755 148 BS006KSZ00212A 1 pair of stabilizer rams STZY3, A* 1020 475 148 BS006KSZ00213A 1 pair of stabilizer rams STZY, A* 1124 530 172 BS006KSZ00186A 1 pair of stabilizer rams STZS, short version, B** 805,8 470 115 BS007KSZ00188A 1 pair of stabilizer rams STZS, long version, B** 925,8 580 130 BS007*) mounting above the vehicle frame, **) mounting below the vehicle frame
Stabilizer rams in JIC version
Additional
Stabilizers
Additional Stabilizers
77
CE Non Support Support Weight Description Stabilizer ramsType CE width (mm) force max. (kN) (kg)
BS1296A ● 3500 85 177hydraulic, for vehicle BS493B, A*, BS438B, A*
width 2300 mm BS441B, A*, BS080B, B**
BS1003A ● 7105 7501 1110hydraulic, BS1284, A*, BS1285, B**
for big cranes BS1321, B**
BS1242A-1 ● 8500 210 1680hydraulic, BS1284, A*, BS1285, B**
for big cranes BS1321, B**
BS876C ● 3500 85 145manual, for vehicle BS493B, A*, BS438B, A*
width 2300 mm BS441B, A*, BS080B, B**
rigid, for vehicle width BS1333, B**, BS1334, A*
BS 875 2100 85 64 2300 mm; CE conform only in BS1335, A*
combination with stabilizer ramshydraulic, incl.
BS085A *** ● 6100 170 950 reinforced Height adjustableversion stabilizer rams, A*
BS086 *** ● 6100 170 880 hydraulicincl. Tiltable
stabilizer rams, A*
BS1286 *** ● 8600 200 1435 hydraulicincl. Automatically
tiltable stabilizer rams, A*
BS1298 *** ● 8600 200 1395 hydraulicincl. Rigid
stabilizer rams STZS, A*
BS928A *** ● 5200 100 275 manualBS493B, A*, BS438B, A*
BS441B, A*, BS080B, B**
*) mounting above the vehicle frame, **) mounting below the vehicle frame
***) the CE version is available only via the tuning center
Additional stabilizers
All additional stabilizers produced in series have been adapted to the new norm EN12999:2010. Within the EU-countries this new norm is obligatory. Versions without CE conformity are still available and permitted in Non-EU-countries. The option ISC in combination with EN280 is not possible.
BS1296A, BS1003A, BS1242A-1 and BS876C:
• ISC
• ABSTW
• AUSW
• STZW: monitoring of stabilizer rams
All options stated below are selectable
The options AUSW, ISC as well as the information of the electric are obligatory to fulfil the new norm EN12999:2010
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All of the following stabilizer rams are equipped with tiltable stabilizer pads to fulfil the norm EN12999:2010.
For the rigid additional stabilizer BS875, 3 different stabilizer rams have been developed. The stabilizer rams are equipped
with a pilot-controlled check valve, which guarantees a secure supporting behaviour.
Description Lift Weight Apt for stabilizerType (mm) (kg)BS493B 1 pair of stabilizer rams STZS, A* 416 62 BS1296A; BS928A; BS876CBS080B 1 pair of stabilizer rams STZS, B** 451 70 Bs1296A; BS928A; BS876CBS441B 1 pair of stabilizer rams STZY, A* 511 109 BS1296A; BS928A; BS876CBS438B 1 pair of stabilizer rams STZS, A* 628 90 BS1296A; BS928B; BS876CBS1284 1 pair of stabilizer rams STZS, A* 610 160 BS1242A-1; BS1003ABS1285 1 pair of stabilizer rams STZS, B** 524 180 BS1242A-1; BS1003ABS1321 1 pair of stabilizer rams STZS, A* 379 160 BS1242A-1; BS1003ABS1333 1 pair of stabilizer rams STZS, B** 451 88 BS875BS1334 1 pair of stabilizer rams STZS, A* 416 88 BS875BS1335 1 pair of stabilizer rams STZS, A* 632 88 BS875BS1322B 1 piece of front stabilizer ram;
incl. support control switch, 450 50max. 100 kN
BS1323B 1 piece of front stabilizer ram incl. support control switch, 655 80max. 150 kN
*) mounting above the vehicle frame, **) mounting below the vehicle frame
Kit for ABSTW Suitable for stabilizer ramKSO00074A BS080BKSO00075A BS493B; BS438B; KSO00079A BS1333; BS1334; BS1335
Stabilizer rams
To check the fully retracted position of the stabilizer rams, four different kits with pressure-resistant proximity switches
respectively dip switch for the stabilizer rams have been developed. The sensor outputs a signal as soon as the stabilizer is
completely retracted. The display of the fully retractable position is via an optical signal in the driver cabin.
