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PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung...

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Page 1: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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PALM OIL

IN OLEOCHEMICAL

APPLICATION

Mun Yhung JungProfessor,

College of Food Science, Woosuk University

Jeonbuk, Korea

[email protected]

Oleochemicals are chemicals

derived from fats and oils.

Page 2: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Palm Oil and Palm Kernel Oil

Palm Oil rich

in C16 and C18

Palm Kernel Oil

rich in C12 and C14

Products containing palm oil or

palm kernel oil based oleochemicals

Page 3: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Fatty Acids

Sodium Salt of Fatty Acids

Fatty Acid Methyl Esters

Fatty Alcohols

Glycerols

5

Basic Oleochemicals

Fatty Alcohol Ethoxylates (FAE)

Fatty Alcohol Sulfates (FAS)

Fatty Alcohol Ether Sulfates (FAES)

Fatty Acid Methyl Ester Sulfonate (FMES)

Monoacylglycerols, Diacylglycerols,

Structured Triacylglycerols

Sugar Esters

Wax Esters

6

Derived Oleochemicals

Page 4: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Fatty Acids

PVC

Tire

Rubber

Personal care products

Cosmetics

Hydrolysis from natural fats and oils

C

O

OH

Sodium Salt of Fatty Acids

Saponification of triglycerides

Neutralization of fatty acids

Saponification of fatty acid methylesters

3 Processes to produce soap noodles

C

O

ONa

Page 5: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Fatty Alcohols

Cosmetics

Personal Care Products

Obtained by hydrogenation in the presence of

catalyst

C OH

Glycerol

Byproduct for biodiesel production

A simple polyol compound.

Colorless, odorless, viscous liquid

Sweet-tasting

Low toxicity

Page 6: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Pharmaceuticals

Personal Care (toothpaste, cosmetic, etc)

Foods

Paints

11

Glycerol

Bio Diesel

12

Fatty Acid Methyl Ester

C

O

OCH3

Page 7: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Bio Diesel Production

Catalyst

Methanol

Neutralizing

Acid

Palm Oil

Catalyst

Mixing

Trans-

esterification

Neutralization

Phase

Separation

Crude

Bio dieselPurification

Methanol

Recovery

Methanol

Recovery

Purification

Methyl

Ester

Pharmaceutical

Glycerin

Crude

Glycerin

Methanol

Recycled

100 % bio diesel

14

Bio Diesel

BD100

BD20

20% bio diesel + 80% diesel

5% bio diesel + 95% diesel

BD5

Page 8: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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0.5%

20132007 2008 2009 2010 2011 2012

1.0% 1.5% 2.0% 2.5% Eventually 5.0%3.0%

Bio Diesel Supply Plan

BD %

Year

자료 : 지식경제부

Bio Diesel Market in Korea (Unit:KL)

자료 : 바이오디젤협회, 한신정평가 재가공

600,000

1,588 3,719 6,835 15,022

49,530

90,200

195,438

300,000

400,000

500,000

0

100000

200000

300000

400000

500000

600000

700000

BD5 BD20

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

한국석유관리원 김대곤박사 (2010.11)

Page 9: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Rapeseed oil,1.47%

Used oil,33.09%

Palm oil43.11%

Soybean oil18.42%

others,3.91%

한국석유관리원 김대곤박사 (2010.11)

Sources for Bio Diesel Production in Korea

Scource : Toyota

H2O, CO2, CH4, etc.

Hydrocracking

Hydro-treated

Biodiesel (HBD)

Hydrogen

Biomass

(Vegetable oils)

Raw materials Process Product

HBD (2nd Generation of Biodiesel)

Page 10: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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REACTION MECHANISM FOR THE PRODUCTION OF HBD

R₂=

O O

OO=R₁

O

O

R₃=

R₂

O O

OOR₁

O

O

R₃

H₂H₂

Vegetable Oil

(Triglycerides) Hydrogenated Triglycerides

Diglycerides

Monoglycerides

Acids

Waxes

Cracking lighter alkanes

Hydrogenation/

Dehydration Propane

Propane

n-C18n-C16

iso-C15n-C15

n-C17

Isomerization

Isomerization

iso-C17

CO₂

CO

H₂ H2Oiso-C18

iso-C16

1ST AND 2ND GENERATION BIODIESELS

1st Generation 2nd Generation

Biodiesel(FAME)Hydrotreated

Biodiesel (HBD)

Process route Trans-esterificationHydro Conversion in refinery

hydrotreaters

Feed Vegetable oils Vegetable oils

Product chemical

type

Fatty acid methyl

ester

Mainly paraffinic hydrocarbons

in diesel boiling range

Product qualityConsistency and

stability issuesHigh

CO2 emission1.6-2.3

(kg CO2/kg oil equivalent)

0.5 – 1.5

(kg CO2/kg oil equivalent)

Fossil diesel value reported as 3.8kg CO2/ kg oil equivalentSource : NNFCC, UK

Page 11: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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SURFACTANTS

Fatty Alcohol Ethoxylates (FAE)

Fatty Alcohol Sulfates (FAS)

Fatty Alcohol Ether Sulfates (FAES)

(also called Fatty alcohol ethoxyl sulfate)

Fatty Methyl Ester Sulfonate (FMES)

Monoglycerides (MG)

Diglycerides (DG)

Fatty Acid Sugar Esters

21

R O (CH2-CH2-O) S

O

O

O

nR C

H

H

O S

O

O

O

Fatty Alcohol Sulfates (FAS)Fatty Alcohol Ether Sulfates (FAES)

R O (CH2-CH2-O)nH

Fatty Alcohol Ethoxylates (FAE)

R

S

CH2 C O CH3

O

OO

O -

Fatty Acid Methyl Ester Sulfonate (MES)

Page 12: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Palm oil

Palm Kernel Oil

Distilled FAME

Crude FAME

Fatty Alcohol

Fatty Alcohol

Sulfates

Fatty Alcohol

Ethoxylate

Fatty Alcohol

Ether Sulfates

methylation

distillation

hydrogenation

ethoxylationsulfonation

sulfonation

Extraction

Surfactants

Wax Esters

Jojoba oil

Sperm whale oil

Natural Source of Wax Esters

Palm Oil Based Synthetic Wax Esters

Alcohlysis of palm triglyceride with oleyl

alcohol

Ingredients for personal care products due to

their excellent emollient behavior

Page 13: PALM OIL IN OLEOCHEMICAL APPLICATION · 1 PALM OIL IN OLEOCHEMICAL APPLICATION Mun Yhung Jung Professor, College of Food Science, Woosuk University Jeonbuk, Korea munjung@woosuk.ac.kr

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Thank you for your attention


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