Accessories
BS1322B
178(7,01")
4 x 5
0 (1
,97"
)
Additional
Stabilizers
Accessories for Stabilizers
79
The stabilizer pads can be pushed on the stabilizer elements. Hence they allow a comfortable handling
when the stabilizer position of the vehicle has to be corrected.
Description Diameter / Height Supporting force max. WeightType (mm) (t) (kg)EZ2261-400 stabilizer pad basis 400 / 80 12 5
made of PA6-plasticEZ2261-500 stabilizer pad basis 500 / 80 16 7
made of PA6-plastic
Description Apt for WeightType (kg)EZ2262-400 boxes for EZ2261-400 1 pc. plate 2,6
uncoatedEZ2262-500 boxes for EZ2261-500 1 pc. plate 3,2
uncoatedEZ2263-400 boxes for EZ2261-400 1 pc. plate 2,6
KTL coatedEZ2263-500 boxes for EZ2261-500 1 pc. plate 3,2
KTL coatedEZ2190-300 mounting box for EZ2189-300, 2 pcs. plates 9
lockable version, galvanisedEZ2190-400 mounting box for EZ2189-400, 2 pcs. plates 10
lockable version, galvanisedEZ2190-500 mounting box for EZ2189-500, 2 pcs. plates 12
lockable version, galvanisedEZ2190-600 mounting box for EZ2189-600, 2 pcs. plates 14
lockable version, galvanisedEZ2236-300 mounting box for EZ2189-300, 1 pc. plate 8
lockable version, galvanisedEZ2236-400 mounting box for EZ2189-400, 1 pc. plate 9
lockable version, galvanisedEZ2236-500 mounting box for EZ2189-500, 1 pc. plate 11
lockable version, galvanisedEZ2236-600 mounting box for EZ2189-600, 1 pc. plate 13
lockable version, galvanised
Stabilizer pads
Optimal bed for all stabilizers of small and big cranes as well as additional stabilizers. Very resistant product
made of Polyethylen. Also ideal for hard operations on frail, uneven soils. Easy and fast handling due to
carrying straps as well as fastening possibilities on the truck.
EZ2189-300 stabilizer plate made 300 x 300 x 40 9 5 of recyclingplastic material
EZ2189-400 stabilizer plate made 400 x 400 x 50 17 7 of recyclingplastic material
EZ2189-500 stabilizer plate made 500 x 500 x 60 27 9 of recyclingplastic material
EZ2189-600 stabilizer plate made 600 x 600 x 60 37 11 of recyclingplastic material
Stabilizer plates
For storing the stabilizer plates and easy fastening on the truck.
eBoxes for stabilizer plates
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Top Seat Cover - Heated Seat Cover - Accessories High Stand
80
Type Description Weight (kg)BZ207 top seat cover 11 BZ457 protecting sheet for BZ207 2,3
The PALFINGER top seat cover protects against bad weather, wind or great heat and minimizes down times for weather related reasons. Using only one hand movement the top seat cover can be folded up.Subsequent mounting possible on almost every crane (also from other manufacturers) with top seat.
Top seat cover
Type DescriptionEZ4701-12V heated seat cover, 12V, 60 WattEZ4701-24V heated seat cover, 24V, 60 Watt
The seat cover is easy to stall, connections take place by means of a Deutsch Stecker. The seams on the front aresealed with potting compound. The seat cover is including a temperature control and a cable with a length of 450 mm. The seat cover is suitable for the seats EZ 525 and EZ1535.
Heated seat cover
Type Description Weight (kg)KBI00024A high stand railing rear ladder 7,70 KBI00025A additional standing platform 15,60KBI00035A access ladder 9,90
Accessories high stand
640
1170
Top SeatCover
KBI00025A KBI00035A KBI00024A
Automatic Hooks
81
The automatic hook with remote control docks on the load by itself, and it can beopened without manual intervention of the crane operator. The hook generates amagnetic field, which attracts the coupling ring and is closed by remote control. The load can be lifted and moved in a time saving way.
The radio remote control requires a combination of key strokes to avoid an unintentional
action. The motor, which opens and closes the hook, is not strong enough to induce a motion
if the weight of the load is too low. An unintended drop or release of the load is not possible.
The automatic hook increases the productivity, safety and the comfort. The security is impro-
ved due to fewer person use in great heights and therefore preventing major accidents.
• Limit of capacity 5 tons
• Coefficient of safety 4:1
• IP65 resistence to water, dust and oil
• Tiltable pivot joint• Flexible antenna at distances up to 100 m
• Exchangeable, rechargeable Lithium-battery
• Housing in high-tensile steel• Aluminium frame for highest stability
• Forged steel hook• Sping loaded safety striker• Plastic coating
Capacity H h A B WeightType (kg) (mm) (mm) (mm) (mm) (kg)PZAH05 5000 650 490 220 170 35
Please note: • Automatic hook with a load capacity of 10 t available on request
Automatic hooks
Technical drawings Load capacity: 5 t
Working temperature range: -20 to +85°C
Minimum load: 4 kg
Operating time: 1 to 3 days
Transmitting frequency: 868 MHz
h H
B
A
Aut
om.
Hoo
ks
Fix de Fix
Automatically Uncoupling Systems „FIX DE FIX“
This product is a unique, automatically uncoupling systems. The activation isdone by remote control. Thanks to this tool there is no manpower neededfor unloading.
Advantages of the uncoupling system „FIX DE FIX“
Security:• Increased working security due to the automatically uncoupling of loads
at exposed places
• As the unloading area is mostly exposed, nobody needs to be in danger by using
this tool, e.g. gluelam mounting, concrete formwork
Cost efficient:• The crane working time can be reduced by around 10% due to the possibility
to immediately loosen the sling gear after discharging or assuring the load
• Less manpower up to one person
• The amortisation period at average use is 3-6 months. (Working time of moun-
ting cranes are 1500 hours per year and the cost reduction is around 10 - 20 Euro
per machinery working hour)
Load increase – compensatorWith the use of the compensator, the allowed load capacity can be doubled
(edge loading/eye size)
Users according to branches• Concrete building (formworks)
• Hall building (steel and wood)
• Roof and cladding building
• Pole mounting (electricity, telephone)
• Industrialised building
• General transport
• Stock turnover companies
Uncoupling system for underwater use:A special design of the uncoupling system, (minimum 185 kg to maximum
2000 kg per device) is used exclusively to uncouple weights under water.The device is
closed by lifting. After the relief it opens instantly. This version is available on request.
Description Capacity 1 Capacity 2* NoteType (kg) (kg) PZFIX DE2 FIX DE FIX 2 t 2.000 4.000 link chain 8 mmPZFIX DE3 FIX DE FIX 3,15 t 3.150 6.300 **PZFIX DEA FIX DE FIX compensator - **
*) with PZFIX DEA compensator**) mind eye size and edge loading
Uncoupling systems
„Incl. transport case“
83
Contact for orders:
Please contact the following persons at KELLNER&KUNZ A-4601 WELS:
Ursula Seibert Tel: ++43 7242 484-217e-mail: [email protected]: ++43 7242 484–66217
Kellner&Kunz, located in Wels / Upper Austria offers the possibility to purchase flange head screws andnuts EUROPE-WIDE and DIRECT to all Palfinger General Dealers and Sub-Contractors.
Palfinger Kellner & Kunz Dimension Lot sizeArt.-No. Art.-No.
0274 612 40 12 x 1,25 x 40 100ES1584 0274 612 50 12 x 1,25 x 50 SW18 100ES1586 0274 614 35 14 x 1,5 x 35 SW21 50ES1587 0274 614 40 14 x 1,5 x 40 SW21 50ES1588 0274 614 45 14 x 1,5 x 45 SW21 50ES1589 0274 614 50 14 x 1,5 x 50 SW21 50ES1590 0274 614 55 14 x 1,5 x 55 SW21 50ES1591 0274 614 60 14 x 1,5 x 60 SW21 50ES1592 0274 614 65 14 x 1,5 x 65 SW21 50ES1593 0274 614 70 14 x 1,5 x 70 SW21 50
0274 614 100 14 x 1,5 x 100 SW21 500274 614 120 14 x 1,5 x 120 SW21 50
ES1594 0274 616 45 16 x 1,5 x 45 SW24 50ES1595 0274 616 50 16 x 1,5 x 50 SW24 50ES1596 0274 616 55 16 x 1,5 x 55 SW24 50ES1597 0274 616 60 16 x 1,5 x 60 SW24 50ES1598 0274 616 65 16 x 1,5 x 65 SW24 50
0274 616 70 16 x 1,5 x 70 SW24 500274 616 100 16 x 1,5 x 100 SW24 50
reca -LOCK flange head screws10.9 GEOMET® 321A
reca-LOCK flange head nuts 10GEOMET® 321A
Palfinger Kellner & Kunz Dimension Lot sizeArt.-No. Art.-No.EM 321 0273 012 125 M 12 x 1,25 250EM 322 0273 014 15 M 14 x 1,5 100EM 323 0273 016 15 M 16 x 1,5 100
Your competent partner forC-Parts-Management inScrews and Tools!
w w w . r e c a . c o . a t
Palfinger Kellner & Kunz Dimension Lot sizeArt.-No. Art.-No.
0274 612 40 12 x 1,25 x 40 100ES1584 0274 612 50 12 x 1,25 x 50 SW18 100ES1586 0274 614 35 14 x 1,5 x 35 SW21 50ES1587 0274 614 40 14 x 1,5 x 40 SW21 50ES1588 0274 614 45 14 x 1,5 x 45 SW21 50ES1589 0274 614 50 14 x 1,5 x 50 SW21 50ES1590 0274 614 55 14 x 1,5 x 55 SW21 50ES1591 0274 614 60 14 x 1,5 x 60 SW21 50ES1592 0274 614 65 14 x 1,5 x 65 SW21 50ES1593 0274 614 70 14 x 1,5 x 70 SW21 50
0274 614 100 14 x 1,5 x 100 SW21 500274 614 120 14 x 1,5 x 120 SW21 50
ES1594 0274 616 45 16 x 1,5 x 45 SW24 50ES1595 0274 616 50 16 x 1,5 x 50 SW24 50ES1596 0274 616 55 16 x 1,5 x 55 SW24 50ES1597 0274 616 60 16 x 1,5 x 60 SW24 50ES1598 0274 616 65 16 x 1,5 x 65 SW24 50
0274 616 70 16 x 1,5 x 70 SW24 500274 616 100 16 x 1,5 x 100 SW24 50
Palfinger Kellner & Kunz Dimension Lot sizeArt.-No. Art.-No.EM 321 0273 012 125 M 12 x 1,25 250EM 322 0273 014 15 M 14 x 1,5 100EM 323 0273 016 15 M 16 x 1,5 100
Notes
84
85
Notes
86
Special solutionson request
www.palfinger.com
Dimensions may vary. Subject to technical changes, errors and translation mistakes.
KP-
PEC
KA
TALO
GM
1+E
E 03
/09,
K 0
3/11
, D 0
3/11